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    Hpdi Main Schedule

    Uploaded by

    fabbromauricioyahoo.com.ar
    This document outlines the maintenance schedule for HPDI engines. It lists various components that should be inspected or replaced at initial intervals of 10 hours or 1 month, then every 50 hours or 3 months, 100 hours or 6 months, and 200 hours or 1 year. Some items require maintenance every 500 hours or 1000 hours as well. Owners should verify the appropriate schedule based on their specific engine and operating conditions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Hpdi Main Schedule

    Uploaded by

    fabbromauricioyahoo.com.ar
    62 views2 pages
    This document outlines the maintenance schedule for HPDI engines. It lists various components that should be inspected or replaced at initial intervals of 10 hours or 1 month, then every 50 hours or 3 months, 100 hours or 6 months, and 200 hours or 1 year. Some items require maintenance every 500 hours or 1000 hours as well. Owners should verify the appropriate schedule based on their specific engine and operating conditions.

    Original Description:

    Yamaha Hpdi Main Schedule

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    This document outlines the maintenance schedule for HPDI engines. It lists various components that should be inspected or replaced at initial intervals of 10 hours or 1 month, then every 50 hours or 3 months, 100 hours or 6 months, and 200 hours or 1 year. Some items require maintenance every 500 hours or 1000 hours as well. Owners should verify the appropriate schedule based on their specific engine and operating conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views2 pages

    Hpdi Main Schedule

    Uploaded by

    fabbromauricioyahoo.com.ar
    This document outlines the maintenance schedule for HPDI engines. It lists various components that should be inspected or replaced at initial intervals of 10 hours or 1 month, then every 50 hours or 3 months, 100 hours or 6 months, and 200 hours or 1 year. Some items require maintenance every 500 hours or 1000 hours as well. Owners should verify the appropriate schedule based on their specific engine and operating conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    HPDI MAINTENANCE SCHEDULE

    The follow maintenance schedule has been compiled from current HPDI Owner's Manuals. The maintenance schedules
    in the Owner's Manuals are periodically updated and may differ from the maintenance schedules shown in the applicable
    Service Manuals. It is adviseable to verify with the customer what operations you will perform.

    Some items may not apply to specific models.


    Maintenance intervals are either engine running hours or months/years since last maintenance - whichever occurs first.

    Owner's Manual, 1998 ~ current, are available in the YMBS Technical Library.
    The "●” symbol indicates the actions which the consumer may carry out.
    The "O” symbol indicates work to be carried out by a Yamaha authorized dealer.

    Initial Every *
    Item Actions 10 Hours 50 Hours 100 Hours 200 Hours
    (1 Mo.) (3 Mos.) (6 Mos.) (1 Year)
    Anode(s) External Inspect, replace as necessary ●/O ●/O
    Anodes(s) Internal Inspect, replace as necessary O
    Battery Inspect, charge or replace as necessary ●/O
    Cowling clamp Inspect ●/O
    Engine starting condition/abnor- Inspect ●/O ●/O
    mal noise
    Engine idling speed/abnormal Inspect ●/O ●/O
    noise
    Primary fuel filter/water seperator Inspect or replace element as necessary ●/O ●/O ●/O
    Inline medium pressure fuel filter Replace O
    ***
    Boat-mounted 10-micron fuel filter Replace (50 hours max) ●/O
    Fuel system Inspect ●/O ●/O ●/O
    Gear oil Replace ●/O ●/O
    Grease Points Grease ●/O
    Idle speed Check O
    Power trim/tilt unit Inspection O
    Propeller, propeller nut & cotter Inspect or replace as necessary ●/O ●/O
    pin
    Shift linkage & shift cable Inspect, adjust as necessary O
    Thermostat Inspect or replace as necessary O
    Throttle linkage & throttle cable Inspect, adjust as necessary O
    Throttle position sensor Inspect, adjust as necessary O
    High pressure fuel pump drive Inspect, replace as necessary O O
    belt
    High pressure fuel pump oil level Inspect, fill as necessary O
    Oil pump Inspect, adjust as necessary O
    Oil tank water drain Inspect, clean as necessary ●/O ●/O ●/O
    Spark plugs Inspect, adjust or replace as necessary ●/O ●/O ●/O
    Spark plug caps & leads Inspect or replace as necessary O O
    Impeller & water pump housing Inspect, replace as necessary O
    Pilot Water Indicator Inspect ●/O ●/O
    Water inlet Inspect ●/O ●/O
    Cooling water passages Inspect & clean as necessary O
    Pressure control valve (PCV), Inspect or replace as necessary O
    cooling system

    11-32
    2009 Marine Technical Guide – Section 11
    Charts & Forms

    Initial Every *
    Item Actions 10 Hours 50 Hours 100 Hours 200 Hours
    (1 Mo.) (3 Mos.) (6 Mos.) (1 Year)
    Main ignition switch & stop switch Inspect or replace as necessary O ●/O
    Wire harness connections Inspect or replace as necessary O ●/O
    (Yamaha) gauges Inspect O ●/O

    Every
    Item Actions
    500 Hours 1000 Hours
    Fuel filter (vapor seperator tank)*** Replace O
    High pressure fuel pump drive belt Replace O
    Exhaust guide, exhaust manifold Inspect or replace as necessary O

    *NOTE: The service intervals were developed based upon “typical” use that includes operating at varied speeds, sufficient
    time for the engine warm up and cool down, medium to light loads and average cruising speed near 3000 ~ 4000 rpm
    range. As with any engine, if the customer's normal operating conditions are different, more frequent service should be
    considered, especially engine oil and gear oil. Examples might include: extended Wide Open Throttle use or long periods
    of idling or trolling, carrying heavy loads and frequent starting and stopping or shifting. Changing fuel formulations could
    require more frequent fuel filter changes and fuel system maintenance.

    ***NOTE: Installations without a boat-mounted 10-micron filter may require more frequent changing.

    11-33

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