This document contains a checklist for performing electrical functional checks, control and drive system installation checks, installation performance and safety checks, and checking alarms on a winch system. It lists specific items to check such as voltages, oil levels, wiring, brakes, clutches, speeds, and alarms. Upon completion of the checks, the document is signed off by both the DMT and client.
This document contains a checklist for performing electrical functional checks, control and drive system installation checks, installation performance and safety checks, and checking alarms on a winch system. It lists specific items to check such as voltages, oil levels, wiring, brakes, clutches, speeds, and alarms. Upon completion of the checks, the document is signed off by both the DMT and client.
This document contains a checklist for performing electrical functional checks, control and drive system installation checks, installation performance and safety checks, and checking alarms on a winch system. It lists specific items to check such as voltages, oil levels, wiring, brakes, clutches, speeds, and alarms. Upon completion of the checks, the document is signed off by both the DMT and client.
This document contains a checklist for performing electrical functional checks, control and drive system installation checks, installation performance and safety checks, and checking alarms on a winch system. It lists specific items to check such as voltages, oil levels, wiring, brakes, clutches, speeds, and alarms. Upon completion of the checks, the document is signed off by both the DMT and client.
Electrical functional checks Check Check number • No transport damages are found □ □ • Latest diagrams available □ □ • Before starting check all the connection between electrical cabinet, controls and the E-Motors as per as built diagrams □ □ • Connection to the ground □ □ • Supply voltage according to electrical diagram □ □
DMT Client Remark
Control and drive system: installation on-site Check Check number HPU and manifolds: o Incoming voltage/frequency (Measured: ………………. V) o Hydraulic oil quantity (minimum level is ½ a sight glass) and quality, Type used is: …..………………………………………………………………. o Wiring and piping properly connected/properly mounted □ □ o 24 V circuit and EMY-Power (24 V) (Measured: ………………. V) o Motors and heating supply o Pumps running in the right directions (check for sound and heat) o Cooling installation/motor-pump functioning Cabling: o Deck junction boxes correctly mounted and minimum IP 56 o Wiring quality of acceptable standard □ □ o Protective measures for cabling provided and of acceptable standard Electric controls: o Starter Boxes / Control Cabinet /Bridge and Local controls incoming supply voltage (Measured: ………………. V) o Starter Boxes / Control Cabinet /Bridge and Local controls correctly installed o Starter Boxes / Control Cabinet /Bridge and Local □ □ controls and HPU communication active o EMY-controls separately hard wired and functioning