Warp tying frame TPF3

Operating instructions
USB STICK: Operating instructions
Spare parts catalogue

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CH - 7320 SARGANS / SWITZERLAND Mail: sargans@staubli.com
www.staubli.com
Table of contents

EN - V 1.0 / 03.2002 Z30390802 Table of contents

1 SAFETY INSTRUCTIONS 2
1.1 GENERAL REMARKS 2
1.2 KEY TO SYMBOLS AND CHARACTERS 3
1.3 GENERAL SOURCES OF DANGER 3
1.4 SPECIFIC SOURCES OF DANGER 4
1.5 USING THE TYING FRAME TPF3 4
1.5.1 PROPER USE 4
1.5.2 IMPROPER USE 4
1.6 TO THESE OPERATING INSTRUCTIONS 5
1.7 EC CONFORMITY 6
1.7.1 STATE-OF-THE-ART 6
1.7.2 ANALYSES PERFORMED 6
1.7.3 RESPONSIBILITY FOR DOCUMENTATION 6
1.7.4 LANGUAGE OF THE OPERATING INSTRUCTIONS 6

2 ASSEMBLING THE TYING FRAME TPF3 7

2.1 TAKING THE TOP PART OF THE FRAME OUT OF ITS TRANSPORT CASE 7
2.2 TYING FRAME TPF3 WITHOUT FOOTBOARD 7
2.3 TYING FRAME TPF3 WITH FOOTBOARD 9

3 OPERATING THE TYING FRAME TPF3 12

3.1 THE ACTUATING ELEMENTS AND THEIR FUNCTIONS 12
3.1.1 BASIC FRAME 12
3.1.2 BRUSH ROLLER 14
3.1.3 CLAMPING BARS 15

4 TYING THE WARPS 19

5 CLEANING AND MAINTENANCE 20

5.1 CLEANING THE TYING FRAME 20
5.2 CHANGING THE RUBBER PROFILES 20
5.2.1 CLAMPING COMB (CLAMPING BAR TYPE "A") 20
5.2.2 CLAMPING BAR (TYPE "B") 21

6 TECHNICAL DATA 22
6.1 TPF3 FRAME VARIANTS 22
6.2 LENGTHS AND WEIGHTS 23

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Safety Instructions 2

1 Safety Instructions

1.1 General remarks

This tying frame TPF3 corresponds to the latest levels of technology and
complies with acknowledged safety standards.

Incorrect handling can nevertheless lead to injury to the operating staff or

third persons, and to damage to the machine.

The tying frame TPF3 should therefore only be used when in perfect
running order and with due regard to the information in these Operating
Instructions.

Any use of the Stäubli Tying Frame TPF3 other than that described in
these instructions is considered improper use and Stäubli will accept no
responsibility whatsoever for any damage or injury arising from such
misuse.

The general rules and regulations of on-the-job safety must be adhered

to when operating the machine, and also any other statutory or in-house
requirements.

Every user of the Tying Frame TPF3 must:

- have been trained in the handling of the machine,
- have read and understood the Operating Instructions, especially the
safety instructions,
- wear safety boots (hard-toed boots), to prevent injuries when moving
the tying frame TPF3 around or injuries through falling parts,
- observe all protective measures required for operation.

No conversions or alterations may be carried out on the tying frame TPF3

without the approval of the manufacturer / distributor.

The Operating Instructions are to be kept accessible to the user at all

times.

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Safety Instructions 3

1.2 Key to Symbols and Characters

Warning!

This sign warns you of the danger of injury or of extensive damage to

property!

Caution!

This sign warns you of damage to property, operating disturbances

and product damage!

Note Here you will find information relating to technical requirements or

important information about the use, operational sequence or
application of the tying frame TPF3.

1.3 General Sources of Danger

Caution!

Moving parts can cause injury through mechanical force, for exmple
fingers and hands may get caught and crushed.

In order to prevent such injuries the operator must adhere to the following
instructions:
- Pay attention to the Operating Instructions.
- Work carefully.
- Do not reach into parts of the tying frame TPF3 where this is not
specifically allowed.
- Never operate the tying frame TPF3 with any part of the casing /
covers open or missing.

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Safety Instructions 4

1.4 Specific sources of danger

Caution!

Tipping over of the tying frame TPF3

The tying frame TPF3 may be tipped over when it is being moved or
through careless handling, thus causing injury to the operator or other
personnel.
- Do not lean against the tying frame TPF3, particularly when moving it.
- Do not stand on the footboard when the tying frame TPF3 is being
moved.
- Always fold up the footboard when transporting the tying frame TPF3.
The specific safety instructions for the TOPMATIC / USTERMATIC Tying
Machine are detailed in the operating instructions for the tying machine
and it is essential that they are obeyed also when working with the tying
machine in place.

