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HSS60

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HSS60

2-phase Hybrid Stepper Servo Driver

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1. Instruction
1.1 Overview
HSS60 is 2 phase nema 23, nema 24 series hybrid stepper servo driver. It adopts
new generation 32 bit DSP and vector control technology, which can avoid the stepper
motor losing steps and ensure the accuracy of the motor. The torque reducing is much
lower than open loop stepper motor when it is at higher speed. The high speed
performance and torque are enhanced in a great extent. Meanwhile the current control
is based on the load, that can reduce the motor temperature rising effectively, then can
extend the using life of the motor. The build-in place in position and alarm output
signal can help the upper monitor to monitor and control. The function of position
ultra difference alarm can ensure the machine work safely. The closed loop system is
an ideal improvement and a good replacement of open loop system, Besides that, it
also have some function of AC servo motors, but price is just half of AC servo.

1.2 Features
1.2.1 Stepper motor closed loop system, never lose step.
1.2.2 Improve motor output torque and working speed.
1.2.3 Automatic current adjustment based on load, lower temperature rising.
1.2.4 Suitable for all mechanical load conditions (include low rigidity belt pulley and
wheel), no need to adjust gain parameter.
1.2.5 Motor work smoothly and low vibration, high dynamic performance at
acceleration and deceleration.
1.2.6 No vibration from high speed to zero speed
1.2.7 Drive nema 23, nema 24 series 2.2N.m - 3N.m closed loop stepper motor.
1.2.8 Pulses response frequency can reach 200KHZ
1.2.9 16 kinds microsteps choice, highest 51200microsteps/rev.
1.2.10 Voltage range: DC24V~50V
1.2.11 Over-current, over-voltage and position ultra difference protection function.

1.3 Applications
Closed loop stepper system can be applied to all kinds small automatic equipment and
Instruments, such as engraving machine, special industrial sewing machine, stripping
machine, marking machine, Dispensing machine, cutting machine, laser
phototypesetting, graph plotter, NC machine, automatic, assembly equipment and so
on.

2. Electrical, mechanical, environment Parameter


2.1 Electrical Parameter

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Voltage range DC24~50V
Peak current Peak 6.0A(current change according to load)
Logic input current 7~20mA
frequency 0~200KHz
Suitable motor 60HSE3N
Encoder lines 1000
Insulation resistance >=500MΩ

2.2 Environment Parameter


Cooling method Natural or radiator
Operating Operating Occasions try to avoid dust, oil, corrosion gas
environment Operating temprature 0~50℃
Operating humidit 40~90%RH
virbration 5.9m/s²Max
Storage temperature -20℃~65℃
Weight About 560g

2.3 Installation Dimension

HSS60

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3. Driver connector, indicator and wiring diagram
3.1 motor and power supply input port
Port NO. Motor Wire color
1 A+ A phase winding + red
2 A- A phase winding - green
3 B+ B phase winding + yellow
4 B- B phase winding - blue
5 +Vdc Input voltage DC24~50V
6 GND

3.2. Encoder input port


Port NO. Encoder Wire color
1 EB+ Encoder B phase input+ yellow
2 EB- Encoder B phase input- green
3 EA+ Encoder A phase input+ black
4 EA- Encoder A phase input- blue
5 VCC Encoder voltage(+5V) red
6 EGND Encoder Grand(0V) white
(The encoder wires misconnected will lead to the damage of driver or encoder.)

3.3. Signal controller port


Port NO.
1 PUL+ Pulse input + If the signal control voltage is
+5V, then the signal control
2 PUL- Pulse input - input port do not need to
connect an extra resistance. If
3 DIR+ Direction input + the signal control voltage is
+12V, then the signal control
4 DIR- Direction input - input port need to connect to a
1K resistance. If the signal
5 ENA+ Enable input + control voltage is +12V, then
the signal control input port
6 ENA- Enable input - need to connect to a 2K
resistance.
7 PEND+ Position signal output+ OC output, closed indicate
finish the position, open circuit
8 PEND- Position signal output- indicate position is not finished.
9 ALM+ Alarm signal output+ OC output, there is alarm signal
when closed, no alarm signal
10 ALM- Alarm signal output-
when open circuit.

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3.4. Switch setting
SW1:NC.
SW2:Rotate direction setting.on=CW,off=CCW.
SW3、SW4、SW5、SW6:Microstep setting
Micorstep/rev SW3 SW4 SW5 SW6

Default(400) on on on on

800 off on on on

1600 on off on on

3200 off off on on

6400 on on off on

12800 off on off on

25600 on off off on

51200 off off off on

1000 on on on off

2000 off on on off

4000 on off on off

5000 off off on off

8000 on on off off

10000 off on off off

20000 on off off off

40000 off off off off

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3.5.Status indication
PWR:power indicator light : When power is on, the green light is on.
ALM:Alarm indicator light: If the red light is flicker one time within 3 seconds, that
means over current or interphase short circuit; If the red light is flicker twice within 3
seconds, that means over voltage; if the red light is flicker three times within 3
seconds, that means position ultra difference or the encoder connector is
disconnected.

3.6.Wire diagram

3.7.Wires for Encoder


Standard wire length for encoder is 2 meters. ( Wire length can be customized.)

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