User manual

IRG 2000

Ident. Nr. 822-111 02/2011

BAUR Prüf- und Messtechnik GmbH e-mail: headoffice@baur.at Tel. +43/5522/4941-0
Raiffeisenstrasse 8, A-6832 Sulz/Austria internet: www.baur.at Fax +43/5522/4941-3
Guide to this Operating Instruction

For fast finding of important information the

corresponding text passages are marked with symbols
(symbols not stated here are self-explanatory).

More and special information concerning the

respective subject are available from BAUR.

Important information about the

instrument!
In any case, read carefully!

Important information text.

Copyright © BAUR Prüf- und Messtechnik GmbH, A-6832-

Sulz / Austria
All rights reserved.
No part of this publication may be reproduced,
transmitted, stored in a data processing system or
translated into another language without the
written permission of BAUR / Sulz, Austria.

In the interest of our customers we reserve the

right for modifications due to technical progress.
Illustrations, descriptions and delivery content are
therefore not binding.

Preface This manual contains all information necessary for

the correct handling and operation of the
described system. Before using the system please
read carefully these Operating Instructions. If you
have any questions please contact directly:

BAUR Prüf- und Messtechnik GmbH, Raiffeisenstrasse 8

A-6832 Sulz / Austria
Tel. +43/5522/4941-0
Fax. +43/5522/4941-3 or refer to your nearest BAUR representative.

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Safety precautions
The system is built in accordance with today’s state
of the art engineering and is safe to operate.
Individual components and the finished unit are
inspected continually by our qualified staff within the
framework of our Quality Assurance Provisions.
Each unit is subjected to through testing prior to
shipment. It is imperative for every person who is
involved with the installation, start-up, operation and
maintenance of this instrument to have read and
understood the complete Operating Instructions. It is
the responsibility of the customer to ensure that only
authorized persons are allowed to use the system.
The user is urged to report immediately any
changes on the instrument which may effect it’s
safety. Intended use of the system. The IRG 2000
may be used exclusively for prelocation of cable
faults. The local safety and accident prevention
regulations are always applicable to the operation of
the IRG 2000 unit.
Warranty
At the customer’s written request we undertake to
repair or replace at our discretion and as quickly as
possible all parts that become faulty as the
demonstrable result of poor material, faulty design
or defective workmanship. We shall bear the costs
of any faulty parts requiring replacement, but not the
costs of transport to us and back to the customer,
nor the costs of packing and insurance! The
12 month warranty time starts from delivery. We
shall not be liable for any damage resulting from
normal wear and tear, improper handling, non-
observance of Operating Instructions and safety
regulations. We shall also refuse to accept any
liability if the customer carries out repairs or
changes to the unit themselves or has others carry
them out! The warranty does not cover damage in
transit, batteries, fuses and any readjustments in
accordance with the Operating Instructions!

We draw attention in addition to the ‘General Sales

and Business Conditions’ of:
BAUR Prüf- und Messtechnik Gmbh
Raiffeisenstrasse 8, A-6832-Sulz / Austria

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1 Application ............................................................................................................5
1.1 Controls / Connections............................................................................................6
1.2 Display....................................................................................................................7
1.3 Menu ......................................................................................................................8
1.4 Cursor...................................................................................................................10
1.5 Function................................................................................................................11
1.6 Compare...............................................................................................................12
1.7 Charge battery ......................................................................................................12
2 Using the device .................................................................................................13
2.1 Important notices ..................................................................................................13
2.2 Basics of use ........................................................................................................13
2.2.1 Select measuring methods....................................................................................14
2.2.2 Basic toolbar function............................................................................................15
2.2.3 Cursor toolbar .......................................................................................................15
2.2.4 Function toolbar ....................................................................................................16
2.2.5 Comparison / difference of measurements............................................................17
2.3 Measurement methods .........................................................................................19
2.3.1 TDR ......................................................................................................................19
2.3.2 TDR voltage proof / not voltage proof ...................................................................20
2.3.3 TDR Continuous ...................................................................................................20
2.3.4 TDR Trigger ..........................................................................................................20
2.3.5 SIM / MIM .............................................................................................................21
2.3.6 ICM.......................................................................................................................22
2.3.7 Decay ...................................................................................................................23
2.4 Files......................................................................................................................24
2.4.1 Save files ..............................................................................................................24
2.4.2 Open files .............................................................................................................24
2.4.3 Upload files with IRG 3000 replay software...........................................................25
2.4.4 Print files...............................................................................................................25
2.5 Adjusting system...................................................................................................27
3 Maintenance ........................................................................................................28
3.1 Rechargeable batteries.........................................................................................28
3.2 Software update....................................................................................................28
5 Technical data.....................................................................................................29
6 Packing and delivery ..........................................................................................30

