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Goulds - ICO I-Frame Series

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An ITT Brand

Goulds ICO i-FRAME® Series


ISO process pump with
i-ALERT®2 Intelligent Monitoring
ICO i-FRAME®
Worldwide Solutions for Process Pumping and Controls
Model ICO Features
Goulds Pumps IC family of ISO chemical process pumps is • Semi Open Impeller for improved solids handling
designed in accordance with ISO 5199 and ISO 2858, making it • ITT Goulds patented Cyclone Seal Chamber
ideal for worldwide chemical or industrial process applications. • Suitable for mechanical seal or gland packing
The range includes the ICO pump which has the following • I-FRAME optimized Bearing Frame.
features: • Flanges drilled to DIN/ISO or ANSI
• 34 hydraulic sizes • Robust fabricated steel baseplate
• Flows up to 450 m³/hr (1980 GPM)
• Heads up to 160m (514 feet)
• Temperatures from -40°C to 280°C (-40°F to 530°F)
• Pressures up to 25 Bar (360 PSI)
• Available in a comprehensive range of materials for chemical
and process applications that include Carbon Steel, 316SS,
Duplex SS, Alloy 20, Hastelloy, Nickel and Titanium.

Goulds IC Family
The IC Series consists of multiple pump configurations, which
have been engineered by ITT hydraulic specialists from Goulds
Pumps, to meet both the pumping and environmental needs of
customers in the process industry.
Included in the range is:
• IC – 16 Bar, mechanically sealed version for most process fluid
pumping
• ICO – 16 Bar, Semi open impeller version for solids and fiber
applications
• ICP – 25 Bar, centerline mounted for high pressure and high
temperature applications
• ICB – compact, close coupled design for economical, space
saving service
• ICM – magnetic drive, sealless arrangement for the handling
of hazardous or sensitive liquids

Ease of Maintenance
• The modular design of 4 bearing frames maximizes the
interchangeability of the 34 pumps sizes
• Back pullout design for safe and simple maintenance
• Complies with ISO 2858 for retrofit capability

2 ICO Open Impeller


Features
Semi Open Impeller i-FRAME
• Precision cast semi open impeller • i-ALERT® condition monitor constantly measures temperature
for handling liquids containing and vibration at the thrust bearing
solids, fibers and dirt • INPRO VBXX-D Hybrid labyrinth seals prevent oil
• Standard back vanes or balance contamination
holes to reduce axial thrust and seal • Heavy duty shaft and bearings designed to minimise shaft
chamber pressures for extended deflection at seal faces to less than 50µm
bearing and seal life • Premium severe duty thrust bearings
• Key driven for maximum reliability; • Large Bulls Eye sight glass.
eliminates spinoffs due to • Optimized Sump Design with increased oil capacity, and
reverse rotation during start up geometry

Cyclone Seal Chamber


• Self venting design
eliminates vapor lock and
simplifies start up
• Suitable for solids and
vapors up to 10% without
a flush
• Complies with ISO 3069
and can be fitted with an
DIN 24960 L1K seals

Robust Baseplate Design


• Machined pump and motor pads for accurate alignment
• Suitable for grouted or ungrouted installations
• Earthing lugs
• Optional features
- Drip pan with 1” drain connection
- Vertical levelling screws
- Motor adjustment screws

ICO Open Impeller 3


ICO i-FRAME® Process Pumps
i-ALERT®2 CONDITION MONITOR
Tracks vibration, temperature &
run-time hours 24/7/365. Syncs data via Bluetooth®
Smart phones and tablets. i-FRAME® POWER END
See page 8 for more information Designed for reliability and extended pump life,
backed with a 5-year warranty.

INPRO VBXX-D HYBRID LABYRINTH SEALS


Prevents premature bearing failure caused by
lubricant contamination or loss of oil. Stainless
steel rotors for optimal performance in corrosive
environments.

HEAVY DUTY SHAFT AND BEARINGS


Rigid shaft designed for minimum deflection at
seal faces−less than 50 µm. Bearings sized for
long life under tough operating conditions.

PREMIUM SEVERE-DUTY THRUST BEARINGS


Premium bearings using improved tolerance and
cleaner steel provide reduced assembled runout
and longer bearing life.

ONE - INCH BULL’S EYE SIGHT GLASS


Assures proper oil level critical to bearing life.
Can be mounted on either side of pump for
installation flexibility.

OPTIMIZED OIL SUMP DESIGN


Increased oil capacity provides better heat
transfer for reduced oil temperature. Bearings
run cooler and last longer. Contaminants
directed away from bearings to magnetic
drain plug.