1.5 Using the Tying Frame TPF3

1.5.1 Proper use

Tying Frames TPF3 are designed for loading woven-out warps from the
healds and new warps from the warp beam so that they can then be tied
using one or two tying machines of the model range TOPMATIC /
USTERMATIC.

Any other use, e.g. especially as a transport trolley, is deemed improper,

and is not permitted.

The tying frame TPF3 complies in construction and design with

international legislation and standards relating to safety and quality
requirements.

The universal adaptability of the tying frame to different types of weaving

machines plus a number of technical features considerably simplify
gaiting-up the warps.

1.5.2 Improper use

Risk of injury!

Improper use means acute risk of injury for persons working on the
tying frame TPF3.

Any use not complying with the specifications in Section 1.5.1 is

regarded as being contrary to the intended use.

Stäubli is not liable for any damage resulting from improper use.

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Safety Instructions 5

1.6 To these Operating Instructions

These Operating Instructions are addressed to all persons working with
the tying frame TPF3 in their textile mill.

They contain all information required for the adjustment, use and
maintenance of the unit.

Information concerning spare parts may be taken from the enclosed

Spare Parts Catalog.

For easy orientation on the machine, an illustration of the tying frame

TPF3 with numbered control elements is included at the end of this
documentation.

Explanations concerning the function and operation of the elements can

be found in Section 3.1 "The actuating elements and their functions”.

Where helpful, reference will also be made within the text (in brackets) to
the positions of the control elements on the fold-out page, e.g. (1).

Letters such as (a) always refer to illustrations distributed within the text.

• Work steps to be carried out are marked with a dot as shown here on
the left.

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Safety Instructions 6

1.7 EC conformity
1.7.1 State-of-the-art

The the tying frame TPF3 matches the state-of-the-art technology and
was manufactured and checked according to the following guidelines:

2006/42/EG

Machine guideline - Council directive on the approximation of the laws of

the Member States relating to machinery.

EN ISO 11111

Standards regarding "Textile machinery safety requirements"

1.7.2 Analyses performed

Remaining risk analysis, carried out by Stäubli AG.

1.7.3 Responsibility for documentation

Person authorized to compile the technical documentation:

S. Gaug, Stäubli Sargans AG, CH-7320 Sargans / Schweiz

1.7.4 Language of the operating instructions

These English operating instructions are original operating instructions.

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Assembling the Tying Frame TPF3 7

2 Assembling the Tying Frame TPF3

2.1 Taking the top part of the frame out of its transport case

400 kg
400 kg

2.2 Tying Frame TPF3 without footboard

2
2

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Assembling the Tying Frame TPF3 8

4 5

2x

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Assembling the Tying Frame TPF3 9

2.3 Tying Frame TPF3 with footboard

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Assembling the Tying Frame TPF3 10

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Assembling the Tying Frame TPF3 11

2x

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Operating the Tying Frame TPF3 12

3 Operating the Tying Frame TPF3

Note When reading this chapter the page with the Overall Plan (last page in
the Operating Instructions) should be folded out.

Caution!

There is a risk of injury when operating the brush roller. Do not put
your fingers into individual parts of the movable mechanism.

Caution!

There is a risk of injury when operating the top clamping bars. Do not
put your fingers between the clamping bars and frame. To avoid
pinching your fingers, the top clamping bars (32, 33, 42 and 43) must
be held outside when inserting.

3.1 The actuating elements and their functions

3.1.1 Basic frame

(1) Foot

Note The tying frame follows the track through the curves without breaking
away if the direction lock is engaged on one wheel.

The rear foot part of the STANDARD Tying Frame may be

swivelled ± 45°. This will enable any obstructions on the weaving
machine to be avoided, so that the frame may be placed closer to
the machine.

(2) Height adjustment

The tying frame is adjusted to the optimal height for the weaving
machine by means of the crank.

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Operating the Tying Frame TPF3 13

(3) Mounting for holding the lengthwise parts

(4) Tool holder

(5) Footboard

The height of the footboard may be varied between 28 and 40 cm

to suit requirements.

(6) Truck for lower thread sheet

During mounting the truck must be locked by means of the

knob (14). After releasing this knob (14) make sure that the truck
can move without obstruction.

(7) Stripe pattern

By aligning the yarn sheet to the stripes a right-angle mounting of

the yarn sheet to the clamping bars .may be obtained simply yet
exactly.

