Falk™ Wrapflex® Elastomer Couplings Talk About Simple!

(English-Inch)
 Falk™ Wrapflex® Elastomer Couplings
Now There’s a Simple Way to Increase Productivity
• 9 sizes Quick, easy installation and replacement set new
• Torque Range: 133,000 lb.in. (15 028 Nm) standards for reduced downtime. Because motors
• Bore Capacity: 7¼" (186 mm) or drives don’t need to be moved, our “replace in
place” elements even eliminate the need for
• “Replace in Place”
time-consuming realignment, further reducing
• Non-Lubricated/Low Maintenance downtime.
• 3-Year Heavy-Duty Warranty Available in close-coupled and spacer designs,
Ever think that keeping your Wrapflex couplings accommodate up to 7¼" (186
production lines running more mm) shafts and torque loads up to 133,000 lb.in.
profitably could be as simple as (15 028 Nm).
replacing a light bulb or opening a For simplicity and cost-effectiveness over the life
can with a pop-top? of your coupling, it just doesn’t get any easier than
this – Wrapflex couplings from Rexnord.

Low Initial Cost

• Advanced manufacturing
methods and innovative material R10 Close-Coupled
allow us to offer you higher
capacity ratings at a more
competitive price than ever before
possible.
• Initial investment protected by the
industry’s first, standard
3-Year Heavy-Duty Warranty.

Easy to Install
• The compound root radius in the
element teeth (patent applied for)
increases flexibility for easier and
quicker assembly.
• Can be blind assembled from
either direction.

R35 Half Spacer

2
 Tough, Long-Lasting
• Polyurethane element has
excellent wear and chemical
resistance, and a operating
temperature of -40° C (-40° F) to
95° C (200° F).
• Hubs made from carbon steel for
maximum strength. Optional
stainless steel hubs also available.
• Weather-resistant, high-grade nylon
cover is standard.
• Optional carbon steel covers with
black epoxy coating for highly
corrosive, severe-duty applications.
(Standard for sizes 60-80.)
• Optional Stainless steel hubs are
available for Type R10 when
required in food or corrosive
envinroments.
Safety First
• Two stainless steel button-head
cap screws, positioned 180° apart,
prevent relative motion between
cover and element and provide a
positive means of retaining the
cover to the element.
• Flexible element is retained after
failure, helping minimize the
potential for damage or personal
injury.
Replace in Place No Maintenance Needed Quick and Easy Retrofits
• Design allows quick and easy • Non-lubricated design of the • Compact design eliminates the
element replacement. tough, flexible polyurethane need for coupling guard redesign
on existing applications.
• There’s no need to remove hubs or element reduces periodic
realign motors or drives, reducing maintenance costs. • Stock finished bores in popular
downtime. sizes and taper bores, which
Protects Equipment accept Q.D. and TaperLock
• Patent applied for design of the bushings, are available from our
flexible element minimizes effects worldwide distribution network for
of misalignment for improved per- off-the-shelf availability.
R31 Full Spacer
formance and life.
• Hub teeth machined with
special nose radius
(patent No.
6,342,011) for
better tooth-to-
tooth contact.

3
 Falk™ Wrapflex® Selection Guide

4
Selection Guide 491-110, June 2004
Wrapflex Quick Selection Method
1. Determine Service Factor — Refer to Table 1 or 4 for motor
or turbine driven applications. See Table 5 for Engine Drives. SERVICE FACTORS are a guide, based on experience, of the
2. Determine Equivalent Horsepower: ratio between coupling catalog rating and system characteristics.
The system characteristics are best measured with a torque meter.
Refer to Table 2 — Under the actual hp required and
opposite the service factor, read the equivalent hp.
3. Determine Coupling Size:
TABLE 1 — Service Factors
A. Refer to Table 3 — Trace horizontally from the required speed Torque Typical applications for Typical
Demands electric motor or Service
to a hp value equal to or larger than the equivalent hp Driven Machine turbine driven equipment Factor
determined in Step 2. Read the coupling size at the top of the
column. Constant torque such as
Centrifugal Pumps, Blowers, 1.0
B. Check shaft diameters against coupling maximum bores and Compressors.
shown in Table 3 and on Page 8 for the correct coupling size
selected. Continuous duty with some
torque variations including 1.5
C. In Table 3, check the required speed against the allowable Plastic extruders, Forced Draft
speed shown below the correct coupling size selected. Fans.
4. Determine Coupling Dimensional Requirements: Light shock loads from Metal
Extuders, Cooling Towers, 2.0
A. Determine application/design shaft spacing and check
application dimension requirements against selected Cane Knife, Log Haul.
coupling type dimensions shown on Pages 8 thru 12. Moderate shock loading as
Confirm sufficient clearances for coupling. expected from a Car Dumper, 2.5
Stone Crusher, Vibrating
5. Confirm that application ambient operating temperatures are Screen.
between -40°C (-40°F) to 95°C (200°F). For applications Heavy shock load with some
requiring Service Factor above 1.5 and temperatures above negative torques from
79°C (175°F), consult Falk Engineering for selection Roughing Mills, Reciprocating 3.0
assistance or optional high temperature elements. Pumps, Compressors,
Reversing Runout Tables.
Applications like
Reciprocating Compressors Refer
with frequent torque reversals, to
which do not necessarily cause Falk
reverse rotations.

TABLE 2 — Equivalent Horsepower = (Actual hp x Service Factor)

Service Actual HP
Factor ‡ 3/4 1 1½ 2 3 5 7½ 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500
1.0 .75 1.0 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500
1.25 .94 1.25 1.9 2.5 3.8 6.3 9.4 12.5 19 25 31 38 50 63 75 94 125 156 188 250 312 375 438 500 563 625
1.5 1.1 1.5 2.3 3.0 4.5 7.5 11.3 15 23 30 38 45 60 75 90 113 150 188 225 300 375 450 525 600 675 750
1.75 1.3 1.8 2.6 3.5 5.3 8.8 13.1 18 26 35 44 53 70 88 105 131 175 219 262 350 438 525 613 700 787 875
2.0 1.5 2.0 3.0 4.0 6.0 10.0 15.0 20 30 40 50 60 80 100 120 150 200 250 300 400 500 600 700 800 900 1000
2.5 1.9 2.5 3.8 5.0 7.5 12.5 18.8 25 38 50 63 75 100 125 150 187 250 312 375 500 625 750 875 1000 1125 1250
3.0 2.3 3.0 4.5 6.0 9.0 15.0 22.5 30 45 60 75 90 120 150 180 225 300 375 450 600 750 900 1050 1200 1350 1500
3.5 2.6 3.5 5.3 7.0 10.5 17.5 26.2 35 52 70 87 105 140 175 210 262 350 437 525 700 875 1050 1225 1400 1575 1750
‡ For service factors not listed, Equivalent hp = Actual hp x Service Factor.

© Rexnord Industries, LLC 1998, 2004. All Rights Reserved. Litho in U.S.A.
A-PLUS, CLUB GEAR HEAD, DRIVE ONE, FALK, FREEDOM, LIFELIGN, OMNIBOX, ORANGE PEEL,
QUADRIVE, RAM, RENEW, REXNORD, SPEED QUOTE, SPEEDSELECT, STEELFLEX, TRUE HOLD,
and ULTRAMITE, ULTRAMAX, and WRAPFLEX are registered trademarks. The contents of this bulletin
are subject to change without notice or obligation. Information contained herein should be
confirmed before placing orders.

