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Manual de Partes 5272011287 - EN 2018 Cerrejon

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The document provides extensive details on the components, specifications and labeling of a 16V4000C21L engine.

The document lists and describes various engine components including the cylinder head, valves, camshaft, fuel system components, cooling system components, and electrical starting system.

The engine is specified as a 16V4000C21L with serial number 5272011287.

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287

FG FG DESIGNATION
004 LABELS AND AUXILIARY MATERIALS
011 CRANKCASE
014 OIL PAN
015 ENGINE MOUNTING
016 END HOUSING, DRIVING END AND FREE END
018 CRANKCASE BREATHER
024 GEARCASE, AUX PTO END
027 AUXILIARY PTO
031 CRANKSHAFT WITH BEARINGS
032 CRANKSHAFT, PTO ON DRIVING END
035 CRANKSHAFT, PTO ON AUX PTO END
036 TRANSPORT LOCK/LOCK FOR CRANKSHAFT
037 PISTON
038 CONNECTING ROD
041 CYLINDER HEAD
051 CAMSHAFT
052 CAMSHAFT DRIVE
054 ROLLER TAPPETS, PUSH RODS
055 VALVE DRIVE
073 INJECTION PUMP / HP PUMP
075 FUEL INJECTOR
077 INJECTION LINE / HP FUEL LINE
081 FUEL PIPEWORK BEFORE DELIVERY PUMP
082 FUEL PIPEWORK FROM DELIVERY PUMP TO FILTER
083 FUEL FILTER
101 EXHAUST TURBOCHARGER, GENERAL OR H.P. TURBOCHARGER
114 CHARGE AIR COOLING, CENTRAL
124 AIR SUPPLY TO CYLINDERS
125 AIR ROUTING BETWEEN TURBOCHARGER AND CHARGE-AIR COOLER
142 CONSTANT-PRESSURE EXHAUST MANIFOLD
172 ELECTRIC STARTING
181 LUBE OIL PUMP AND DRIVE
183 OIL FILTRATION/COOLING
185 TURBOCHARGER OIL SUPPLY
202 COOLANT CIRCUIT, GENERAL, HT CIRCUIT
203 LOW-TEMPERATURE CIRCUIT
206 COOLANT PIPEWORK WITH THERMOSTAT
213 GENERATOR
221 MECHANICAL FAN DRIVE
227 FAN
231 ENGINE MOUNTING
300 ACCESSORIES
507 WIRING, GENERAL, FOR ENGINE/GEARBOX/PLANT
810 PAINTING OF COMPLETE ENGINE
XX XX

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 4 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
LABELS AND AUXILIARY MATERIALS FG/FGS: 004

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
PLACARD
XSD01000.00004

05
PLATE ENGINE IDENTIFICATION 26X74 + 28X7
UPC.14B08A0006

05
PLACARD POS. EXPL: HAZARD
XS524000.00104

05
EMI-LABEL FOR US (RE-)EXPORT
XS524000.00022

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PLACARD FG/FGS: 004 05
BOM-No.: XSD01000.00004

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


100 XD0100400001 PLACARD 2 pc 1,600 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PLATE ENGINE IDENTIFICATION 26X74 + 28X7 FG/FGS: 004 05
BOM-No.: UPC.14B08A0006

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700425000164 PLATE 1 pc 2,600 g 71.1 MMN425
15 700425000165 PLATE 1 pc 2,500 g 71.2 MMN425

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PLACARD POS. EXPL: HAZARD FG/FGS: 004 05
BOM-No.: XS524000.00104

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


150 700425000039 PLATE 4 pc 2,300 g 36 MMN425

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 8 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
EMI-LABEL FOR US (RE-)EXPORT FG/FGS: 004 05
BOM-No.: XS524000.00022

150

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


150 700425000184 EMI-LABEL FOR US (RE-)EXPORT 1 pc EM 66.10 MMN425

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 9 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKCASE FG/FGS: 011

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CRANKCASE
UPC.06A01 2081

10
OIL FILLER NECK
UPC.06G04 1388

30
INSPECT PORT COVER
010.00021

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 10 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKCASE FG/FGS: 011 05
BOM-No.: UPC.06A01 2081