(8) Collision safeguard

When moving the tying frame its delicate parts are largely
protected by the curved fence bars.

(9) Supporting angles

By means of the supporting angles the Tying Frame TPF3 is

positioned optimally at the weaving machine. To find the best
position the supporting angles may be moved and turned in their
slots, also the left and right-hand angles may be switched round.
Furthermore the supporting angles may serve to carry other
supports for weaving machine attachments.

(10) Top guide roller

From a width of 3.0 m up the continuous top guide roller may be

provided with an additional plug-in support at the middle with
clamping bars of Type "B". This will prevent excessive flexing of
the guide roller.

To tie on top beams correctly the top guide roller must be

positioned correspodingly higher. This higher position can be
obtained with additional, optionally available supports.

(11) Cranks for lateral adjustment of the front lower clamping bar

This serves to regulate the tension of the lower thread sheet, for
fine regulation when tying for example (distance between clampjng
bars).

(12) Cranks for lateral adjustment of the front upper clamping bar

This serves to regulate the tension of the upper thread sheet.

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Operating the Tying Frame TPF3 14

(13) Curved bar for fixing the knot cord and the bottom and top lease
bands

(14) Locking the bottom thread sheet

(15) Place for rotary rod hold-down (only clamping rods Type "B")

3.1.2 Brush roller

(20) Brush roller for mounting thread sheets

The brush strips may be removed and fitted through an opening in

the side wall.

(21) Lever for tensioning the mounted warp sheet (turning the brush
roller)

(22) Locking pawl for tensioning lever (21)

When using clamping bars of Type "B" (see section on clamping

bars) the tension of the thread sheet must be relaxed before
inserting the revolving rods. This may be done by drawing the
catch (22) back and turning back the brush roller. At the same time
the brush roller is arrested authomatically in this position.

(23) Lever for adjusting the height of the brush roller (three latched
positions, "top", "center", and "bottom")

Procedure:

1. Center position: preparing the bottom thread sheet.

2. Bottom position: clamping the bottom thread sheet.

3. Top position: preparing the top thread sheet.

4. Center position: clamping the top thread sheet.

(24) Locking lever for the three height settings of the brush roller

To release the locking lever the brush roller must be raised a little.

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Operating the Tying Frame TPF3 15

3.1.3 Clamping bars

Different clamping bars are used depending on the tying frame version.

- Clamping bars Type "A":

This clamping principle works without wrapping. This ensures
simple gaiting, claiming only a minimum of force and without
crossing warp ends. This principle treats the yarn gently and is
recommended for high-class warp yarns. The clamping force can be
matched to the yarn material.

- Clamping bars Type "B":

This clamping principle involving wrapping is adequate for all
standard yarns. The brush roller must be turned back and the rotary
rod pressed back into the clamping bar, which requires a certain
amount of force. This clamping principle is less suitable for very fine
or high-twist yarns.

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Operating the Tying Frame TPF3 16

Clamping bars Type "A"

Clamping the yarn sheet:

• Prepare the yarn sheet for clamping (right-angled mounting, brush-out

etc.).

• Insert torque wrench (37) in clamping bar.

• Place clamping comb (34) with yarn sheet in clamping bar. If the rear
clamping combs are provided with round rods (35), relax the yarn
sheet tension first.

• Make sure that the clamping teeth engage the clamping bar properly
over the entire length.

• Clamp the yarn sheet with the torque wrench (37).

Note When gaiting the thread sheet make sure that it is at right angles to
the clamping bars (parallel to the stripe pattern). To align the yarn
sheet after gaiting, the clamping bar may be opened slightly and the
clamping comb (34) shifted together with the yarn sheet.

(30) Rear bottom clamping bar

Fixed on truck (6). For gaiting the bottom thread sheet.

(31) Front bottom clamping bar

Fixed on truck (6), movable laterally with cranks (11). For gaiting
the bottom thread sheet.

(32) Rear upper clamping bar

Dismountable, for gaiting the upper thread sheet.

(33) Front upper clamping bar

Dismountable, for gaiting the bottom thread sheet. Movable

laterally with cranks (12).

(34) Clamping comb (with round rod (35))

The four clamping combs are identical in principle. Round rods (35)
can be pushed into the rear clamping combs, however. The yarn
sheet must then be relaxed slightly when gaiting. This makes it
easier to withdraw the clamping combs from the tied yarn sheet.

(35) Round rod

(36) Clamping force adjustment

The clamping force can be adjusted steplessly with the knurled-

head screw. To avoid overstressing the clamping bars the
clamping force should be set as low as possible (though always
satisfying the requirements of the tying operation). Raising the
clamping force is unnecessary and will shorten the life of the
clamping bars and combs.