© Rexnord Industries, LLC, 1998, 2004. (491-110) 5

TABLE 3 — Falk “Wrapflex” Coupling Quick Selection Chart
5R 10R 20R 30R 40R 50R 60R 70R 80R
Max Bore (Inches) 1.625 1.875 2.375 2.875 3.375 4.125 5.250 6.125 7.250
Max Speed 4500 rpm 4500 rpm 4500 rpm 4500 rpm 3600 rpm 3000 rpm 2500 rpm 2100 rpm 1800 rpm
Torque (lb-in) 550 1150 2800 4600 9100 22,200 35,500 70,900 133,000
HP/100 rpm 0.87 1.82 4.44 7.3 14.4 35.2 56.3 112.5 211.0
RPM HP Ratings
4500 39.3 82.1 200 328
3600 31.4 65.7 160 263 520
3000 26.2 54.7 133 219 433 1057
2500 21.8 45.6 111 182 361 881 1408
2100 18.3 38.3 93.3 153 303 740 1183 2362
1800 15.7 32.8 80.0 131 260 634 1014 2025 3798
1750 15.3 31.9 77.7 128 253 616 986 1969 3693
1450 12.7 26.5 64.4 106 209 511 817 1631 3060
1170 10.2 21.3 52.0 85.4 169 412 659 1316 2469
1000 8.7 18.2 44.4 73.0 144 352 563 1125 2110
870 7.6 15.9 38.7 63.5 126 306 490 979 1836
720 6.3 13.1 32.0 52.6 104 254 406 810 1519
650 5.7 11.9 28.9 47.4 93.9 229 366 731 1372
580 5.1 10.6 25.8 42.3 83.7 204 327 652 1224
520 4.5 9.5 23.1 38.0 75.1 183 293 585 1097
420 3.7 7.7 18.7 30.7 60.6 148 237 472 886
350 3.1 6.4 15.5 25.5 50.5 123 197 394 739
280 2.4 5.1 12.4 20.4 40.4 98.6 158 315 591
230 2.0 4.2 10.2 16.8 33.2 81.0 130 259 485
190 1.7 3.5 8.4 13.9 27.4 66.9 107 214 401
155 1.4 2.8 6.9 11.3 22.4 54.6 87.3 174 327
125 1.1 2.3 5.6 9.1 18.0 44.0 70.4 141 264
100 .87 1.8 4.4 7.3 14.4 35.2 56.3 112 211
84 .73 1.5 3.7 6.1 12.1 29.6 47.3 94.5 177
68 .59 1.2 3.0 5.0 9.8 24.0 38.3 76.5 143
56 .49 1.02 2.5 4.1 8.1 19.7 31.5 63.0 118
45 .39 .82 2.0 3.3 6.5 15.9 25.3 50.6 95.0
37 ... .68 1.6 2.7 5.3 13.0 20.8 41.6 78.1
30 ... .55 1.3 2.2 4.3 10.6 16.9 33.7 63.3
25 ... ... 1.1 1.8 3.6 8.8 14.1 28.1 52.8
20 ... ... .89 1.5 2.9 7.0 11.3 22.5 42.2
16.5 ... ... .73 1.2 2.4 5.8 9.29 18.6 34.8
13 ... ... .58 .95 1.9 4.6 7.32 14.6 27.4

6 (491-110) © Rexnord Industries, LLC, 1998, 2004.

