GE

Sensing

Features The DPI 605 precision pressure calibrator provides a

simple and cost effective means of meeting the
calibration requirements of ISO 9000 and other similar
• Integral pressure vacuum generation, vacuum to quality standards. The instrument, which combines
300 psi (20 bar) micromachined silicon piezoresistive and resonating
element sensors with the latest microprocessor
• Barometric accuracy ±0.0044 inHg (±0.15 mbar) technology, features 0.025% of reading accuracy. It is a
totally self contained, battery powered pressure test and
• Voltage/current power source calibration system. Standard features include electrical
measurement and supply capability, pressure and
• Calibration management software compatible vacuum generation, simultaneous displays of
pressure/vacuum and electrical parameters, extensive
data processing and storage capability and RS232
• ±0.025% of reading accuracy
interface.

• Dual pressure and electrical readout

To simplify field calibration and the collection and
transfer of data, if offers a wide range of standard
• Data storage and transfer via RS232 functions. Peak readings, switch testing, data logging,
leak testing, limit setting and results analysis all add to
• Temperature measurement to 400°F (200°C) the versatility of this instrument. Test data is safely
stored in the non-volatile memory and, when the
• Intrinsically safe version calibration work is completed, can be easily downloaded
into the computer. Druck also offers auto calibration and
• Functions include: data analysis software specifically designed to run on a
- Peak readings PC. This enables completely automated calibrations to be
- Switch testing carried out with the DPI 605.
- Data logging
- Leak testing
- Limit setting
- Data analysis

DPI 605
Druck Precision Portable
Pressure Calibrators
DPI 605 is a Druck product.
Druck has joined other
GE high-technology sensing
businesses under a new name—
GE Industrial, Sensing.

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GE
Sensing
Pressure and vacuum generation and adjustments are from the data base to the DPI 605 and results
achieved by an integral hand pump and volume adjuster, downloaded to update records, analysis and histograms,
with a release valve for venting. When it is important that etc. The complete system permits audit trail compliance
the maximum pressure for the unit under test is not with all of the major quality management standards, FDA
exceeded, a safety LIMITS function may be selected to validation and OSHA requirements.
automatically block the pumping action at the desired
set pressure. The simple keypad operation of the DPI 605 provides
easy and rapid access to all the calibration and test
The advanced sensor and thermal compensation facilities.
technologies employed allow the standard instrument to
cover a range of -14.7 to 300 psi (-1 to 20 bar). Unlike Pressure Key Functions
competitive calibrators, it is not necessary to purchase These keys define the desired pressure measurement
multiple pressure modules to test units over this range. parameters.

An indicator version is available for operation up to Range

5000 psi (350 bar) with internal transducers, and up to This is used to select an internal or external transducer
10,000 psi (700 bar) with external transducers. The and the gauge, absolute or barometric pressure reading.
indicator includes all the features of the calibrator except
for the integral pressure and vacuum generation
Units
capability.
Up to four alternative pressure units are immediately
available.In conjunction with the SET-UP key, 24 pressure
For barometric pressure measurement, a high accuracy units can be assigned to the instrument.
resonating silicon pressure transducer is added to the
instrument. This sensor allows simulation of other
Limits
absolute pressures by adding the barometric value to the
This key is used when it is necessary to protect the
gauge measurement. In addition, an optional
instrument under test from pressure overload. A safety
temperature probe can be supplied for temperature
limit will block the pump action at the desired maximum
measurements up to 400°F (200°C).
pressure and trigger an audible alarm.