355

145
165 285

335
305

405
315

215
255
265 225
235
245

185
135

195

375
365 385
95
1050

105
115

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


95 5270101805 BLK 1 pc 2.063,000 EM
115 000912008115 BOLT HEX SOC HD 2 pc 11,400 g M 8 X 16 DIN912
135 0049976736 VALVE DRAIN 2 pc 125,000 g
145 5270101214 COVER 1 pc 38,000 kg
165 000835010056 STUD 8 pc 22,400 g M 10 X 25 DIN835
185 000908014001 THREAD PLUG 1 pc 0,016 kg M 14 X 1,5 DIN908
195 007603014102 COPPER SEALING RING 1 pc 1,000 g A 14 X 18 DIN7603
215 735084050000 PLUG 1 pc 103,900 g 50 MTN5084
225 700429042000 O-RING 1 pc 6,200 g 42 X 5 MMN429
235 5249950059 STRAP 1 pc 75,000 g
245 000933010089 BOLT HEX S2000/4000 1 pc 21,100 g M 10 X 20 DIN933
255 007349010002 WASHER 1 pc 11,000 g 10,5 DIN7349
265 000933010198 BOLT HEX 1 pc 19,600 g M 10 X 16 DIN933
285 5279970345 SEAL STRIP 1 pc 184,800 g 1357X5
305 000933010093 HEX BOLT 32 pc 29,100 g M 10 X 35 DIN933
315 000125010524 WASHER 32 pc 3,100 g A 10,5 DIN125
335 700429018005 O-RING 10 pc 1,900 g 18 X 4 MMN429
355 700429055001 O-RING 1 pc 8,000 g 55 X 5 MMN429
365 5240110732 COVER CYL BLOCK ACCESS PORT 9 pc 2,800 kg
375 5240111380 GASKET 9 pc 25,000 g
385 000933010035 HEX BOLT 63 pc 23,900 g M 10 X 25 DIN933
405 5240110159 RING CYL LINER CARBON REMOVAL 16 pc 210,000 g EM
1050 E5270101805 CRANKCASE 1 pc 2.076,000 MN EM
5240110440 FILLER PIECE STRIP 1 pc 2,900 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
BLK FG/FGS:
BOM-No.: 5270101805

45

45 55 65 75

85

40

35
30
20
20

35
30
15
10

25 25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5270111701 CRANKCASE 1 pc EM
10 5240110111 CAP MAIN BEARING NARROW STD POSITION 8 pc 12,500 kg
15 5240110511 BEARING CAP MAIN 1 pc 13,500 kg
20 5240110570 STUD 18 pc 1,090 kg
25 5240110172 NUT 18 pc 122,600 g
30 000912018008 BOLT HEX SOC HD 18 pc 395,100 g M 18 X180 DIN912
35 700521018201 WASHER 18 pc 14,800 g 18,2 MMN521
40 5240510110 BEARING CAMSHAFT STD 9 pc 136,600 g
45 5249970020 SEALING CAP 32 pc 62,600 g D 50
55 5240114210 CYLINDER LINER SIZE 0 15 pc 16,760 kg MN EM
85 5550110259 SEALING RING 32 pc 24,700 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL FILLER NECK FG/FGS: 011 10
BOM-No.: UPC.06G04 1388

45

175 115

25
35

15

115 185

155
165
135 5
145

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 02476234 CLIP .500DIA 3/8 BOLT CTD 1 pc 17,000 g
15 5319974272 FITTING 1 pc 100,000 g
25 5240100566 TUBE ASM OIL GAUGE 1 pc 360,000 g
35 5240111380 GASKET 1 pc 25,000 g
45 X52699100474 OIL DIPSTICK OELMESSSTAB MIT 2 MARKIERUNGEN 1 pc
105 000125010524 WASHER 1 pc 3,100 g A 10,5 DIN125
115 23540042 COVER ASM 1 pc 4,280 kg SB
135 5801533240 BRACKET 1 pc 45,800 g
145 000125008427 WASHER 1 pc 1,500 g A 8,4 DIN125
155 007349010002 WASHER 1 pc 11,000 g 10,5 DIN7349
165 304017008079 BOLT HEX 1 pc 11,700 g M 8 X 20 ISO4017
175 000933010035 HEX BOLT 7 pc 23,900 g M 10 X 25 DIN933
185 000931010332 BOLT HEX 1 pc 100,000 g M 10 X150 DIN931

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
INSPECT PORT COVER FG/FGS: 011 30
BOM-No.: 010.00021

15

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 5240110732 COVER CYL BLOCK ACCESS PORT 1 pc 2,800 kg
15 5240111380 GASKET 1 pc 25,000 g
20 000000003021 HEX SCREW 7 pc 22,800 g M 10 X 25 ISO4017

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 14 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL PAN FG/FGS: 014

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
OIL PAN DEEP
UPC.06E00 0841

05
SIGHT GAUGE RIGHT SIDE
UPC.06E01 0069

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL PAN DEEP FG/FGS: 014 05
BOM-No.: UPC.06E00 0841