Service Factors
TABLE 4 — Flexible Coupling Service Factors for Motor and Turbine Drives
Service factors listed are typical values based on normal operation of the drive systems.
Alphabetical listing of applications Alphabetical listing of industries
Service Service Service Service
Factor Factor Factor Factor
AERATOR ..........................................2.0 HAMMERMILL ...................................1.75 AGGREGATE PROCESSING, Shear, Croppers ..............Refer to Factory
AGITATORS LAUNDRY WASHER OR CEMENT, MINING KILNS; Sideguards.......................................3.0
Vertical and Horizontal TUMBLER .......................................2.0 TUBE, ROD AND BALL MILLS Skelp Mills ......................Refer to Factory
Screw, Propeller, Paddle ...............1.0 LINE SHAFTS Direct or on L.S. shaft of Slitters, Steel Mill only.......................1.75
BARGE HAUL PULLER ......................1.5 Any Processing Machinery ................1.5 Reducer, with final drive Soaking Pit Cover Drives —
BLOWERS MACHINE TOOLS Machined Spur Gears...................2.0 Lift ...............................................1.0
Centrifugal ......................................1.0 Auxiliary and Traverse Drive .............1.0 Single Helical or Travel...........................................2.0
Lobe or Vane ...................................1.25 Bending Roll, Notching Press, Herringbone Gears ...................1.75 Straighteners....................................2.0
CAR DUMPERS .................................2.5 Punch Press, Planer, Plate Conveyors, Feeders, Screens, Unscramblers (Billet Bundle
CAR PULLERS ....................................1.5 Reversing .....................................1.75 Elevators..................See General Listing Busters) ........................................2.0
CLARIFIER OR CLASSIFIER ..............1.0 Main Drive.......................................1.5 Crushers, Ore or Stone ....................2.5 Wire Drawing Machinery ..................1.75
COMPRESSORS Dryer, Rotary....................................1.75 OIL INDUSTRY
MAN LIFTS ....................... Not Approved Grizzly .............................................2.0 Chiller .............................................1.25
Centrifugal ......................................1.0 METAL FORMING MACHINES
Rotary, Lobe or Vane........................1.25 Hammermill or Hog .........................1.75 Oilwell Pumping (not over
Continuous Caster...............................1.75 Tumbling Mill or Barrel.....................1.75 150% peak torque) .......................2.0
Rotary, Screw ...................................1.0 Draw Bench Carriage and
Reciprocating BREWING AND DISTILLING Paraffin Filter Press...........................1.5
Main Drive ...................................2.0 Bottle and Can Rotary Kiln .......................................2.0
Direct Connected.............Refer to Factory Extruder ...........................................2.0
Without Flywheel .............Refer to Factory Filling Machines ...........................1.0 PAPER MILLS
Farming Machine and Brew Kettle.......................................1.0 Barker Auxiliary, Hydraulic................2.0
With Flywheel and Gear Forming Mills ...............................2.0
between Compressor Cookers, Continuous Duty................1.25 Barker, Mechanical ..........................2.0
Slitters .............................................1.0 Lauter Tub .......................................1.5 Barking Drum
and Prime Mover Wire Drawing or Flattening...............1.75
1 cylinder, single acting.............3.0 Mash Tub ........................................1.25 L.S. shaft of reducer with
Wire Winder ....................................1.5 Scale Hopper, Frequent Peaks ..........1.75 final drive - Helical
1 cylinder, double acting ...........3.0 Coilers and Uncoilers.......................1.5
2 cylinders, single acting ...........3.0 CLAY WORKING INDUSTRY or Herringbone Gear ................2.0
MIXERS (see Agitators) Brick Press, Briquette Machine, Machined Spur Gear .................2.5
2 cylinders, double acting .........3.0 Concrete .........................................1.75
3 cylinders, single acting ...........3.0 Clay Working Machine, Cast Tooth Spur Gear ...............3.0
Muller..............................................1.5 Pug Mill .......................................1.75 Beater & Pulper................................1.75
3 cylinders, double acting .........2.0 PRESS, PRINTING ............................. 1.5
4 or more cly., single act...........1.75 DREDGES Bleachers, Coaters ...........................1.0
PUG MILL ..........................................1.75 Cable Reel.......................................1.75 Calender & Super Calender..............1.75
4 or more cyl., double act. ........1.75 PULVERIZERS
CONVEYORS Conveyors .......................................1.25 Chipper ...........................................2.5
Hammermill and Hog.......................1.75 Cutter head, Jig Drive ......................2.0 Converting Machine .........................1.25
Apron, Assembly, Belt, Chain, Roller...............................................1.5
Flight, Screw.................................1.0 Maneuvering Winch .........................1.5 Couch .............................................1.75
PUMPS Pumps (uniform load) .......................1.5 Cutter, Felt Whipper .........................2.0
Bucket .............................................1.25 Boiler Feed ......................................1.5
Live Roll, Shaker and Screen Drive, Stacker .......................1.75 Cylinder...........................................1.75
Centrifugal — Utility Winch ....................................1.5 Dryer ...............................................1.75
Reciprocating ...............................3.0 Constant Speed............................1.0
CRANES AND HOIST FOOD INDUSTRY Felt Stretcher....................................1.25
Frequent Speed Changes Beet Slicer........................................1.75 Fourdrinier.......................................1.75
Main Hoist ...................................1.75 under Load ...............................1.25
Skip Hoist.....................................1.75 Bottling, Can Filling Machine ...........1.0 Jordan .............................................2.0
Descaling, with accumulators ...........1.25 Cereal Cooker .................................1.25 Log Haul .........................................2.0
Slope...............................................1.5 Gear, Rotary, or Vane ......................1.25
Bridge, Travel or Trolley ...................1.75 Dough Mixer, Meat Grinder .............1.75 Line Shaft.........................................1.5
Reciprocating, Plunger Piston LUMBER Press................................................1.75
DYNAMOMETER...............................1.0 1 cyl., single or double act............3.0
ELEVATORS Band Resaw .....................................1.5 Pulp Grinder ....................................1.75
2 cyl., single acting.......................2.0 Circular Resaw, Cut-off ....................1.75 Reel, Rewinder, Winder ....................1.5
Bucket, Centrifugal Discharge ..........1.25 2 cyl., double acting .....................1.75
Freight or Passenger..........Not Approved Edger, Head Rig, Hog ......................2.0 Stock Chest, Washer,
3 or more cylinders.......................1.5 Gang Saw Thickener .....................................1.5
Gravity Discharge ............................1.25 Screw Pump, Progressing Cavity ...........1.25
ESCALATORS ................... Not Approved (Reciprocating).............Refer to Factory Stock Pumps, Centrifugal
Vacuum Pump .....................................1.25 Log Haul .........................................2.0 Constant Speed............................1.0
EXCITER, GENERATOR..................... 1.0 SCREENS Planer..............................................1.75 Frequent Speed Changes
EXTRUDER, PLASTIC......................... 1.5 Air Washing .....................................1.0 Rolls, Non-Reversing ........................1.25 Under Load...............................1.25
FANS Grizzly .............................................2.0 Rolls, Reversing................................2.0 Suction Roll......................................1.75
Centrifugal ......................................1.0 Rotary Coal or Sand.........................1.5 Sawdust Conveyor............................1.25 Vacuum Pumps ................................1.25
Cooling Tower .................................2.0 Vibrating ..........................................2.5 Slab Conveyor .................................1.75 RUBBER INDUSTRY
Forced Draft — Across the Water ..............................................1.0 Sorting Table ...................................1.5 Calender .........................................2.0
Line start ......................................1.5 SKI TOWS & LIFTS ............Not Approved Trimmer ...........................................1.75 Cracker, Plasticator ..........................2.5
Forced Draft Motor STEERING GEAR...............................1.0 METAL ROLLING MILLS Extruder ...........................................1.75
Driven thru fluid or STOKER ............................................. Coilers (Up or Down) Cold Intensive or Banbury Mixer................2.5
electric slip clutch .........................1.0 1.0 Mills only .....................................1.5 Mixing Mill, Refiner or Sheeter
Gas Recirculating .............................1.5 TIRE SHREDDER................................1.50 Coilers (Up or Down) Hot One or two in line ........................2.5
Induced Draft with damper TUMBLING BARREL ..........................1.75 Mills only .....................................2.0 Three or four in line ......................2.0
control or blade cleaner................1.25 WINCH, MANEUVERING Coke Plants Five or more in line.......................1.75
Induced Draft without controls ..........2.0 Dredge, Marine ...............................1.5 Pusher Ram Drive .........................2.5 Tire Building Machine ......................2.5
FEEDERS WINDLASS ........................................1.5 Door Opener ...............................2.0 Tire & Tube Press Opener
Apron, Belt, Disc, Screw ...................1.0 WOODWORKING Pusher or Larry Car (Peak Torque) ...............................1.0
Reciprocating ...................................2.5 MACHINERY..................................1.0 Traction Drive ...........................3.0 Tuber, Strainer, Pelletizer ..................1.75
GENERATORS WORK LIFT PLATFORMS...Not Approved Continuous Caster ...........................1.75 Warming Mill
Even Load ........................................1.0 Cold Mills — One or two Mills in line ................2.0
Hoist or Railway Service ...................1.5 Strip Mills ....................Refer to Factory Three or more Mills in line ............1.75
Welder Load ....................................2.0 Temper Mills ...................Refer to Factory Washer ............................................2.5
Cooling Beds ...................................1.5 SEWAGE DISPOSAL EQUIPMENT
Drawbench ......................................2.0 Bar Screen, Chemical Feeders,
For engine drives, refer to Table 5. Electric motors, generators, engines, Feed Rolls - Blooming Mills ..............3.0 Collectors, Dewatering
compressors and other machines fitted with sleeves or straight roller bearings Furnace Pushers...............................2.0 Screen, Grit Collector ...................1.0
usually require limited end float couplings. If in doubt, provide axial clearances and Hot and Cold Saws ..........................2.0 SUGAR INDUSTRY
Hot Mills — Cane Carrier & Leveler.....................1.75
centering forces to the Factory for a recommendation. Strip or Sheet Mills .......Refer to Factory Cane Knife & Crusher ......................2.0
Reversing Blooming......Refer to Factory Mill Stands, Turbine Driver
For balanced opposed design, refer to the Factory. or Slabbing Mills ..........Refer to Factory With all helical or
If people are occasionally transported, refer to the Factory for the selection of the Edger Drives................Refer to Factory Herringbone gears........................1.5
proper size coupling. Ingot Cars Electric Drive or Steam Engine
.......................................2.0 Drive with Helical,
For high peak load applications (such as Metal Rolling Mills) refer to the Factory. Manipulators ...................................3.0 Herringbone, or Spur Gears
Merchant Mills.................Refer to Factory with any Prime Mover ...................1.75
Mill Tables TEXTILE INDUSTRY
Roughing Breakdown Batcher ............................................1.25
TABLE 5 — Engine Drive Service Factors Mills .........................................3.0 Calender, Card Machine ..................1.5
Hot Bed or Transfer, Cloth Finishing Machine ...................1.5
Service Factors for engine drives are those required for applications non-reversing............................1.5
Runout, reversing..........................3.0
Dry Can, Loom ................................1.5
Dyeing Machinery ............................1.25
where good flywheel regulation prevents torque fluctuations greater Runout, non-reversing, Knitting Machine..............Refer to Factory
than ±20%. For drives where torque fluctuations are greater or where non-plugging ............................2.0
Reel Drives.......................................1.75
Mangle, Napper, Soaper..................1.25
Spinner, Tenter Frame, Winder .........1.5
the operation is near a serious critical or torsional vibration, a mass Rod Mills.........................Refer to Factory
elastic study is necessary. Screwdown ......................................2.0
Seamless Tube Mills
No. of Cylinders 4 or 5 6 or more Piercer .........................................3.0
Thrust Block .................................2.0
Table 4 S.F. 1.0 1.25 1.5 1.75 2.0 1.0 1.25 1.5 1.75 2.0 Tube Conveyor Rolls .....................2.0
Reeler ..........................................2.0
Engine S.F. 2.0 2.25 2.5 2.75 3.0 1.5 1.75 2.0 2.25 2.5 Kick Out ......................................2.0
To use Table 5, first determine application service factor from Table 4. Use that
factor to determine ENGINE Service Factor from Table 5. When service factor
from Table 4 is greater than 2.0, or where 1, 2, or 3 cylinder engines are
involved, refer complete application details to Rexnord Engineering.

