VT110S
VT110S
VT110S
INSTRUCTION MANUAL
NOTICE
MEIDENSHA CORPORATION
Contents
Preface ……………………………………………………………….………………………….. ii
-i-
Preface
Thank you for purchasing the Meiden general-purpose inverter THYFREC-VT110S.
THYFREC-VT110S is a highly functional inverter that is easy to use.
Please read this manual thoroughly before use, and keep the manual at hand for later reference. Also
make sure that this manual is delivered to the final users.
WARNING
THIS INVERTER CONTAINS HIGH VOLTAGE CIRCUITS THAT MAY BE FATAL TO HUMANS.
USE EXTREME CAUTION DURING INSTALLATION. MAINTENANCE MUST BE PERFORMED
BY QUALIFIED TECHNICIANS, AND ALL POWER SOURCES MUST BE DISCONNECTED
BEFORE ANY MAINTENANCE. SUFFICIENT NOTICE MUST BE GIVEN TO THE GENERAL
OPERATORS AND WORKERS BEFORE STARTING.
• ELECTRIC SHOCK MAY OCCUR IF THE FOLLOWING POINTS ARE NOT OBSERVED.
1) DO NOT OPEN THE COVER WHILE THE POWER IS ON.
2) A CHARGE STILL REMAINS IN THE INVERTER WHILE THE INDICATOR IS LIT EVEN IF
THE POWER HAS BEEN TURNED OFF. DO NOT OPEN THE COVER IN THIS CASE.
WAIT AT LEAST 10 MINUTES AFTER THE INDICATOR GOES OUT.
3) DO NOT CONTACT THE ELECTRICAL CIRCUIT WHILE THE CHARGE LAMP ON THE
PCB IS LIT. PERFORM SERVICING, ETC., AFTER WAITING AT LEAST 10 MINUTES
AFTER THE LAMP GOES OUT.
4) ALWAYS GROUND THE INVERTER CASE. THE GROUNDING METHOD MUST COMPLY
WITH THE LAWS OF THE COUNTRY WHERE THE INVERTER IS BEING INSTALLED.
• THE INVERTER MAY BE DESTROYED BEYOND REPAIR IF THE FOLLOWING POINTS ARE
NOT OBSERVED.
1) OBSERVE THE INVERTER SPECIFICATIONS.
2) CONNECT ADEQUATE CABLES TO THE INPUT/OUTPUT TERMINALS.
3) ALWAYS KEEP THE INVERTER INTAKE/OUTTAKE PORTS CLEAN, AND PROVIDE
ENOUGH VENTILATION.
4) ALWAYS OBSERVE THE CAUTIONS LISTED IN THIS INSTRUCTION MANUAL.
• THERE MAY BE SOURCES OF NOISE AROUND THIS INVERTER. CONSIDER THE POWER
SUPPLY SYSTEM, INSTALLATION PLACE AND WIRING METHOD BEFORE INSTALLATION.
- ii -
1. Delivery Inspection and Storage
VT110S H35B
SOURCE
OUTPUT CURRENTS
SERIAL NO.
-1-
2. Installation and Wiring
150mm
• Places near vibration sources such as
dollies or press machines
• Places made of flammable materials
such as wood, or places that are not heat
VT110S
resistant 50mm 50mm
4) Ensure ventilation space around the
inverter. (Refer to Fig. 2.1.)
150mm
Fig. 2.1
2-2 Installation
Loosen the fixing screw on the two corners of the VT110S cover, and remove the cover. Fix the
VT110S on the two corners. Pass the wiring through the slot on the bottom side.
WARNING
Install this inverter on a perpendicular wall. If laid on the floor and used, the cooling capacity will
drop, and the unit may overheat.
Heatsink
Main circuit PCB
Power supply PCB
Control PCB
Installation screw
(Two diagonally opposing positions)
Cover Note) . . .
Cover fixing screw PCB: Printed Circuit Board
(Two diagonally opposing positions)
Fig. 2.2
-2-
2. Installation and Wiring
Max. 9.5
Max. 7.9
Max. 6
[mm]
2) When connecting the power supply line for single-phase products, connect to L1 and L2 only.
For 3-phase drives connect the power supply line to L1, L2 and L3. The inverter will be
damaged if connected to U, V and W.
3) The capacity of the transformer that is the power supply must be within the range of 1.3 to 10
times even when using one with a 4% impedance. If not, the inverter may overheat and will be
destroyed. If the capacity exceeds 10 times, install an AC reactor on the power supply side.