115

385
405

35

305
465
475

135

495

175 365
345
285 155
205 55

15
265 425
245 435 75

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 5240140003 PAN OIL LOWER FRONT/REAR SUMP 1 pc 53,970 kg
35 05156404 SPACER 26 pc 1,000 g
55 000912010038 SCREW 12 pc 26,600 g M 10 X 30 DIN912
75 5319970532 PLUG 2 pc 0,089 kg M27X2 ISO6149
115 000931010105 BOLT HEX 10 pc 43,900 g M 10 X 60 DIN931
135 5279870535 SEAL LOWER OIL PAN STRIP 1 pc 129,000 g
155 5240111480 GASKET 6 pc 4,900 g
175 000125010524 WASHER 8 pc 3,100 g A 10,5 DIN125
205 5270101113 OIL PAN UPPER 1 pc 169,545 kg
245 05103185 PLUG 4 pc 154,300 g
265 5240140045 FLANGE 4 pc 340,700 g
285 000931010147 BOLT HEX 8 pc 68,200 g M 10 X100 DIN931
305 5279870735 SEAL RUBBER STRIP 5150.0 16V4000 DDC 1 pc 0,255 kg
325 23524783 WASHER SEAL 4 pc 45,000 g 11MM X 20MM X 2MM THK
345 000933010093 HEX BOLT 32 pc 29,100 g M 10 X 35 DIN933
365 007349010002 WASHER 32 pc 11,000 g 10,5 DIN7349
385 007349010002 WASHER 10 pc 11,000 g 10,5 DIN7349
405 000931010142 BOLT HEX 26 pc 61,900 g M 10 X 90 DIN931
425 5240140045 FLANGE 2 pc 340,700 g
435 05103185 PLUG 2 pc 154,300 g
465 000931012176 BOLT HEX 10 pc 138,500 g M 12 X150 DIN931
475 007349013002 WASHER 10 pc 24,800 g MN 13 DIN7349
495 000908012003 THREAD PLUG 4 pc 0,011 kg M 12 X 1,5 DIN908

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
SIGHT GAUGE RIGHT SIDE FG/FGS: 014 05
BOM-No.: UPC.06E01 0069

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


15 5241800014 GAUGE SIGHT 6 IN 1 pc 229,400 g
45 23525558 OIL PAN KIT 1 pc 260,000 g NN

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE MOUNTING FG/FGS: 015

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
ENGINE MOUNTING
010.00131

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE MOUNTING FG/FGS: 015 05
BOM-No.: 010.00131

10 20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


10 X52801500003 LIFTING EYE 2 pc 3,690 kg
20 X52801500003 LIFTING EYE 2 pc 3,690 kg

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 19 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
END HOUSING, DRIVING END AND FREE END FG/FGS: 016

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
END HOUSING, MAIN AND AUX. PTO END
UPC.06B00 1235

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
END HOUSING, MAIN AND AUX. PTO END FG/FGS: 016 05
BOM-No.: UPC.06B00 1235

175
125

65
55 15 5

225 35
65
105

195

185 205
65
85

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 304017008077 BOLT HEX A3C S2000/4000 2 pc 10,500 g M 8 X 16 ISO4017
15 5240150431 INDICATOR DEAD CENTER 1 pc 77,100 g
35 304017008077 BOLT HEX A3C S2000/4000 1 pc 10,500 g M 8 X 16 ISO4017
55 000931012215 BOLT HEX 10 pc 140,300 g M 12 X150 DIN931
65 006796012100 CONICL SPRING WASHER 33 pc 11,500 g 12 DIN6796
85 000933012079 BOLT HEX 16 pc 56,100 g M 12 X 55 DIN933
105 000933012059 BOLT HEX 7 pc 40,000 g M 12 X 40 DIN933
125 700429033001 O-RING 2 pc 5,200 g 33 X 5 MMN429
175 5240104337 FLYWHEEL HOUSING 1 pc 136,500 kg
185 5511530050 SPACER BUSHING 2 pc 13,200 g Ø18/Ø10 × 10
195 304017008081 HEX BOLT 2 pc 13,400 g M 8 X 25 ISO4017
205 5240130833 SCREEN COVER FLYWHEEL HSG BR 4000 1 pc 58,000 g 121 X 1.5
225 23540725 ELBOW BR 4000 2 pc 0,344 kg 90°

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FLYWHEEL HOUSING FG/FGS:
BOM-No.: 5240104337

70

70 45

50

20 25

10
15
65
55
60

60
60
40 60
30
65 35
65
65

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 5240133310 HOUSING FLYWHEEL INDUSTRIAL 1 pc
10 007603022102 COPPER SEALING RING 2 pc 0,900 g A 22 X 27 DIN7603
15 000910022003 THREADED PLUG 2 pc 0,075 kg M 22 X 1,5 DIN910
20 007603016105 COPPER SEALING RING 2 pc 3,000 g A 16 X 20 DIN7603
25 000908016001 THREADED PLUG 2 pc 0,020 kg M 16 X 1,5 DIN908
30 5240130033 COVER 1 pc 129,000 g 160 × 115
35 5240140215 COVER 2 pc 106,600 g 144 × 104
40 5240140315 COVER 2 pc 68,000 g 99 × 94
45 5240140115 COVER 1 pc 82,900 g 109 × 104
50 5240130333 COVER 2 pc 65,000 g 114 × 74
55 5240141315 COVER 1 pc 72,100 g 126 × 102
60 5511530050 SPACER BUSHING 22 pc 13,200 g Ø18/Ø10 × 10
65 304017008081 HEX BOLT 22 pc 13,400 g M 8 X 25 ISO4017
70 304017008076 HEX BOLT 6 pc 9,100 g M 8 X 12 ISO4017

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 22 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKCASE BREATHER FG/FGS: 018

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CRANKCASE BREATHER
UPC.06H00 1280

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 23 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKCASE BREATHER FG/FGS: 018 05
BOM-No.: UPC.06H00 1280

