KERN FCB-BA-e-0911
KERN FCB-BA-e-0911
KERN FCB-BA-e-0911
Operating Manual
Compact balance
KERN FCB
Version 1.1
01/2009
GB
FCB-BA-e-0911
KERN FCB
GB Version 1.1 01/2009
Operating Manual
Compact balance
Table of Contents
1 Technical Data ............................................................................................... 4
2 Declaration of conformity ............................................................................. 8
3 Basic Information (General).......................................................................... 9
3.1 Proper use................................................................................................................................. 9
3.2 Improper Use ............................................................................................................................ 9
3.3 Warranty .................................................................................................................................... 9
3.4 Monitoring of Test Resources................................................................................................. 9
4 Basic Safety Precautions ............................................................................ 10
4.1 Pay attention to the instructions in the Operation Manual ................................................ 10
4.2 Personnel training .................................................................................................................. 10
5 Transportation & Storage............................................................................ 10
5.1 Testing upon acceptance ...................................................................................................... 10
5.2 Packaging................................................................................................................................ 10
6 Unpacking, Setup and Commissioning ..................................................... 10
6.1 Installation Site, Location of Use.......................................................................................... 10
6.2 Unpacking/erection ................................................................................................................ 11
Scope of delivery / serial accessories............................................................................................... 11
6.3 Mains connection ................................................................................................................... 11
6.4 Operation using a (rechargeable) battery (optional) .......................................................... 12
6.5 Connection of peripheral devices......................................................................................... 12
6.6 Initial Commissioning ............................................................................................................ 13
6.7 Adjustment.............................................................................................................................. 13
6.8 Adjustment.............................................................................................................................. 13
7 Operation elements ..................................................................................... 14
7.1 Overview of display................................................................................................................ 14
7.2 Keyboard overview................................................................................................................. 14
2 FCB-BA-e-0911
8 Basic Operation ........................................................................................... 15
Start-up ................................................................................................................................................. 15
Switching Off ....................................................................................................................................... 15
Weighing .............................................................................................................................................. 15
Taring.................................................................................................................................................... 15
PRE-TARE-Function............................................................................................................................ 16
Plus/minus weighings......................................................................................................................... 17
Parts counting ..................................................................................................................................... 17
Net-total weighings ............................................................................................................................. 18
Percent determination ........................................................................................................................ 19
9 Menu ............................................................................................................. 20
9.1 Navigation in the menu .......................................................................................................... 20
9.2 Menu overview........................................................................................................................ 23
9.3 Description of individual menu items .................................................................................. 25
Weighing Units .................................................................................................................................... 25
Dosing and Zero-tracking................................................................................................................... 26
Selection adjustment weight.............................................................................................................. 26
Display background illumination....................................................................................................... 27