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1 Application
The IRG 2000 combines prove, up-to-date digital technology in one compact
Instrument. For the first time the measurement process has been automated utilising the
instruments microprocessor - based intelligence. A pre programmed measurement sequence
automatically sets all parameters for the selected measurement. The operator is presented
with a complete analysis of the trace. Manual set up of measurement parameters is also
possible. The trace and all relevant data can be plotted via RS 232 on a PC connected
printer. Upload of data is also possible using the RS 232 interface and IRG 3000 replay
software.
With 60V output pulse and a transient recorder the IRG 2000 is capable of performing the
following measurement methods:

• Pulse reflection method (TDR)

(comparison of up to 3 traces possible)
• Secondary Impulse Method (SIM) with SA 32
• Secondary Impulse Method (SIM DC) with SA 32
• Multiple Impulse Method (MIM) with SA 32
(advanced SIM)
• Differential Secondary Impulse Method with SA 32
• Impulse Current Method (ICM) with SK 1D
• Decay method with CC 1

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1.1 Controls / Connections

a) b) c) d)

e)
1
f)
5
2

3 6

4
7

1) "MENU" key : to enter menu

2) “CURSOR” key : to display cursor toolbar
3) “FUNCTION" key : to display the echogram function toolbar
4) “COMPARE” key : to enter the compare toolbar
5) "KNOB" rotary knob + switch : Allows the user to select various options by rotating it
CW or CCW and to select by pushing it
6) "BACK" key : exits to the upper menu level
7) "I/O" key : turns the device on and off

a) ICM : Connection for the SK 1D - Impulse Current coupler

b) DECAY : Connection for the CC1 - Decay method coupler
c) SIM : Connection for the SA 32 - SIM and MIM method coupler
d) TRIGGER : External trigger input to start a TDR measurement or/and earth connection
e) RS-232 : Connection for download / upload, for printing, for charging and for
the power supply
f) LINE : line connection for the measuring line (only in TDR mode).

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1.2 Display
1a 1b 1c

3
4

4a 4b 4c 4d

1) Status bar
a) Command prompt
b) Mode indicator
c) Battery level indicator
2) Main screen
- Echograms
- Dot matrix (every 5 pixels)
- Active echogram indicator (red frame)
3) Scroll / Zoom reference
Actual zoom magnification
4) Default Toolbar
a) Range (active: the red frame is on it and the background is green)
b) Scroll / Zoom
c) Gain
d) Velocity v/2 (in Decay v/4)

Selection of toolbar buttons:

Move the red frame by rolling the knob. To select press knob.

Selection of menu functions:

Move highlighted frame up to the required function. To select press knob

Power safe of the display

a) reduced brightness of the display after approx. 1 minute
b) switch off of the display after approx. 6 minutes; switch on press ON/OFF button

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1.3 Menu
Enter the menu by pressing the MENU button.

Press

Select measurement methods

Press knob to enter mode

Choose measurement method
and select by pressing knob

Change measurement settings

Press knob to enter settings

Choose setting to change and
select by pressing knob

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Files memory

Press knob to enter files

Choose file viewer to watch all
stored files.