MAGNETIC DRAIN PLUG


Standard magnetic drain plug helps protect
5
YE A
WARR
R
bearings and prolong life.
ANTY

4 ICO Open Impeller


DUCTILE IRON FRAME ADAPTER
Material strength equal to carbon
steel for safety and reliability. CASING

• Heavy duty, top centerline discharge casing with integral cast feet
provides maximum resistance to pipe loads for improved seal and
bearing life

• Minimum 3mm corrosion allowance maximizes pump life for


corrosive and erosive applications

• Back pull out design makes maintenance activities safe and simple

• Standard 3/8" NPT casing drain for safe maintenance

IMPELLER

• Precision-cast semi open impeller for


handling liquids containing solids,
fibres and dirt

• Preferred by ISO 5199 for maximum


mechanical seal life

• Standard back vanes or balance holes


reduce axial thrust and seal chamber
pressures for extended bearing and
seal life

• Key driven for maximum reliability;


eliminates spinoffs due to reverse
rotation during start-up

SEALING FLEXIBILITY
Wide range of sealing arrangements
available to meet service conditions.
Engineered seal chambers improve
lubrication and heat removal (cooling) of
seal faces for extended seal life
and pump uptime.

POSITIVE SEALING
Fully confined gasket at casing joint
protects alignment fit from liquid, makes
disassembly easier.

RIGID CASING FEET


Reduce effects of pipe loads on shaft
alignment; pump vibration reduced.

Conforms to ISO 5199 and ISO 2858 for maximum reliability and ease of installation.
Superior hydraulic design for maximum performance and extended mechanical reliability.

ICO Open Impeller 5


Goulds Patented i-FRAME® Power Ends
Extended Pump Life Through
Intelligent Design 4
1
Goulds i-FRAME Power Ends are the result of close to 170
years of design experience, customer interaction, and
continuous improvement. Customers get extended Mean
Time Between Failure (MTBF) and lower life cycle costs (LCC) 2
... guaranteed!

1 Patented i-ALERT® Condition Monitor


The heart of the i-FRAME, the 3
i-ALERT condition monitor unit
continuously measures vibration
and temperature at the thrust
bearing and automatically 5
indicates when pre-set levels of vibration and
temperature have been exceeded, so that changes to
the process or machine can be made before failure
occurs. A visual indication of pump health makes
walk-around inspections more efficient and accurate.
The result is a more robust process to monitor and A reliability Failures can happen between
monitoring intervals
maintain all your ISO and ANSI pumps so that your program centered Normal monitoring Onset of failure
around walk-arounds interval goes undetected

plant profitability is maximized.


Health

captures equipment
?
condition on average
See page 8 for more information once a month; the failure
process, however, can Failure

begin and end quite Time

rapidly within this


time period.
2 INPRO VBXX-D Hybrid Bearing Isolators
Most bearings fail before reaching their potential life. 3 Optimized Oil Sump Design damaged
Misalignment

They fail for a variety of reasons, including Internal sump geometry is optimized onset of damage
severity

contamination of the lubricant. INPRO VBXX-D has for longer bearing life. Sump size
long been considered the industry standard in increased by 10%-20% results in 00: 00 06:00 12:00 18:00 00:00

bearing lubricant protection. The i-FRAME now


time
better heat transfer and cooler
severity

improves upon that design by offering stainless steel bearings. Contoured design directs
1 2 3 4 5 6 7 8 9 10
rotors and bronze stators, for maximum protection contaminants away
frequency (Hz) from bearings,

against contaminants and the corrosive effects of seal to the magnetic drain plug for safe
leakage or environmental conditions. These seals are removal.
non-contacting and do not wear.

2.0 100
Relative Life of Bearing Housing Protection Devices POWER END OIL CAPACITY
90 OIL SUMP VOLUME
60 vs. ANSI Pump Average
Infinite Goulds vs. Competitor GOULDS
80
Oil Sump Volume – (liters)
Oil Sump Capacity–(oz)

50 1.5 70 Competitor
Design Life, X 1000h

40 60

30 50
1
40
20
30
10
0.5 20 Larger Means Cooler
0 10 GOULDS
Single Magnetic Bearing Bearing Labyrinth Industry Average
Lip Seal Seal Lower Upper 0
Range Range 0 GRP I GRP II GRP II GRP III
Frame 24 Frame 32 Frame 42 Frame 48

6 ICO Open Impeller


ISO 5199 Shaft Specification
4 Shaft and Bearings Engineered for
Maximum Reliability
Every IC i-FRAME Power End is engineered and
manufactured for optimal pump performance and
increased MTBF.