Animal weighing function................................................................................................................... 28
Reset to factory setting ..................................................................................................................... 29
9.4 Interface parameters .............................................................................................................. 30
Data transfer mode.............................................................................................................................. 30
printout ................................................................................................................................................. 31
Baud rate .............................................................................................................................................. 32
10 Data output RS 232 C .................................................................................. 32
10.1 Technical Data ........................................................................................................................ 32
10.2 Pin allocation of balance output bushing:........................................................................... 32
10.3 Explanation of the data transfer ........................................................................................... 33
10.4 Output on bar code printer.................................................................................................... 35
11 Service, maintenance, disposal.................................................................. 35
11.1 CLEANING............................................................................................................................... 35
11.2 Service, maintenance............................................................................................................. 35
11.3 Disposal................................................................................................................................... 35
12 Instant help................................................................................................... 36
FCB-BA-e-0911 3
1 Technical Data
Reference quantities at
5, 10, 20,25, 50
piece counting
Weight kg (net) 3
4 FCB-BA-e-0911
KERN FCB 8K0.1 FCB 12K1 FCB 15K5
Reproducibility 0.1 g 1g 5g
Linearity 0.3 g 3g 10 g
Reference quantities at
5, 10, 20, 25, 50
piece counting
Weight kg (net) 3
FCB-BA-e-0911 5
KERN FCB 16K0.2 FCB 24K1 FCB 24K2
Reproducibility 0.2 g 1g 2g
Linearity 0.6 g 3g 6g
Reference quantities at
5, 10, 20, 25, 50
piece counting
Weight kg (net) 3
6 FCB-BA-e-0911
KERN FCB 24K10 FCB 30K0.5 FCB 30K1
Reproducibility 10 g 0.5 g 1g
Linearity 20 g 1.5 g 3g
Reference quantities at
5, 10, 20, 25, 50
piece counting
Weight kg (net) 3
FCB-BA-e-0911 7
2 Declaration of conformity
KERN & Sohn GmbH
D-72322 Balingen-Frommern Phone: 0049-[0]7433- 9933-0
Postbox 4052 Fax: 0049-[0]7433-9933-149
email: info@kern-sohn.de Internet: www.kern-sohn.de
Declaration of conformity
EC-Konformitätserklärung EC-Declaration of -Conformity
EC- Déclaration de conformité EC-Declaración de Conformidad
EC-Dichiarazione di conformità EC-Conformiteitverklaring
EC- Declaração de conformidade EC- Prohlášení o shode
EC-Deklaracja zgodności EC-Заявление о соответствии
D Konformitäts- Wir erklären hiermit, dass das Produkt, auf das sich diese Erklärung bezieht,
erklärung mit den nachstehenden Normen übereinstimmt.
GB Declaration of We hereby declare that the product to which this declaration refers conforms
conformity to the following standards.
CZ Prohlášení o Tímto prohlašujeme, že výrobek, kterého se toto prohlášení týká, je v souladu
shode s níže uvedenými normami.
E Declaración de Manifestamos en la presente que el producto al que se refiere esta
conformidad declaración está de acuerdo con las normas siguientes
F Déclaration de Nous déclarons avec cela responsabilité que le produit, auquel se rapporte la
conformité présente déclaration, est conforme aux normes citées ci-après.
I Dichiarazione di Dichiariamo con ciò che il prodotto al quale la presente dichiarazione si
conformitá riferisce è conforme alle norme di seguito citate.
NL Conformiteit- Wij verklaren hiermede dat het product, waarop deze verklaring betrekking
verklaring heeft, met de hierna vermelde normen overeenstemt.
P Declaração de Declaramos por meio da presente que o produto no qual se refere esta
conformidade declaração, corresponde às normas seguintes.
PL Deklaracja Niniejszym oświadczamy, że produkt, którego niniejsze oświadczenie
zgodności dotyczy, jest zgodny z poniższymi normami.
RUS Заявление о Мы заявляем, что продукт, к которому относится данная декларация,
соответствии соответствует перечисленным ниже нормам.
Gottl. KERN & Sohn GmbH, Ziegelei 1, D-72336 Balingen, Tel. +49-[0]7433/9933-0,Fax +49-[0]7433/9933-149
8 FCB-BA-e-0911
3 Basic Information (General)
3.3 Warranty
Warranty claims shall be voided in case
• Our conditions in the operation manual are ignored
• The appliance is used outside the described uses
• The appliance is modified or opened
• Mechanical damage and damage caused by media, liquids
• Natural wear and tear
• The appliance is improperly set up or incorrectly electrically connected
• The measuring system is overloaded
FCB-BA-e-0911 9
4 Basic Safety Precautions
5.2 Packaging
Keep all parts of the original packaging in case you need to return the appliance.
Only use original packaging for returning.
Before sending, disconnect all connected cables and loose/movable parts.
Attach possibly existing transport safeguards. Secure all parts, e.g. weighing plate,
mains adapter etc., to prevent slipping and damage.
10 FCB-BA-e-0911
Major display deviations (incorrect weighing results) may be experienced should
electromagnetic fields (e.g. due to mobile phones or radio equipment), static
electricity accumulations or instable power supply occur. Change location or remove
source of interference.
6.2 Unpacking/erection
Carefully remove the balance from the packaging, remove plastic cover and setup
balance at the intended workstation.