165 95
75
85

25
105

35
55

45
155

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


25 05104958 CLAMP 2 pc 25,000 g
35 05176400 BRACKET 90 DEG 2 pc 43,800 g
45 000933010089 BOLT HEX S2000/4000 2 pc 21,100 g M 10 X 20 DIN933
55 11506101 NUT 2 pc 12,000 g M10
75 5240110045 COVER CRANKCASE BREATHER 2 pc 170,000 g
85 5501871280 GASKET 2 pc 1,100 g
95 X52405500086 CYLINDER HEAD COVER F/CRANKCASE VENTILA 2 pc 4,346 kg
105 23540714 HOSE 2 pc 999,800 g 38.1X1778.0
155 02419764 CLIP 1.75 DIA WAT BYPASS TUB 2 pc 56,000 g 1,75
165 000933010035 HEX BOLT 4 pc 23,900 g M 10 X 25 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CYLINDER HEAD COVER F/CRANKCASE VENTILA FG/FGS:
BOM-No.: X52405500086

350

250

300

250

200
150

100

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 X52405500085 CYLINDER HEAD COVER F/CRANKCASE VENTILA 1 pc 2,987 kg
100 700429100001 O-RING 1 pc 8,900 g 100 X 4 MMN429
150 23550785 CLAMP 1 pc 231,400 g
200 23519095 NUT 1/4-28 HEX LK 1 pc 3,500 g 1/4-28 HEX LOCK
250 23540754 RETAINER 2 pc 19,100 g
300 23540758 ELEMENT BREATHER 1 pc 165,700 g
350 23540716 COVER 1 pc 958,600 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 25 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
GEARCASE, AUX PTO END FG/FGS: 024

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
RADIAL-LIP SHFT SEAL FOR FREE END
020.00081

05
EQUIPMENT RACK
UPC.06J00 0351

05
SEAL ELEM. FOR OIL PRIMING
020.00056

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 26 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
RADIAL-LIP SHFT SEAL FOR FREE END FG/FGS: 024 05
BOM-No.: 020.00081

10

40
35
15

25

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5240320258 CARRIER AUX PTO CRANKSHAFT SEAL 1 pc 2,000 kg
15 0219976547 SEAL RING CRANKSHAFT FRONT AUX PTO PTFE-MANSCHETTE 1 pc 225,000 g DM200
25 700429290000 O-RING 1 pc 25,200 g 290 X 4 MMN429
35 000933012077 BOLT HEX 6 pc 42,300 g M 12 X 35 DIN933
40 000125013012 WASHER 6 pc 5,500 g MN A 13 DIN125

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 27 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
EQUIPMENT RACK FG/FGS: 024 05
BOM-No.: UPC.06J00 0351

145

115 195
25
135 125

185

155

285

105
175

95
75
65
265 55

245 215
235

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


25 X52402400012 EQUIPMENT RACK 1 pc 256,400 kg
55 000908026005 THREAD PLUG 2 pc 0,069 kg M 26 X 1,5 DIN908
65 007603026104 COPPER SEALING RING 2 pc 3,100 g A 26 X 31 DIN7603
75 5360520080 GASKET 1 pc 6,000 g
95 5241880502 COVER 1 pc 2,600 kg
105 000933010035 HEX BOLT 6 pc 23,900 g M 10 X 25 DIN933
115 5241880080 GASKET 5 pc 10,600 g 1X250X250
125 5241880102 COVER 5 pc 1,900 kg
135 000933012056 BOLT HEX 30 pc 38,600 g M 12 X 30 DIN933
145 700429083000 O-RING 2 pc 11,700 g 83 X 5 MMN429
155 000939012023 STUD 6 pc 33,100 g M 12 X 30 DIN939
175 000931012213 HEX SCREW 2 pc 164,200 g M 12 X180 DIN931
185 000125013012 WASHER 6 pc 5,500 g MN A 13 DIN125
195 000934012008 NUT HEX 6 pc 15,200 g M 12 DIN934
215 000933012047 BOLT HEX 2 pc 73,400 g M 12 X 80 DIN933
235 000908038000 THREAD PLUG 2 pc 0,150 kg M 38 X 1,5 DIN908
245 007603038101 COPPER SEALING RING 2 pc 5,400 g A 38 X 44 DIN7603
265 204017016000 BOLT ZNPH R5F HEX 2 pc 246,200 g M 16 X160 ISO4017
285 304017008077 BOLT HEX A3C S2000/4000 1 pc 10,500 g M 8 X 16 ISO4017

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 28 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
EQUIPMENT RACK FG/FGS:
BOM-No.: X52402400012