© Rexnord Industries, LLC, 1998, 2004. (491-110) 7

Type R10
Close Coupled Coupling/Dimensions — Inches

COVER
FASTENERS
2 @ 180° GAP H COVER

ELEMENT
HUB

Z Z
S S
C BE C
AA A D F

DIMENSIONS – INCHES
CPLG Cover
SIZE Torque Allow Max Cplg Wt - lb ‡ A AA Fasteners t
H Rating Speed Bore B BE n C D F H J S Z GAP n
lb-in rpm † Nylon Steel Nylon Steel Nylon Steel Allen
Cover Cover l Cover Cover l Cover Cover l Size Wrench

2R 100 4500 .875 .804 .886 1.92 1.93 2.04 2.05 2.22 .65 .79 ... 1.53 ... .55 .38 .30 .062 M3 M2
3R 300 4500 1.125 1.69 1.82 2.40 2.40 2.52 2.52 2.70 .73 .98 ... 2.00 ... .63 .48 .33 .062 M3 M2
4R 500 4500 1.375 2.57 2.77 2.78 2.80 2.94 2.96 3.13 .77 1.18 ... 2.28 ... .67 .58 .35 .062 M4 M2.5
5R 550 4500 1.625 2.96 3.27 3.01 3.01 3.17 3.17 2.83 .78 1.02 2.36 2.52 .59 .91 .63 .35 .078 M4 M2.5
10R 1,150 4500 1.875 5.48 5.98 3.56 3.56 3.72 3.72 3.62 .94 1.34 2.84 2.99 .75 1.10 .88 .43 .078 M4 M2.5
20R 2,800 4500 2.375 12.4 13.4 4.96 4.88 5.20 5.12 4.80 1.26 1.77 3.62 4.02 .98 1.46 1.00 .59 .078 M6 M4
30R 4,600 4500 2.875 20.7 22.1 5.77 5.63 6.01 5.87 5.98 1.42 2.28 4.13 4.65 1.14 1.65 1.25 .67 .078 M6 M4
40R 9,100 3600 3.375 37.6 39.8 7.17 6.97 7.48 7.28 7.13 1.85 2.64 5.12 5.91 1.34 2.15 1.63 .83 .188 M8 M5
50R 22,200 3000 4.125 78.8 82.9 9.09 8.82 9.41 9.13 8.46 2.39 3.03 7.01 7.48 1.81 2.74 1.75 1.10 .188 M8 M5
60R 35,500 2500 5.250 ... 146 ... 10.51 ... 10.94 10.84 2.97 3.94 8.25 8.98 2.37 2.64 ... 1.39 .188 M10 M6
70R 70,900 2100 6.125 ... 244 ... 12.20 ... 12.64 12.76 3.31 4.72 9.88 10.63 2.74 2.95 ... 1.56 .188 M10 M6
80R 133,000 1800 7.250 ... 365 ... 14.57 ... 15.00 14.84 3.82 5.51 10.63 12.91 3.28 3.35 ... 1.79 .250 M10 M6
H Wrapflex is a metric product. Metric to inch conversions may not be direct. Dimensions are for reference only and are subject to change without notice unless certified.
† AGMA Class 1 clearance fit bores are standard for Sizes 2R thru 50R, with two setscrews (one over keyway & one at 90°). Interference fit bores and no setscrews are
standard for Sizes 60R thru 80R. Long hubs and interference fits are available and recommended when at or near maximum bore and: a) Number of start/stop cycles
exceeds 10 per hour; or b) Application service factor = 2.0 or higher.
‡ Coupling assembly weight is based on "no bore" hubs. For coupling assembly weight and bored hubs, subtract the following value for each hub: (0.20)(Bore)2(C) lb. Bore in
"inches".
l Nylon cover is standard on Sizes 2R thru 50R, with an epoxy-coated steel cover as an option. Epoxy-coated steel cover is standard on Sizes 60R thru 80R, with no option for
nylon cover.
n "BE" = Standard "Distance Between Shaft Ends" with hubs mounted flush to the shaft ends. "GAP" = Minimum allowable "Distance Between Shaft Ends". Any shaft end spacing
between the "GAP" and "BE" dimensions is acceptable. However, if utilizing a shaft end spacing less than the "BE" dimension, the key should not extend beyond the hub face in
order to prevent potential interference with the flex element.
t Cover fasteners are stainless steel, socket button head capscrews, per ISO 7380-A2. Two capscrews per coupling assembly.

8 (491-110) © Rexnord Industries, LLC, 1998, 2007.

Type R10
QD Bushings/Dimensions — Inches
COVER
FASTENERS
2 @ 180° H
COVER
FLEX ELEMENT
HUB QD BUSHING

E GAP E
C BE C AF
AA A F D

G B G

COUPLING Bushing Torque Rating H HP per Coupling Weight without Bushing

SIZE Size 100 rpm Max RPM Max Bore H Min Bore H Gap BE
lb-in Nylon Cover – lb Steel Cover – lb
5R JA 550 .87 4500 1.250 .500 2.13 2.43 .078 .78
10R JA 1,150 1.82 4500 1.250 .500 3.49 3.99 .078 .94
20R SD 2,800 4.44 4500 1.938 .500 6.73 7.78 .078 1.26
30R SD 4,600 7.30 4500 1.938 .500 10.2 11.6 .078 1.42
40R SF 9,100 14.4 3600 2.938 .500 17.0 19.2 .188 1.84
50R E 22,200 35.2 3000 3.500 .875 38.6 42.7 .188 2.39
60R J 35,500 56.3 2500 4.500 1.438 NA 86.3 .188 2.96
70R J 70,900 112 2100 4.500 1.438 NA 142 .188 3.31
80R M† 133,000 211 1800 5.500 1.938 NA 254 .250 3.82

COUPLING Cover Fasteners l Bushing Fasteners l

SIZE AA – Nylon Cover AA – Steel Cover A – Nylon Cover A – Steel Cover AF H B
Size Hex Tool Inch Hardware
5R M4 M2.5 #10-24 x 1.00 3.17 3.17 3.01 3.01 2.00 2.83
10R M4 M2.5 #10-24 x 1.00 3.72 3.72 3.56 3.56 2.00 2.99
20R M6 M4 1/4-20 x 1.00 5.20 5.12 4.96 4.88 3.19 3.78
30R M6 M4 1/4-20 x 1.00 6.01 5.87 5.77 5.63 3.19 3.94
40R M8 M5 3/8-16 x 1.25 7.48 7.28 7.17 6.97 4.63 4.52
50R M8 M5 1/2-13 x 1.75 9.41 9.13 9.09 8.82 6.00 5.70
60R M10 M6 5/8-11 x 2.50 ... 10.94 ... 10.51 7.25 9.34
70R M10 M6 5/8-11 x 2.50 ... 12.64 ... 12.20 7.25 9.69
80R M10 M6 3/4-10 x 3.00 ... 15.00 ... 14.57 9.13 14.22

COUPLING
SIZE
C D EH F GH H J– Nylon Cover J – Steel Cover K – Clearance

5R 1.02 2.36 1.00 2.520 .44 .59 .91 .91 1.16

10R 1.02 2.84 1.00 2.992 .44 .75 1.10 1.10 1.16
20R 1.26 3.62 1.81 4.016 .56 .98 1.46 1.46 1.19
30R 1.26 4.13 1.81 4.646 .56 1.14 1.65 1.64 1.19
40R 1.34 5.12 2.00 5.906 .84 1.34 2.15 2.09 1.50
50R 1.65 7.01 2.63 7.480 1.13 1.81 2.74 2.65 2.13
60R 3.19 8.25 4.50 8.976 1.50 2.37 ... 2.64 2.94
70R 3.19 9.88 4.50 10.630 1.50 2.74 ... 2.95 2.94
80R 5.20 10.63 6.75 12.913 1.66 3.28 ... 3.35 3.50
H Typical – refer to bushing manufacturer for exceptions and Service Factor limitations.
† 80R requires a special "M" bushing, manufactured for "reverse" mounting. Consult bushing manufacturer.
l Cover Fasteners are ISO 7380, Stainless Steel, Socket Button Head Cap Screws. Bushing fasteners are SAE Grade 5 (inch) or ISO 8.8 (metric), Hex Head Cap Screws.

