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Improving Formation Efficiency of Lead Acid Battery using Hydrogen Peroxide as an Additive View project
All content following this page was uploaded by Sumanth Vinay kumar Balla on 26 September 2017.
Abstract: Formation is one of the critical step in lead acid battery manufacturing process. The purpose of formation process is to
convert the cured paste into electrochemically active porous paste i.e. lead dioxide as positive plate and sponge lead as negative plate
respectively. In the present work we studied “ Improving formation efficiency of lead acid battery using hydrogen peroxide as an
additive”. This additive is oxidizing in nature. When this additive is subjected to high temperature or dissolved in water, it releases
nascent oxygen. The nascent oxygen reacts with semi-conductive lead monoxide and converts it as conductive lead dioxide. The
presence of lead dioxide in cured paste thus increases conductivity of plate and reduces the formation energy required for conversion
during formation. So, to establish the impact of this additive on lead dioxide conversion and formation energy, samples made with and
without addition of hydrogen peroxide. From XRD analysis, conversion of formed paste and formed cell discharge capacity test, it was
observed that this additive can reduce the formation energy potentially up to 20%.
Keywords: lead acid batteries, paste additive, oxidizing additive, formation efficiency, formation energy
1. Introduction material. Since this form of silica is porous, the additive may
act as an acid reservoir [4].
The process of formation can be conducted based on two
basic methods namely, tank formation and container Acid recirculation formation process is the one of the
formation. In the earlier case, cured positive and negative solution for the formation of Flooded Automotive and
plates are formed in large electrolytic tanks containing Industrial batteries. The process permits to maintain the
H2SO4 of 1.08-1.10 relative density and then plates are constant temperature all over the plates inside the batteries,
assembled. Whereas in case of container formation, cured highly reducing the cycle time and increasing the quality of
positive and negative plates are assembled into groups along the formation process [5].
with separator, which are then placed into the battery
container and subjected to formation after filling with H2SO4 Different conductive additives for positive plates to improve
[1-2]. In both the methods of formation processes the formation efficiency includes Barium plumbate,
conversion of positive plates consumes more time and Titanium oxide, Tin dioxide, Lead dioxide, Carbon and
energy than negative plates. Oxidation of bivalent lead Conductive Polymers were studied [1]. D Pavlov studied the
compounds in the paste and formation of the lead dioxide effect of read lead as a conductive additive to improve the
positive active mass passes through a number of chemical formation efficiency [2]. K.R Bullock et al investigated the
reactions, some of which proceed at a low rate, which ozone treatment that enhances conductivity of positive
retards the technological process of formation of the positive material [6].
plate. In an attempt to accelerate the formation process,
various studies had been carried out to improve the rate of The patent - US 2,658,097 A, manufacture of positive plates
conversion of lead dioxide and to reduce the formation for lead storage batteries issued Nov. 3, 1953 mentioned that
energy. Earlier studies include two shot formation in The oxidizing solution may be applied to the positive plates
container formation process, acid recirculation formation by immersing the plates in the solution or by applying the
process, pulse charging and paste additives which includes solution by dipping, painting, spraying or other known
conductive, porous and electrolyte additives. method. We have found it convenient to immerse the plates
in the solution for an interval of time sufficient to form a
Generally two formation methods are applied in container thin deposit of higher oxides of lead on the surface of the
formation, two shot and single shot formation. In the two active material in the positive plates. [7].
shot formation, the battery is filled with H2SO4 of relative
density 1.08-1.15, after completion of formation the The patent - US 4909955 A, Lead oxide paste mix for
electrolyte is replaced with higher relative density H 2SO4 to battery grids and method of preparation issued on 20 Mar
achieve the required relative density this is the one of the 1990 mentioned that, battery grades of oxides of lead are
efficient process to reduce the formation energy and mixed with a dilute solution of hydrogen peroxide, either
formation cycle time [1-3] alone or with additives and/or expanders. The resultant paste
offers such advantages as reduced curing and drying times
The 0.2 wt% (Silica gel) of material addition resulted in and/or the elimination of the need for curing and drying,
improved capacity at both low and high rates. Althoughthe lower dry active material weights and improved cohesion
addition of silica gel was not observed to cause significant when compared to conventional pastes manufactured from
physiochemical changes to the positive active-material; it is leady oxides, sulfuric acid, and water [10].
possible that silica gel promotes nucleation which
consequently leads to a finer pore structure in the active
Leady oxide without and with HP as explained in 2.3.1, was 3. Results and Discussion
analyzed by dissolution and precipitation method and XRD.