The rugged shaft and bearing combination maintains shaft


deflection of less than 50 µm at all operating points. The
result is longer seal and bearing life.

Premium severe-duty thrust bearings increase


bearing life.
Oversized shaft with double • High purity steels have fewer inclusions than
row thrust bearings provide
increased L’10 life by 40%. standard steel − better grain structure and wear
resistance.

• Heat treatment of bearing elements to SO


stabilization levels provides superior thermal
stability for increased service life.

• Bearing Balls are manufactured to at least one ISO


grade above standard (ISO P5 for ring running
accuracy and ISO P6 for dimensions). The result
is reduced vibration and noise for improved
shaft guidance.

5 Unique Two-Piece Power End Design


The IC power end is designed like no other pump power 1
end in the market today. The unique two-piece design
provides a more reliable sealing of the frame, better
alignment of key components and reduced maintenance 3
time and effort. 2
• Only one static o-ring is needed to seal the entire
frame. No gaskets.

• No additional components such as separate bearing


housings or bearing covers. Fewer parts means less
stack-up tolerance issues. Maintenance and repair
procedures are much easier compared to other
process pumps.
Only 3 sealing points!
• One precision machined fit pilots the two power end
halves together. More reliable and repeatable

5
alignment between the bearings, shaft, seal, impeller
and casing.
Our Guarantee
We are so confident that the i-FRAME YE A
WARR
R
• No dynamic elastomeric seals! Only non-contacting is the most reliable Power End in the ANTY
labyrinth oils seals with static o-rings. No dynamic industry, that we are proud to offer a
seal components that could wear out and leak. standard 5-year warranty on every ISO
Provides more reliable lubrication retention and and ANSI i-FRAME Process Pump.
a cleaner environment for the high performance
bearings.

ICO Open Impeller 7


i-ALERT Monitoring Solution ®

Sensor | App | Ai Platform www.i-alert.com

What it Does: How it Works:


Monitor 1. ACTIVATE
Tracks vibration, temperature & The i-ALERT2 devices are light activated by
run-time hours 24/7/365. removing the sticker. The sensor begins
wirelessly broadcasting once activated.
Alarm
Takes high resolution data when an alarm condition occurs 2. AUTO CONFIGURATION
and stores it for later analysis. The i-ALERT device averages the vibration
over 25 hours of run-time and sets the
Trend alarm levels to 2 x average (0.1-1.5ips
Captures data every 1-60 minutes and has up to 170 days of minimum). Temperature alarm default to 80°C (176°F)
hourly on-board storage.

Analyze OR
Diagnose machine faults with vibration tools 2. MANUAL CONFIGURATION
Fast Fourier Transform (FFT) & Time Wave Form Analysis. User manually sets the alarm thresholds via
the i-ALERT mobile application.
Environment
Rated for any industrial environment. water & dust resistant. 3. Monitor
Intrinsically Safe with a 3-year battery life (use dependent). The i-ALERT2 sensor is configurable to check
• ATEX Zone 0 AEx ia IIB Ga (Groups C & D) every 1-5 minutes. If two consecutive readings
are above alarm threshold the i-ALERT device
Wireless
will go into alarm.
Sync data via Bluetooth Smart enabled
smartphones and tablets.

Online Monitoring
Monitor and manage all of your i-ALERT enabled machines
in one place - i-ALERT Ai Online Platform. This subscription
service requires no software to download or dedicated
hardware to run.

Dashboard Trending BOM


Simple, intuitive dashboard to Trend vibration, Load the as built of
track vibration, temperature, temperature, & kurtosis to materials based on the
Spend less time collecting data and more time fixing problems. The
run-time & battery life. monitor any changes in the pump serial number.
i-ALERT mobile app has the ability to scan multiple i-ALERT2 sensors
within range to quickly and safely inspect multiple machines. equipment operation.

8 ICO Open Impeller


Construction Details/Standard Options
24 32 42 48
Diameter at Impeller 19 28 38 48
Diameter in stuffing box/Seal Chamber 33 43 53 65
Shaft Diameter between Bearings 44 54 68 78
Diameter at Coupling 24 32 42 48
Maximum shaft Deflection 0.05
Radial 6307 C3 6309 C3 6311 C3 6313 C3
Bearings Thrust 3307A C3 3309A C3 3311A C3 3313A C3
Bearing span 105 170 143 246
Power Limit KW per 100 RPM 0.75 2.2 4.4 9.8
Maximum Liquid Temperature
160°C
Oil/Grease Lubrication without Cooling
Temperature
Maximum Liquid Temperature
280°C
Oil/Grease Lubrication with High Temp. Option
Casing Corrosion Allowance 3 mm

Designed for Flexibility to Meet Customer Needs

1 Bearing Frame Options


1 GREASE LUBRICATION
Fitted with grease fitting for regreasable bearings or sealed for
3 grease for life bearings.

2 CONSTANT LEVEL OILER


Preset for correct oil level. Oil reservoir decreases
maintenance intervals.