© Rexnord Industries, LLC, 1998, 2007. (491-110) 9

Type R10
Taper-Lock Bushings/Dimensions — Inches
FASTENERS H
2 @ 180° COVER
FLEX ELEMENT
HUB

TL GAP TL TL BUSHING
C BE C
AA A D F

L
M

J
B

Coupling Weight w/o Bushing

COUPLING Bushing Torque Rating H HP Per Max
SIZE Size 100 rpm RPM Max Bore H Min Bore H Nylon Cover Steel Cover Gap
lb-in lb lb
5R 1108 550 .87 4500 1.125 .500 1.78 2.08 .078
10R 1210 1,150 1.82 4500 1.250 .500 3.44 3.93 .078
20R 1610 2,800 4.44 4500 1.688 .500 6.86 7.91 .078
30R 2012 4,600 7.30 4500 2.125 .500 10.7 12.1 .078
40R 2517 9,100 14.4 3600 2.688 .500 19.4 21.7 .188
50R 3020 22,200 35.2 3000 3.250 .875 43.7 47.8 .188
60R 4040 35,500 56.3 2500 4.438 1.438 ... 92.0 .188
70R 4545 70,900 112 2100 4.938 1.938 ... 160 .188
80R 5050 126,000 200 1800 5.313 2.438 ... 238 .250

COUPLING Cover Fasteners †

SIZE BE A – Nylon Cover A – Steel Cover AA – Nylon Cover AA – Steel Cover B C
Size Hex Tool
5R .78 M4 M2.5 3.01 3.01 3.17 3.17 2.56 .89
10R .94 M4 M2.5 3.56 3.56 3.72 3.72 3.54 1.30
20R 1.26 M6 M4 4.96 4.88 5.20 5.12 3.86 1.30
30R 1.42 M6 M4 5.77 5.63 6.01 5.87 4.72 1.65
40R 1.84 M8 M5 7.17 6.97 7.48 7.28 5.46 1.81
50R 2.39 M8 M5 9.09 8.82 9.41 9.13 6.72 2.17
60R 2.96 M10 M6 ... 10.51 ... 10.94 10.84 3.94
70R 3.31 M10 M6 ... 12.20 ... 12.64 12.37 4.53
80R 3.82 M10 M6 ... 14.57 ... 15.00 13.90 5.04

L‡ Ml
COUPLING
SIZE D F H J - Nylon Cover J - Steel Cover Standard Short n Standard Short n TL
Hex Key Hex Key Hex Key Hex Key
5R 2.36 2.520 .59 .91 .91 1.13 .63 1.25 .75 .875
10R 2.84 2.992 .75 1.10 1.10 1.38 .81 1.63 1.06 1.000
20R 3.62 4.016 .98 1.46 1.46 1.38 .81 1.63 1.06 1.000
30R 4.13 4.646 1.14 1.65 1.64 1.56 .94 2.00 1.38 1.250
40R 5.12 5.906 1.34 2.15 2.09 1.63 1.00 2.25 1.63 1.750
50R 7.01 7.480 1.81 2.74 2.65 1.81 1.19 2.69 2.06 2.000
60R 8.25 8.976 2.37 ... 2.64 2.38 1.63 4.13 3.38 4.000
70R 9.88 10.630 2.74 ... 2.95 2.63 1.94 4.75 4.06 4.500
80R 10.63 12.913 3.28 ... 3.35 2.81 2.31 5.25 4.81 5.000
H Typical – refer to bushing manufacturer for exceptions and Service Factor limitations.
† Cover Fasteners are ISO 7380, Stainless Steel, Socket Button Head Cap Screws.
‡ Space required to tighten bushing. Also, space required to loosen screws to permit removal of hub by puller.
l Space required to remove bushing using jackscrews – no puller required.
n Standard hex key cut to minimum useable length.

10 (491-110) © Rexnord Industries, LLC, 1998, 2007.

Type R31
Full Spacer Coupling/Dimensions — Inches
C C
COVER FASTENERS GAP COVER
2 @ 180º
FLEXIBLE
ELEMENT

Z Z
RM RM
PAG
S S
AA A DD FF

BB BE B

T SHAFT HUB SPACER HUB SPACER HUB T SHAFT HUB

NOTE: Distance Between Shaft Ends (BE) = 2(C) + 2(Z) + Gap – 2(RM)
SPACER DIMENSIONS — INCHES
Cplg Wt No Bore – Cover Flange
SIZE lb BE A AA Fasteners l Fasteners n
H Torque Allow Max T
Rating Speed Bore Per B DD FF RM S Z Gap Shaft
At Min BE Added Min Max Nylon Steel Nylon Steel Allen No. Per
lb-in rpm t Size Wrench Size Flange Hub
lb BE Cover Cover † Cover Cover †
lb/in Tool

5R 550 4500 1.375 8.0 .79 3.19 9.25 3.01 3.01 3.17 3.17 1.38 2.06 3.39 .05 1.080 .35 .078 M4 M2.5 M6 4 1020T
10R 1,150 4500 1.625 11.0 .86 3.50 10.00 3.56 3.56 3.72 3.72 1.63 2.34 3.70 .05 1.240 .43 .078 M4 M2.5 M6 8 1030T
20R 2,800 4500 2.125 21.0 1.49 3.50 10.00 4.96 4.88 5.20 5.12 2.13 3.09 4.45 .05 1.080 .59 .078 M6 M4 M6 8 1040T
30R 4,600 4500 2.375 31.0 1.88 4.38 10.00 5.77 5.63 6.01 5.87 2.38 3.44 4.96 .05 1.600 .67 .078 M6 M4 M8 8 1050T
40R 9,100 3600 3.125 57.0 2.23 5.00 12.25 7.17 6.97 7.48 7.28 3.13 4.31 6.02 .05 1.840 .83 .188 M8 M5 M10 12 1070T
50R 22,200 3000 3.500 100.0 3.31 6.50 12.25 9.09 8.82 9.41 9.13 3.50 4.81 7.01 .05 1.960 1.10 .188 M8 M5 M12 12 1080T
60R 35,500 2500 4.000 160.0 4.57 7.87 12.25 ... 10.51 ... 10.94 4.00 5.63 8.27 .05 ... 1.39 .188 M10 M6 M16 12 1090T
70R 70,900 2100 4.750 225.0 6.59 8.80 14.70 ... 12.20 ... 12.64 3.56 6.75 9.88 .06 ... 1.56 .188 M10 M6 M20 12 1100T
70R 70,900 2100 5.500 265.0 6.59 8.80 14.70 ... 12.20 ... 12.64 4.10 7.75 10.88 .06 ... 1.56 .188 M10 M6 M20 12 1110T
80R 133,000 1800 6.250 415.0 8.10 9.85 16.69 ... 14.57 ... 15.00 4.70 8.88 12.56 .06 ... 1.79 .250 M10 M6 M24 12 1120T
80R 133,000 1800 7.000 505.0 13.60 10.07 16.69 ... 14.57 ... 15.00 5.30 9.38 13.63 .06 ... 1.79 .250 M10 M6 M27 12 1130T
H Wrapflex is a metric product. Metric to inch conversions may not be direct. Dimensions are for reference only and are subject to change without notice unless certified.
† 5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available.)
l Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap Screws. Two cover fasteners per coupling.
n Flange Fasteners are ISO Grade 10.9 hex head cap screws for 5R-50R and ISO Grade 8.8 hex head cap screws for 60R.
t Maximum Inch Bore listed is for a standard square key. Larger bores, with a rectangular key, are available. Sizes 5R-50R are standard clearance fit with setscrew over keyway. Size
60R is standard interference fit with keyway, but no setscrew. For interference fit with setscrew over keyway, refer to 427-105.

