CG800 H1 Cummins qst30 g3
CG800 H1 Cummins qst30 g3
CG800 H1 Cummins qst30 g3
, LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: info@fdkenergy.com
DATA SHEET
DIESEL GENERATOR 800KW
MODEL#FDK-CG800/H1
50HZ/1500RPM
CUMMINS MODEL: QST30-G3
General Features:
All qualified generator sets are subjected to a comprehensive performance test which includes 50% load, 70% load, 100%
load, 110% load and to check, verify that all control systems, alarm and shut-down protection.
Equipped with battery charger and 24V high performance maintenance-free lead-acid starting batteries and connecting
cables.
Stainless galvanized zinc plates with strong corrosion-proof.
Vibration isolators between the engine/alternator and base frame.
Equipped with industrial silencer and flexible exhaust hose.
Designed to comply with ISO8528/GB2820.
Powered by Cummins engine and coupled with Stamford alternator.
Water jacket preheater, oil heater and double air cleaner, etc. are available.
(1) Prime power: The rating is available for an unlimited of annual operating hours in variable load applications, in accordance with
ISO8528-1.A 10% overload is available for a period of 1 hour within 12-hour period of operation, in accordance with ISO 3046-1.
(2) Standby power: The rating is applicable for supplying emergency power in variable load applications for up to 200 hours per year in
ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
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SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: info@fdkenergy.com
Type Injection System Bosch P8500 Fuel Consumption at 100% load 194 at 1500rpm
Direct Injection (g/KWh)
Piston Speed 9.9m/s Starter motor DC24V
Alternator Specifications
Alternator model HCI634H Number of phase 3
Alternator manufacturer STAMFORD Rated voltage 400V (Available with
ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
www.fdkenergy.com
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: info@fdkenergy.com
Optional
Generator set Alternator Low environment Temp ATS
Open generator set Stamford Water heater CHINT
Silent generator set Marathon Oil heater SCHNEIDER
Trailer generator set Mecc Alte Battery heater ABB
ABB MCCB circuit breaker Leroy Somer
Farady
Engga
Sales Promises
FDK provides a full line of brand new and high quality products. Each and every unit is strictly factory tested before
shipment.
Quality warranty is according to our standard conditions: 12 months from BL date or 1000 running hours, whichever comes
first.
Service and parts are available from FDK or distributors in your location.
ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
www.fdkenergy.com
Basic Engine Model: Curve Number:
CUMMINS ENGINE COMPANY, INC G-DRIVE
QST30-G3 FR-5188
Columbus, Indiana 47201 Q30
Engine Critical Parts List: Date:
1
ENGINE PERFORMANCE CURVE CPL: 2840 23Dec03
Displacement : 30.48 liter (1860 in3 ) Bore : 140 mm (5.51 in.) Stroke : 165 mm (6.50 in.)
No. of Cylinders : 12 Aspiration : Turbocharged and Aftercooled
CONVERSIONS: (liters = U.S. Gal x 3.785) (kWm = BHP x 0.746) (U.S. Gal = liters x 0.2642) (BHP = kWm x 1.34)
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations.
Generator drive engines are not designed for and shall not be used in variable speed D.C. generator set applications.
Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should not exceed a 70% average of the Prime Power rating
during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a
period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.
Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for use in situations where power outages are contracted,
such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to exceed the Prime Power rating.
The customer should be aware, however, that the life of any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the
Limited Time Prime Power rating should use the Continuous Power rating.
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/liter (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.
40/104
20
15
10 30/86
Reference Standards:
5 25/77
40/104
20
15
30/86
10
25/77
5
0
0 500 1000 1500 2000 2500 3000
Altitude (m)
40/104
25 CONTINUOUS
Derate (% of Rated Power)
20
15
30/86
10
25/77
5
0
0 500 1000 1500 2000 2500 3000
Altitude (m)
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Basic Engine Model: Curve Number:
CUMMINS ENGINE COMPANY, INC G-DRIVE
QST30-G3 FR-5188
Columbus, Indiana 47201 Q30
Engine Critical Parts List: Date:
3
ENGINE PERFORMANCE CURVE CPL: 2840 23Dec03
Displacement : 30.48 liter (1860 in3 ) Bore : 140 mm (5.51 in.) Stroke : 165 mm (6.50 in.)
No. of Cylinders : 12 Aspiration : Turbocharged and Aftercooled
CONVERSIONS: (liters = U.S. Gal x 3.785) (kWm = BHP x 0.746) (U.S. Gal = liters x 0.2642) (BHP = kWm x 1.34)
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations.
Generator drive engines are not designed for and shall not be used in variable speed D.C. generator set applications.
Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should not exceed a 70% average of the Prime Power rating
during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a
period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.
Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for use in situations where power outages are contracted,
such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to exceed the Prime Power rating.
The customer should be aware, however, that the life of any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the
Limited Time Prime Power rating should use the Continuous Power rating.