System configuration

Press knob to enter system

Select system settings to
change

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1.4 Cursor

Enter the cursor menu by pressing the CURSOR button.

Press

Press knob to select cursor

Press second time for fine pitch
Press third time to fix cursor at position

Cursor #0 could be set at end of test

lead

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1.5 Function

Enter the function menu by pressing the FUNCTION button.

Press

Press knob to select function.

Set REF saves measurement

temporally for comparison reasons.

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1.6 Compare

Enter the compare menu by pressing the COMPARE button.

Press

After reference curve is inserted

Comparison of curves(traces) possible
with DIFF and vertical and horizontal
SHIFT

1.7 Charge battery

To charge the batteries, connect the device to the power supply and make sure that the
device is switched off. The batteries are charged only when the device is switched off.

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2 Using the device
2.1 Important notices
Before placing the instrument in service please observe the following precautions:
The unit should only be operated by trained and authorised personnel in accordance with
local safety regulations. All repairs and calibration of the instrument are only to be carried out
by our service department or an authorised BAUR agent.
The user is responsible for the correct operation of the instrument. The operation of the
instrument may involve measurements on energized low voltage cables. All local safety
regulations concerning work on live equipment must be observed. The supply lead of the
instrument must only be inserted in a socket outlet provided with a protective earth contact.
The continuity of the earth conductor between socket and instrument must be assured at all
times.
Additional in case of connecting the device to high voltage couplings a earth connection via
the shield of a BNC socket (Decay, ICM or Trigger Input) has to be done. Any interruption of
the protective ground conductor outside or inside the instrument will result in a potential
shock hazard. Intentional interruption is prohibited.
This instrument is capable of delivering a lethal electric shock in particular when used in
conjunction with other high voltage sources. Under no circumstances should users touch any
cables connected to the instrument unless they are satisfied that no dangerous voltage is
present. All safety regulations regarding the testing of cables must be observed.
Whenever a fault of the instrument is suspected the IRG 2000 is to be switched off
immediately. Ensure that the unit cannot be inadvertently switched back on and arrange
servicing of the instrument.

2.2 Basics of use

"I/O" key : turns the device on and off.

Press the key and keep pressed for circa 1 second.

Press

Note: To charge the batteries, connect the device to the power supply and make sure that
the device is switched off. The batteries are charged only when the device is switched off.

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2.2.1 Select measuring methods

The measuring methods and their applications are described in following chapter.

• Press "MENU" key : The menu options are listed, with the "MODE" option on top,
selected by default (orange background).
• Click to confirm choice : the four measuring methods are listed vertically or
horizontally
• Move the selector (orange background) on the measuring method you wish to use by
rolling the knob so the selector jumps up or down to the next method on the list.
• Click to confirm your choice : the "Mode" list window disappears, leaving only the
"MENU" displayed and available for selection of other menu options. Note: the
"Mode" indicator in the upper status bar is now updated following the new selection.

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2.2.2 Basic toolbar function
The following basic settings can be set directly in the default toolbar:

Range:
Corresponds to the length of the cable to be measured and sets the width of the screen, at
scale 1:1 (varies with Velocity value). To change the Range setting, select the Range
indicator, click to activate function, roll the knob to go through the Range values available
and then click to confirm choice and go back to the function selection mode.

Scroll/Zoom:
This button swaps from Scroll to Zoom, so that the user can position the view area on the
right location on the curve, with the right zoom. This option is activated by default after a
measurement has been performed. To exit click the back button.

Gain:
Sets the amplification factor, to control the amplitude of the signal displayed, so that the
echogram fits in the IRG2000 main screen. It can be adjusted the same way as for the
preceding functions. The gain is adjustable from 0dB to 60dB (in 1 dB increments).