TABLE 6 — Taper-Lock® Bushings for

T Shaft Hubs TABLE 7 — Type R31 Standard Spacer Lengths —
Assembly
Inches
T Torque BE Lengths (Distance Between Shaft Ends)
CPLG HP per Allow Bore Bushing CPLG
Shaft Rating
SIZE 100 rpm Speed Range Size SIZE 3.50 4.38 5.00 7.25 9.75 10.00
Hub
lb-in
5R X X X ... ... ...
5R 1020T 550 .87 4500 .500-1.125 1108 10R X X X X ... ...
10R 1030T 1,150 1.82 4500 .500-1.125 1108 20R X X X X ... ...
20R 1040T 2,800 4.44 4500 .500-1.375 1310 30R ... X X X ... ...
30R 1050T 4,300 6.82 4500 .500-1.625 1615 40R ... ... X X X ...
40R 1070T 9,100 14.4 3600 .750-2.500 2525 50R ... ... ... X X X
50R 1080T 11,300 17.9 3000 .750-2.500 2525 60R ... ... ... ... X ...
60R 1090T 24,000 38.1 2500 .938-3.000 3030 Other BE lengths available. Refer to the Factory.
70R 1100T 24,000 38.1 2100 .938-3.000 3030
70R 1110T 44,000 71.1 2100 1.19-3.500 3535
80R 1120T 77,300 122 1800 1.44-4.000 4040
80R 1130T 110,000 174 1800 1.94-4.500 4545

© Rexnord Industries, LLC, 1998, 2007. (491-110) 11

Type R35
Half Spacer Coupling/Dimensions — Inches
C
COVER FASTENERS SPACER HUB
COVER
2 @ 180º
FLEXIBLE
ELEMENT

GAP RM
S PAGZ S
AA A F D DD FF
C BE BB

R10 HUB SPACER HUB T SHAFT HUB

NOTE: Distance Between Shaft Ends (BE) = (C)Spacer Hub + 2(Z) + Gap – RM
SPACER DIMENSIONS — INCHES
Max Cover
Bore Cplg Wt No Flange
SIZE Bore – lb BE A AA S Fasteners
Fasteners n
H Torque Allow t C l T
Rating Speed At Per B R10 D DD F FF RM Z Gap Shaft
lb-in rpm T R10 Min Added Nylon Steel Nylon Steel Hub Shaft R10 Allen No. Hub
Shaft Hub BE BE Min Max Cover Cover
† Cover †
Cover Hub Hub
Q Q
Size Wrench Size Per
Hub lb lb/in Tool Flange

5R 550 4500 1.375 1.625 5.61 .79 1.99 5.00 3.01 3.01 3.17 3.17 1.38 1.02 2.36 2.06 2.52 3.39 .05 1.08 .63 .35 .078 M4 M2.5 M6 4 1020T
10R 1,150 4500 1.625 1.875 8.73 .86 2.35 5.51 3.56 3.56 3.72 3.72 1.63 1.34 2.84 2.34 2.99 3.70 .05 1.24 .88 .43 .078 M4 M2.5 M6 8 1030T
20R 2,800 4500 2.125 2.375 18.6 1.49 3.01 5.51 4.96 4.88 5.20 5.12 2.13 1.77 3.62 3.09 4.02 4.45 .05 1.08 1.00 .59 .078 M6 M4 M6 8 1040T
30R 4,600 4500 2.375 2.875 28.4 1.88 3.45 5.75 5.77 5.63 6.01 5.87 2.38 2.28 4.13 3.44 4.65 4.96 .05 1.60 1.25 .67 .078 M6 M4 M8 8 1050T
40R 9,100 3600 3.125 3.375 49.4 2.23 3.49 7.25 7.17 6.97 7.48 7.28 3.13 2.64 5.12 4.31 5.91 6.02 .05 1.84 1.63 .83 .188 M8 M5 M10 12 1070T
50R 22,200 3000 3.500 4.125 90.0 3.31 4.45 7.25 9.09 8.82 9.41 9.13 3.50 3.03 7.01 4.81 7.48 7.01 .05 1.96 1.75 1.10 .188 M8 M5 M12 12 1080T
60R 35,550 2500 4.000 5.250 152 4.57 5.42 8.00 ... 10.51 ... 10.94 4.00 3.94 8.25 5.63 8.98 8.27 .05 ... ... 1.39 .188 M10 M6 M16 12 1090T
70R 70,900 2100 4.750 6.125 234 6.55 6.06 9.01 ... 12.20 ... 12.64 3.56 4.72 9.88 6.75 10.63 9.88 .06 ... ... 1.56 .197 M10 M6 M20 12 1100T
70R 70,900 2100 5.510 6.125 254 6.55 6.06 9.01 ... 12.20 ... 12.64 4.10 4.72 9.88 7.75 10.63 10.88 .06 ... ... 1.56 .197 M10 M6 M20 12 1110T
80R 133,000 1800 6.250 7.250 390 8.04 6.80 10.22 ... 14.57 ... 15.00 4.70 5.51 10.63 8.88 12.91 12.56 .06 ... ... 1.79 .236 M10 M6 M24 12 1120T
80R 133,000 1800 7.000 7.250 425 13.44 6.91 10.22 ... 14.57 ... 15.00 5.30 5.51 10.63 9.37 12.91 13.62 .06 ... ... 1.79 .236 M10 M6 M27 12 1130T
H IMPORTANT: Upon removal of spacer hub, working clearance available for equipment removal = “BE” – “Z”.
Wrapflex is a metric product. Metric to inch conversions may not be direct. Dimensions are for reference and are subject to change without notice unless certified.
† 5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available).
l Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap Screws. Two cover fasteners per coupling.
n Flange Fasteners are ISO Grade 10.9 hex head cap screws for 5R-50R, and ISO Grade 8.8 hex head cap screws for 60R-80R.
t For R10 hubs see Page 8 for “Max Bore Protruded Shaft” along with the footnote. Maximum Inch Bore listed is for a standard square key. For T shaft hubs only, larger inch bores
with a rectangular key are available. Sizes 5R-50R are standard clearance fit with setscrew(s) over keyway. Sizes 60R - 80R are standard interference fit with keyway, but no
setscrew. For interference fit with setscrew over keyway, refer to 427-105. For R10 hubs at the Max Bore condition, limit the number of start/stop cycles to 10 per hour unless long
hubs are used.
Q Standard for T shaft hub is one setscrew over keyway; standard for R10 hub is two setscrews (one over keyway and one at 90° from keyway), Sizes 5-50R.