The DPI 605 features an impact resistant, splash and dust

Process
proof enclosure. All of the main controls are via a
The process key allows access to a range of functions:
membrane keypad and the LCD graphics display is
mounted behind a tough polycarbonate window. The
display can be illuminated when measurements have to • Tare_provides a facility to offset the displayed pressure
be made under poor lighting conditions. All of the reading by either the currently displayed pressure or a
manually entered value.
electrical input and output connections are recessed into
• Peak_records the maximum and minimum pressure
the sides of the enclosure to avoid accidental damage.
levels obtained during operation.
The instrument weighs only 9 lb (4 kg) and is supplied
• % full scale (FS)_converts the indicated pressure
with a carrying case that contains a separate storage reading to a % FS reading over the operator defined
compartment for test leads and other accessories. zero and FS range.
• Filter_this will stabilize the display if the instrument is
connected to a fluctuating pressure line.
Total Quality Management
Zero
The DPI 605 is a powerful tool in the support to quality
Used to remove display zero offset
management systems. Together with data analysis and
auto calibration software, it can perform an almost
limitless range of pressure calibration and test functions. Pressure/Vacuum
Reports for up to 40 independent 20-point calibrations Changes the operation of the hand pump from pressure
can be stored. Routine Calibrations can be transferred generation to vacuum generation
GE
Sensing
Electrical Input Key Functions Set-up
Four keys control the digital multimeter facilities of the Enables selection of the following variables:
instrument.
• Units_24 pressure scales
Volts • Temperature_°F or °C
Measures ±50 V with 0.01mV maximum resolution • Comms_to set up the RS232 communication
parameters, i.e. Baud-rate, Parity, Handshake.
mA • Auto off_provides automatic power saving.
Measures ±55 mA with 0.001 mA resolution • Clock_permits operator to set up time and date
functions.
Temp • Calibration_provides access to calibration parameters.
With the optional PT 100 platinum resistance probe, the A password (PIN #) is required before entry is
instrument provides a temperature measurement permitted.
display. The scale is from -60°F to 400°F (-55°C to 200°C)
and the units are selectable as °F or °C.
Switch Test
This key configures the instrument to test pressure
Electrical Output Key Functions switches. The pressure display indicates the applied
These two keys are used to configure the electrical pressure and status of the switch contacts. When the
outputs as either a fixed voltage or current, pressure is varied and the switch contacts change, the
programmable via the keypad, or an analog output of display records the event, i.e. switch contacts opened at
any of the measured parameters, i.e. pressure, 50 psi (3.5 bar) and closed at 30 psi (2 bar).
temperature, voltage and current.

Data Log
Volts
This enables the DPI 605 to act as data logger and store
Programmable within the range 0 to 24 V
up to 10,000 readings. Record and Replay facilities are
included:
mA
Programmable within the range 0 to 55 mA
• Record_provides for entry of tag number, selection of
data log trigger (internal or external), selection of stop
Mode Select Keys (blue keys)
The nine mode select keys provide access to a variety of event (time or number of samples), and set up of start
functions delay time.
• Replay_is used to either recall any selected data log
On/Off file to the display, or to download the stored data to an
Switches the instrument on or off. The DPI 605 can be external printer via the RS232 port. The data can be
programmed to automatically switch itself off after a presented in a numerical or graphical format. The
defined period of inactivity. graph can be displayed as pressure vs time, electrical
vs time or pressure vs electrical.
Display Light
Improves viewing visibility in poorly lit locations. Can be Leak Test
programmed to switch itself off after a defined period of This function provides a leak test facility for the unit or
time. system under test. The display is reconfigured to indicate
pressure drop and leak rate. Three additional functions
are allocated to this facility:

• Wait_delay the start to allow pressure setting

• Time_the duration of leak test period.
• Reset_resets leak test display values to zero on
completion of the test.
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Sensing
Auto Cal programmable voltage/current outputs (B-C), transmitter
Permits the storage of up to 40 independent 20 point simulator output (C-D), switch test input (A-B) and trigger
calibrations together with the tag numbers of the units signal input (A-D).
under test.
The second group I, COM and V, provide the input to the
Store built-in digital multimeter (DMM). Current inputs are
Snapshot memeory allows the current display to be applied between the common (COM) and I terminals.
stored in one of 20 memory locations. Voltage inputs are applied between the (COM) and (V)
terminals.
Recall
Replays previously stored data Positioned on the right hand side of the instrument are
the multiway connections. These connectors are splash
proof with spring closed covers for protection. Each
Display connector has a different pattern and will only mate with
a corresponding plug. The sockets are allocated as
The DPI 605 incorporates a clear, high resolution LCD follows:
which provides excellent viewing visibility under a wide
range of plant conditions. Display presentations are Power adaptor/battery charger (power)
available for virtually every pressure calibration and test Temperature probe (temperature probe)
requirement. To simplify the calibration process, electrical RS232 serial data interface (RS232)
parameters are positioned alongside the pressure data. External transducer (external transducer)