25
5
20

55
50
75
70
60
65
100 80
40 35
30 85

110
105

45

35
40
45
30 95

90
115

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 X52402400009 EQUIPMENT RACK 1 pc 201,000 kg
20 5240332630 CRANKSHAFT BEARING AUX PTO END 1 pc 2,500 kg
25 X59305200001 IDLER GEAR 2 pc 19,300 kg
30 5240150417 AXLE 2 pc 4,600 kg
35 700429024000 O-RING 2 pc 3,900 g 24 X 5 MMN429
40 700429083000 O-RING 2 pc 11,700 g 83 X 5 MMN429
45 000933010093 HEX BOLT 6 pc 29,100 g M 10 X 35 DIN933
50 5241800015 PRESSURE VALVE ASSY. 2 pc 390,000 g 2.5 BAR
55 700429048000 O-RING 2 pc 4,400 g 48 X 4 MMN429
60 700429040000 O-RING 2 pc 2,000 g 40 X 3 MMN429
65 000472048000 RING SNAP 2 pc 6,500 g 48 X 1,75 DIN472
70 000908052003 THREAD PLUG 5 pc 0,298 kg M 52 X 1,5 DIN908
75 007603052101 COPPER SEALING RING 5 pc 12,500 g A 52 X 60 DIN7603
80 000908038000 THREAD PLUG 2 pc 0,150 kg M 38 X 1,5 DIN908
85 007603038101 COPPER SEALING RING 2 pc 5,400 g A 38 X 44 DIN7603
90 000908026005 THREAD PLUG 6 pc 0,069 kg M 26 X 1,5 DIN908
95 007603026104 COPPER SEALING RING 6 pc 3,100 g A 26 X 31 DIN7603
100 735210014000 THREAD PLUG 4 pc 0,019 kg M 14 X 1,5 MTN5210
105 5240150271 PLUG DRAIN 1 pc 289,500 g M26X1,5
110 700429015000 O-RING 1 pc 0,800 g 15 X 3 MMN429
115 0001800015 PRESSURE REDUCING VALVE ASSY. 1 pc 1,400 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
IDLER GEAR FG/FGS:
BOM-No.: X59305200001

50

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


50 X59305200003 IDLER GEAR 1 pc 19,040 kg
100 X59305200002 BUSHING 1 pc 305,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
THREAD PLUG FG/FGS:
BOM-No.: 735210014000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221011000 O-RING 1 pc 0,300 g 11,3 X 2,2 - M14X1,5 MTN5221

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PRESSURE REDUCING VALVE ASSY. FG/FGS:
BOM-No.: 0001800015

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429037000 O-RING 1 pc 2,800 g 37,7 X 3,53 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
SEAL ELEM. FOR OIL PRIMING FG/FGS: 024 05
BOM-No.: 020.00056

20 10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 5241880180 GASKET 2 pc 6,200 g 1X120X120
15 5241880202 COVER 2 pc 335,000 g
20 000000003021 HEX SCREW 6 pc 22,800 g M 10 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
AUXILIARY PTO FG/FGS: 027

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

10
DRIVE F/AIR CONDIT COMPR
UPC.06X04 0676

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
DRIVE F/AIR CONDIT COMPR FG/FGS: 027 10
BOM-No.: UPC.06X04 0676

105

75

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429135000 O-RING 1 pc 18,600 g 135 X 5 MMN429
75 11509528 BOLT PHOS HEX FLG LRG 6 pc 50,200 g M12X1,75X30
105 X59402600019 DRIVE FOR ATT. HARDWARE 1 pc 9,330 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
DRIVE FOR ATT. HARDWARE FG/FGS:
BOM-No.: X59402600019

30

50 60

40

20

10 80
70

100 90

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 23540902 HSG ACSRY DRV HVY DTY LRG BRG UNITIZED 1 pc 3,000 kg
20 X52802600004 SHAFT FOR DRIVE 1 pc 1,254 kg
30 X00018270 GEAR FOR DRIVE 1 pc 1,100 kg
40 205412503005 CYL ROLLER BEARING 1 pc 550,000 g NUP 307 M A DIN5412
50 23509204 RING RET ACSRY DRV LRG BALL BRG 1 pc 24,100 g
60 X00018267 SPACER SLEEVE FOR DRIVE 1 pc 0,121 kg
70 23511745 BEARING NDL ROLLER HVY DTY ACSRY DRV 1 pc 143,400 g
80 23511746 RING RET INT 187 HVY DTY ACSRY DRV 1 pc 0,010 kg
90 23523995 SEALING RING 1 pc 0,030 kg
100 X00036802 BELT PULLEY FOR DRIVE 1 pc 1,238 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKSHAFT WITH BEARINGS FG/FGS: 031

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CRANKSHAFT
UPC.06C01 0155

10
MAIN BEARING
030.00657

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKSHAFT FG/FGS: 031 05
BOM-No.: UPC.06C01 0155

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


15 5270300401 CRANKSHAFT STOCK BR4000-01 STOCK 1 pc 599,000 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKSHAFT STOCK FG/FGS:
BOM-No.: 5270300401

20

10

10

15
15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN STANDARD


5 5270310401 CRANKSHAFT 16V4000-01 1 pc 397,600 kg EM
10 5240310407 COUNTERWEIGHT 12V/16V 4000 12 pc 14,080 kg
15 5240310171 BOLT 12 PT HD 24 pc 548,600 g
20 5240520503 GEAR CRANKSHAFT 1 pc 12,090 kg EM MMN396.2

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
MAIN BEARING FG/FGS: 031 10
BOM-No.: 030.00657