4) Install an MCCB on the power supply, and install near the inverter.
5) If wiring is parallel to the control wire explained in section 2.4, the VT110S may malfunction due
to noise.
6) The motor terminal voltage will rise causing the motor to burn if the output wiring is too long.
7) Always ground the VT110S.
1. The VT110S is an open-type equipment. Thus store the unit in a case of which the
height, width and depth is 1.5 times or more that of the VT110S outer dimensions.
VT110S type Equipment dimensions Min. case dimensions
WxHxD [mm] WxHxD [mm]
U15, U25, U35 135x200x165 202.5x300x247.5
2. Use 75 deg C copper and class 1 wires only for main terminal.
3. Use class 1 wires only for control terminal.
4. Refer to table 2.1 for wire range and tightening torque ranges.
5. Suitable for use on a circuit capable of delivering not more than 5,000 rms amperes,
460 volts maximum.
6. Following distribution fuse required
Non-time-delay type, not exceed 300 percent but not less than 225 percent of motor
and UL listed.
7. Motor over load protection required separately from this equipment.
-3-
2. Installation and Wiring
1) When connecting to the control terminal block, refer to Table 2.1 (control terminal) and confirm
the wire size and tightening torque.
2) Use shielded wires for wiring to the setting inputs. (analog signal circuit).
Connect the shield to the VT110S COM terminal. The wire length must be 30m or less.
3) The length of the contact input/output wire must be 50m or less.
4) Follow the precautions listed in 'Table 5.4 Control input/output circuit”.
<Caution>
When using this inverter in the EU region, compliance with the EMC Directive (89/336/EEC)
is required. Thus, in this case, refer to the separate “EMC Application Manual” (ST-3038),
and install and wire accordingly.
DBR (Option)
(Note 2)
L+ B
Power supply MCCB
L1 U
L2 V IM
VT110S
L3 (Note 3)
1.3 to 10 times
inverter capacity
0 ~ 10V
frequency P10 820 FA Sequence output
setting input + 15V
Max. 250VAC 0.2A
FB 30VDC 1A
2W FSV
2k FC
20k
(FLT) RY Length< 50m
FSI
4-20mA
frequency 244
setting input
30m > Length
(Standard setting)
EMS (EMS)
RY24V
RST (RESET)
Sequence
Input F RUN
(Approx. 4.7k (F RUN)
5mA/circuit) PSI 1
(R RUN)
RY0
RY0 (Note 1)
50m > Length
(Notes)
1. No connection shall be made between RY0 and COM since this section is
insulated.
2. DBR option is not applicable to L10, L15, S10 and S15.
3. In case of single phase type unit (S10, S15, S25, S35), connect the power
supply lines to L1 and L2.
Fig. 2.3
-4-
2. Installation and Wiring
Control terminal RY0 PSI 1 F RUN RST EMS P10 FSV FSI COM FC FB FA
<INPUT> <OUTPUT>
Main terminal L1 L2 L3 U V W B L+
DBR
IM
Fig. 2.4
-5-
3. Test Operation and Adjustment
Start
Initial power supply 3-2 Always adjust the max. frequency, base
frequency and rated input voltage.
Setting of rated items
Setting of parameters
compatible with
external control
WARNING
-6-
3. Test Operation and Adjustment
1. Make sure that all control signals on the control terminal are not activated yet.
2. The motor will run. Confirm the safety around the motor.
-7-
3. Test Operation and Adjustment
-8-
4. Operation Panel
4 Operation Panel
4-1 Details of Operation Panel
The configuration of the operation panel is shown in Fig. 4.1.
A parameter scan operation is done with ▲/▼ key from M0 to B9.7 when the first or last
parameter is reached, the scan will automatically return to the first or last parameter
(M0←→B9.7 ). A fast scan can be done by holding down ▲/▼ key for one second or more.
The fastest scan can be done with block skip operation by holding down ▲/▼ key and pressing the
SET key.
-9-
4. Operation Panel
Parameter
M x : Monitor Parameters Note) M is a symbol of “Monitor”.
M0 . : Output frequency
Jump to 1 . : Setting frequency
last
parameter 2 . : Output frequency in Ampere unit
.
.
.
F x : Fault code Note) F is a symbol of “Fault”.
F0 . : Latest fault
F1 . : Previous fault
A x.x:Constant Parameters (Frequently changed)
A0 .x:Frequency setting block
A0.0 : Local frequency setting
A0.1 : Fine setting for local frequency
Number A0.2 : Jogging frequency setting
decrement A0.3 : Fine setting for jogging frequency
.