3 MAGNETIC OIL SEAL


Optional Magnetic oil seals provide a sealed bearing housing for
special applications. Requires addition of frame breather fitting.

4 PROVISIONS FOR BEARING MONITORS


Tapped connections for thermocouple and vibration
4 sensing monitoring.
2

Bearing Frame Finned Cooler Jacketed Casing and


Directly cools oil for lower bearing
operating temperature. Requires
Seal Chamber
For heating and cooling of product.
minimal cooling water. Corrosion
resistant construction. Recommended
for temperatures over 180° C when
using conventional oil.

ICO Open Impeller 9


Dimensions
DISCHARGE

x f a DN D

DN S

h2

SUCTION

h1

IC

DIMENSIONS Cast Material Standards


Flanges Bare pump Standards
Pump size Frame Dns DNd a f h1 h2 X weights DIN ASTM
40-25-160 24 40 25 80 385 132 160 100 42 Cast Iron 0.6025 A48, Class 35
40-25-200 24 40 25 80 385 160 180 100 50
Ductile 0.7043 A3695, Grade 60-40-18
40-25-250 32 40 25 100 500 180 225 100 79
Carbon Steel 1.0619 A216 WCB
50-32-160 24 50 32 80 385 132 160 100 43
1.4408 A744 CF-8M
50-32-200 24 50 32 80 385 160 180 100 53 Stainless Steel
50-32-250 32 50 32 100 500 180 225 100 83
1.4404 A744 CF-3M
50-32-315 32 50(1) 32(1) 125 500 200 250 100 111 Duplex SS 1.4517 Duplex SS - A995 CD4-McuN
65-40-160 24 65 40 80 385 132 160 100 44 Super Duplex 1.4469 A995 CD3MWCuN
65-40-200 24 65 40 100 385 160 180 100 54 Alloy 20 1.4527 A744 CN-7M
65-40-250 32 65 40 100 500 180 225 100 85 Hastelloy C 2.4686 A 494 CW-2M
65-40-315 32 65(1) 40(1) 125 500 200 250 100 121 Hastelloy B 2.481 A 494N-1 2MV
80-50-160 24 80 50 100 385 160 180 100 50 Titanium 3.7031 B367 Grade 2
80-50-200 24 80 50 100 385 160 200 100 57
80-50-250 32 80 50 125 500 180 225 100 88
80-50-315 32 80(1) 50(1) 125 500 225 280 100 126
100-65-160 32 100 65 100 500 160 200 100 74
100-65-200 32 100 65 100 500 180 225 140 79
100-65-250 32 100 65 125 500 200 250 140 98
100-65-315 42 100(1) 65(1) 125 530 225 280 140 155
125-80-160 32 125 80 125 500 180 225 140 81
125-80-200 32 125 80 125 500 180 250 140 87
125-80-250 32 125 80 125 500 225 280 140 109
125-80-315 42 125(1) 80(1) 125 530 250 315 140 165
125-80-400 42 125 80 125 530 280 355 140 210
125-100-200 32 125 100 125 530 200 280 140 93
125-100-250 42 125 100 140 530 225 280 140 134
125-100-315 42 125(1) 100(1) 140 530 250 315 140 180
125-100-400 42 125 100 140 530 280 355 140 218
150-125-250 42 150 125 140 530 250 355 140 151
150-125-315 42 150 125 140 530 280 355 140 180
150-125-400 42 150 125 140 530 315 400 140 252
200-150-250 42 200 150 160 530 280 375 180 195
200-150-315 48 200 150 160 670 315 400 180 257
200-150-400 48 200 150 160 670 315 450 180 305

Dimension in mm
Dimensions subjected to change without notice
Note: Flange drilling in accordance with ISO 7005 PN 16
except where noted

