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    Testing Report

    Uploaded by

    Miguel Bernal
    1) This document is a genset test report that checks various parameters and performance of a genset. 2) It tests the genset's appearance, coupling components, nameplate information, insulation resistance, start ability, phase rotation, control panel functions, voltage and frequency regulation, load application performance, and transient performance. 3) The conclusions section indicates whether the genset passed or failed the tests based on whether its parameters and performance met specification requirements.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Testing Report

    Uploaded by

    Miguel Bernal
    7 views3 pages
    1) This document is a genset test report that checks various parameters and performance of a genset. 2) It tests the genset's appearance, coupling components, nameplate information, insulation resistance, start ability, phase rotation, control panel functions, voltage and frequency regulation, load application performance, and transient performance. 3) The conclusions section indicates whether the genset passed or failed the tests based on whether its parameters and performance met specification requirements.

    Original Description:

    Test Report Baifa

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    1) This document is a genset test report that checks various parameters and performance of a genset. 2) It tests the genset's appearance, coupling components, nameplate information, insulation resistance, start ability, phase rotation, control panel functions, voltage and frequency regulation, load application performance, and transient performance. 3) The conclusions section indicates whether the genset passed or failed the tests based on whether its parameters and performance met specification requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    7 views3 pages

    Testing Report

    Uploaded by

    Miguel Bernal
    1) This document is a genset test report that checks various parameters and performance of a genset. 2) It tests the genset's appearance, coupling components, nameplate information, insulation resistance, start ability, phase rotation, control panel functions, voltage and frequency regulation, load application performance, and transient performance. 3) The conclusions section indicates whether the genset passed or failed the tests based on whether its parameters and performance met specification requirements.

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    GENSETS TEST REPORT

    QR7.5-08
    Gensets model： Gensets series no.：
    (test environment condition) ：(temp.) ℃； (humidity) %； (air pressure) kpa

    1：check gensets appearance (mark)：good( √ ；fail × ； no check item (blank) or / )

    No. Item Result No. Item Result No. Item Result


    1 Welding 4 Plating layer 7 Painting quality
    quality
    2 Electrical 5 Enclosure 8 Surface quality
    assembly protection
    3 Moving parts 6 Tightening 9 Other item
    &cables
    Other item： attach a item list if such checking required

    2：coupling check

    Engine Alternator Control system


    Type
    Model
    Series no.
    Documents □ gesnets certification warranty clauses □ gensets operator manual □ engine
    enclosed
    manual □alternator manual □control system diagram

    3：Nameplate, symbol and packaging

    Rated Rated
    Prp KVA Kw
    Gensets
    voltage frequency
    Rated
    nameplate power Rated Rated
    &main Ltp KVA Kw
    current speed
    parameter
    Cosф Performan
    ce class
    Gensets symbol Requirement:correct,obvious,
    no pretermission □yes □no
    Gensets Requirement: according with
    packaging the sales instruction □yes □no

    4： Measure the insulation resistance (must disconnect the electronic devices in the measure loop, as:
    AVR board etc.)

    5：Gensets start ability under normal condition

    In the standby mode, start the gensets 3 times □yes longest start time s
    continuously without failure □ no

    6：check gensets start ability under the cold temperature(if the gensets installed the following options

    Gensets Performance Note


    The battery charger(if select)
    accessories
    installed □yes □no
    Air heater □yes □no
    Coolant heater □yes □no
    Lube oil heater □yes □no
    GENSETS TEST REPORT
    QR7.5-08
    7： check the phase rotation

    □from left to right □from up to down □face the socket


    A,B,C
    clockwise

    8： check the control panel(the following sheet①:if the module is intelligent one, check the display
    function)normal: √;abnormal: ×;n/a: □blank

    Check item： Gauges Control function (simulate a fault condition)


    □oil pressure；□coolant temp； □start； □stop； □preheat； □idle；
    □hour meter； □battery voltage □emergency stop
    □voltage； □freq.； □current； □power □low oil press.；□high coolant temp.；□over speed；
    □electronic engine control

    9：measure the voltage adjust scaleδu s（%）

    Adjust the voltage changing


    potentiometer(avr voltage adjust) U s，up = v U s，do = v Δu s ≮± %

    10： measure the frequency dipδf st（％）and frequency steady scaleβf（％）


    11： measure the static voltage deviation δU st（％）
    12： check the load application performance

    Item Parameters record Engine parameters


    Power Power Current Voltage（v） Frequency
    factor （a） （hz） Coolant Oil
    Kw temp.(℃) pressure(bar)
    Cosφ I max Ust, min Ust, max f min f max
    Load %
    0%
    25%
    50%
    75%
    100%
    110% Battery voltage when the
    100% engine running v
    75% Gensets performance well,
    50% without fluctuation; leakage
    abnormal noise and
    25% vibration, etc.
    0% □yes □no
    Result： f i.r－f r ︱f max－ f min︱max
    Δf st = ×100%= % ; Βf = ×100%= % ;
    fr fr
    ︱ust, max－ust, min︱max
    Δu st = ×100%= % .
    2ur
    GENSETS TEST REPORT
    QR7.5-08
    13： transient performance

    Sudden load Power Parameter Result： performance class


    applied②、 Kw - + – + – +
    (cosφ=0.8)
    Fd, min Fd, max Udyn,min Udyn,max Td T d Δf dyn Δf dyn Δu dyn Δu dyn
    Sudden load
    removal (hz) (v) (s) (%)
    (%)
    0 → % 0 →
    100% → 0 → 0

    14：check the reliability of auto-function（if the gensets has the auto function）the following sheet, simulate the fault
    condition to check the alarm and warning function

    □Auto-start Delay s □success rate 100 ％ □communication function


    □cooling delay min □start attempt times； Other item：
    interval s
    ③：□start failure；□low oil pressure；□high coolant temp.；
    □overspeed；□emergency stop；□pre-warning

    Checker：
    Conclusion：□pass □fail
    Date：

    Wuxi Baifa Power CO., Ltd

    QC Dept.

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