.
Number .
increment
.
A1. x:Acceleration/deceleration time block
A1.0 : Acceleration time -1
A1.1
. : Deceleration time -1
.
.
.
B x.x:Constant Parameters (Not-frequently changed)
B4 .x:Special operation block
+SET B4.0 : Fault reset
Block skip
B4.1 : Default values load
.
.
+SET .
Block skip
B5 .x:Start interlock block
B5.0 : Start/stop frequency
B5.1
. : Start/stop hysteresis
.
.
.
B9 .x:Output ratings block
B9.0 : Maximum output frequency (Fmax)
B9.1 : Base frequency (Ftrq)
B9.2 : Output voltage
B9.3 : Carrier frequency
B9.4 : Overload setting
B9.5 : 0Hz overload
B9.6 : Input voltage
B9.7 : Preset Fmax/Ftrq pattern
Return to first parameter
M2.
M3. Parameter: M3 displays.
This is a parameter number of the output current monitor
in a % unit.
65.4 After one second, the display will show the output currents
[%]
value as a percentage against rated current inverter.
2 Change parameter from M3 to M0 .
M1.
M0. Parameter: M0 displays.
This is the parameter number of the output frequency
monitor in Hz.
60.0 [Hz] After one second, the display will show the output frequency
value.
- 11 -
4. Operation Panel
1 Change V/F pattern from Fmax/Ftrq=50/50 Hz to 60/60 Hz with using Preset Fmax/Ftrq Pattern
(Turned on
the power) M0. The display shows “output is OFF “ state in output
frequency monitor mode ( M0 ).
OFF. Parameter number changes from M0 to B9.7 .
Remark) In this case, key is better than key,
because B9.7 is nearest in backward
scan.
2.
2
Parameter number decrements.
B9.6 The display will alternate between Parameter number B9.6
and the present value “ 2 “.
B9.6 : Parameter number of Rated Input Voltage
2. 2 : Code of input voltage = 200V
Enter parameter value change mode.
SET
2. Alternate display will stop and parameter value will display.
Increment the value
3. 3 : Code of input voltage = 220V
SET Enter the new value.
B9.6 Display alternates again.
3.
< Continue on next page >
Note) B9.7 and B9.6 are parameters that can only be changed while the inverter is stopped. If “RUN”
(Run) is displayed while the parameter is being set, then stop the inverter first and press set key
again.
- 12 -
4. Operation Panel
8.0
Hold down the key until M0 displays.
(Automatically decrement parameter number.)
. A2.4
. A2.3
. .
.
M1.
M0.
Return to output frequency monitor mode.
OFF The inverter is ready to run a motor, at a rating of
220V/60Hz.
- 13 -
4. Operation Panel
Parameters F0 and F1 are fault codes. F0 is the latest fault and F1 is the previous fault
code. These parameters can be read like a monitor parameter.
Refer to Table 4.4 for the fault codes and the details.
M0.
F0. Fault number and its fault code will display alternately.
F0 : Fault number (Latest fault)
PM3 PM3 : Fault code (Pm3: Power module fault during
acceleration.)
EMS (EmS) Emergency stop EMS command input has been activated.
The protection circuit of the power module has been
PM.. n (Pm. n) Power module
activated.
OC. n (OC. n) Overcurrent Short circuit or overload has been detected.
DC-link voltage is over 400V (200V system)/800V (400V
OV. n (OV. n) Overvoltage
system).
DC-link voltage is lower than 65%V of rated input voltage.
Note) “n” is code for following inverter states when the fault
was detected:
n=1: during stop
UV. n (UV. n) Undervoltage
n=2: during constant speed operation
n=3: during acceleration
n=4: during deceleration
n=5: during DC-brake
OH (OH) Overheat Power module temperature has risen.
Parameter-A Error in Group-A parameter setting.
EA. m (EA. m) Error
Parameter-B Error in Group-B parameter setting.
EB m (Eb. m) Error Note) “m” is parameter block number of error parameter.
OL (OL) Overload Load has exceeded 150% for one minute.
- 14 -
5. Control Input/Output
5 Control Input/Output
5-1 Input/Output Terminal Functions
The terminal block and input/output functions related to control are as shown in Tables 5.1, 5.2 and
5.3.
COM Analog input common This is a common terminal for FSV and FSI signals.
and 2kΩ.