Interface Pneumatic Circuit

The DPI 605 is both a versatile calibrator and flexible The Calibrator version of the DPI 605 has a built-in hand
instrumentation system capable of interfacing with pump to generate either pressure up to 300 psig
numerous options, inputs and outputs. Connections are (20 barg) or vacuum to -22 inHg (-850 mbar) gauge.
located in protected areas at the two sides of the case. Latching solenoid valves provide pressure limiting
features, pressure/vacuum change-over of the
Located in the left-hand side of the instrument are the hand-pump and low range transducer protection.
0.15 in (4 mm) electrical connections. These sockets can
be considered as two functional groups. Depending on
the selected mode, the first Group A,B,C&D provide;
GE
Sensing

DPI 605
Response
Two readings per second nominal.

Specifications
Zero Control
Pressure offset correction by keypress. Ability under
process key to permit tare of pressure, voltage and
current, either manual or displayed value.

Pressure Measurement Accuracy

Operating Pressure Range Positive Pressures
-14.7 to 300 psi (-1 to 20 bar) • ±0.025% of reading between 3% and 100% FS
• ±0.002 psi (±0.15 mbar) below 3% FS
Option available for absolute pressures via barometric
reference sensor. See option A. Negative Pressures
• ±0.025% of reading between -14.7 psi to -8.7 psi.
For external sensors see option B. (-1 bar to -600 mbar)
• ±0.002 psi (±0.15 mbar) between 0 and -8.7 psi
Pressure Scale Units (0 to-600 mbar)
24 different scales under set-up, user selectable.
Temperature Effects
Overpressure • -14.7 to 300 psig (-1 to 20 barg) calibrator, over
To 1.25 x causing negligible calibration change. 15°F to 105°F (-10°C to 40°C) the averaged temperature
coefficient ±0.001% of reading per °F (±0.002% of
reading per °C)
Pressure Media
Compatible with most common non-corrosive gases.
Position Effect
Negligible
Transduction Principle
Dual, integrated silicon strain gauge sensors. Optional
barometric reference utilizes vibrating silicon element. Electrical Specification
Readout Electrical Inputs
• ± 999999 capability on both pressure and electrical Voltage Measurement
parameters. 0 to ±50 VDC auto ranging, resolution 10 µV (±30 VDC IS
• ± 9999 for ranges below 1.5 psi (100 mbar) FS version)
Input impedance 10 MS
Display Accuracy ±0.04% of reading ±1 digit. Figure includes 90
1.5 in x 5.2 in (38 mm x 132 mm) LCD graphics panel, day stability, T.C. < 0.00375% of reading/°F
240 x 64 pixels backlit (backlight not available on IS (<0.0075% of reading °C)
version)
Current Measurement
Display Overload 0 to ±55 mA d.c. resolution 0.001 mA
110% FS pressure overrange nominal. Above this the Internal Resistance 10 Ω
display flashes. Accuracy 0.03% of reading ±1 digit including 90 day
stability. T.C. < 0.00375% of reading/°F (<0.0075% of
reading °C).
Resolution
17 bits (0.00075% FS)
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Sensing
Electrical Outputs Electro Magnetic Compatibility
Voltage Output (Not IS Version) Designed to meet EN50081-1 and EN50082-1
Programmable floating output in the range 0 to 24 VDC
max 50 mA.
Accuracy: ±0.025% of reading ±0.01% FS ±1 digit. Physical Specification
Suitable also for current loop energization and switch
testing. Weight
9 lb (4 kg) nominal
Current Output (Not IS Version)
Programmable output in the range 0 to 55 mA DC Dimensions (h x w x l)
Accuracy: ±0.035% of reading ±0.01% FS ±1 digit. 5.5 in x 11 in x 14.5 in (140 mm x 280 mm x 370 mm)
Configured as source, voltage limit 19 V.
Configured as sink, voltage limit maximum 30 V Pressure Connections
(voltage limit minimum 5 V) 1/8 NPT female and G1/8 female