150 165 175 185 195 205 215 225 235 245 255 265

155 170 180 190 200 210 220 230 240 250 260 270

20 35 45 55 65 75 85 95 105 115 125 135

25 40 50 60 70 80 90 100 110 120 130 140

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


20 5240332508 BEARING THRUST/0-0/UP/RIL/ BR 4000 1 pc 855,000 g M
25 5240333307 BEARING THRUST/0-0/LO/SPT/ UNTERE HAELFTE 1 pc 1,104 kg M
35 5240332608 BEARING THRUST/0-1/UP/RIL/ OBERE HAELFTE 1 pc 859,000 g M
40 5240333407 BEARING THRUST/0-1/LO/SPT/ UNTERE HAELFTE 1 pc 1,170 kg M
45 5240332708 BEARING THRUST/0-2/UP/RIL/ OBERE HAELFTE 1 pc 859,000 g M
50 5240333507 BEARING THRUS/0-2/LO/SPT/ UNTERE HAELFTE 1 pc 1,260 kg M
55 5240332808 CRANKSHAFT ALIGN BRG SIZE 0-3 OBERE HAELFTE 1 pc 914,000 g M
60 5240333607 CRANKSHAFT ALIGN BRG SIZE 0-3 UNTERE HAELFTE 1 pc 1,260 kg M
65 5240332908 BEARING THRUST/1-0/UP/RIL/ OBERE HAELFTE 1 pc 750,000 g M
70 5240333707 BEARING THRUST/1-0/LO/SPT/ UNTERE HAELFTE 1 pc 1,130 kg M
75 5240333008 BEARING THRUST/1-1/UP/RIL/ OBERE HAELFTE 1 pc 960,000 g M
80 5240333807 BEARING THRUST/1-1/LO/SPT/ UNTERE HAELFTE 1 pc 1,170 kg M
85 5240333108 BEARING THRUST/1-2/UP/RIL/ OBERE HAELFTE 1 pc 960,000 g M
90 5240333907 BEARING THRUST/1-2/LO/SPT/ UNTERE HAELFTE 1 pc 1,170 kg M
95 5240333208 BEARING THRUST/1-3/UP/RIL/ OBERE HAELFTE 1 pc 965,000 g M
100 5240334007 BEARING THRUST/1-3/LO/SPT/ UNTERE HAELFTE 1 pc 1,170 kg M
105 5240334408 BEARING THRUST/2-0/UP/RIL/ 1 pc 0,920 kg M
110 5240335207 BEARING THRUST/2-0/LO/SPT/ 1 pc 1,230 kg M
115 5240334508 BEARING THRUST/2-1/UP/RIL/ 1 pc 940,000 g M
120 5240335307 BEARING THRUST/2-1/LO/SPT/ 1 pc 1,115 kg M
125 5240334608 BEARING THRUST/2-2/UP/RIL/ 1 pc 1,000 kg M
130 5240335407 BEARING THRUST/2-2/LO/SPT/ 1 pc 1,145 kg M
135 5240334708 BEARING THRUST/2-3/UP/RIL/ 1 pc 940,000 g M
140 5240335507 BEARING THRUST/2-3/LO/SPT/ 1 pc 1,175 kg M
155 5240336602 CRANKSHAFT BEARING LOWER HALF 8 pc 510,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
MAIN BEARING FG/FGS: 031 10
BOM-No.: 030.00657

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


165 X52403100003 CRANKSHAFT BEARING SIZE 0-1 OBERE HAELFTE 1 pc 0,388 kg M
170 5240336702 CRANKSHAFT BEARING SIZE 0-1 1 pc 600,000 g M
175 X52403100004 CRANKSHAFT BEARING SIZE 0-2 OBERE HAELFTE 1 pc 0,388 kg M
180 5240336802 CRANKSHAFT BEARING SIZE 0-2 1 pc 565,000 g M
185 X52403100005 CRANKSHAFT BEARING SIZE 0-3 OBERE HAELFTE 1 pc 0,388 kg M
190 5240336902 CRANKSHAFT BEARING SIZE 0-3 1 pc 585,000 g M
195 X52403100006 CRANKSHAFT BEARING SIZE 1-0 OBERE HAELFTE 1 pc 0,388 kg M
200 5240337002 CRANKSHAFT BEARING SIZE 1-0 1 pc 54,000 g M
205 X52403100007 CRANKSHAFT BEARING SIZE 1-1 OBERE HAELFTE 1 pc 0,388 kg M
210 5240337102 CRANKSHAFT BEARING SIZE 1-1 1 pc 565,000 g M
215 X52403100008 CRANKSHAFT BEARING SIZE 1-2 OBERE HAELFTE 1 pc 0,388 kg M
220 5240337202 CRANKSHAFT BEARING SIZE 1-2 1 pc 1,000 kg M
225 X52403100009 CRANKSHAFT BEARING SIZE 1-3 OBERE HAELFTE 1 pc 0,388 kg M
230 5240337302 CRANKSHAFT BEARING SIZE 1-3 1 pc 600,000 g M
235 X52403100010 CRANKSHAFT BEARING SIZE 2-0 OBERE HAELFTE 1 pc 0,388 kg M
240 5240337402 CRANKSHAFT BEARING SIZE 2-0 1 pc 560,000 g M
245 X52403100011 CRANKSHAFT BEARING SIZE 2-1 OBERE HAELFTE 1 pc 0,388 kg M
250 5240337502 CRANKSHAFT BEARING SIZE 2-1 1 pc 580,000 g M
255 X52403100012 CRANKSHAFT BEARING SIZE 2-2 OBERE HAELFTE 1 pc 0,388 kg M
260 5240337602 CRANKSHAFT BEARING SIZE 2-2 1 pc 675,000 g M
265 X52403100013 CRANKSHAFT BEARING SIZE 2-3 OBERE HAELFTE 1 pc 0,388 kg M
270 5240337702 CRANKSHAFT BEARING SIZE 2-3 1 pc 685,000 g M
5240336101 CRANKSHAFT BEARING UPPER HALF 8 pc 370,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKSHAFT, PTO ON DRIVING END FG/FGS: 032