(Note 1) The signal names are default functions and can be arbitrarily changed to other functions with
parameter No.B7.x or B8.x
- 15 -
5. Control Input/Output
- 16 -
5. Control Input/Output
250VAC
0.2A
Rated capacity 125VAC
(resistance load) 0.6A
30VDC
1A
Max. voltage AC250V
DC220V
Max. current 1A
Switching 50VA
capacity 60W
- 17 -
5. Control Input/Output
- 18 -
6. Control Functions and Parameter Settings
- 19 -
6. Control Functions and Parameter Settings
Note 1) The parameter can be reflected immediately to the operation by ▲ or ▼ key. The SET
key operation is not always required.
Note 2) “Frequency setting” ( A0.0, A0.2, A0.4, etc.) changes a value of decimal point or
above digits, and “Fine setting” ( A0.1, A0.3, A0.5, etc.) changes a value below a
decimal point.
Note 3) Parameters in B9. X cannot be changed when the inverter is running. (Except for B9.3
)
Note 4) The parameter cannot be changed when the inverter is running.
Unit
Maximum value
Parameter number Parameter name Minimum value
Default value
……………………….
………………..<<Explanation>>
…………………………………………………..
- 20 -
6. Control Functions and Parameter Settings
Table 6.3
Sequence commands
Priority Frequency setting
VFS IFS PROG S0 S1
Lowest OFF OFF OFF X X Local frequency setting (A0.0)
ON OFF OFF X X PSV terminal input (1-10V Voltage)
X ON OFF X X FSI terminal input (4-20mA Current)
X X ON OFF OFF Program frequency -0 (A0.4)
X X ON OFF ON Program frequency -1 (A0.6)
X X ON ON OFF Program frequency -2 (A0.8)
Highest X X ON ON ON Program frequency -3 (A0.A)
Note 2 X X X X X Jog frequency (A0.2)
- 21 -
6. Control Functions and Parameter Settings
Start
frequency DC-Brake
(A2.6) Stop
frequency A2.5 (Time)
(A2.7)
A2.4 (Voltage)
fa fb
A 1.0 A 1.1 A1.4 A1.5
( A 1.2 ) (Note) ( A 1.3) (Note)
F . RUN or R . RUN
F . JOG or R . JOG
Note 2) A1.2 and A1.3 will be selected when the sequence command CSEL is ON.
Fig. 6.1
A1.6 sets the coefficient of the acceleration/deceleration time. This coefficient is multiplied with all
setting values in A1.0 to A1.5.
If 3600 sec. are exceeded because of multiplication, the time will be limited internally to 3600 sec., and
then will be loaded.
Voltage Voltage
A2.1
A2.1
A2.0 A2.0
- 22 -
6. Control Functions and Parameter Settings
Fig. 6.4
The DC-Brake will function during the deceleration stop mode. Refer to Fig. 6.1.
Increase the DC braking voltage in units of 1% or less at a time while monitoring the output current. The
inverter may trip if the setting is too high.
If DC-Brake is not necessary, set A2.5 =0.
Note) The default value for the DC-Brake voltage will differ according to the inverter capacity.
The initial output frequency when starting running is set in start frequency. The frequency to start DC-
Brake application during the decelerations stop mode is set in stop frequency. Refer to Fig. 6.1.
- 23 -
6. Control Functions and Parameter Settings
Operation frequency
By setting this parameter, the motor's
mechanical resonance point at a specific A3.2 A3.3
frequency can be skipped. This function
controls the frequency setting, so the
above skip frequency area will be passed
with a ramp function.
A3.0 A3.1
Setting frequency
Fig. 6.5
Fmax
Upper/lower limit (50Hz)
A=1.3, B=0
A4.4
(X)
FSV
FSI }
Input X + Frequency
A4.5 command A=1.0, B=0 (Default)
(Y)
(A) (B) A=1.0, B= -15Hz
Polarity X X Polarity
A4.0 =1:+ A4.1 =1:+
=2:- =2:-
A4.2 A4.3
Input
(Coefficient) (Bias) 0V FSV input voltage 10V
4mA FSI input current 20mA
- 24 -
6. Control Functions and Parameter Settings
A5.0
Setting frequency
The attained output ATN operation band is set.
Output
frequency
Time
ON ON
ATN
Fig. 6.8
Output current
Time
ON
IDET
Fig. 6.9
Output frequency
The speed detection SPD operation level is set.
Set with a percentage to the max. frequency. 1%
Normally, the output frequency will be the A5.2
comparison target.
A 1% hysteresis will occur with SPD operation.