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Operating the Tying Frame TPF3 17

(37) Torque wrench

To avoid overloading the clamping bars always use the torque

wrench provided.

Caution!

Different torque wrenches are used depending on the length of the tying
frame. Make absolutely sure that the colour of the torque wrench is the
same as that of the lever (23).

(38) Yarn sheet tensioner

The use of a yarn sheet tensioner is recommended with frame

lengths exceeding 2 m or so. It will enable the upper yarn sheet to
be tensioned uniformly over its entire length.

Clamping bars Type "B"

For clamping the yarn sheet the following procedure has proved
efficacious.

• Relaxing the yarn sheet by turning back the brush roller (locked with
the catch (22)).

• Press rotary rod (44) into clamping bar (40, 41, 42 or 43). This can be
facilitated by turning the square wrench (49) backward and forward
lightly.

• Rotary rod hold-down (47) may be used too, especially with very stiff
or elastic yarns.

(40) Rear bottom clamping bar

Fixed on truck (6). For gaiting the bottom thread sheet.

(41) Front bottom clamping bar

Fixed on truck (6). Movable laterally with cranks (11). For gaiting
the bottom thread sheet.

(42) Rear upper clamping bar

Dismountable, for gaiting the upper thread sheet.

(43) Front upper clamping bar

Dismountable, for gaiting the upper thread sheet. Movable laterally

with cranks (12).

(44) Rotary rod

(45) Rubber profile

Flat / concave (see section on Maintenance for details).

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Operating the Tying Frame TPF3 18

(46) Underlays

To adjust the clamping force the distance between the rubber

profiles can be adapted by fitting underlays of different thickness
(see section on Maintenance for details).

(47) Rotary rod hold-down

Used with long clamping bars, elastic or very stiff yarns. One hold-
down per metre clamping bar length.

(48) Length adjustment of clamping bars.

When gaiting the thread sheet make sure it is at right angles to the
clamping rods (parallel with the stripe pattern (7)). To align the yarn
sheet after gaiting the clamping bar can be moved laterally
± 10 mm with a socket wrench on screw.

(49) Square wrench

(50) Support for the top clamping bars

Used with tying frame length of 1.8 m up. Excessive flexing of the
top clamping bars can be prevented with it.

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Tying the warps 19

4 Tying the warps

The procedure for tying warps is described in the operating instructions
for the tying machine employed.

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Cleaning and maintenance 20

5 Cleaning and maintenance

5.1 Cleaning the tying frame

How often the tying frame needs cleaning depends on the amount of
fouling (thread remnants, dust).

The easiest way to clean away fouling is to blow it off with compressed
air. Particular attention should be given to cleaning the following parts:
- Casters and their locking arrangements
- Clamping bars
- Clamping combs
- Brush roller

5.2 Changing the rubber profiles

5.2.1 Clamping comb (clamping bar Type "A")

If the thread clamping in the tying frame is no longer adequate, an old,

too hard or damaged rubber in the clamping comb may be to blame. In
this case the rubber profiles are changed as follows.

• Remove the old rubber from the clamping comb.

• Clean the clamping comb thoroughly and place it on a bench.

• Cut the new rubber profile to the right length.

• Apply creep oil (such as CRC 3.36) to the edges of the clamping
comb and the back of the rubber profile.

• Place the rubber profile in the clamping comb as shown.

45 0
• Roll in the rubber profile with the help of the roller, first at an angle
of 45°, then 25°, making sure not to stretch the rubber more than
5% when rolling it in.

• Cut off the rubber profile at the ends of the clamping comb so that
about 5-10 mm still projects.

Rubber profiles and roller are included in the spare parts set.

25 0

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Cleaning and maintenance 21

5.2.2 Clamping bar (Type "B")

• Remove old rubber profile.

It is advisable to leave the underlays for compensating the tolerance of

the rubber profiles in the clamping profile.

By varying the underlay combinations the distance between the rubber

profiles can be varied. This enables the clamping force to be adapted
optimally to the warp yarn being used.

The following table shows the possible combinations with the underlays
of different thickness (the underlays are included in the set of spares).

Number of underlays
Total thickness
0.4 mm 0.5 mm
2 --- 0.8 mm
1 1 0.9 mm
--- 2 1.0 mm
3 --- 1.2 mm
2 1 1.3 mm
1 2 1.4 mm
--- 3 1.5 mm
3 1 1.7 mm
1 3 1.9 mm
--- 4 2.0 mm
3 2 2.2 mm

• The new rubber profile is forced into the clamping profile by hand,
assisted by soapy water. Take care not to pull the rubber profile
lengthise: this would narrow it.

