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    Gauge Guidelines

    Uploaded by

    pankaj kumar
    1) The document provides guidelines for manufacturing receiving gauges used to inspect parts in a company. It details 15 guidelines related to gauge design, tolerances, dimensions, materials, and user functionality. 2) Key guidelines include developing the gauge model from the part model, using 10% of part tolerances for gauge features, including handles and identification plates, and making the gauge user friendly for inspection. 3) Gauges must have minimum/maximum locking pins or markings, hardened sliding parts, and dowel holes designed to prevent incorrect assembly.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Gauge Guidelines

    Uploaded by

    pankaj kumar
    156 views1 page
    1) The document provides guidelines for manufacturing receiving gauges used to inspect parts in a company. It details 15 guidelines related to gauge design, tolerances, dimensions, materials, and user functionality. 2) Key guidelines include developing the gauge model from the part model, using 10% of part tolerances for gauge features, including handles and identification plates, and making the gauge user friendly for inspection. 3) Gauges must have minimum/maximum locking pins or markings, hardened sliding parts, and dowel holes designed to prevent incorrect assembly.

    Original Title

    GAUGE GUIDELINES

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    1) The document provides guidelines for manufacturing receiving gauges used to inspect parts in a company. It details 15 guidelines related to gauge design, tolerances, dimensions, materials, and user functionality. 2) Key guidelines include developing the gauge model from the part model, using 10% of part tolerances for gauge features, including handles and identification plates, and making the gauge user friendly for inspection. 3) Gauges must have minimum/maximum locking pins or markings, hardened sliding parts, and dowel holes designed to prevent incorrect assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    156 views1 page

    Gauge Guidelines

    Uploaded by

    pankaj kumar
    1) The document provides guidelines for manufacturing receiving gauges used to inspect parts in a company. It details 15 guidelines related to gauge design, tolerances, dimensions, materials, and user functionality. 2) Key guidelines include developing the gauge model from the part model, using 10% of part tolerances for gauge features, including handles and identification plates, and making the gauge user friendly for inspection. 3) Gauges must have minimum/maximum locking pins or markings, hardened sliding parts, and dowel holes designed to prevent incorrect assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    DOC.No.

    : WI/EXP/CUM/01
    WORK INSTRUCTION FOR RECEIVING GAUGE MANUFACTURING DATE : 18.08.2018
    REV NO. : 00

    TITLE: RECEIVING GAUGE MANUFACTURING GUIDELINES

    PURPOSE :
    The purpose of this document is to provide the guidelines and points to be taken care
    During the Manufacture of Receiving Gauge
    SCOPE :
    This instruction sheet is applicable for all the R eceiving gauge used in the company.
    RESPONSIBILITY :
    Development Head-For Manufacturing the New R.Gauge & All individual customer custodian of production
    department & Quality Department is overall responsible

    Following Guidelines to be follow:-

    1) Gauge 3D model should be developed from part 3D model and 2D prints of gauge design should be generated.
    Gauge tolerances should be 10% of part tolerance (dowel pin holes, block locations, end points and bracket locations)

    2) Gauge view should be as per drawing

    3) Zero point end should be fix and locked at mean position & variation on overall length shall be checked at the other
    end .

    4) Bush and pin clearance should be slide fit

    5) End checking pin length should be 2D upto Tube diameter 10 mm. It should be 1.5D upto 16 mm & 1.25 D upto
    25.4 mm & 1D Upto 35 mm or covering max. straight length ( Straight Length in Bend Tube -5 mm) whichever is
    less.This method can be overruled in case customer specification is mentioned in drawing

    6) All the sharp edges to be removed from blocks .

    7a) Gauge base plate corners should be round off. ( R4/R5)


    7B) Handles should be fixed on base plate for fixture mounting and handling
    7C) Gauge / Fixture identification plate should be provided.
    7D) CMM reffrence holes are mandatory and to be clearly specified on gauge design.
    7E) Resting pads are mandatory for every gauge/fixture.
    7F) Blackening is mandatory no painting allowed.

    8) Other end (last cordinate) of part checking pin should cover Min./ Max. tolerance, (75% of full tol.) with go / notgo
    locking pin system. Or Red/green/red marking (groves) for min -max position.

    9) 75% Tolerances to be used in Intermediate blocks for GD&T control in final inspecion gauge and to be reduced for
    intial process.
    9a) Straight length of the block should be maximum available limit Example if straight length between two bend is
    100mm then guiding block should be 90mm.

    10) All sliding parts incl bush , pin , etc shall be hardened & grounded to have a better wear resistance .
    10A) All pin sliding diameter should be standardized it should be(dia 12mm,14mm,18mm etc.) as per suitability.

    11) Z axis controls shall be provided thru a sliding pin or fork arrangement .
    11 a) Brackets if any should be fixed at mean wherever applicable

    12) The receiving gauge while use shall be made user friendly & if required shall be supported with a mounting plate
    arrangement so that the inspection ease is there .

    13) All receiving gauge inspection pictorial WI will be developed to ensure right inspection method is used by
    inspectors . The datumn should be locked 1st then the inspection should be done.

    14) Final receiver gauge will not be used for any re-work in profile .

    15) Dowell holes must be esscentric during gauge manufacturing so that block can not be assembled in case of
    servicing or inspection.

    Prepared By: Pawan Sharma Approved By:


    FM/I/MR/005 ISSUE NO. `01' Ajay Paliwal

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