Velocity:
The propagation velocity is the conversion factor from the time (µs) to the unit of length (m)
and can be set the same way as for the range function. The default value is v/2 = 80m/µs
(Decay method counted in v/4 default 40m/µs). This setting range goes from 50 to 150m/µs.
Incremental steps of 1m/µs by pressing knob once (green background), pressing knob
second time steps switching to 0.1m/µs (orange background), third time fix the adjusted
value.

Trigger delay (only displayed in SIM):

Trigger delay adjustment window, allows the trigger delay to be set from 500µs to 10ms, in
increments of 500µs.

2.2.3 Cursor toolbar

Access by pressing CURSOR key.

Select cursor by pressing knob (green) – move cursor. Pressing knob second time (orange)
– cursor movement switches to fine pitch. Third pressing fix cursor at position.

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2.2.4 Function toolbar
Press FUNCTION key to control the echogram representation via function toolbar.

Line:
Controls display of the actual measuring echogram

REF:
Controls display of the stored reference echogram, e.g. from the last measuring

File #:
Controls display of the stored file selected with the command "Open"

Window:
Switches between "Single" and "MULTI" window mode. Number of windows displayed
depends on how many of the three display controls are activated. Also note that in multi
window mode, the Zoom function affects the active window (red frame).

Set REF
Stores temporarily the active echogram as a reference signal

Open
Recalls the selected echogram in the stored files. Only working if echograms with exactly
same settings are saved. Otherwise use file viewer in menu to open any file.

Save
Saves the selected echogram in the files memory, with date, settings and cursors. When you
select the "Save" function, a window appears, showing the information that is automatically
associated with the file.

Print
Allows the user to print the active window's content along with its settings, through a
standard Windows print pop-up window. Need to connect the device via RS 232, and start of
IRG 2000 print software at connected PC, first.

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2.2.5 Comparison / difference of measurements
Press the COMPARE key to get access to the compare toolbar.

Insert REF:
Inserts the REF signal inside the "Line" window

DIFF:
Allows to merge both Line and REF curves together, to obtain one resulting curve.

SHIFT:
Allows to move the added REF file horizontally and vertically, in the Line window. Only
available in TDR and SIM mode.

For comparing copy the REF curve into the LINE window for comparison purpose. This
command can only be issued when the LINE window is active. The REF echogram doesn't
necessarily have to be displayed.

• Activate the Function toolbar by pressing FUNCTION key.

• Activate LINE window by selecting line
• Activate the Compare toolbar by pressing the COMPARE key.
• Position selection frame over "Insert REF" button
• Click on the "Insert REF" button : The REF curve is then copied into the LINE window
and displayed with the LINE curve. Note that it is still kept in memory in the REF
display. Command prompt says: "REF inserted" for one second, then falls back to the
default measuring message. The "DIFF" button that's in the toolbar allows you to
merge both curves together to obtain the resulting signal.

Note: when the display is in single window mode, the "Insert REF" command disables the
"REF" display, as it would hide the duplicated Ref curve to be combined with the "Line"
curve. In multiple window mode, the REF window stays there, as this can't cause any
confusion.

Difference command ("DIFF")

The DIFF command allows you to merge both LINE and REF together in the LINE window, to
obtain a resulting curve. To perform that operation, you must have a reference set, then get
this reference inserted in the LINE window and the LINE window active.

• Activate LINE window by placing the selection frame over the window button and
click.
• Place the reference frame over the "DIFF" button and click: you can see now that
both echograms that were into the LINE window are merged in one curve, thus giving
a resulting curve. This curve keeps the "Line" colour. The tag of the Merging button
now shows: "SPLIT".

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To separate curves that were merged with "DIFF" command:

• Activate the LINE window by position the selection frame over the LINE button and
click.
• Position the selection frame over the "DIFF" button and click to disable it. The LINE
display now shows both LINE and REF curves again.

The curves can be merged and separated as many times as the user needs it, by clicking on
the "DIFF" button. When a merged echogram is saved, it is saved with both curves, so to get
the resulting echogram, activate the File window and perform "DIFF" function as you do it for
line.