(1)-Flanges drilled PN25

Detailed pump dimensions in accordance with ISO 2858/EN22858


Detailed baseplate dimensions in accordance with ISO 3661/EN23661

10 ICO Open Impeller


Parts List & Materials of Construction
901.11 161 344 320.51 637 330
400

102V 932.51

940.31 320.52

922 923.51

525

412.2

230 421.51
912.11 183

524 507 421.41 412.41 210 903.51

Material
Item
Part Name CS/316SS 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Number
Carbon
102V Casing 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Steel
Seal Chamber Ductile
161 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Stuffing Box Cover Iron
183 Support Foot Carbon Steel
210 Shaft Stainless Steel
230 Impeller 316ss 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
320.51 Radial Bearing Single Row, Ball Bearing
320.52 Thrust Bearing Double Row Angular Contact Ball Bearing
330 Bearing Bracket Cast Iron
344 Lantern Ductile Iron
400 Case Gasket Non Asbestos Aramid Fiber
412.21 O-ring, Shaft Sleeve & Impeller Nut PTFE
412.41 O-ring, Bearing Bracket NBR
421.41 Oil Seal, Inboard Bi-Metallic Labyrinth Seal (Steel & Bronze)
421.51 Oil Seal, Outboard Bi-Metallic Labyrinth Seal (Steel & Bronze)
524 Shaft Sleeve 316LSS Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
525 Shim 304SS
637 Oil Vent / Filler Plug Steel
642 Oil Level Sight Glass Glass\Plastic
901.11 Casing Bolts, Hex Cap Screw Stainless Steel
Support Foot Bolt
901.12 Carbon Steel
Hex Cap Screw
901.31 Lantern-Cover, Hex Cap Screw Stainless Steel
Brg Bracket-to-Lantern Bolts
901.41 Carbon Steel
Hex Cap Screw
901.42 Jacket Bolt Stainless Steel
903.51 Drain Plug Carbon Steel
912.11 Case Drain Plug 316SS Alloy 20 Hastelloy Titanium Nickel Inconel
922 Impeller Nut Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
923.51 Bearing Lock Nut Steel\Nylon
932.51 Snap Ring Carbon Steel
940.31 Impeller Key Carbon Steel

Other Parts Not Shown


452 Packing Gland 316SS
458 Lantern Ring Glass Filled PTFE
461 Packing PTFE Impregnated

Other Alloys available: 316L, 317, 317L, Super Duplex etc...

ICO Open Impeller 11


Hydraulic Coverage
50Hz Performance
SPEED 2900 RPM Q [gpm]
22 44 66 88 110 154 220
440 660 880 1100 1541 2,201 3522
300 984
250 820

200 656

150 492

100 328
TOTAL HEAD [m]

50
164 164
164

40 131

H []
30 98
25 82

20 66

15 49

10 33

5
16 16
16
5
22 10 15 20 25 30 40 50
220 100 150 200 250 350 500
2,201 800
CAPACITY Q [m3/hr]

SPEED 1450 RPM Q [US gpm]


11
13 26 40 53 66 79 110
106 132 264 396 528 660 793 1057 1321
1100 2642 3963
120 394
100 328

80 262

60 197

40 131
150
-125
-315
TOTAL HEAD H [m]

50
66
20
66

52
H []

16

12 39
10 33

8 26

6 20

4 13

27 57
3 6 9 12 15 18 24 30 60 90 120 150 180 240 300 600 900
CAPACITY Q [m3/hr]

12 ICO Open Impeller


60Hz Performance
SPEED 3500 RPM Q [gpm]
3522
22 44 66 88 110 154 220 440 660 880 1100 1541 2,201
300 984
250 820

200 656

100-65-250 492
150

100 328
TOTAL HEAD [m]

50
164 164
164

40 131

H []
30 98
25 82

20 66

15 49

10 33

5
16 16
16
5
22 10 15 20 25 30 40 50
220 100 150 200 250 350 500
2,201 800
CAPACITY Q [m3/hr]

SPEED 1750 RPM Q [US gpm]


18
18 35 53 70 88 106 141 176
176 352 528 704 881 1232 1761
1,761 3522
200 689

150 492
120 394

90 295

60 197
150
-125
-315
TOTAL HEAD H [m]

30
98 98
98
H []

24 79

18 59
15 49
12 39

9 30

6 20

3
10 10
10
4
18 8 12 16 20 24 32 40
176 80 120 160 200 240 320 1,761
400 800
CAPACITY Q [m3/hr]

ICO Open Impeller 13


Notes

14 ICO Open Impeller


Notes

ICO Open Impeller 15


Locations

Manufacturing Center

PRO Services Center

For more information Please Visit:


www.gouldspumps.com | www.ittproservices.com

An ITT Brand
240 Fall Street
Seneca Falls, NY 13148
Phone: 315.568.2811
Fax: 315.568.2418
B.ICOPEN.en-US.2022-01
www.gouldspumps.com © 2022 ITT Goulds Pumps Inc.

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