o Functional test command signals o Functional tests emergency stops Page 4 of 11 Signaling: o Proximity switches o Limit switches o Load pins (if any) □ □ o Encoder (if any) Hydraulic piping: o Pipes after valves block installed correctly o Piping work of adequate quality and free of leakages □ □ Hydraulic safety features: o To protect the system from excessive pressures, the relief valve was demonstrated to open ~ 200 bars o To protect the h-cylinders from excessive pressures, the valves were adjusted at nominal pressures (as □ □ per Manual/H-diagram. o Pressure switches check and adjusting if necessary
DMT Client Remark
Installation performance and safety checks Check Check number Idle running test winch o 10 minutes running in VEER direction, no overheated bearings o 10 minutes running in HAUL direction, no overheated bearings □ □ o No mechanical noises or unacceptable vibrations observed Speed performance idle running speed: o Anchor theoretic speed to achieve 9.6 m/min: ~ 3.5 rpm o Demonstrated was a performance of: …………… rpm o Mooring theoretic speed to achieve 37 m/min: □ □ ~ 26 rpm o Demonstrated was a performance of: …………… rpm Band brakes and accumulator pressure setting: o PBand brake to be set ~120-130 bar o Demonstrated was a PBand Brake of …………/………. bar □ □ Technical characteristics ANCHOR: o Stud link chain – K3-U3-Q3 = Ø64 mm o Nominal pull = 438* KN o Nominal speed = 9.6 m/min o Pitch diameter = 828 mm □ □ o Breaking out pull = 293 KN o Brake holding force (0.8xMBL) = 1405 KN Page 6 of 11 ANCHOR clutch engaged functioning □ □ Chain length functioning □ □ Brake proportional release functioning □ □ Brake release potentiometer functioning □ □ DRUM Clutch engaged functioning □ □ Band Brake DRUM open/close auto functioning □ □ Auto Mooring Set Drum functioning □ □ Set Force potentiometer functioning □ □ EMERGENCY STOP functioning (Control cabinet/Starter Box) □ □ General alarm reset (Control cabinet/Starter Box) □ □ HPU ON / OFF functioning (Control cabinet) □ □ Heater ON / OFF functioning (Starter Box) □ □ VFD RUN / FAULT functioning (Starter Box) □ □ DMT Client Remark Alarms list Check Check number
Complete alarm list checkup □ □
A_CCA_VFDMW5ClutchVFDFault _Check_83V01 A_CCA_VFDMW5ClutchThermicalFault_Check_83Q01 A_MW5_Clutch5CloseAlarm_CheckClutch/PushReset 3s A_MW5_Clutch5OpenAlarm_CheckClutch/PushReset 3s A_MW5_Clutch6CloseAlarm_CheckClutch/PushReset 3s A_MW5_Clutch6OpenAlarm_CheckClutch/PushReset 3s A_CCA_VFDMW5BrakeVFDFault_Check_85V01 A_CCA_VFDMW5BrakeThermicalFault_Check_85Q01 A_MW5_VFDBrake5CloseAlarm_Actuator for brake Time exceeded A_MW5_VFDBrake5OpenAlarm_Actuator for brake Time exceeded A_MW5_VFDBrake6CloseAlarm_Actuator for brake Time exceeded A_MW5_VFDBrake6OpenAlarm_Actuator for brake Time exceeded A_CCA_VFDMW6ClutchVFDFault_Check_83V02 A_CCA_VFDMW6ClutchThermicalFault_Check_83Q02 A_MW6_VFDClutch1CloseAlarm_Actuator for clutch Time exceeded A_MW6_VFDClutch1OpenAlarm_Actuator for clutch Time exceeded