Time
ON
SPD
Fig. 6.10
- 25 -
6. Control Functions and Parameter Settings
The output current is limited by lowering the output frequency so that the output current does not exceed
the value set with this parameter during starting or constant running.
The setting uses the inverter rated current as 100%.
<Caution>
The regenerative torque to deceleration or the regenerative load during or constant running is limited.
When not using DBR, set the value shown below. When using DBR, calculate the formula shown below,
and then set a value within the range shown below.
V2
B3.1 = [( ) / Motor capacity [kW] ] x 100 [%]
DBR resistance value
where V2=148.2 for the 200V system and V2=593 for the 400V system.
B4.2 = 37: Only A0. x can be changed. The other parameters cannot be changed.
= 54: All parameters (A, B) can be changed.
= Setting values other than the above: Changing of all parameters is inhibited.
- 26 -
6. Control Functions and Parameter Settings
The following types of interlock can be obtained for the F·RUN and R·RUN commands.
Setting start/stop function
The motor will run when
the frequency setting is
higher than the B5.0
F . RUN
R . RUN } RUN X
RUN Y
Fig. 6.11
Start interlock
If the frequency setting value is larger than B5.2 when the run command (RUN X) is ON, the motor
will not start.
Use this function when the frequency setting is to be lowered when starting for safety purposes.
Note 1) The setting start/stop and start interlock functions cannot be used simultaneously. Thus,
set B5.0 or B5.2 to 0.
Note 2) Set the parameter setting values to 0 when not using ,
Fig. 6.12
Run
B6.0 = 2: RUN, REV F . RUN
Output
frequency
Reverse
F . RUN
PSI 1 (R . RUN)
(RUN)
(B7.1=4) R . RUN
RY0 (REV)
Fig. 6.13
- 27 -
6. Control Functions and Parameter Settings
Fig. 6.14
= 1: Coast to stop
= 2: Deceleration stop
Motor speed during
Output frequency
Fig. 6.15
= 1: OFF ON
(runs with the run command ON after Power supply
pre-charging) Pre-charging min 100mS
(internal RDY)
= 2: ON F . RUN
If the run command is ON when the min 100mS
pre-charging is completed after the
Output frequency
power is turned on, run will start after
the inverter is charged.
Fig. 6.16
= 3: ON with momentary interruption mode
This is used to continue operation Power supply
even when a momentary power failure Pre-charging min 100mS
occurs while the inverter is running. (internal RDY)
If the RUN command is ON when the
F . RUN
power is turned ON again and the pre-
Output frequency
min 100mS
charge is completed, normal running
will start after the initial operation
(restart operation) is executed.
- 28 -
6. Control Functions and Parameter Settings
= 1: Close to stop x
(when a contact is connected)
= 2: Open to stop
(when b contact is connected) x
EMS
RY0
Fig. 6.18
Note) Set B7.4 to 1 when using the emergency stop command. This will allow use of the EMS terminal.
This setting value is the default value.
The input terminal of each signal or the ON/OFF status is selected by setting these parameters. Refer to
Table 5.2 for the functions of the sequence command. Refer to section 5-3 for details on this PSI
(Programmable Sequence Input) function.
Table 6.4
Parameter Sequence command Default value Setting value and input terminal
B7.0 F·RUN 3
B7.1 R·RUN 4 Setting
Control terminal symbol
value
B7.2 F·JOG 0
B7.3 R·JOG 0 0 Keep OFF state
B7.4 EMS 1 1 EMS
B7.5 RESET 2 2 RST
B7.6 HOLD 0 3 F·RUN
B7.7 CSEL 0 4 PSI1
B7.8 COP 0 5 Note) For future use
B8.0 VFS 0 6 Do not set
B8.1 IFS 0 7 these values.
B8.2 PROG 0 8
B8.3 S0 0
B8.4 S1 0 9 Keep ON state
B8.5 FUP 0
B8.6 FDW 0
- 29 -
6. Control Functions and Parameter Settings
The frequency setting will continuously increment or decrement when FUP/FDW is turned on for 3
seconds or more.
Set the No. of the monitor parameter to be displayed when the power is turned on.
Vmax
When setting the B9.0 (max. frequency),
B9.2
make sure that the motor and machine
rating is not exceeded.
- 30 -
6. Control Functions and Parameter Settings
<Caution>
When the carrier frequency is increased, the noise may increase and the equipment around the
inverter may malfunction. In this case, lower the carrier frequency.