The balance must be installed in a way that the weighing plate is exactly in horizontal
position.
• Pull off the protection foil from the weighing plate if existing.
• Balance
• Weighing plate
• Transit Securing
• Protective cover
• Operating Manual
FCB-BA-e-0911 11
6.4 Operation using a (rechargeable) battery (optional)
Lift-off the battery cover on the lower side of the balance. Connect 9 V compound
battery.
Replace the battery compartment cover.
For battery operation the balance has an automatic switch-off function which can be
activated or deactivated in the menu (chapter 9).
Ö Use the MODE key to choose between the two following settings:
„AF on“: In order to save the battery, the balance switches automatically
off after 3 minutes without weighing.
Ö Use the SET key to confirm. The balance returns to weighing mode.
If the batteries are run down, "LO" appears in the display. Press ON/OFF-key and
replace the batteries immediately.
If the balance is not used for a longer time, take out the batteries and store them
separately. Leaking battery liquid could damage the balance.
12 FCB-BA-e-0911
6.6 Initial Commissioning
In order to obtain exact results with the electronic balances, your balance must have
reached the operating temperature (see warming up time chap. 1). During this
warming up time the balance must be connected to the power supply (mains,
accumulator or battery).
The accuracy of the balance depends on the local acceleration of gravity.
Strictly observe hints in chapter Adjustment.
6.7 Adjustment
As the acceleration value due to gravity is not the same at every location on earth,
each balance must be coordinated - in compliance with the underlying physical
weighing principle - to the existing acceleration due to gravity at its place of location
(only if the balance has not already been adjusted to the location in the factory). This
adjustment process must be carried out for the first commissioning, after each
change of location as well as in case of fluctuating environment temperature. To
receive accurate measuring values it is also recommended to adjust the balance
periodically in weighing operation.
6.8 Adjustment
The adjustment should be made with the recommended adjustment weight (see
chap. 1 "Technical data"). Adjustment is also possible with the weights of other
nominal values (see table 1), but not the optimum for measuring technique.
Procedure when adjusting:
Observe stable environmental conditions. A warming up time (see chapter 1) is
required for stabilization.
Ö Turn on balance by pressing the ON/OFF key.
Ö Press the MODE key and keep it pressed, in the display appears shortly
„CAL“. After that the exact size appears flashing in the display (see
chapter.9.3) of the adjustment weight.
Ö Now set the adjusting weight in the centre of the weighing plate.
Ö Press the SET key. Short time later there appears „CAL F“, then the
automatic return to the weighing mode. In the display there appears the
value of the adjustment weight.
Keep the adjustment close to the balance. Daily control of the weighing exactness is
recommended for quality-relevant applications.
FCB-BA-e-0911 13
7 Operation elements
• Adjustment
14 FCB-BA-e-0911
8 Basic Operation
Start-up Ö Press ON button.
The balance will carry out a self-test The balance is ready
ON for weighing when the weight display appears.
OFF
8888 0.0 g
ON
OFF 0.0 g
10.0 g
TARE Ö Press the TARE button, the zero display disappears. The
tare weight is saved until it is deleted.
0.0 g
FCB-BA-e-0911 15
Ö Weigh the material, the net weight will be indicated.
47.2 g
0.0 g
16 FCB-BA-e-0911
Plus/minus For example unit weight control, fabrication control etc.
weighings
Ö Put the nominal weight on the weighing plate and tare using
the TARE button.
TARE Ö Remove the nominal weight
Parts counting During piece counting parts can either be counted into a
container or out of a container. To count a greater number of
parts the average weight per part has to be determined with a
small quantity (reference quantity).
The larger the reference quantity, the higher the counting
exactness. High reference must be selected for small parts or
parts with considerably different sizes.
The larger the reference quantity, the more accurate the parts
counting.
The process has four steps:
Tare the weighing container
Determine the reference unit
Original weighing of reference weight
Count the items
FCB-BA-e-0911 17
• Back to weighing mode by
pressing the MODE button.
