Sirius10 120
Sirius10 120
Sirius10 120
SR10-120
10 12 15 - 20 kVA (1/1 and 3/1) UPS 10 12 15 - 20 - 30 40 60 80 - 100 - 120 kVA (3/3) UPS
Contents
..1.. OBJECTIVE .....................................................................................................................................2 ..2.. SYSTEM DESCRIPTION..................................................................................................................2 ..3.. REFERENCE STANDARDS.............................................................................................................3 ..4.. APPLICATIONS ...............................................................................................................................4 ..5.. CONFIGURATIONS .........................................................................................................................5 ..6.. UPS DESCRIPTION.........................................................................................................................6 > 6.1 PFC Converter (Zero Impact Source) .........................................................................................8 > 6.2 Battery Charger (Battery Care System) ......................................................................................9 > 6.3 Inverter .................................................................................................................................... 11 > 6.4 Static Switch (Automatic Bypass)............................................................................................. 13 ..7.. CONTROL PANEL ......................................................................................................................... 14 ..8.. ISOLATING SWITCHES................................................................................................................. 16 ..9.. COMMUNICATION ........................................................................................................................ 16 > 9.1 Emergency Shutdown (R.E.P.O.)............................................................................................. 19 > 9.2 External Synchronisation.......................................................................................................... 19 > 9.3 Monitoring and Control Software .............................................................................................. 19 > 9.4 Configuration Software............................................................................................................. 19 ..10.. UPS CABINET ............................................................................................................................. 22 ..11.. OPTIONS ..................................................................................................................................... 22 > 11.1 Communication...................................................................................................................... 22 > 11.2 External Battery Temperature Sensor .................................................................................... 24 > 11.3 External Maintenance Bypass ................................................................................................ 24 > 11.4 Battery Cabinets .................................................................................................................... 24 > 11.5 Additional Battery Charger ..................................................................................................... 25 > 11.6 Optional Transformers ........................................................................................................... 26 > 11.7 Separate Line Input................................................................................................................ 29 ..12.. ENVIRONMENTAL CONDITIONS ................................................................................................ 29 ..13.. TECHNICAL DATA 10-120 KVA three-phase output ............... Errore. Il segnalibro non definito. ..14.. TECHNICAL DATA 10-20 KVA single-phase output...................................................................... 34
1 - OBJECTIVE
This specification defines the technical characteristics of the SR10-120 uninterruptible power supply (UPS). The UPS is designed to supply a clean and stable electrical supply, irrespective of the condition of the mains or an alternative power supply. The SR10-120 series is another development G-TEC which is made up by a group of sales and tecncial teams with over 30 years of experience in UPS & power supply distribution.
2 - SYSTEM DESCRIPTION
The SR10-120 UPS is available in 10-12-15-20-30-40-60-80-100-120 kVA On Line double conversion technology. SR10-120 meeting the VFI-SS-111 classification defined by IEC EN 62040-3. SR10-120 is designed protect critical industrial and Information Technology (IT) systems with the following features: a) Cleaned Source low input current distortion - as low as 3% and with a 0.99 input power factor; Power Walk-In and start-up delay to reducing generator oversizing; these features also help to guarantee supply compatibility where available mains power is limited. b) Battery Care System two voltage level recharge according to the IU characteristic, in A-C temperature compensating recharge voltage; suitable for the charging of extended back-up battery sets with additional charger options; Battery test function to detect potential battery deterioration Cyclical recharge Recharging the commissioning charge. c) Inverter thermal oversizing in order to guarantee 110% overload (0.8pF) without time restrictions; d) Capability to power loads with cos from 0.9 inductive to 0.9 capacitive, without active power (kW) reduction; e) High performance design achieving a system efficiency of up to 96.5% for 10 to 40kVA; and up to 94% for 60 to 120kVA UPS. f) Backfeed protection;
g) Other available features include: the installation of an internal transformer option for 10 to 40kVA; Compatible with the addition of an optional battery charger. Dual input for 60 to 120kVA as standard; Wide range of communication options.