<Caution> 1
<Caution> B9.4
Fig. 6.22
Table 6.6
Setting value 200V system 400V system
1 190V 380V
2 200V 400V
3 220V 415V
4 230V 440V
5 240V 460V
When this parameter is changed, the value of B9.2 (output voltage) will also automatically change to
the same value selected with this parameter.
- 31 -
6. Control Functions and Parameter Settings
Select the output Fmax and Ftrq from the Table 6.7
table on the right. When this parameter is Setting value Ftrq [Hz] Fmax [Hz]
changed, the value of B9.0 and B9.1
0 Random setting Random setting
will also automatically change to the same with B9.1 with B9.0
value selected with this parameter.
1 50 50
2 60 60
If the compatible combination is not
available in the table, set these randomly 3 50 60
4 50 75
with B9.0 (Fmax) and B9.1 (Ftrq).
5 50 100
6 60 70
<Caution> 7 60 80
8 60 90
When setting the parameter, make
9 60 120
sure that the motor and machine
rating is not exceeded.
- 32 -
7. Options
7 Options
The following options are available for the VT110S.
Table 7.1
VT110S Minimum 100% torque 10%ED 100% torque 5%ED 100% torque 2.5%ED Applicable
Type resistance (60sec/10min) (30sec/10min) (15sec/10min) wire square
value (Ω) Resistor Resistor Resistor
L25, S25 80 400W 100Ω 1P 300W 100Ω 1P 300W 100Ω 1P 2.0
L35, S35 50 300W 150Ω 2P 300W 150Ω 2P 300W 68Ω 1P 2.0
H10, U10 200 300W 1KΩ 1P 200W 1KΩ 1P 200W 1KΩ 1P 2.0
H15, U15 200 300W 680Ω 1P 200W 680Ω 1P 200W 680Ω 1P 2.0
H25, U25 200 300W 680Ω 2P 200W 680Ω 2P 300W 330Ω 1P 2.0
H35, U35 200 300W 470Ω 2P 300W 470Ω 2P 200W 470Ω 2P 2.0
A maximum voltage of 400V (200V system) or 800V (400V system) is applied on the DBR resistor,
so take special care to the withstand voltage of the DBR resistor.
Select the resistor and wiring withstand voltage to be higher than the above values.
- 33 -
7. Options
Metal conduit
Noise filter
MCCB ACL
~ VT110S
E IM
L L
L L
Metal case L
+ +
Max. F
U V W
X Y Z
+ +
B C
A E D
Gx4 Approx. E
- 34 -
7. Options
Meiden EMC Kits contain a Mains Filter and one Ferrite RFI Choke.
Correct use of these components will assist greatly in meeting the EC standard for
Electromagnetic Compatibility (EMC).
For more information on EMC Filter kits, please refer to the VT110S EMC Application
Manual, available through your supplier. For inverter sizes not shown here, please consult
your supplier or contact Technical Support of your nearest Meidensha representative.
• Mounting
For the VT110S range "Footprint" filters are supplied which should ideally be mounted
between the drive and the backplate.
Where panel depth is limited the filters can also be mounted alongside the drive.
• Wiring
1) Connect the incoming mains supply to the LINE terminals;
2) Connect the LOAD terminals to the inverter mains input.
Three-phase inverters have the filtered mains connected to terminals L1, L2, L3;
Single-phase inputs are L1 (Live) and L2 (Neutral).
• Earthing
It is important to provide well-defined paths for the high frequency currents.
The best results are obtained either:
1) When inverter is bolted directly onto the footprint filter
2) When both filter and inverter are mounted securely on the same conducting,
earthed backplate (not on rails, etc.)
• Cabling
Cable lengths should be kept to a minimum; this will reduce the effects of radiated
emissions back into the input cables.
• Motor cable
Since the cable between the inverter and the motor is a major source of radiated and
conducted interference, it should be a screened type and as short as possible with the
screen and safety earth core connected directly to the bonded earth post at one end and
to the motor earth at the other. Never connect only one end of the screen to earth as
this can be detrimental (pigtail effect). The conducting cores (not the earth or screen)
must be threaded through the Ferrite choke.
• Earthing
All earthing leads, including filter earth, inverter earth and screened-cable earths, should
be as short as possible and securely fastened to the bonded backplate: poor connections
and loops of cable will act as aerials and pick up stray radiated emissions.
- 35 -
7. Options
• Segregation
The input supply cables to the EMC filter should be routed away from the motor cables,
as radiated emissions between these cables will negate the effect of the EMC filter.
Control & Comms cables should be routed away from mains cables particularly when the
inverter is controlled by a PLC which could be susceptible to RFI.