TABLE 8 — R35 Standard Spacer Lengths TABLE 8 — R35 Standard Spacer Lengths
Size BE Z Usable Clearance Gap Size BE Z Usable Clearance Gap
2.143 .35 1.793 2.332 .67 1.662
2.362 .35 2.012 2.952 .67 2.282
5R 2.581 .35 2.231 30R 3.464 .67 2.794
2.893 .35 2.543 4.333 .67 3.663
3.500 .35 3.150 5.000 .67 4.330
2.004 .43 1.574 3.425 .83 2.595
2.441 .43 2.011 3.681 .83 2.851
2.660 .43 2.230 40R 4.468 .83 3.638
10R 2.973 .43 2.543 4.550 .83 3.720
3.228 .43 2.798 5.000 .83 4.170
3.500 .43 3.070 5.800 .83 4.970
3.937 .43 3.507
4.098 .43 3.668 4.745 1.10 3.645
50R 4.826 1.10 3.726
1.775 .59 1.185 6.076 1.10 4.976
2.070 .59 1.480 6.201 1.10 5.101
2.510 .59 1.920
2.986 .59 2.396 60R 6.359 1.39 4.969
20R 3.130 .59 2.540 Other BE lengths available. Refer to the Factory.
3.386 .59 2.796 Taper-Lock bushing for R10 hub, see Page 10.
3.500 .59 2.910
3.937 .59 3.347 QD bushing for R10 hub, see Page 9.
4.255 .59 3.665
Taper-Lock bushing for T shaft hub, see Table 6, Page 11.
12 (491-110) © Rexnord Industries, LLC, 1998, 2007.
Engineering Data
TABLE 9 — Recommended Bores for Steel Hubs — Inches
Clearance Fit Interference Fit Clearance Fit Interference Fit Clearance Fit Interference Fit Interference Fit
Shaft Shaft Shaft Shaft
Dia Hub Clear- Hub Inter- Hub Clear- Hub Inter- Dia Hub Clear- Hub Inter- Hub Inter-
Dia Bore ance Bore ference Dia
Bore ance Bore ference Bore ance Bore ference Bore ference
+.0000 +.0010 .0000 +.0005 .0000 +.0000 +.0015 .0000 +.0010 .0000 +.0000 +.0015 .0000 +.0015 .0010 +.0000 +.0015 .0015
– .0005 – .0000 .0015 – .0000 .0010 – .0010 – .0000 .0025 – .0000 .0020 – .0010 – .0000 .0025 – .0000 .0035 – .0010 – .0000 .0040
.5000 .5000 .4990 2.2500 2.2500 2.2480 4.0625 4.0625 4.0590 6.7500 6.7460
.5625 .5625 .5615 3.3125 2.3125 2.3105 4.1250 4.1250 4.1215 7.0000 6.9960
.6250 .6250 .6240 2.3750 2.3750 2.3730 4.1875 4.1875 4.1840
.6875 .6865 4.2500 4.2500 4.2465 +.0000 +.0020 .0020
.6875 2.4375 2.4375 2.4355 – .0010 – .0000 .0050
.7500 .7500 .7490 2.5000 2.5000 2.4980 4.3125 4.3125 4.3090
.8125 .8115 4.3750 4.3750 4.3715 7.250 7.2450
.8125 2.5625 2.5625 2.5605 7.500 7.4950
.8750 .8750 .8740 2.6250 2.6250 2.6230 4.4375 4.4375 4.4340
.9375 .9365 4.5000 4.5000 4.4965 7.750 7.7450
.9375 2.6875 2.6875 2.6855 8.000 7.9950
1.0000 1.0000 .9990 2.7500 2.7500 2.7480 4.5625 4.5625 4.5590
1.0625 1.0615 4.6250 4.6250 4.6215 8.250 8.2445 .0025
1.0625 2.8125 2.8125 2.8105 8.500 8.4945 .0055
1.1250 1.1250 1.1240 2.8750 2.8750 2.8730 4.6875 4.6875 4.6840
1.1875 1.1865 4.7500 4.7500 4.7465 8.750 8.7445
1.1875 2.9375 2.9375 2.9355 9.000 8.9945
1.2500 1.2500 1.2490 3.0000 3.0000 2.9980 4.8125 4.8125 4.8090
1.3125 1.3125 1.3115 4.8750 4.8750 4.8715 9.250 9.2440 .0030
+.0000 +.0015 .0000 +.0010 .0005 9.500 9.4940 .0060
1.3750 1.3750 1.3740 – .0010 – .0000 .0025 – .0000 .0025 4.9375 4.9375 4.9340
1.4375 1.4375 1.4365 5.0000 5.0000 4.9965 9.750 9.7440
1.5000 1.5000 1.4990 3.0625 3.0625 3.0600 10.000 9.9940
3.1250 3.1250 3.1225 5.0625 5.0625 5.0585 .0015
5.1250 5.1250 5.1210 .0040 10.250 10.2435 .0035
+.0000 +.0010 .0000 +.0005 .0000 3.1875 3.1875 3.1850 10.500 10.4935 .0065
– .0010 – .0000 .0020 – .0000 .0015 3.2500 3.2500 3.2475 5.1875 5.1875 5.1835 10.750 10.7435
1.5625 1.5625 1.5610 3.3125 3.3125 3.3100 5.2500 5.2500 5.2460 11.000 10.9935
1.6250 1.6250 1.6235 3.3750 3.3750 3.3725 5.3125 5.3125 5.3085 11.250 11.2430 .0040
1.6875 1.6875 1.6860 3.4375 3.4375 3.4350 5.3750 5.3750 5.3710 11.500 11.4930 .0070
1.7500 1.7500 1.7485 3.5000 3.5000 3.4975 5.4375 5.4375 5.4335 11.750 11.7430
1.8125 1.8125 1.8110 3.5625 3.5625 3.5600 5.5000 5.5000 5.4960 12.000 11.9930
1.8750 1.8750 1.8735 3.6250 3.6250 3.6225 5.5625 5.5625 5.5585 12.500 12.4925 .0045
1.9375 1.9375 1.9360 3.6875 3.6875 3.6850 5.6250 5.6250 5.6210 13.000 12.9925 .0075
2.0000 2.0000 1.9985 3.7500 3.7500 3.7475 5.6875 5.6875 5.6835
57500 5.7500 5.7460 13.500 13.4920 .0050
+.0000 +.0015 .0000 +.0005 .0000 3.8125 3.8125 3.8100 14.000 13.9920 .0080
– .0010 – .0000 .0025 – .0000 .0015 3.8750 3.8750 3.8725 5.8125 5.8125 5.8085
2.0625 2.0625 2.0610 3.9375 3.9375 3.9350 5.8750 5.8750 5.8710 14.500 14.4915 .0055
2.1250 2.1250 2.1235 4.0000 4.0000 3.9975 5.9375 5.9375 5.9335 15.000 14.9915 .0085
2.1875 2.1875 2.1860 6.0000 6.0000 5.9960 +.000 +.0025 .0055
6.2500 6.2500 6.2460 – .001 – .0000 .0090
H For shaft diameters larger than 17.000", use an average interference fit of 6.5000 6.5000 6.4960 15.500 15.4910
.0005" per inch of shaft diameter within the following bore tolerances: 16.000 15.9910
+.0025, –.0000 for over 17" to 20" dia. incl. 16.500 16.4905 .0060
+.003, –.000 for over 20" to 30" dia. incl.
+.004, –.000 for over 30" to 40" dia. incl. 17.000 16.9905 .0095
Tolerances and fits comply with, or are within, AGMA 9002 standard (Class 1 H
clearance fit).

TABLE 10 — Recommended Keyways for Hubs

with One Keyway — Inches
Nominal Bore Keyway Size ‡ Width
Over Thru Width x Depth Tolerance †
.4375 .5625 .125 x .062 +.0020 -.0000
.5625 .875 .1875 x .094 +.0020 -.0000
.875 1.250 .250 x .125 +.0020 -.0000
1.250 1.375 .3125 x .156 +.0020 -.0000
1.375 1.750 .375 x .188 +.0025 -.0000
1.750 2.250 .500 x .250 +.0025 -.0000
2.250 2.750 .625 x .312 +.0030 -.0000
2.750 3.250 .750 x .375 +.0030 -.0000
3.250 3.750 .875 x .438 +.0030 -.0000
3.750 4.500 1.000 x .500 +.0030 -.0000
4.500 5.500 1.250 x .625 +.0035 -.0000
5.500 6.500 1.500 x .750 +.0035 -.0000
6.500 7.500 1.750 x .750 +.0040 -.0000
7.500 9.000 2.000 x .750 +.0040 -.0000
9.000 11.000 2.500 x .875 +.0045 -.0000
11.000 13.000 3.000 x 1.000 +.0045 -.0000
13.000 15.000 3.500 x 1.250 +.0050 -.0000
15.000 18.000 4.000 x 1.500 +.0050 -.0000
‡ One square key for bore diameters thru 6.500"; one rectangular key for bore
diameters over 6.500".
† Depth tolerance: +.010" to +.020".