3.1 Leady oxide mixing with HP
Positive cured paste without and with HP (1.07 g and 2.14 g)
was analyzed by XRD and SEM. Positive formed paste 3.1.1 Residual lead after mixing
without and with HP was analyzed for lead dioxide content Residual lead percentage in leady oxide before and after
by dissolution and precipitation method and for initial mixing with HP (50% HP) was shown in Table 3. From the
capacity at 10 h rate. results reduction of 3.4% (average) of residual lead was
observed after mixing with HP followed by drying. This
2.4.1 Analysis of residual lead and lead dioxide content indicates that, when leady oxide is mixed with HP, the
residual lead gets partially oxidized to lead monoxide this
2.4.1.1 Residual lead content in leady oxide after mixing results in residual lead reduction. This is in line with the
with HP earlier investigation of X.L. Wang et al [12]. Since, the
5 g of leady oxide without and with HP was dissolved in 5% effect of HP on oxidation of residual lead was already
acetic acid solution. Lead monoxide can effectively dissolve investigated (by X.L Wang et al), further experimentation
in acetic acid solution and the residual lead gets precipitated was not detailed here.
at the bottom; it is filtered, dried and weighed.
Table 3: Oxidation of residual lead after treating with 50%
2.4.1.2 Analysis of lead dioxide content in formed paste HP
The positive formed paste contains lead dioxide, lead sulfate Residual lead (wt. %)
and lead monoxide. Lead dioxide content in formed paste Sample Leady oxide (g)
Before mixing After mixing
was determined by the following methodology. 26.6 22.8
25.3 21.3
5 g of positive formed paste was dissolved in 20% 5 g of 50% HP 50
27.2 24.2
ammonium acetate solution. Lead sulfate and lead monoxide 19.4 16.5
can effectively dissolved in this solution and lead dioxide
gets precipitated at the bottom; it is filtered, dried and 3.1.2 Lead dioxide after mixing
weighed. XRD analysis was carried out on leady oxide without and
with HP for lead dioxide peaks. Results were shown in Fig.
2.4.2 XRD analysis (X-Ray Diffractometer) 1 and Fig. 2. From the results, the additional lead dioxide
The analysis of phase composition of the leady oxide and peaks were observed when leady oxide mixed with HP and
positive cured paste without and with HP was determined by here λ, ɸ and Ɵ are the lead monoxide, residual lead and
using X-raydiffractometry. Samples collected after curing lead dioxide respectively.
and drying was grinded into a fine powder and placed into a
From the above XRD results, when leady oxide is mixed drying and for lead dioxide peaks. Results were shown in
with HP, there is a slight reduction in residual lead Fig. 3, 4 and 5. The characteristic lines of the substances are:
percentage and at the same time lead dioxide phases were tri basic lead sulfate, lead monoxide and lead dioxide. They
observed at 2Ɵ of 34.18, 59.28 and 77.82 degrees. So, the are denoted by γ, λ and ϴ respectively. So, in positive cured
mechanism explained in 2.2 is expected to occur in this paste with HP, lead dioxide peaks were observed at 2Ɵ of
particular additive. 30.28, 45.63, 56.95, 59.92 and 77.86 degrees, after paste
mixing, curing and drying process i.e., lead monoxide
3.2 HP as an additive in paste converts into lead dioxide due to availability of AO in the
additive, as explained in chapter 2.2 Mechanism of HP.
3.2.1 XRD analysis
XRD analysis of positive cured paste without and with HP
was carried out to check the reaction of HP in curing and
References
[1] D.A.J Rand, P.T. Moseley, J.Garche, C.D Parker, Valve
regulated Lead acid batteries
[2] Detchko Pavlov Lead-Acid batteries science and
technology
[3] An Exploratory Study on Electrolyte Circulation as a
Means of Achieving Faster Formation of Lead Acid
Batteries P. Senthil Kumar, K.S.N. Murthy*, K.
Sudarsanam and S. Vijayanand
[4] K. McGregor, J. Power Sources, 59 (1996) 31.
[5] OMI Acid Recirculation Process, www.OMI-NBE.com
[6] K. R. Bullock, B. K. Mahato and W. J. Wruck, J.
Electrochem. Soc., Vol. 138, No. 12, December 1991
[7] MANUFACTURE OF POSITIVE PLATES FOR
LEAD STORAGE BATTERIES Joseph A. Orsino,
Mountain Lakes, N. J., assignor to National Lead
Company, New York, N. Y., a corporation of New
Jersey No Drawing. Application June 7, 1952
[8] US 5149606 A, method of treating battery electrode
with per sulfate.
[9] A new pulse charging methodology for lead acid
batteries J J A Wilkinson,1 BE (Hons), ME G A
Covic,2 BE (Hons), PhD, MIEEE, MIPENZ (Grad)
[10] US 4909955 A, Leadoxide paste mix for battery grids
and method of preparation.
[11] Hydrogen peroxide by brightenyourfuture.com
[12] Chemical compounds by NEIL SCHLAGER, JAYNE
WEISBLATT, ANDDAVID E. NEWTON, EDITORS
Charles B. Montney, Project Editor.
[13] A novel cureless paste for positive plates in valve-
regulated batteries, J. Wang, S. Zhong, X.L. Wang ∗,
H.K. Liu, S.X. Dou. Energy Storage Materials Research
Group, ISEM, University of Wollongong, Wollongong,
NSW 2522, Australia. Received 20 December 2002;
accepted 17 February 2003