Enclosure
Ferrite Choke Mains Supply
Inverter
Filter
Earthed
Cable 3o/ Backplate
Gland
3o/ 3o/
Earth Core & Screen
Bonded to Backplate
And Motor Casing
DETAIL A
Filter mounting
4 ~ M4 Screw
Drive mounting
2 ~M4
M4 Earth Stud
each end
CABLE SIZE
2
0.5 to 4mm .
strip 7mm
Dimensions in millimetres
Tolerance ±1mm unless stated
- 36 -
7. Options
DETAIL A
Filter mounting
4 ~ M4 Screw
Inverter
mounting
2 ~ M5
CABLE SIZE
2 M5 Earth Stud
2.5 to 10mm .
strip 9mm both ends
Dimensions in millimetres
Tolerance ±1mm unless stated
DETAIL A
Filter mounting
4M4 Screw
Inverter
mounting
2M5
Dimensions in millimetres
Tolerance ±1mm unless stated
- 37 -
8. Maintenance and Inspection
WARNING
(1) A designated person must carry out the maintenance and inspection with the specified
methods.
(2) The inspections shown in Table 8.2 must be performed with the power supply turned off.
(3) The inspector must confirm whether the power supply is turned on/off, and make sure
that no one other than that person operates the equipment.
(4) Do not open the cover for at least 10 minutes after turning the power supply off. Confirm
that all lamps are out.
(5) After inspections, confirm that no tools are left lying around, and that all screws have
been tightened.
- 38 -
8. Maintenance and Inspection
V1 W1 A1 V2 W4 A4
Inverter
IM
W2 A2 W5 A5
W3 A3 W6 A6
V2 : Rectifying voltmeter ( )
Fig. 8.1
- 39 -
8. Maintenance and Inspection
OC.4 Overcurrent
during
1. Increase the deceleration time setting (A1.x)
2. A short circuit or rapid fluctuation of the load may have
OC. 4 deceleration occurred.
OC.5 Overcurrent 1. Reduce the brake voltage setting (A2.4).
during braking 2. A short circuit in the load may have occurred.
OC. 5
1. The power supply voltage may have risen.
OV.1 Overvoltage Reduce the voltage to within the specified range.
during stop 2. A surge voltage may have entered from the power
OV. 1
supply.
OV.2 Overvoltage
during constant 1. The power supply voltage may have risen.
OV.2 speed operation Reduce the voltage to within the specified range.
2. Most likely surge voltage has come in from the power
OV.3 Overvoltage
during supply.
OV. 3 acceleration
2
1. The load GD may be too large.
Overvoltage
OV.4 during
Set the deceleration time (A1.x) according to the load
2
GD .
deceleration
OV. 4 2. The power supply voltage may have risen.
Reduce the voltage to within the specified range.
- 40 -
8. Maintenance and Inspection
- 41 -
Appendix
Inverter rating
System 200V-S system 200V system 400V system
H15 H25 H35
Type code S10 S15 S25 S35 L10 L15 L25 L35 U15 U25 U35
Capacity [kVA] (Note 1) 1.0 1.5 2.7 3.8 1.0 1.5 2.7 3.8 1.7 2.7 3.8
Output current [A] (Note 2) 3 4.2 8 11 3 4.2 8 11 2.5 3.6 5.5
Applicable motor [kW] (Note 3) 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 0.75 1.5 2.2
Power supply
Phase Single phase 3 phase 3 phase
Rated voltage [V] 200 ~ 240V ± 10% 200 ~ 240V ± 10% 380 ~ 460V ± 10%
Rated frequency [Hz] 50/60Hz ± 5% 50/60Hz ± 5% 50/60Hz ± 5%
Rated output
Voltage 200 ~ 240V (Max.) 380 ~ 460V (Max.)