MODEL
SR010M SR012M SR015M SR020M SR010T SR012T SR015T SR020T SR030T SR040T SR060T SR080T SR100T SR120T
DESCRIPTION
10kVA UPS (1/1 or 3/1) 12kVA UPS (1/1 or 3/1) 15kVA UPS (1/1 or 3/1) 20kVA UPS (1/1 or 3/1) 10kVA UPS (3/3) 12kVA UPS (3/3) 15kVA UPS (3/3) 20kVA UPS (3/3) 30kVA UPS (3/3) 40kVA UPS (3/3) 60kVA UPS (3/3) 80kVA UPS (3/3) 100kVA UPS (3/3) 120kVA UPS (3/3)
3 - REFERENCE STANDARDS
SR10-120 UPS operates a Quality Management System certified to ISO 9001/2000 (Certification No. CERT04116-99-AQ-MIL-SINCERT) covering all company functions from design and manufacture to after sales services. In addition, the UPS meets the VFI-SS-111 classification (according to EN 62040-3) and complies with the following specific standards for UPS: IEC EN62040-1: Static uninterruptible power supplies (UPS): general and safety provisions; IEC EN62040-1-1: Static uninterruptible power supplies (UPS): general and safety provisions for operator-accessible areas; IEC EN 62040-2: Electromagnetic compatibility (EMC) requirements category C2 EN 62040-3: Methods of specification of performances and test provisions; The SR10-120 series also satisfies the following general standards, where applicable: IEC 60529: Degree of protection provided by enclosures; IEC 60664: Insulation for low-voltage equipment; IEC 60755: General Requirements for Residual Current Operated Protective Devices; IEC 60950: General safety provisions for "Information Technology" equipment; IEC 61000-2-2: Electromagnetic compatibility immunity; IEC 61000-4-2: Electrostatic discharge immunity test; IEC 61000-4-3: Radio frequencies, electromagnetic immunity test; IEC 61000-4-4 : Transitory overvoltage immunity test; IEC 61000-4-5 : Overvoltage immunity test; IEC 61000-4-11: Voltage dips, short interruptions and voltage variations immunity test. IEC 61000-3-12: Harmonic current emissions (for equipment with rated current > 16 A 75)
European Directives: LV 2006/95/EC Low voltage Directive: contains provisions relating to equipment safety and imposes the EC marking obligation from 1/1/97. EMC 2004/108/EC Electromagnetic compatibility directive: contains provisions relating to UPS immunity and emissions in its installation environment and imposes the EC marking obligation from 1/1/96.
4 - APPLICATIONS
SR10-120 UPS are suitable for applications requiring critical load protection including: LAN, Server and Datacenters: the 0.9 output power factor ensures greater active power availability for efficient UPS loading. e-business and Telecommunications: parallel operation means that the installed UPS size can be increased (up to 6 units) to keep pace with the growth of the organisation. Industrial processes and electro-medical systems: the UPS is designed to protect a range of loads, from industrial processes to electro-medical applications. This has been achieved through careful load analysis at the design stage of the SR10-120 project, to ensure the following characteristics: optimum input technical characteristics to achieve cleaned power supply source high short circuit and overload capacity high battery recharge capacity with the option to use a variety of battery types (sealed valve regulated and open-vented) for long back-up times. Emergency systems: the UPS can be configured to operate in any one of four operating modes to comply with EN 50171 (the Centralised Power Supply Systems) standard:
SR10-120 Configurations
The UPS operates in the following mode: ON-LINE (See chapter 6 "Ups descriptions")
The UPS operates in the following mode: ECO-MODE (See chapter 6 "Ups descriptions") The UPS operates in the following mode: STAND BY-OFF (See chapter 9.4 "Configuration Software") The UPS operates in the "ON LINE" MODE by using the POWERSHARE socket (see the operating manual)
5 - CONFIGURATIONS
The UPS can be installed as a single, stand-alone UPS and this format is most commonly used for relatively straight forward installations. This can be expanded up to 6 units (4 units in the 3/1 version) in order to meet load power demands or to introduce a level of redundancy.
Parallel configuration Up to 6 UPSs (4 units in the 3/1 version) can be connected in parallel either to increase the power of the uninterruptible power system (power parallel) or to enhance its reliability (redundant parallel). The system is defined as redundant parallel when the stoppage of one or several UPSs does not determine the loss of the power supply. All the UPSs power the load simultaneously with automatic sharing of the current. The units exchange information on the operating status and the sync signals by means of the RS485 connections in loop with dual redundancy. This means that even in the event of the accidental interruption of both connections, only the UPS affected by this interruption cuts itself off, while the other one continues to operate without any interference. The Hot Plug-in feature means that a new UPS can be added to the system while the other units are on-line and powering the load from the inverter. The integrated UPS will configure itself automatically with the system data without any disturbance to the load.
MAINS MAINS MAINS
UPS1
UPS2
UPS6 UPS3---5
BATTERY
BATTERY
BATTERY
LOAD
6 - UPS DESCRIPTION
The UPS can be operated in four main operating modes: ON-LINE, FREQUENCY CONVERTER, ECO and SMART ACTIVE and in their mode of operations are descriped below:
Mode: ON-LINE
Normal Operation: the rectifier, drawing power from the mains power supply, supports the Inverter and charges the batteries; the load is powered by the Inverter which provides a clean and secure supply, synchronised to the bypass supply. Emergency Operation: if the mains power supply is outside the permitted input range (voltage and frequency), the rectifier is shut down and the Inverter is automatically powered by the battery set for the preset back-up time and without disruption to the load. When the mains power supply returns, the rectifier gradually starts up, charging the batteries and eventually powers the Inverter. Operation from By-pass: if an Inverter overload exceeds permitted limits (or is manually shutdown), the load automatically transfers to the emergency bypass via the static switch and without disruption to the load.
Mode: ECO
The load is normally powered from the emergency bypass supply and the rectifier maintains battery charge. When the mains power supply wanders outside the permitted input range, the load is automatically transferred to the output of the Inverter until the mains power supply returns within range. This mode is useful when powering loads that do not require the regulated no-break supply from the Inverter and allows the system to achieve an efficiency up to 98%.