Analog Output Signal (Not IS Version) Carrying Case

Proportional to displayed pressure or electrical reading. This is supplied with the instrument as standard and a
0 to 24 VDC with 16 bit (0.001% FS) resolution. User complete set of test leads are included.
programmable zero and FS settings.
Current output can also be provided 0 to 50 mA
Bandwidth 1 to 2 Hz updated each new reading. Pressure Generation and Adjustment
Accuracy: ±0.05% of reading ± 0.005% FS ±1digit. The Calibrator version is complete with:
• Hand pump capable of generating -22 inHg
(-850 mbar) gauge to 300 psig (20 bar)
Above accuracies include 90 day stability. • Volume adjuster for fine control
• Vent valve for pressure release
Digital Interface • Solenoid valves for pressure/vacuum switchover and
RS232 serial interface to the SCPI protocol for stored data pump limiting for safety
output to host computer or printer and down loaded test
routines and remote control. (Not for use in hazardous
area.) Options Available
Calibration Controls See the details under the Options listing on the back
Via instructions from the keypad. Access to calibration page. The following facilities are available:
mode is under set-up protected by pin number for
security. A) Barometric reference option for barometric pressure
and absolute measurement.
Power Supply B) Ability to add external transducers to broaden the
• Supplied fitted with Ni-Cad rechargeable pack (not IS dynamic range of measurement.
version). Can also be powered by six D cells, alkaline C) Temperature probe for readings over -60°F to 400°F
recommended. Battery life 20 hours nominal for (-55°C to 200°C).
Ni-Cad. 70 hours nominal for alkaline (20 hours for IS). D) Negative 14.7 psi (1 bar) calibrations for the
• External PSU/charger unit supplied as standard. indicator version
F) Extra Ni-Cad battery pack for in field use (not IS
version)
Environmental Specification G) Calibration software.
H) Dirt moisture trap to prevent contamination
Temperature
• Operating: 15°F to 105°F (-10°C to 40°C)
• Storage: 0°F to 140°F (-20°C to 60°C)
GE
Sensing