Note Two different rubber profiles are used with each clamping profile:

- The concave profile is fitted behind.

- The flat profile is fitted at the front.

• The clamping profile is then to be cleaned with soapy water and

talcum rubbed into the rubber clamping surface.

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Technical data 22

6 Technical data

6.1 TPF3 frame variants

Frame version
Basic fixed foot
Standard swivelling foot

Nominal length type

1.0 m -10
1.5 m -15
1.7 m -17
1.9 m -19
2.1 m -21
2.3 m -23
2.5 m -25
2.8 m -28
3.2 m -32
3.4 m -34
3.6 m -36
4.0 m -40
2x1.5 m -15/15
2x1.7 m -17/17
2x2.0 m -20/20
2x2.3 m -23/23
2x2.5 m -25/25
2x2.8 m -28/28
2x3.2 m -32/32

Clamping bars
Type "A" without wrapping
Type "B" with wrapping

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Technical data 23

6.2 Lengths and weights

TYPE Useful clamping length Overall length Working height Weight

"A" "B" "A" "B" Basic Standard Basic Standard
[mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg]
-10 1'050 1'055 1'603 900-1'290 980-1'450 103 110
-15 1'570 1'575 2'123 900-1'290 980-1'450 132 141
-17 1'770 1'775 2'323 900-1'290 980-1'450 144 154
-19 2'010 2'015 2'563 900-1'290 980-1'450 156 167
-21 2'210 2'215 2'763 900-1'290 980-1'450 169 180
-23 2'410 2'415 2'963 900-1'290 980-1'450 180 192
-25 2'610 2'615 3'163 --- 980-1'450 --- 220
-28 2'930 2'935 3'483 --- 980-1'450 --- 238
-32 2x1'690 3'322 4'192 3'870 --- 980-1'450 --- 259
-34 2x1'770 3'532 4'352 4'080 --- 980-1'450 --- 271
-36 2x1'890 3'742 4'592 4'290 --- 980-1'450 --- 284
-40 2x2'090 4'144 4'992 4'692 --- 980-1'450 --- 309
-15/15 2x1'570 2x1'575 3'956 --- 980-1'450 --- 318
-17/17 2x1'770 2x1'775 4'356 --- 980-1'450 --- 344
-20/20 2x2'010 2x2'015 4'836 --- 980-1'450 --- 370
-23/23 2x2'410 2x2'415 5'636 --- 980-1'450 --- 420
-25/25 2x2'610 2x2'615 6'036 --- 980-1'450 --- 476
-28/28 2x2'930 2x2'935 6'676 --- 980-1'450 --- 512
-32/32 --- 2x3'322 --- 7'450 --- 980-1'450 --- 554

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Legend:
(1) Foot 50
(2) Height adjustment
(3) Mounting for holding the lengthwise parts 47
(4) Tool holder
(5) Footboard 42
(6) Truck for lower thread sheet
40
(7) Stripe pattern 45
49 46
(8) Collision safeguard 10
(9) Supporting angles
(10) Top guide roller 9 43
(11) Cranks for lateral adjustment of the front lower clamping bar
41
(12) Cranks for lateral adjustment of the front upper clamping bar
(13) Curved bar for fixing the knot cord and the bottom and top lease bands 13 48
(14) Locking the bottom thread sheet 44
(15) Place for rotary rod hold-down (only clamping rods Type "B")
(20) Brush roller for mounting thread sheets
38
(21) Lever for tensioning the mounted warp sheet (turning the brush roller)
(22) Locking pawl for tensioning lever (21)
(23) Lever for adjusting the height of the brush roller (three latched positions, 12
"top", "center", and "bottom")
(24) Locking lever for the three height settings of the brush roller 34
(30) Rear bottom clamping bar
(31) Front bottom clamping bar 35
(32) Rear upper clamping bar 14
(33) Front upper clamping bar 30
(34) Clamping comb 32
(35) Round rod
(36) Clamping force adjustment
(37) Torque wrench 6
(38) Yarn sheet tensioner
(40) Rear bottom clamping bar
7
(41) Front bottom clamping bar 11
8
(42) Rear upper clamping bar
3
(43) Front upper clamping bar 13
(44) Rotary rod 15
(45) Rubber profile 11 33
(46) Underlays 20
(47) Rotary rod hold-down
31
5
(48) Length adjustment of clamping bars.
(49) Square wrench 12 2
(50) Support for the top clamping bars
22

21 23

24 36 37 4 1

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