Mode: SMART
When the UPS is configured to operate in SMART ACTIVE mode, it automatically selects whether to operate in ON-LINE or ECO mode. The decision is made based on statistical calculations performed by the UPS and based on the quality of the mains and bypass supplies: if the latter remains suitable for a certain period, the unit selects ECO mode, otherwise it remains in ON-LINE mode.
V
272.6
Floating (standard configuration): the charge state of the battery is continuously monitored; when the mains power supply is present, the batteries are charged at a preset voltage level and limited current relative to the recharge time required and the capacity of the battery itself.
V I
286 272.6
Two-level recharge (configurable): this recharge is at limited current with two levels of voltage. In the first instance, the process uses a quick charge voltage, whilst in the second stage a float charge. This type of charging is mainly used with open-vented batteries or other types when an accelerated recharge time is required.
I<50mA/Ah max 3h
V I
286 272.6
286 262
battery test
Cyclical recharge: this recharge is sometimes recommended by battery manufacturers to prolong the battery life. It consists of battery charge and discharge cycles as indicated in the diagram.
I<50mA/Ah max 3h
12h
48h
14gg max
V
290 272.6 272.6
Commissioning charge: this charge method is useful every time new batteries are installed in the UPS. By increasing the voltage to 290 volts for a maximum of 24 hours, perfect equalisation of the battery charge is assured, thus guaranteeing a uniform discharge and wear of the battery monoblocks.
max 24h
The various recharge methods and the preset voltage values are defined using UPS tools. The presence of the external temperature sensor option will activate compensation of the voltage depending on the temperature with the battery backup voltage (272V for 20 battery blocks) 9
b) Battery test: during normal operation the battery is automatically tested at regular intervals. The battery test can also be manually activated. The test is performed to ensure a limited battery discharge and impact on overall life expectancy. If the test returns a negative result a warning is displayed on the UPS panel (or remote panel, if installed). c) Protection against deep discharge: for long runtimes and low load discharges, the end of discharge voltage is raised to approximately 1.8V/el as recommended by the battery manufacturers to avoid a deep discharge state. d) Ripple current: recharge ripple current (residual AC component) is one of the most important causes of poor battery reliability and reduced operating life. The UPS battery charger is a high-frequency design with a negligible level of ripple current, e) Battery recharge limit current: The battery recharge current is limited to a prefixed value of Cnom/8 (i.e. 12.5% Cnom) f) Cold-Start: This feature allows the Inverter to be switched on and the load to be powered by the battery, when the mains power supply is not present.
g) UPS without batteries: the UPS must always be operated with the batteries connected; if they are not connected alarms will be generated and the UPS will not be able to perform to specification.
10
11
The table below recommends the sizing of the various protection devices located downstream of the UPS in order to guarantee their selectivity even in the event of a power failure: Output protections (values recommended for selectivity) SR 10M to 20M SR 10T to 20T SR 60T to SR120T rapid fuses (GI) Magnetothermal switches (Curve C) Ultra-rapid fuses (GF) Output voltage symmetry Under all conditions, output voltage symmetry is maintained within 1%, for balanced loads and 2% for unbalanced loads of 100% (e.g. one phase with nominal load, the other two with no load). Phase shift angle The three-phase Inverter output voltages have a guaranteed phase separation angle of 120 1 for balanced loads and 100% for unbalanced loads. In (Nominal current)/7 In (Nominal current)/7 In (Nominal current)/2 SR 30T to 40T In (Nominal current)/7 In (Nominal current)/7 In (Nominal current)/3
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If at the time of switchover, the inverter voltage is not synchronised with that of the bypass supply, the transfer will take place with a delay of around 20ms; in consideration of the various types of loads, this delay can be set with UPS Tools to 10ms or the switchover can be inhibited if there is no synchronism. Emergency Supply Voltage Transfer to the bypass supply only takes place if the voltage and the frequency are considered 'suitable' for the load and the limits for transfer can be set on-site by the UPS user. Voltage range: 10% (settable from -20% to +15%); Frequency range: 5% (settable from 0.25% to 10%) Overload The static switch has no over voltage protection devices to guarantee maximum continuity. Overload protection is provided by protective devices within the overall electrical network to ensure UPS compatibility. The UPS static switch is sized to support the following overload periods: 110% permanently 133% for 60 minutes 150% for 10 minutes >150% for 2 seconds Under short circuit conditions, the UPS will prevent transfer to bypass for 0.5 seconds; thyristors with IT = 11250 As for 10 to 40kVA; IT = 80000 As for 60-80kVA; IT = 125000 As for 100-120kVA; Redundant Auxiliary Power Supply for the Automatic Bypass The UPS is equipped with a redundant auxiliary power supply to allow the automatic bypass to function even if the main power supply has failed. If the UPS fails in addition to the main power supply, the load is powered through the automatic bypass. The multi processor card and control panel are not powered, and for this reason, all LEDs and the display are off.