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CRANKSHAFT REAR HUB DDEC IND 8V/12V/16V
UPC.06C01C0003

20
FLYWHEEL
UPC.06C03 1382

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 41 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKSHAFT REAR HUB DDEC IND 8V/12V/16V FG/FGS: 032 05
BOM-No.: UPC.06C01C0003

55
75 5

95
45

25
85

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5260300594 PTO FLANGE 1 pc 30,380 kg
25 001481006004 PIN SPRING 2 pc 2,400 g 6 X 20 - N ISO8752
45 000125008427 WASHER 8 pc 1,500 g A 8,4 DIN125
55 0219976647 SEAL RING CRANKSHAFT REAR PTEF-MANSCHETTE 1 pc 160,000 g DM 210
75 5769970219 PLUG HEX SOC HD G1/4 17.5 X 11 42CRM04 1 pc 12,000 g
85 5240311448 WHEEL DDEC TRS METERING CRANKSHAFT 4000 1 pc 3,275 kg EM
95 304017008079 BOLT HEX 8 pc 11,700 g M 8 X 20 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PTO FLANGE FG/FGS:
BOM-No.: 5260300594

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5260320506 FLANGE DRIVE MAIN PTO END 1 pc
10 5310310477 DOWEL PIN 1 pc 9,200 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FLYWHEEL FG/FGS: 032 20
BOM-No.: UPC.06C03 1382

45

55
25
15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT


15 11501752 BOLT PHOS HEX 15 pc 102,000 g M16X2,0X50
25 08929328 WASHER 15 pc 30,000 g
45 5240300605 FLYWHEEL 1 pc 121,000 kg EM
55 5242520006 PLATE COUPLING SCUFF 1 pc 743,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CRANKSHAFT, PTO ON AUX PTO END FG/FGS: 035

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
VIBRATION DAMPER
UPC.06C02 0304

25
PTO FLANGE AUX PTO END (KGS)
030.00241

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
VIBRATION DAMPER FG/FGS: 035 05
BOM-No.: UPC.06C02 0304

15
35

35

75

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
15 0000352500 DAMPER 1 pc 87,000 kg
35 0000171160 RING ASM BR4000 2 pc 131,000 g
75 000933020017 BOLT HEX 12 pc 170,000 g M 20 X 50 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
DAMPER FG/FGS:
BOM-No.: 0000352500

65 10 20 65 45 50

25

30
35

70 70

40
40
15

55 60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 Z=G3 05317C SPRING PACK 24 pc AC
15 Z=G3 05318C INTERMEDIATE MEMBER 24 pc AC
20 Z=G4 10286 CLAMPING RING 1 pc AC
25 Z=G2 06610C FLANGE 1 pc 21,000 kg
30 Z=G2 06611B SIDE PLATE 1 pc 100,000 g
35 Z=G1 04739 INNER STAR 1 pc AC
40 0000171160 RING ASM BR4000 1 pc 131,000 g
45 Z=G3 05317A SHIM 24 pc 0,010 g SATZ A 24 STÜCK
50 Z=59.5X19X0.2 SHEET METAL 1 pc
55 Z=DIN931 M18X90 HEX SCREW 24 pc 214,000 g M18X90 DIN931
60 Z=40X19X2 DISC WASHER (VULKAN) 24 pc 14,700 g
65 700429420000 O-RING 2 pc 36,700 g 420 X 4 MMN429
70 8699970331 GASKET 2 pc 45,000 g Y-DICHTUNG

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
RING ASM FG/FGS:
BOM-No.: 0000171160

10

POS. PART NO. DESIGNATION QTY. UNITS FN


5 Z=G4 11661A RING 2 pc AC
10 Z=G4 11897 FELT INSERT 2 pc AC

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PTO FLANGE AUX PTO END (KGS) FG/FGS: 035 25
BOM-No.: 030.00241

30

10
20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


10 X00007157 FLANGE ASM 1 pc 23,500 kg AB
20 700429180000 O-RING 3 pc 17,000 g 180 X 4 MMN429
30 700429150000 O-RING 1 pc 12,900 g 150 X 4 MMN429

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 49 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
TRANSPORT LOCK/LOCK FOR CRANKSHAFT FG/FGS: 036

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
TRANSPORTATION LOCK
030.00544