Display of three measurements:

Using a active, a REF and one saved measurement it is possible to display three
measurements within one picture.

• Save first measurement (e.g. L 1)

• Set second measurement with “Set REF“ key as reference (e.g. L 2)
• Start third measurement in active “Line“ window
• Insert reference measurement in COMPARE via “Insert REF“ key
• Open saved measurement in FUNCTION

Take care all three measurements need to be done with same settings (gain, pulse height,
pulse width…).

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2.3 Measurement methods
All measurements are started by pressing knob for two seconds.
For help read user manual and following instructions displayed in the status.

2.3.1 TDR
Without any couplings the IRG 2000 is used as a Time Domain Reflectometer (TDR). This
method allows the indication of short cuts, interruptions as well as the indication of cable
ends.
LINE socket is connected to the cable to be measured. The device is switched to TDR. All
possible settings to AUTO. Measurement is started by pressing knob for 2 seconds.

Range and Gain are adjusted automatically. Automatic cursor setting indicates the position of
fault or cable end. If adjustment is required, click the cursor key and select cursor by
pressing knob. Adjust by rolling knob.

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2.3.2 TDR voltage proof / not voltage proof
By default the device is voltage proof. TDR measurements on live cables up to 400V
(50/60Hz) are possible. It may be necessary to switch to the not voltage proof mode to get
more accurate results.
Attention: Do not measure on live cables in the “not voltage proof” mode. Connection
to live cables only via measuring line with fuse.

2.3.3 TDR Continuous

In TDR continuous mode the device repeats a TDR measurement until it is stopped by
pressing the knob. This method is preferable if changes in the cable are expected.
The device could also be operated in the “not voltage proof” mode.

2.3.4 TDR Trigger

In this mode a TDR measurement is only released after an external trigger signal through the
Trigger input (e.g. at EF 24/200).
Only voltage proof operation possible.

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2.3.5 SIM / MIM
For SIM and MIM (advanced SIM, included in ranges over 1024m at 80m/µs) measurements
a BNC connection to the SA 32 coupling unit is required.

Principle:
The first measurement is done with positive reflection of the cable end. After this the IRG
2000 is waiting for a High Voltage trigger impulse coming from surge generator SSG. This
trigger releases a secondary measurement that is reflected by the fault negatively.

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2.3.6 ICM
For ICM measurement a BNC connection to the SK1D coupling unit is required.
Range must be set at least to the double of cable length.

Principle:
High Voltage impulses are discharged into the cable. It ignites an arc at the fault position.
The created transient waves are recorded by the IRG 2000. The distance between two peaks
indicates the distance to the fault.

782.4 m

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2.3.7 Decay
For Decay measurement a BNC connection to the CC1 coupling unit is required.
Range must be set to four times of cable length.
Principle:
DC High Voltage is sent to the cable. It ignites an arc at the fault position. The created
transient waves are recorded by the IRG 2000. The distance between two peaks indicates
the distance to the fault.

991.2 m

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2.4 Files

2.4.1 Save files

To save an active file press the FUNCTION button and move through the red frame to the
floppy disc symbol. Press the enter knob to save. The IRG2000 will confirm the operation by
displaying OK.

2.4.2 Open files

To open files with exactly same settings press FUNCTION button and move through the red
frame to the folder symbol. Press enter knob to open file. Window with files of same settings
will appear. Choose file and open by pressing knob.

To view and / or open all files with different settings press MENU – File viewer.

Select file by rolling knob. To open press knob and confirm unit will confirm operation by
displaying OK.

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2.4.3 Upload files with IRG 3000 replay software
Start IRG 3000 software – create new cable line – go to memory – import – IRG 2000 files –
OK – select files you want upload.

2.4.4 Print files

Connect IRG 2000 via RS232 cable to a PC with installed IRG 2000 printer software.
Switch on IRG 2000.
Start printer software.