© Rexnord Industries, LLC, 1998, 2007. (491-110) 13

Engineering Data
P

ZD ZE ZH

Z UG UH
KEYWAY PARALLEL
TO BORE

TABLE 11 — Standard AISE AC & DC Mill Motor Coupling Selections

Coupling Torque ZH
Motor Frame Sizes Rating Ø UG Ø UH ØZ Keyway ZD ZE +.xxx
Size (lb-in) – .000
40R † 9,100 3.181 .500 x .250 0.83
2, 602 802 A,B,C AC 1, 2, 4
50R 22,200 1.438 1.750 4.173 .500 x .250 1.10 3.00 .024

50R 22,200 4.173 .500 x .250 1.10

603, 604 803, 804 ...
60R 35,500 1.635 2.000 5.315 .500 x .250 1.39 3.50 .029

50R † 22,200 4.173 .500 x .250 1.10

606 806 AC 8, 12 60R 35,550 2.083 2.500 5.315 .500 x .250 1.39 4.00 .029
70R 70,900 6.299 .500 x .250 1.56
60R 35,550 5.315 .750 x .250 1.39
608 808 ... 70R 70,900 2.531 3.000 6.299 .750 x .250 1.56 4.50 .029
80R 133,000 7.480 .750 x .250 1.79
70R 70,900 6.299 .750 x .250 1.56
610 810 AC 18
80R 133,000 2.781 3.250 7.480 .750 x .250 1.79 4.50 .034

70R 70,900 6.299 .750 x .250 1.56

612 812 AC 25, 30
80R 133,000 3.104 3.625 7.480 .750 x .250 1.79 5.00 .034

614 814 AC 40, 50 80R 133,000 3.729 4.250 7.480 1.000 x .375 1.79 5.00 .034
† Must use “standard” socket on mill motor nut. “Impact” socket will not fit.

TABLE 12 — Taper & Counter Bore Limitations TABLE 13 — Type R10 Mill Motor Hubs
Coupling P Ø UG Ø UH ØZ ZD ZE Mill Motor R10 Flex Hubs
Size Max Min Max Max Max Min Keyway H Frame Size 5R 10R 20R 30R 40R 50R 60R 70R 80R
602 A,802
5R 2.40 .500 1.500 1.535 .362 .827 .375 x .188 AC
B, C 1, 2 & 4 ... ... ... ... X X ... ... ...
10R 3.11 .500 1.750 1.811 .441 1.000 .375 x .188
20R 4.13 .750 2.250 2.311 .598 1.063 .500 x .250 603 803 Consult
604 804 ... ... ... ... Falk X X ... ...
30R 5.24 1.000 2.500 2.559 .677 1.339 .625 x .313
40R 6.10 1.125 3.125 3.181 .835 1.339 .750 x .375 AC
50R 7.17 1.125 4.125 4.173 1.110 1.811 1.000 x .500 606 806 8 & 12 ... ... ... ... ... X X X ...
60R 7.29 1.250 5.250 5.315 1.394 2.126 1.250 x .625 608 808 ... ... ... ... ... ... X X X
70R 8.65 1.500 6.125 6.299 1.571 2.244 1.500 x .750 Consult
80R 10.06 1.500 7.250 7.480 1.795 2.618 1.750 x .875 610 810 AC 18 ... ... ... ... ... . . . Falk X X
H Keyway shown is for maximum bore with square key.
AC
612 812
25 & 50 ... ... ... ... ... ... ... X X
AC
614 814
40 & 50 ... ... ... ... ... ... ... X X

14 (491-110) © Rexnord Industries, LLC, 1998, 2007.

Engineering Data Combined Misalignment Limits - Operating
(Lines represent maximum limits of combined angular and
parallel misalignment. Allowable misalignment is any point
that falls within the triangular area under each line.)
1.00
TABLE 14 — Installation & Operating
Misalignment Capacity

Angular Misalignment (degree)

Installation Limits Operating Limits
COUPLING 0.75
SIZE Parallel Offset Angular Parallel Offset Angular 2R - 4R
(Inch) (Degree) (Inch) (Degree) 5R - 10R
2R .010 0.25 .020 1.00 20R - 80R
3R .010 0.25 .020 1.00 0.50
4R .010 0.25 .020 1.00
5R .020 0.25 .040 1.00
10R .020 0.25 .040 1.00
20R .040 0.25 .080 1.00 0.25
30R .040 0.25 .080 1.00
40R .040 0.25 .080 1.00
50R .040 0.25 .080 1.00 0.00
60R .040 0.25 .080 1.00 0.000 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080
70R .040 0.25 .080 1.00 Parallel Misalignment (Inch)
80R .040 0.25 .080 1.00

TABLE 15 — Mass & WR2

R10 Mass
COUPLING Element Nylon Cover Steel Cover R10 Hub (No Bore) Total w/Nylon Cover Total w/Steel Cover
SIZE lb lb lb lb lb lb
2R 0.025 0.018 0.10 0.38 0.80 0.89
3R 0.045 0.027 0.15 0.81 1.69 1.82
4R 0.063 0.042 0.25 1.23 2.57 2.77
5R 0.070 0.068 0.38 1.41 2.96 3.27
10R 0.13 0.11 0.61 2.62 5.48 5.98
20R 0.41 0.28 1.29 5.84 12.4 13.4
30R 0.63 0.37 1.82 9.83 20.7 22.1
40R 1.30 0.86 3.13 17.7 37.6 39.8
50R 2.70 1.70 5.83 37.2 78.8 82.9
60R 4.08 ... 7.29 67.1 ... 146
70R 6.17 ... 10.2 114 ... 244
80R 10.2 ... 14.6 170 ... 365
R10 WR2
COUPLING Element Nylon Cover Steel Cover R10 Hub (No Bore) Total w/ Nylon Cover Total w/ Steel Cover
SIZE lb-in2 lb-in2 lb-in2 lb-in2 lb-in2 lb-in2
2R 0.012 0.015 0.083 0.11 0.25 0.32
3R 0.036 0.036 0.20 0.41 0.89 1.06
4R 0.067 0.072 0.43 0.82 1.78 2.14
5R 0.090 0.14 0.76 1.05 2.33 2.95
10R 0.23 0.32 1.73 2.80 6.15 7.56
20R 1.35 1.57 7.02 10.5 23.9 29.4
30R 2.75 2.80 13.2 23.2 52.0 62.4
40R 8.84 10.1 35.3 65.6 150 175
50R 30.4 31.8 106 245 552 626
60R 67.8 ... 188 621 ... 1,498
70R 141 ... 358 1,500 ... 3,499
80R 334 ... 740 2,950 ... 6,974
R31/R35 WR2 Values H
R31Assembly † R35 Assembly ‡
COUPLING T31
SIZE Shaft Hub Min BE WR2 at Min BE (lb-in2) WR2 (lb-in2) Min BE WR2 at Min BE (lb-in2) WR2 (lb-in2)
(Inch) Nylon Cover Steel Cover per Inch (Inch) Nylon Cover Steel Cover per Inch
5R 1020 3.19 7.53 8.15 0.351 1.99 4.93 5.55 0.351
10R 1030 3.50 13.6 15.0 0.413 2.35 9.61 11.0 0.413
20R 1040 3.50 39.1 44.8 1.253 3.01 33.0 38.4 1.253
30R 1050 4.38 72.4 82.3 1.980 3.45 65.9 75.8 1.980
40R 1070 5.00 217 243 4.164 3.49 184 209 4.164
50R 1080 6.50 579 654 10.78 4.45 565 640 10.78
60R 1090 7.87 ... 1500 20.35 5.42 ... 1500 20.35
70R 1100 8.80 ... 2970 40.58 6.06 ... 3230 40.58
70R 1110 8.80 ... 3620 40.58 6.06 ... 3550 40.58
80R 1120 9.78 ... 7670 61.97 6.80 ... 7210 61.97
80R 1130 10.00 ... 9610 144.8 6.91 ... 8190 144.8
H WR2 values are based on hubs with no bore.
† For R31 Mass, refer to Page 11.
‡ For R35 Mass, refer to Page 12.

© Rexnord Industries, LLC, 1998, 2007. (491-110) 15

World Class Customer Service
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491-110 06/2007 Delzer Litho Printed in USA

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