• Error message „Er 1“
Piece below minimum weight of piece (See chpt. 1
“Technical specifications“): Press MODE key and restart
reference determination.
• Taring
The tare vessels can also be used for piece counting. Before
starting piece counting use the TARE
button to tare out the container.
Example:
1. Place tare container on the weighing plate. Press the TARE
button, the zero display disappears.
18 FCB-BA-e-0911
Percent Percentage calculation facilitates weight display in percent
determination related to a reference weight equivalent to 100 %.
FCB-BA-e-0911 19
9 Menu
Access to menu
PRINT 0.0 g
In weighing mode keep the PRINT key
pressed until [Unit] appears.
Vn T
How to select menu items
MODE
CAL
Vn T Using the MODE key the individual menu
items can be selected one after the
other.
PR
How to change settings
Pl PC
1. Save change of a menu item and
exit the menu
20 FCB-BA-e-0911
2. Change settings of several menu
items
FCB-BA-e-0911 21
Save/reject and exit the menu
SET
m
iT
Ej
M
STQRE
Either
Ö Save
Ö Reject or
PRINT
0.0 g
22 FCB-BA-e-0911
9.2 Menu overview
Description of function Function Parameter Description of options
FCB-BA-e-0911 23
Baud rate bAUd 19200
(see chapter 9.4). 9600*
4800
2400
1200
Auto off AF Automatic switch-off function after
on* 3 min without changing load ON
(battery operation), see
chap. 6.4 Automatic switch-off function after
off 3 min without changing load OFF
Auto Zero tr on* On
(see chapter 9.3)
off Off
Selection adjustment CAL 100
weight (see chapter 9.3) *dependent on model
200
300
Background illumination of bL on* Background illumination on
the display, (see chap. Background illumination off
off
9.3)
The background illumination will
be switched off
CH automatically 10 sec after
having reached a stable
weighing value.
Animal weighing function ANL off* Off
(see chapter 9.3) Period 3 seconds
3
5 Period 5 seconds
10 Period 10 seconds
15 Period 15 seconds
Reset to factory setting rSt no* no
(see chap. 9.3)
yes yes
* = default setting
24 FCB-BA-e-0911
9.3 Description of individual menu items
Weighing Units Ö In weighing mode keep the PRINT key pressed until [Unit]
appears.
0.0 g Vn T
Ö Press SET key, the selected unit is displayed.
Ö Use the MODE key to select between the different units (see
following table).
Ö To enter the factor, press the SET key; the enabled digit starts
flashing.
Using the MODE button, the displayed value is increased by 1,
with the PRINT button it is reduced by 1.
With the TARE key selection of the number to the left.
FCB-BA-e-0911 25
Dosing and The Auto-Zero function is used to tare small variations in weight
Zero-tracking automatically.
In the event that small quantities are removed or added to the
material to be weighed, incorrect weighing results can be
displayed due to the “stability compensation“ in the balance.
(Example: Slowly draining fluids from a container on the balance).
When apportioning involves small variations of weight, it is
advisable to switch off this function.
If Zero-Tracking however is switched off, the weighing display
becomes more busy.
Ö In weighing mode keep the PRINT key pressed until [Unit]
0.0 g
appears.
Selection In the model series KERN FKB_A, the adjustment weight can be
adjustment selected from three pre-set nominal values (approx.1/3; 2/3; max)
weight (refer also to following table, factory setting with grey
background). In order to achieve high-quality weighing results in
the sense of the measuring technology, it is recommended to
select the nominal value as high as possible. The non delivered
adjustment weights can be purchased from KERN as option.
Ö In weighing mode keep the PRINT key pressed until [Unit]
0.0 g
appears.
26 FCB-BA-e-0911
FCB 3K0.1 FCB 6K0.5 FCB 6K1 FCB 8K0.1
1000 2000 2000 2000
2000 4000 4000 5000
3000 6000 6000 8000
Display
background
illumination
Ö In weighing mode keep the PRINT key pressed until [Unit]
0.0 g
appears.