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7 - CONTROL PANEL
The control panel consists of a graphical display, 6 visual warning LEDs and 4 function keys.
F1 LED for mains operation LED for battery operation LED for load on bypass LED for stand-by/alarm
F2
F3
F4 LED for replace batteries LED for ECO mode Graphical Display
F1, F2, F3, F4=FUNCTION KEYS. The function of each key is illustrated in the lower part of the display and
varies according to the menu. Messages are available in the following languages: Italian, English, French, German, Spanish, Polish, Turkish, Chinese and Russian. At the centre of the control panel there is a wide-area graphical display providing a detailed real-time overview of the UPS operational state. From the control panel the user can switch the UPS on/off, read electrical measurements - mains, output, battery, etc, and set the main operational parameters.
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The display is divided into four main areas, each with a specific function: 1 GENERAL INFORMATION An area permanently showing the date and time and according to the level of display, either the UPS model or the title of the menu active at that time. 2 DATA DISPLAY/NAVIGATION MENU The main area of the display showing key UPS measurements (constantly updated in real-time). The user can also select and view various menus using the appropriate function keys. After selecting the required menu, this part of the display shows one or more pages containing all the data relevant to that menu. 3 UPS STATE / ERRORS - FAILURES An area in which the UPS operating state is shown. The first line is always active and constantly displays the state of the UPS at any given time; the second line is active only if an error and/or failure of the UPS occurs and shows the type of error/failure found. Each line on the right shows the code corresponding to the current event. 4 EVENT LOG An area showing chronological events recorded (supply voltage out of range, high temperature, overload, etc.)and alarms. The log records 960 events in FIFO (First In First Out) mode and the string contains the following information: Event Code, Event Description, Date and Time. Data is displayed through the graphical display using the scroll keys; the log can be downloaded in TXT format using the UPSTools configuration software. 5 KEY FUNCTIONS An area divided into four sections, one for each of the function keys. According to the menu active at any time, the display will show the corresponding function key in the appropriate box. When an alarm appears an audible warning will sound.
Measurements
Input voltage and frequency By-pass voltage and frequency Output voltage, current and frequency Output power (VA, W and %) Output peak current Battery voltage Battery charge current Internal temperature (control logic, power modules, battery charger, internal batteries) External battery temperature Back-up time
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8 - ISOLATING SWITCHES
The SR10-120 UPS is supplied with the following isolating switches located and accessible from behind the case front door: SWBATT (10 to 40kVA only) SWMB manual by pass SWIN input SWBYP bypass mains input (standard for 60 to 120kVA; optional for 10 40kVA) SWOUT output
SWMB Manual by pass SWOUT output SWIN input
SWBYP by pass
9 - COMMUNICATION
COMMUNICATION PORTS The rear panel (see UPS rear view) provides access to the following communication ports: Serial port, available with RS232 connector and USB connector. NOTE: the use of one connector automatically excludes the other. Expansion slot for additional slot-in communications interface cards Behind the front terminal panel, a further expansion slot is available for a volt-free signal card (optional 250Vac, 3A, 4 programmable contacts).
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PIN #
1 2 3 4 5 6 7 8 9
NAME
TX RX GND
TYPE
IN OUT IN POWER OUT POWER OUT
SIGNAL
TX serial line RX serial line
PIN #
1 2 3 4
SIGNAL
VBUS DD+ GND
+15V WKATX
Isolated power supply 15V5% 80mA max ATX power supply wakeup
COMMUNICATION SLOTS The UPS has two panel expansion slots for slot-in interface accessories that can be used for a variety of communications options including: Second RS232 port Serial port duplicator Ethernet network agent with TCP/IP protocol, HTTP and SNMP RS232 + RS485 port with JBUS/22#MODBUS protocol For further accessory information please visit our website. Layout of Slots on the SR 10M to 20M SR 10T to 80T Layout of Slots on the SR 100T to 120T
Front side
Front side
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AS400 PORT
PIN # 1 15 2 8
FUNCTION Isolated auxiliary power supply +15V 5% 80mA max Ground for the isolated auxiliary power supply (15V) and remote controls (Remote ON, Remote BYPASS, Remote OFF) By connecting pin 2 with pin 15 for at least 3 seconds the UPS switches on By connecting pin 8 to pin 15 the UPS is shut down immediately By connecting pin 7 to pin 15 the load power supply switches from inverter to bypass. For as long as the connection is made, the UPS continues to operate on bypass even if the input mains supply fails. If the jumper is removed with the mains power supply present, the UPS will resume operation and the load will be powered by the inverter. If the jumper is removed with the mains power supply fails, the UPS will resume operation on battery power. Reports that the batteries are at the end of discharge when (1) contact 5/12 is closed Reports that the UPS is operating on battery power when contact 6/14 is closed When the contact is closed, reports that the UPS is blocked
(1)
REMOTE BYPASS
INPUT #3
When the contact is closed, reports that the bypass supply is powering the load
NOTE: The diagram shows the contacts present inside the UPS that can provide a maximum current of 0.5A at 42Vdc. The position of the contacts in the diagram is shown without alarms or warnings.