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/liter (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.
25 STANDBY
Derate (% of Rated Power)
20
50/122
15
40/104
10 30/86
25/77
Reference Standards:
5
BS-5514 and DIN-6271 standards are based
0 on ISO-3046.
0 2000 4000 6000 8000 10000
Altitude (ft)
Operation At Elevated Temperature
And Altitude:
25 PRIME 50/122
Derate (% of Rated Power)
20
40/104
15
10
5 30/86
0
0 2000 4000 6000 8000 10000
Altitude (ft)
25 CONTINUOUS
Derate (% of Rated Power)
40/104
20
15
30/86
10
25/77
5
0
0 2000 4000 6000 8000 10000
Altitude (ft)
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G-DRIVE
Cummins Engine Company, Inc. Q30
Engine Data Sheet
5
DATA SHEET : DS-5188
ENGINE MODEL : QST30-G3 CONFIGURATION NUMBER : D573001GX03 DATE : 23Dec03
PERFORMANCE CURVE : FR-5188
Dry Weight
Fan to Flywheel Engine.......................................................................................................... — kg (lb) 2967 (6540)
Wet Weight
Fan to Flywheel Engine.......................................................................................................... — kg (lb) 3062 (6750)
ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... — N • m (lb • ft) 3100 (2286)
EXHAUST SYSTEM
Maximum Back Pressure................................................................................................ — mm Hg (in Hg) 76 (3.0)
COOLING SYSTEM
Coolant Capacity — Engine Only.................................................................................... — liter (US gal) 85 (22.4)
Maximum Coolant Friction Head External to Engine — 1800 rpm................................. — kPa (psi) 69.0 (10.0)
— 1500 rpm................................. — kPa (psi) 48.0 (7.0)
Maximum Static Head of Coolant Above Engine Crank Centerline............................................. — m (ft) 14 (46)
Standard Thermostat (Modulating) Range................................................................................. — °C (°F) 82 - 95 (180 - 203)
Minimum Pressure Cap ........................................................................................................... — kPa (psi) 69.0 (10)
Maximum Top Tank Temperature for Standby / Prime Power ................................................. — °C (°F) 104 / 100 (220 / 212)
LUBRICATION SYSTEM
Oil Pressure @ Idle Speed.................................................................................................... — kPa (psi) 166 (24.0)
@ Governed Speed ......................................................................................... — kPa (psi) 310 - 386 (45.0 - 56.0)
Maximum Oil Temperature.......................................................................................................... — °C (°F) 121 (250)
Oil Capacity with OP 5133 Oil Pan : High - Low ............................................................... — liter (US gal) 133 - 114 (35 - 30)
Total System Capacity (Including Bypass Filter)............................................................... — liter (US gal) 154 (40.7)
Angularity of OP 5133 Oil Pan — Front Down ..................................................................................... 17°
— Front Up .......................................................................................... 35°
— Side to Side..................................................................................... 35°
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FUEL SYSTEM
G-DRIVE
Type Injection System...................................................................................................................................................................... Bosch P8500 Direct Injection
Q30
Maximum Restriction at Lift Pump — with Clean Fuel Filter.......................................................................... — mm Hg (in Hg) 102 (4)
6 — with Dirty Fuel Filter ........................................................................... — mm Hg (in Hg) 203 (8)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)............. — mm Hg (in Hg) 508 (20)
Maximum Fuel Flow to Injection Pumps (LB and RB Combined) — 1800 RPM....................................— liter / hr (US gph) 570 (150)
— 1500 RPM....................................— liter / hr (US gph) 550 (145)
Maximum Drain Flow (@ Minimum load) — 1800 RPM.............................................................................— liter / hr (US gph) 550 (145)
— 1500 RPM.............................................................................— liter / hr (US gph) 530 (140)
Maximum Fuel Inlet Temperature ...................................................................................................................................— °C (°F) 66 (150)
ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement) ........................................................................................................ — volt 24
Battery Charging System, Negative Ground ............................................................................................................... — ampere 35
Maximum Allowable Resistance of Cranking Circuit......................................................................................................... — ohm 0.002
Minimum Recommended Battery Capacity
• Cold Soak @ 10 °C (50 °C) and Above............................................................................................................. — 0°F CCA 1200
• Cold Soak @ 0 °C to 10 °C (32 °F to 50 °F)...................................................................................................... — 0°F CCA 1280
• Cold Soak @ -18 °C to 0 °C (0 °F to 32 °F)....................................................................................................... — 0°F CCA 1800
PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 99 kPa (29.3 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%
Steady State Stability Band at any Constant Load ............................................................................................................... — % +/- 0.25
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); 1800 / 1500 rpm...................................................... — dBA 96.1 / 93.2 (est.)
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45°; (1800 / 1500 rpm) ......... — dBA 119.7 / 116.9 (est.)