Software is scanning COM ports. If connected COM port found software indicates.
Select file to print.
Click printer symbol on FUNCTION toolbar.
Printing is started by default printer of PC.

At next page you will find an example of IRG 2000 plot.

The printer software could also switched to different languages.

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26
2.5 Adjusting system

Press "MENU" key

Select option and click. A window appears,
using the same setting principles as for the
toolbars.

Information

Gives information about software version, battery voltage, date and

time.
Date / Time is important because all echograms are saved with a time
stamp.

Colors It is possible for the user to customize the colours of the various
elements of the display, in order to comply to particular contrast
requirements, for example.

• Select "Colours" and click to confirm choice: the "Colour set up"
window appears, allowing you to select and change the colours .
• Move the selection frame over the item that you wish to set
colour, then click to confirm choice: now by rolling the knob, you
go through the complete 32 colour palette.
• Click to set colour and go back to selection mode, and so on.
• Once you are done with the colour set up, select the "OK" button
and click to confirm settings and exit to "Set up" list.

Date / Time
It is important to set date and time properly on the IRG2000, because
this information is associated with each file you save.

• Move the selection frame over the setting you wish to update,
click to activate the indicator.
• Roll the knob to update the number, then click again to confirm
choice: you are now back to the selection mode and the selection
frame can be moved to another setting indicator.
• Move selection frame over "OK" and click to exit and save the
new Date/Time settings.

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Baud rate
A change of baud rate is only necessary if RS 232 communication works with other baud rate
than 9600 bauds.

Unit system
The device supports both meter and feet measurement units.

3 Maintenance
3.1 Rechargeable batteries

To change batteries remove the six screws in the middle of the rear panel. The unit requires
seven batteries.

Type: NiMh 2100mA/h Panasonic HHR 210A

Exchange batteries observing polarity.

Close battery case.

3.2 Software update

The software of the IRG 2000 can be updated. The information how to handle this software
you will get from your nearest BAUR representative.

4 Reset
In case the IRG 2000 is no more working for a while a reset can be performed.

How to handle a reset:

a) disconnect the mains cable (e)
b) press the buttons 5 and 7 simultaneously / at the same time for two seconds

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 5 Technical data

Output voltage of transmitting pulse 10 V … 60V

Pulse width of transmitting pulse 40ns … 10us
Voltage withstand 400V AC (50/60 Hz)
Output impedance 10 - 250 Ohm
Sensitivity of input divider 0 … 60 dB
Measuring ranges @ v/2=80m/µs 0 – 65 km (0 – 213,000 ft)
Sampling rate 200 MHz (5ns)
Resolution 0,4m ( at v/2 = 80 m/µs)
Accuracy 0.2%
Propagation velocity v/2 50 – 150 m/µs
Number of echograms memories 100
LCD – TFT Colour display 320x240 pix. (121mm x 92mm – 6“)
Power supply for operation and charging 100 – 240V (50/60 Hz)
Operation time of rechargeable batteries Approx. 5 h
Operating temperature -20 … +50 °C
Storage temperature -40 … +60°C
Languages German, English, French, Spanish,
Portuguese, Dutch, Polish, Italian
Type of protection IP54 Splash proof and dust protected
Dimensions 220mm x 130mm x 75mm
Weight Approx. 1,1 kg

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6 Packing and delivery

If units are not used immediately, always store them in the carton and in dry rooms!
Complains concerning damage should be made to us by the purchaser without delay after
receipt of the shipment using a standard damage certificate.
Confirmation in writing of externally visible damage should be obtained from the carrier
immediately. The extent and probable cause of the damage should be stated as well.
For damage which is discovered during unpacking the responsible transportation company
should immediately be requested verbally and in writing (registered letter).
We also refer to our “General Sales and Business Conditions” .

BAUR Prüf- und Messtechnik GmbH,

A-6832 Sulz / Austria

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