(1)
The output can be programmed through the appropriate configuration software. The function shown is the default (configured by the manufacturer).
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EXTERNAL SYNC
19
FUNCTION
Output frequency
DESCRIPTION
Selection of the nominal frequency output
PRESET
Auto
POSSIBLE CONFIGURATIONS
50 Hz 60 Hz Auto: automatically selected from the input frequency 200V * 208V * 220V 230V 240V 220 to 240 in steps of 1V (only through software) ON LINE ECO SMART ACTIVE STAND-BY OFF FREQUENCY CONVERTER (only through sotware) Disabled 1 to 255 in steps of 1 second Enabled Disabled Min.: 1 second - Max.: 30 seconds
MOD. CP
output
230V
CP
Modes of operation
ON LINE
CP
Switch-on delay
Delay time for automatic switching-on after the mains is restored Starts the ramp return mode from the mains Setting of the ramp duration when the mains is restored (only if Power Walk-In is enabled) Automatic shutdown of the UPS when battery-operated, if the load is lower than 5% Maximum time on batteryoperation Estimated remaining backup time before end of discharge pre-alarm Time range for automatic testing of batteries the the
5 seconds
CP
Power Walk In
Disabled
SW
10 seconds
SW
Disabled
Enabled Disabled Disabled (batteries discharged) 1 to 65000 in steps of 1s 1 to 255 in steps of 1 minute totally
CP
Disabled
SW
3 minutes
SW
40 hours
Disabled 1 to 1000 in steps of 1 hours Disabled 0 to 103 in steps of 1% Normal Limited:does not sound temporary bypass operation
SW
Selects the user limit for overload Selects the buzzer mode operation Selects the operating mode for the auxiliary socket
Disabled
SW
Limited
CP
for
Always connected
Always connected Disconnected after n seconds of battery operation Disconnected after n seconds from the end of discharge prealarm ... (see UPSTools manual)
SW
20
FUNCTION
Battery expansion
DESCRIPTION
Setting of the Ah installed (expansion of the external battery) It selects the display language
PRESET
0 Ah
POSSIBLE CONFIGURATIONS
Min.: 0 - Max.: 999 (in steps of 1 unit)
MOD.
CP
Language
English
CP
Others languages available with different firmware version
Advanced Functions
Input frequency tolerance Selects the admitted input frequency range for the bypass transfer and output synchronization Selects the permissible voltage range for bypass transfer 5% 0.25% 0.5% 0.75% 1 to 10 in steps of 1% SW
Low:180V High:264V
SW
Low:200V High:253V
SW
Selects the operation sensitivity during ECO mode operation Load power supply on bypass with UPS off (stand-by state) Selects the operating mode of the bypass line
Normal
CP
SW
Bypass operation
Inverter synchronisation (External Sync) Inverter synchronisation speed at the bypass line External temperature probe (optional)
Selects the synchronisation source for the inverter output Selects the inverter synchronisation speed at the bypass line Enables reading of the external temperature probe
From line
bypass
Enabled / High sensitivity Enabled /Low sensitivity Disabled with input / synchronisation Disabled without input / synchronisation From bypass line From external input
SW output output SW
1 Hz/second
SW
Not enabled
SW
* Setting these output voltage values will lead to the reduction of the output power of the UPS (see Reducing the load (at 200V and 208V) paragraph) ** Pressing the F1 and F4 keys at the same time for t > 2 sec will automatically reset English as the language.
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10 - UPS CABINET
The cabinet is made of galvanised steel with an IP20 rating (degree of Ingress Protection), even with the front door open. Ventilation via the rear panel; air intake is front to rear. The main assemblies (including the power module and magnetics) are temperature monitored.
11 - OPTIONS
> 11.1 COMMUNICATION
PowerNETGuard is a centralised UPS management and control software package using the SNMP communications protocol. It is the ideal UPS management tool for IT/EDP managers running datacenters and medium-to-large-sized networks. The main features of the software include: Various display levels by geographical areas, building plans, maps. Multi-user accesses with various security levels. Compatible with RFC 1628 standard SNMP agents. Graphical representation and file backup of operating measurements Notification of alarms via email and SMS. Integrated Wap Server for display of alarms. Suitable for operation with Windows operating systems: (98, ME, NT, 2000, 2003, and Xp) Linux, Mac OS X, Solaris 8 and 9.
Hardware
Two slots are available in which to house one or two of the following options: a) NetMan 102 Plus: the NetMan Plus network agent allows UPS management across a LAN using any of the main network communication protocols - TCP/IP, HTTP and network interface (SNMP). NetMan Plus enabled UPS integrate easily into medium and large sized networks and provide reliable communications between the UPS and management systems employed. b) MultiCom 302: a Modbus/Jbus protocol converter through an RS232 or RS485 output for monitoring the UPS, for example, from a BMS (Building Management System). It also provides a second independent RS232 serial line that can be used by other devices such as a NetMan Plus or PC. c) MultiCom 352: it is a serial duplexer that allows two devices to be connected to a single serial port on a UPS.It can be used where numerous serial connections and multiple UPS polling are required, and is ideal for LAN networks with a firewall.. d) Multicom 382: it provides a set of relay contacts to provide UPS alarm and status indication. The contacts are connected through terminal connections. Signal contacts include Emergency Power Off (EPO), Remote Shut Down (RSD), On Battery, On Bypass, Alarm and Low battery. The contacts are change over or normally open.