A_MW6_VFDClutch2CloseAlarm_Actuator for clutch Time exceeded A_MW6_VFDClutch2OpenAlarm_Actuator for clutch Time exceeded A_CCA_VFDMW6BrakeVFDFault_Check_85V02 Page 7 of 11 A_CCA_VFDMW6BrakeThermicalFault_Check_85Q02 A_MW6_VFDBrake1CloseAlarm_Actuator for brake Time exceeded A_MW6_VFDBrake1OpenAlarm_Actuator for brake Time exceeded A_MW6_VFDBrake2CloseAlarm_Actuator for brake Time exceeded A_MW6_VFDBrake2OpenAlarm_Actuator for brake Time exceeded A_SB56_VFD5MainThermicalFault_Check_12Q01 A_SB56_VFD5MainFault__Check_12V01 A_SB56_M5VentilationThermicalFault_Check_13Q01 A_MW6_Clutch1SwitchFLT_Limit switch on Clutch are blocked A_MW6_Clutch2SwitchFLT_Limit switch on Clutch are blocked A_SB56_VFD6MainThermicalFault_Check_12Q03 A_SB56_VFD6MainFault_Check_12V02 A_SB56_M6VentilationThermicalFault_Check_13Q02 A_MW6_BBrake1SwitchFLT_Limit switch on Band Brake are blocked A_MW6_BBrake2SwitchFLT_Limit switch on Band Brake are blocked A_SB56_230VACVoltageMissing_Check_14F01_15F01_Supply A_SB56_MainSwitchOFF_Check_12Q02 A_MW5_Clutch5SwitchFLT_Limit switch on Clutch are blocked A_MW5_Clutch6SwitchFLT_Limit switch on Clutch are blocked A_MW5_BBrake5SwitchFLT_Limit switch on Band Brake are blocked A_MW5_BBrake6SwitchFLT_Limit switch on Band Brake are blocked A_CCA_MW7ClutchVFDFault _Check_82V01 A_CCA_MW7ClutchThermicalFault_Check_82Q01 A_MW7_VFDClutch4CloseTime_CheckClutch/PushReset A_MW7_VFDClutch4OpenTime_CheckClutch/PushReset A_MW7_Clutch4SwitchFLT_CheckSwitch A_CCA_MW7BrakeVFDFault _Check_84V01 A_CCA_MW7BrakeThermicalFault_Check_84Q01 A_MW7_VFDMW7Brake4CloseTime_CheckBandBrake/PushReset A_MW7_VFDMW7Brake4OpenTime_CheckBandBrake/PushReset A_MW7_BBrake4SwitchFLT_CheckSwitch A_CCA_MW8ClutchVFDFault _Check_82V02 A_CCA_MW8ClutchThermicalFault_Check_82Q02 A_MW8_VFDClutch3CloseTime_CheckClutch/PushReset A_MW8_VFDClutch3OpenTime_CheckClutch/PushReset A_MW8_Clutch3SwitchFLT_CheckSwitch A_SB78_MainSwitchOFF_Check_22Q02 A_CCA_MW8BrakeVFDFault _Check_84V02 A_CCA_MW8BrakeThermicalFault_Check_84Q02 A_MW8_VFDMW8Brake3CloseTime_CheckBandBrake/PushReset A_MW8_VFDMW8Brake3OpenTime_CheckBandBrake/PushReset A_MW8_BBrake3SwitchFLT_CheckSwitch A_SB78_VFD7 MainThermicalFault_Check_22Q01 A_SB78_VFD7 MainFault_Check_22V07 A_SB78_M7VentilationThermicalFault_Check_23Q01 A_SB78_VFD8MainThermicalFault_Check_22Q03 A_SB78_VFD8MainFault_Check_22V08 Page 8 of 11 A_SB78_M8VentilationThermicalFault_Check_23Q02 A_CCA_EmergencyStopActive_Check_EM_STOP/ Reset A_SB78_230VACVoltageMissing_Check_24F01_25F01_Supply A_CCA_230VACVoltageMissing_Check_77F01_81F01_Supply A_CCA_VFDMW3ClutchVFDFault _Check_84V01 A_CCA_VFDMW3ClutchThermicalFault_Check_89Q01 A_MW3_Clutch4CloseAlarm_CheckClutch/PushReset 3s A_MW3_Clutch4OpenAlarm_CheckClutch/PushReset 3s A_MW3_Clutch5CloseAlarm_CheckClutch/PushReset 3s A_MW3_Clutch5OpenAlarm_CheckClutch/PushReset 3s A_CCF_VFDMW3BrakeVFDFault_Check_86V01 A_CCF_VFDMW3BrakeThermicalFault_Check_91Q01 A_MW3_VFDBrake4CloseAlarm_CheckClutch/PushReset 3s A_MW3_VFDBrake4OpenAlarm_CheckClutch/PushReset 