Indicator (B) External Transducers

In addition to the internal transducers, the
instrument can be configured with ten external piezo
The DPI 605 can also be supplied as an indicator having resistive sensors (one at a time), and one resonant
wider pressure range capability but no pressure sensor. Supplied assembled with the 12-pin
generation and adjustment facilities. Vent valve for connector for direct interfacing with the instrument.
pressure release fitted as standard.
Any FS can be specified between the ranges:
An external pressure source such as bottled gas can be • 0 to 1 psi (0 to 70 mbar) to 0 to 1000 psi
utilized to enable an indicator to be configured as a (0 to 70 bar) gauge
calibrator. • 0 to 1001 psi (0 to 71 bar) to 0 to 10,000 psi
(0 to 700 bar) sealed gauge
Operating Pressure Range • 0 to 5 psi (0 to 350 mbar) to 0 to 10,000 psi
Any FS range can be supplied between the ranges listed (0 to 700 bar) absolute
below: • 0 to 2.5 psi (175 mbar) to 0 to 500 psi (0 to 40 bar)
• 1 to 5000 psig (70 mbar to 350 bar) differential
• 5 to 5000 psia (350 mbar to 350 bar)
• Gauge versions available with -14.7 psig (-1 barg) Maximum line pressure 500 psi.(35 bar). Differential
calibration. ranges unidirectional calibrations only. For high line
pressures, refer to manufacturer.
Accuracy
Ranges 1 to 1000 psi (70 mbar to 70 bar) Accuracy
• ±0.05% of reading between 20% and 100% FS For external transducers range 1 to 1000 psi
• ±0.01% of FS between 0 and 20% FS (70 mbar to 70 bar):
• For -14.7 psi (-1 bar) calibrations, FS range is defined • ±0.05% of reading between 20% and 100% FS
as the compound range • ±0.01% of FS between 0 and 20% FS
• For ranges 1001 to 10,000 psi (71 to 700 bar)
Ranges 1001 to 5000 psi (71 to 350 bar) ±0.08% of reading between 20% and 100% of FS
• ± 0.08% of reading between 20% and 100% FS • ±0.016% of FS between 0 and 20% FS
• ± 0.016% of FS between 0 and 20% FS
Figure includes 90 day stability.
Figures include 90 day stability.
Temperature Effects
Temperature Effects • Option B1: provides normal piezo-resistive
1 to 5000 psi (70 mbar to 350 bar) internal sensors, transducer temperature error bands_
±0.0015% of reading/°F (±0.003% of reading °C). see data sheets
• Option B2: provides enhanced temperature
coefficients as detailed for internal sensors.
Options
Standard cable length 6 ft (2 m).
(A) Barometric Reference
A precision resonant pressure transducer (RPT)
(C) Temperature Probe
monitors barometric pressure and, when used in
A platinum resistance temperature probe (PT 100
conjunction with the normal gauge sensors, allows
Class A):
absolute ranges to be measured.
• °F or °C
• Range: -60°F to 400°F to (-55°C to 200°C)
The RPT provides an accuracy of ±0.0044 inHg • Resolution: 0.01°F or 0.01°C
(±0.15 mbar) over the ranges 23 to 33 inHg • Accuracy: ±0.2°F (±0.1°C); includes 90 day stability
(800 to 1150 mbar) absolute and over a temperature • Temperature effects: ±0.0005% reading/°F
range of 50°F to 85°F (10°C to 30°C). Over extended ±0.0044% °F (±0.0009% reading/°C ±0.0022°C)
15°F to 105°F (-10°C to 40°C) error 0.0088 inHg
(0.3 mbar). Accuracy includes one year stability.
PT 100 probe accuracy not included in above f igures
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Sensing
(D) -14.7 PSI (-1 bar) Calibration (H1) G1/8 B male/G 1/8 female
With calibrator versions of the DPI 605, a -14.7 psi
(-1 bar) calibration is supplied as standard. For (H2) 1/8 NPT male/1/8 NPT female
external transducers and indicator versions, if
-14.7 psi (-1 bar) calibration data is required then
Option D should be specified. Intrinsic Saftety (Not ATEX)
For Hazardous Area Use:
EEX ib gas group IIC with T4 temperature rating to
(F) Ni-Cad Battery Pack (Not IS Version) EN50014 (BS5501 part I) and EN50020 part 7 (BS5501
Extra battery packs can be provided as a back up if part 7).
required.

(G1) Intecal for Industry (P/N Intecal-Ind) Accessories

Developed to meet the growing demand on industry
to comply with quality systems and calibration • Carrying case
documentation. Test procedures are created in a • Electrical test probes
Windows® based application and devices due for • Adaptor lead for RS232 (six way circular to nine way
calibration are reported and grouped into work D type).
orders for transfer to the DPI 325, DPI 335, DPI 605, • Handbook and calibration certificate(s)
DPI 615, TRX-II and the MCX II. Calibration results, are • Battery charger eliminator (not IS version)
uploaded to the PC for analysis and to print
calibration certificates.
Related Products
Visit www.gesensing.com for more information and
free download. GE manufactures a comprehensive range of pressure
transmitters, transducers, indicators, controllers and
(G2) Intecal Calibration Management Software calibrators.
(P/N 7000-Intecal)
Builds on the concept of Intecal for industry
supporting both portable calibrators and on-line
Calibrated Standards
workshop instruments. Intecal is a simple to use
calibration management software, which enables a Instruments manufactured by GE are calibrated against
high productivity of scheduling, calibration and precision pressure calibration equipment which is
documentation. traceable to International Standards.

Visit www.gesensing.com for more information and Ordering Information

free download.
Please state the following (where applicable):
(H) Dirt Moisture Trap 1) Type number
The IDT 600 Dirt Moisture Trap prevents 2) Calibrator version or Indicator version
contamination of the DPI 605 pneumatic system and 3) Pressure range—gauge, absolute or differential
also eliminates possible cross-contamination from 4) Options
one device under test to another where cleanliness is 5) External pressure transducer specifications
important. The IDT 600 has a transparent body for
easy inspection and is designed to fit directly into
the DPI 605 pressure port.

• Maximum Pressure: rating 500 psi (35 bar)

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©2006 GE All rights reserved.
920-191B

All specifications are subject to change for product improvement without notice.
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may be trademarks or registered trademarks of their respective companies, which
are not affiliated with GE.