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e) Multicom 401: it is an external accessory with which you can connect a UPS to a Profibus DP network. With this device management and monitoring of the UPS can be integrated in a control system based on one of the field buses most widely used in industry for communication between control/automation systems and distributed I/O . f) Multi I/O Card: Multi I/O has configurable input and output signal contacts to allow UPS integration with control systems. It can be used to connect two devices to a single UPS serial communication port. It can also communicate using the MODBUS/JBUS protocol on RS485 lines.
g) Multicom 362: MultiCOM 362 provides a UPS with an additional RS232 serial interface or USB port. The USB port allows the UPS to communicate with Apple Macintosh computers as well as Windows and Linux operating systems. h) Multicom 372: MultiCOM 372 provides a UPS with an additional RS232 serial interface port. The card has Emergency Power Off (EPO) and Remote Shut Down (RSD) inputs with terminal connections. i) j) Usb Converter: the converter allows UPS without a USB port to connect to Macintosh, Windows and Linux PCs with this type of port. Kit for AS400 and i-Series: the IBM AS/400 has a single-level memory management feature that makes it compulsory for the system to be shutdown in a controlled and orderly manner. Without UPS protection an AS/400 is not protected from mains failures. A momentary loss of power can cause hardware damage, data corruption and a lengthy reboot period. The GTEC UPS AS/400 interface kit allows a UPS to be connected to the AS/400 to initiate an orderly system shutdown on mains failure.
k) Multi Panel: MultiPanel is a remote monitoring device that can provide a detailed UPS status overview in real time. It is compatible with all GTEC UPS and can display values for UPS specific input and output supplies, and battery set measurements. MultiPanel has a highdefinition graphical display and can report in 7 languages: English, Italian, German, French, Spanish, Russian and Chinese. It has 3 independent serial ports, one of which allows for UPS monitoring via the MODBUS/JBUS protocol (on either an RS485 or RS232 serial line). The 3 others can be used with devices such as the Netman 101 Plus or a PC running PowerShield software.
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Some solutions that have been studied and are available in the catalogue for the 10-40kVA range are described below. Other solutions may be developed on site, bearing in mind that: -the structure of the battery enclosure must respect that described above. -the number of batteries must remain constant (20+20 12 volt monoblocks) -the battery capacity (expressed in AH) must fall within the range of 4 and 20 times the available recharging current (see the technical specifications table)
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Battery Box SRT 10-40: (can be used on the entire range from 10 to 40 KVA)
BB4040S
BB40100B0
Model Weight
Battery configuration
40 x 100Ah
25
26
Separate bypass supply input from a common mains or alternative power supply:
UPS without variation of the neutral arrangements and with a separate bypass supply input
Remove the jumpers present between the SWIN and SWBY isolating switches
UPS with Galvanic isolation on the input-side and separate bypass supply input
Remove the jumpers present between the SWIN and SWBY isolating switches
UPS with Galvanic isolation on the output-side and separate bypass supply input
Remove the jumpers present between the SWIN and SWBY isolating switches
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Remove the jumpers present between the SWIN and SWBY isolating switches
UPS with a separate bypass supply connected to an independent supply and with galvanic isolation on the input
Remove the jumpers present between the SWIN and SWBY isolating switches
UPS with a separate bypass supply connected to an independent mains supply and with galvanic isolation on the output
Remove the jumpers present between the SWIN and SWBY isolating switches
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12 - ENVIRONMENTAL CONDITIONS
Room ambient temperature Maximum temperature for 8 hours a day Average temperature over 24 hours Recommended working temperature for optimum battery performance Storage temperature 0 to 40 C 40 C 35 C 20 to 25 C - 25 up to +55 (UPS) C - 15 up to +40 (UPS with battery) C
10
12
15
20
30
40
60
80
100
120
Forced through internal fans 20 From the bottom/On the rear RAL 7016
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10
12
15
20
30
40
60
80
100
120
Input Current
20
24
29
38
54
70
104
138
182
215