FCB-BA-e-0911 27
Animal The animal weighing function can be applied for busy weighing.
weighing During a defined period the average value of the weighing results is
function formed.
The more unquiet the weighed item, the longer the period should
be selected.
Ö Put the weighing good (animal) on the weighing plate and press
the SET button. In the display runs a „Countdown“.
The average value of the weighing results is displayed and
remains displayed on the screen.
Ö Press the SET key to restart the weighing cycle for animal
weighing.
28 FCB-BA-e-0911
Reset to
factory setting This function resets all balance settings to factory setting.
FCB-BA-e-0911 29
9.4 Interface parameters
General
The previous condition for the data transfer between balance and a peripherical
device (e.g. printer, PC ...) is that the appliances are set to the same interface
parameters (e.g. baud rate, transfer mode ...).
Data transfer
mode
30 FCB-BA-e-0911
printout Using this function data are selected which are to be sent via the
RS232C (not valid for data transfer mode BAPr ).
By that way the user can configurate his own data block, which then
is sent to a printer or to a PC.
FCB-BA-e-0911 31
Baud rate The baud rate defines the transfer speed vie the interface, 1 Baud =
1 Bit/second.
5 1
Pin 2: Transmit data
Pin 3: Receive data
Pin 5: Signal ground
9 6
32 FCB-BA-e-0911
10.3 Explanation of the data transfer
Pr PC:
Press the PRINT key, at stable weight the format is transferred from LAPR.
AU Pr:
As soon as the weighing value is stable, the format is automatically transferred from
LAPR.
AU PC:
The weighing values are sent automatically and continuously, no matter if the value is
stable or unstable.
FCB-BA-e-0911 33
rE Cr:
The remote control commands s/w/t are sent from the remote control unit to the
balance as ASCII code. After the balance having received the s/w/t commands, it will
send the following data.
Take into account that the following remote control commands must be sent
without a subsequent CR LF.
s Function: Stable weighing value for the weight is sent via the RS232
interface
w Function: Weighing value for the weight (stable or unstable) is sent
via the RS232 interface
t Function: No data are sent, the balance carries out the tare function.
Symbols
B* Blank or M
34 FCB-BA-e-0911
10.4 Output on bar code printer
The data transfer mode has to be set on „BA Pr“ (chapter 9.4).
As bar code printer the Zebra printer model LP2824 is provided.
Take into account that the output format of the balance is fixedly defined and cannot
be changed.
The printer format is stored in the printer, i.e. in case of a failure the printer cannot be
changed with a new one from factory, previously it is necessary that KERN installs
the respective software.
The Zebra printer and the balance must be connected to the delivered interface cable
when they are switched off.
After switching-on both appliances, and after reaching the status ready-for-operation,
a label will be printed out when pressing the PRINT button.
11.1 CLEANING
Before cleaning, disconnect the appliance from the operating voltage.
Please do not use aggressive cleaning agents (solvents or similar agents), but a cloth
dampened with mild soap suds. Take care that the device is not penetrated by fluids
and polish it with a dry soft cloth.
Loose residue sample/powder can be removed carefully with a brush or manual
vacuum cleaner.
11.3 Disposal
Disposal of packaging and appliance must be carried out by operator according to
valid national or regional law of the location where the appliance is used.
FCB-BA-e-0911 35
12 Instant help
In case of an error in the program process, briefly turn off the balance and disconnect
from power supply. The weighing process must then be restarted from the beginning.
Help:
Fault Possible cause
The displayed weight does not glow. • The balance is not switched on.
• The mains supply connection has been
interrupted (mains cable not plugged
in/faulty).
• Power supply interrupted.
• Batteries are inserted incorrectly or empty
• No batteries inserted.
The weighing value is obviously • The display of the balance is not at zero
wrong • Adjustment is no longer correct.
• Great fluctuations in temperature.
• Electromagnetic fields / static charging
(choose different location/switch off
interfering device if possible)
Should other error messages occur, switch balance off and then on again. If the error
message remains inform manufacturer.
36 FCB-BA-e-0911