Frequency 0.1 ~ 440Hz 0.1 ~ 440 Hz
Construction
Enclosure IP20
Structure Wall-mounted type
Dimensions (W/H/D) [mm] 105x150x130 135x200x167 105x150x130 135x200x167 135x200x167
Mass [kg] 1.2 2.4 1.2 2.4 2.4
Cooling method Natural Forced Natural Forced Natural Forced
Frequency control
Switching device IGBT
Carrier frequency 3 ~ 12kHz (Arbitrarily selectable in steps of 1kHz)
Control system All-digital sinusodial PWM
Voltage/frequency characteristics Constant torque (V/F = constant)/Constant power/Reduced torque selectable
Base frequency range: 3 ~ 440Hz
Output resolution 0.01Hz
Accuracy Digital setting: 0.01% (25 ± 10°C)
Analog setting: 0.5% (25 ± 10°C)
Setting resolution Digital (internal): 0.01Hz or 1Hz
Analog (external): 0.1% of max. frequency
Control specifications
Torque boost Auto/manual selectable
Setting range boost: 0 ~ 25.0%, square-law: 0 ~ 25.0%
Start/stop frequency 0.1 ~ 60.0 Hz (set separately)
Accel./decel. time 0.1 ~ 3600 sec (set separately)
2 sets of accel./decel. times can be selected
Ratio interlock function F = AX + B
F: Frequency X: External frequency setting input
A: Coefficient (0.01~ ±9.99) B: Bias (0 ~ ±440Hz)
Frequency limit Upper/lower limits programmable of F (above)
Frequency jump 3 positions
Multistep frequency setting 4 steps
Slip compensation Enable/disable selectable
Operation specifications
Operation system 3 modes selectable
1) Forward-run/reverse-run
2) Run/direction (reverse)
3) Forward-run (pulse)/reverse-run (pulse)/stop
Jogging operation available
Stopping system Ramp-down-stop/coast-to-stop selectable with each command for run, jog, emergency
stop.
DC-brake Braking voltage: 0.1 ~ 25.0%, Brake time: 0.0 ~ 20.0sec
- 42 -
Appendix
External I/O
Operation Panel 3-digit 7-segment LEDs, RUN, FLT lamps
3 keys for parameter programming
Sequence input 4 programmable inputs for the following commands
F.RUN, R.RUN, FJOG, RJOG, HOLD, VFS, IFS, CSEL, S0, S1, FUP, FDW,
RESET, EMS
Sequence output 1 programmable relay (1c) output for the following status
FLT, RUN, RDY, MC, REV, ATN, IDET, SPD
Analog input FSV: 0-10V frequency reference input
FSI: 4-20mA frequency reference input
Serial communication RS485
Protective function Over voltage, IPM fault (Overcurrent, overheat, IPM fault), overload, undervoltage
grounding
Operating environment Indoor, ambient temperature: 0 ~ 50°C.
Relative humidity: 90% or lower (no dew condensation), altitude 1000m or less.
Free of corrosive or explosive gases, dust, steam or oil mist.
Vibration: 3.0m/S2 or less.
Note 1: The unit capacity (kVA) is applicable where the output voltage is 200V (200V system) or 400V
(400V system).
Note 2: The rated output current includes the harmonic current.
Note 3: The maximum applicable motor mentioned here is a standard induction motor made by
Meidensha Corporation.
Note 4: An output voltage higher than power supply voltage is not obtainable.
Note 5: Type U15, U25, U35 are recognized by UL.
- 43 -
Appendix
W0
d
W1 D
H2
H1
H0
H3
Dimensions [mm]
Type
W0 W1 H0 H1 H2 H3 D ød
L10 S10 105 90 150 134 8 8 130 4.8
L15 S15
H15 U15 135 118 200 150 9 41 167 5.8
L25 S25 H25 U25
L35 S35 H35 U35
(With cooling fan)
- 44 -
Appendix
Speed N
Time
ta tb
J.N
______________
Acceleration time ta = ..... Formula 1
9.56 (TMA - T L)
J.N
Deceleration time tb = ______________ ..... Formula 2
9.56 (TMB + T L)
J = JM + JL [kg . m2]
- 45 -
MEIDENSHA CORPORATION
Riverside Building, 36-2, Nihonbashi Hakozakicho, Chuo-ku, Tokyo 103-8515 Japan
Phone: Tokyo 3-5641-7211 Telex: 246-6036 (MEIDEN J) Cable Address: “Meiden Tokyo”
Facsimile: 3-5641-7249
URL http://www.meidensha.co.jp/index-e.htm
Main Products
Power Generating Systems Computers
Building Administration System Compact Substation Equipment
Water Treatment System Surge Arresters
Induction Heating System Manipulator Robots
Plant Construction Power Transmission and Distribution Protection System
Switchgears Road Supervisory System
.
Hybrid IC Quartz Crystal Units Variable-Speed Control System
Circuit-Breakers Automobile Production Line Test System
Electric Motors Motor Speed Control Equipment
Substation Systems Programmable Controller
Railway System Transformers
Industrial Process and Control System Generators
Dynamometer Applied System Hoists and Cranes
Static Power Inverters and Converters