Voltage range (without switching to battery power) Nominal frequency Input frequency tolerance Total Harmonic distortion (THDi) and power factor with full load Rectifier progressive start-up (Power Walk-in duration) Delayed switching
(1)
320 to 480 V at 100% of the load 240 to 480 V at 50% of the load 50 or 60Hz 40 to 72Hz THDi 3% , 0.99 pF THDi 2,5% , 0.99 pF THDi 3% , 0.99 pF
Programmable from 5 to 125 seconds in steps of 1 second (this function is disabled by default) Programmable from 1 to 255 seconds in steps of 1second. (5 seconds by default)
The input current is stated for the following general conditions: - Output load at 0.9pF - Input voltage at 346 Volts - A 4A (10-20kVA); 7A (30-40kVA); 10A (60-80kVA); 25A (100-120kVA) battery charger UPS Power (kVA)
Electrical data
10 DC BUSBAR AND BATTERY SET
Number of battery cells Float voltage (2.27 V/el. adjustable) Boost voltage (2.4 V/el. adjustable) End of discharge voltage load dependent (1.6 V/el. adjustable) Recharge current max value (A) Full load 90% Load Additional Battery Charger (See note 11.5) 4A 6A 10 A 7A 10 A 20 A 10 A 10 A 20 A 25 A 25 A Consult us 120+120 274+274 Vdc 288+288 Vdc 192+192 Vdc
12
15
20
30
40
60
80
100
120
30
Electrical data
10 INVERTER
Nominal power (kVA) Active power pF 0.9 (kW) Active power with load power factor from 0.9 inductive to 0.9 capacitive (kW). Nominal voltage Derating for output voltage (Phase Neutral) set to: 208 V 200 V Nominal frequency Static stability Dynamic stability Recovery Time within 1% Crest factor (Ipeak/Irms as per EN 62040-3) Voltage distortion with linear load (EN 62040-3) Frequency stability without Inverter and by-pass supply synchronisation Rtae of Frequency variation Voltage phase Dissymmetry with balanced and unbalanced loads Voltage phase shift with balanced and unbalanced loads Overload at 0.9pF at 0.8pF Short circuit current Efficiency on battery-operation
(1)
12
15
20
30
40
60
80
100
120
10 9 9
12 10.8 10.8
15 13.5 13.5
20 18 18
30 27 27
40 36 36
60 54 54
80 72 72
100 90 90
3% (1) (resistive load) EN62040-3 class performance 1 distorting load 20ms In compliance with standard EN 62040-3, class 1 3:1 1% with linear load 3% with distorting load 0,01% 1Hz/sec (adjustable from 0.5 to 2) 1% / 2% 120 1 2% with linear load 4% with distorting load
up to 110% for 10 minutes, 133% for 1 minute, 150% for 5 seconds 115% infinite, 125% for 10 minutes, 150% for 1 minute, 168% for 5" 1.5 x In for t=500 ms 92,5% 93,5% 95,3% 95% 93%
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Electrical data
10 12 15 20 30 40 60 80 100 120
BY-PASS
Nominal voltage 380-400-415 Vac Three-Phase plus neutral
15
17
22
29
43
58
87
116
145
174
Nominal frequency Bypass input frequency range Transfer time from By-pass to Inverter (UPS in "ECO mode") Transfer delay to Inverter from Bypass
50 to 60Hz 5% (adjustable from 0.25 to 10%) 2 ms typical 4 sec 110% infinite >110% 133% for 60 minutes >133% 150% for 10 minutes >150% for 2 seconds
1000 A
2000A
4000 A
4600 A
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Electrical data
10 12 15 20 30 40 60 80 100 120
SYSTEM
AC/AC Efficiency (On line) (%) 93,5 93,0 91,8 89,3 220 93,6 93,3 92,4 89,8 220 94,0 93,8 93,0 91,6 240 94,0 94,0 93,8 91,6 240 96,1 96,2 96,1 95,0 240 96,0 96,2 96,2 95,7 240 95,4 95,5 95,5 94,6 455 95,2 95,6 95,6 94,9 455 93.6 94,0 93.7 92.3 1160 93.5 94,0 93.8 92.5 1280
99,1 % 56 dB (A)
98.6 % 70 dB (A)
1000 m at nominal power (- 1% reduction in power for every 100m over 1000m) Max 4000m
0.63kW 540 kcal/h 2150 B.T.U./h 0.75 kW 645 kcal/h 2560 B.T.U./h 0.86 kW 740 kcal/h 2940 B.T.U./h 1.15 Kw 990 kcal/h 3930 B.T.U./h 1.10 kW 946 kcal/h 3755 B.T.U./h 1.50 kW 1290 kcal/h 5120 B.T.U./h 2,61kW 2245 kcal/h 8910 B.T.U./h 3,65kW 3140 kcal/h 12460 B.T.U./h 6,9 kW 5933 kcal/h 23550 B.T.U./h 7,2kW 6191 kcal/h 24578 B.T.U./ h
Power dissipated with resistive nominal load (pf=0.8) and backup battery* Fan capacity in installation room for dissipating heat ** Max current leaked to earth ***
340 m/h
400 m/h
460 m/h
615 m/h
587 m/h
800 m/h
2100 m/h
2100 m/h
2600 m/h
2600 m/h
5 mA
50 mA
100 mA
*3.97 B.T.U. = 1 kcal **To calculate air capacity the following formula can be used: Q [mc/h] = 3,1 x Pdiss [Kcal] / (ta - te) [ C] P diss is the power dissipated by the UPS (expressed in Kcal) within the installation environment. ta= room temperature, te= external temperature. 10% must be added to the derived figure to take into account system losses. In the above table an example is shown of capacity with (ta - te)=5 C and a resistive nominal load (pf=0.9). PS: This formula can be applicable if ta>te; otherwise, the installation will require air conditioning. ***The dispersion current of the load is added to that of the UPS on the ground protection conductor.