3s A_MW3_VFDBrake5CloseAlarm_CheckClutch/PushReset 3s A_MW3_VFDBrake5OpenAlarm_CheckClutch/PushReset 3s A_CCF_VFDMW4ClutchVFDFault_Check_84V02 A_CCF_VFDMW4ClutchThermicalFault_Check_89Q02 A_MW4_VFDClutch2CloseAlarm_CheckClutch/PushReset 3s A_MW4_VFDClutch2OpenAlarm_CheckClutch/PushReset 3s A_MW4_VFDClutch3CloseAlarm_CheckClutch/PushReset 3s A_MW4_VFDClutch3OpenAlarm_CheckClutch/PushReset 3s A_CCF_VFDMW4BrakeVFDFault_Check_86V02 A_CCF_VFDMW4BrakeThermicalFault_Check_91Q02 A_MW4_VFDBrake2CloseAlarm_CheckClutch/PushReset 3s A_MW4_VFDBrake2OpenAlarm_CheckClutch/PushReset 3s A_MW4_VFDBrake3CloseAlarm_CheckClutch/PushReset 3s A_MW4_VFDBrake3OpenAlarm_CheckClutch/PushReset 3s A_SB34_VFD3MainThermicalFault_Check_22Q01 A_SB34_VFD3MainFault_Check_22V03 A_SB34_M3VentilationThermicalFault_Check_23Q01 A_MW4_Clutch2SwitchFLT_CheckSwitch A_MW4_Clutch3SwitchFLT_CheckSwitch A_SB34_VFD4MainThermicalFault_Check_22Q03 A_SB34_VFD4MainFault_Check_22V04 A_SB34_M4VentilationThermicalFault_Check_23Q02 A_MW4_BBrake2SwitchFLT_CheckSwitch A_MW4_BBrake3SwitchFLT_CheckSwitch A_SB34_230VACVoltageMissing_Check_24F01_25F01_Supply A_SB34_MainSwitchOFF_Check_22Q02 A_MW3_Clutch4SwitchFLT_CheckSwitch A_MW3_Clutch5SwitchFLT_CheckSwitch A_MW3_BBrake4SwitchFLT_CheckSwitch A_MW3_BBrake5SwitchFLT_CheckSwitch A_CCF_MW1ClutchVFDFault _Check_83V01 A_CCF_MW1ClutchThermicalFault_Check_88Q01 A_MW1_VFDClutch6CloseTime_CheckClutch/PushReset A_MW1_VFDClutch6OpenTime_CheckClutch/PushReset A_MW1_Clutch6SwitchFLT_CheckSwitch Page 9 of 11 A_CCF_MW1BrakeVFDFault _Check_85V01 A_CCF_MW1BrakeThermicalFault_Check_90Q01 A_MW1_VFDBBrake6CloseTime_CheckBandBrake/PushReset 3s A_MW1_VFDBBrake6OpenTime_CheckBandBrake/PushReset 3s A_MW1_BBrake6SwitchFLT_CheckSwitch A_CCF_MW2ClutchVFDFault _Check_83V02 A_CCF_MW2ClutchThermicalFault_Check_88Q02 A_MW2_VFDClutch1CloseTime_CheckClutch/PushReset 3s A_MW2_VFDClutch1OpenTime_CheckClutch/PushReset 3s A_MW2_Clutch1SwitchFLT_CheckSwitch A_SB12_MainSwitchOFF_Check_11Q02 A_CCF_MW2BrakeVFDFault _Check_85V02 A_CCF_MW2BrakeThermicalFault_Check_90Q02 A_MW2_VFDBBrake1CloseTime_CheckBandBrake/PushReset A_MW2_VFDBBrake1OpenTime_CheckBandBrake/PushReset A_MW2_BBrake1SwitchFLT_CheckSwitch A_SB12_VFD1MainThermicalFault_Check_11Q01 A_SB12_VFD MainFault_Check_11V01 A_SB12_M1VentilationThermicalFault_Check_12Q01 A_SB12_VFD2MainThermicalFault_Check_11Q03 A_SB12_VFD2MainFault_Check_11V02 A_SB12_M2VentilationThermicalFault_Check_12Q02 A_CCF_EmergencyStopActive_Check_EM_STOP/ Reset A_SB12_230VACVoltageMissing_Check_13F01_14F01_Supply A_CCF_230VACVoltageMissing_Check_83F01_87F01_Supply A_MW1_LengthMesurementFault_Check_33B03_33B04 A_MW2_LengthMesurementFault_Check_43B03_43B04
DMT Client Remark
Control system in correspondence with winch action Check Check number ACTIVATE/SELECT LOACAL CONTROL ON functioning □ □ ACTIVATE/SELECT BRIDGE CONTROL ON functioning □ □ SIGNALS proper functioning and are correlated correctly for both PS and SB □ □ AUTO TENSIONING Mode command and signal functioning □ □