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Mechanical characteristics
10
Dimensions (mm): L x D x H 180Kg Weight with internal batteries (Kg) 305Kg version x
12
15
20
440 x 850 x 1320 182Kg 310Kg version x 190Kg 315Kg version x 195Kg 320Kg version x
10
12
15
20
320 - 480 @ 100% load 240 - 480 V @ 50% load (3Ph) 184 - 276 @ 100% load 140276 V @ 50% load(1Ph) 50 or 60Hz from 40 to 72Hz THDi 3% , 0.99 Pf Programmable from 5 to 30 sec. in 1 second steps (standard value: the function is deactivated) Programmable from 1 to 255 sec. in 1 second steps (standard value is 5 seconds)
(1) The input current is referred to the following overall conditions: - Output load with 0.8 PF -Input voltage equal to 346 / 200volt -Battery charger current equal to 4 Amps
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Electrical Specifications
10 12 15 20
DC INTERMEDIATE CIRCUIT
Number of iron elements Maintenance voltage (2.27 V/el., adjustable) Load voltage (2.4 V/el., adjustable) End of discharge voltage dependent on the load (1.6 V/el., adjustable) Max. recharge current value (A)) Full load 90% load 4A 6A 6A 120+120 274+274 Vdc 288+288 Vdc 192+192 Vdc
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Electrical Specifications
10 12 15 20
INVERTER
Nominal power (kVA) Active Power, Pf 0.8 (kW) Active power with load power factor ranging from 0.8 inductive to 0.8 capacitive (kW) Nominal voltage Power derating with output voltage (Phase Neutral) set at: 208 V 200 V Nominal frequency Static variation
(1)
10 8 8
12 9.6 9.6
15 12 12
20 16 16
-5% - 10 % 50 / 60Hz 1% 3% (resistive load) EN62040-3 performance class 1 on distorting load 20ms Compliant with EN 62040-3, class 1 standards 3:1 1% with linear load 3% with non-linear load 0.01% 1Hz/sec (adjustable from 0.5 to 2)
Dynamic variation Restore time within 1% Current crest factor (Ipeak/Irms compliant with EN 62040-3) Voltage distortion with linear and non/linear loads (EN 62040-3) Frequency stability with unsynchronised inverter and bypass power supply Frequency variation speed Overload capability on output power at P.f. 0.8
110% for 10 minutes, 133% for 1 minute, 50% for 5 seconds 1.5 x In for t500 ms 92,5% 93,5%
(1)
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Electrical Specifications
10 12 15 20
BY-PASS
Nominal voltage Nominal output current (A) Voltage range for switchover to bypass Nominal frequency Tolerance of the bypass input frequency Switchover from bypass to inverter in ECO mode Delay in transferring to inverter following the switchover to bypass mode Overload capability on bypass line power (kVA) P.f. 0.8 43 220-230-240 Vac 1-phase 52 65 87
from 180V (180-200 adjustable) to 264 V (250-264V adjustable) 50 - 60Hz 5% (adjustable from 0.25 to 10% ) Typically 2 ms 4 sec
110% infinite 133% for 60 minutes 150% for 10 minutes >150% for 2 seconds
37
Electrical Specifications
10 12 15 20
SYSTEM
AC/AC (On line) efficiency (%) Full load 75% load 50% load 25% load Auto-consumption (W) Efficiency with UPS in STAND BY mode Audible noise at 1mt (from 0 to full load) (dBA) Operating temperature Max. relative humidity during operation 48 dB (A) 0 40 C 90% (non condensing) 1000 m at nominal power ( - 1% power for every 100m above 1000m ) Max 4000m 0.58 kW 500 kcal/h 1980 B.T.U./h 0.69 kW 594 kcal/h 2355 B.T.U./h 0.79 kW 680 kcal/h 2700 B.T.U./h 1.02 kW 880 kcal/h 3495 B.T.U./h 93,3 92,7 91,7 87,6 220 93,5 92,9 92,2 90,2 220 98 % 52 dB (A) 93,8 93,2 92,6 89,8 240 94,0 93,3 92,8 91,0 240
Power dissipated with resistive nominal load (pf=0.8) and backup battery*
Power dissipated with distorting nominal load (pf=0.7) and charged battery * Fan capacity in installation room for dissipating heat ** Max current leaked to earth ***
6 mA
*3.97 B.T.U. = 1 kcal **To calculate air capacity the following formula can be used: Q [mc/h] = 3,1 x Pdiss [Kcal] / (ta - te) [ C] P diss is the power dissipated by the UPS (expressed in Kcal) within the installation environment. ta= room temperature, te= external temperature. 10% must be added to the derived figure to take into account system losses. In the above table an example is shown of capacity with (ta - te)=5 C and a resistive nominal load (pf=0.9). PS: This formula can be applicable if ta>te; otherwise, the installation will require air conditioning. ***The dispersion current of the load is added to that of the UPS on the ground protection conductor.
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