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
TRANSPORTATION LOCK FG/FGS: 036 05
BOM-No.: 030.00544

25 10
40
35
20

35
40

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 23526185 RETAINER 1 pc 1,841 kg
20 304017016019 BOLT HEX A3C 3 pc 76,700 g M 16 X 30 ISO4017
25 5242370241 CRANKSHAFT CHANNEL LOCK 1 pc 5,174 kg
35 000125025007 WASHER 2 pc 28,600 g B 25 DIN125
40 000934024000 NUT HEX 8 2 pc 92,900 g M 24 DIN934
50 700425000085 PLATE 1 pc 2,300 g 53 MMN425

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PISTON FG/FGS: 037

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
PISTON
UPC.06D00 1232

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PISTON FG/FGS: 037 05
BOM-No.: UPC.06D00 1232

5 40

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


5 X00008371 PISTON 16 pc 12,240 kg EM
40 EX00008371 PISTON 1 pc 12,240 kg NN EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PISTON FG/FGS:
BOM-No.: X00008371

250

100

400

450

500
350

300

200 50

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
50 X00008372 PISTON SKIRT 1 pc 5,360 kg
100 5240372325 PISTON CROWN 1 pc 3,020 kg EM
150 5240370276 PRESSURE PLATE 2 pc 43,600 g
200 5249900619 BOLT PISTON M9 1.0 X 57.5 10.9 4 pc 26,000 g
250 001481005017 PIN SPRING 1 pc 1,400 g 5 X 16 - N ISO8752
300 X52403700066 SNAP RING KOLBEN 2 pc 17,000 g DIN472
350 5240370120 PISTON PIN 1 pc 3,345 kg
400 0080375819 TOP COMPR. RING 1 pc 85,000 g EM
450 0120370819 COMPRESSION RING 2ND 1 pc 88,000 g EM
500 23526437 OIL RING ASM 1 pc 72,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONNECTING ROD FG/FGS: 038

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CONROD W/BEARING
X00043176

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONROD W/BEARING FG/FGS: 038 05
BOM-No.: X00043176

90
80
70
10

20 35 40 45

25 50 55 60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


10 X52603800003/42 CONROD ASM BR4000 NORMALHUB 16 pc 9,500 kg EM
20 5240384110 CONROD BEARING UPPER HALF 16 pc 280,000 g
25 X00043218 CONROD BEARING SIZE 0-0 UNTERE HAELFTE 16 pc 280,000 g
35 5240384210 CONROD BEARING SIZE 0-1 1 pc 300,000 g M
40 5240384310 CONROD BEARING SIZE 0-2 OBERE HÄLFTE 1 pc 292,000 g M
45 5240384410 CONROD BEARING SIZE 0-3 1 pc 302,000 g M
50 X00043219 CONROD BEARING SIZE 0-1 UNTERE HAELFTE 1 pc 280,000 g M
55 X00043220 CONROD BEARING SIZE 0-2 UNTERE HAELFTE 1 pc 322,000 g M
60 X00043221 CONROD BEARING SIZE 0-3 UNTERE HAELFTE 1 pc 300,000 g M
70 RX00009469/42 CONROD ASM 1 pc EM
80 RX00040054/42 CONROD ASM 1 pc 9.615,000 EM
90 RX52603800003/42 CONROD ASM 1 pc 12,700 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONROD ASM FG/FGS:
BOM-No.: X52603800003/42

200

50

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


50 X00040055/42 CONROD 1 pc EM
100 X00040056 CONROD CAP 1 pc MN
150 5240380471 BOLT M20 1.50 X 103.0 LG 18 CONROD 2 pc 308,000 g
200 5240382550 BUSHING CON ROD 75.00 1 pc 303,000 g M

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 57 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CYLINDER HEAD FG/FGS: 041

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CYLINDER HEAD FOR 16V
XS527040.00043

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 58 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CYLINDER HEAD FOR 16V FG/FGS: 041 05
BOM-No.: XS527040.00043

130
160
140
170

50
50 190
190 200
110 200

90

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT


90 5240160319 SEALING RING SIZE 0 16 pc 165,800 g EM
110 X52404200042 GASKET FOR CYLINDER HEAD 16 pc 0,160 kg
130 5249900701 BOLT CYL HD 88 pc 740,000 g
140 5240110062 WASHER THRUST 88 pc 20,600 g
160 5240160069 BOLT HEX CYL HD 8 pc 1,100 kg M22X2X333
170 5240110062 WASHER THRUST 8 pc 20,600 g
190 RX52404100028 CYLINDER HEAD W.VALVE + SEAT RING 1 pc 52,400 kg EM
200 EX52404100155 CYLINDER HEAD W/VALVES 1 pc 52,400 kg EM

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 59 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CAMSHAFT FG/FGS: 051

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CAMSHAFT
UPC.06X01C0004

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 60 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CAMSHAFT FG/FGS: 051 05
BOM-No.: UPC.06X01C0004

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


15 X52705100010 CAMSHAFT FOR 16V 1 pc 65,000 kg EM

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 61 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CAMSHAFT DRIVE FG/FGS: 052

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CAMSHAFT DRIVE/THRUST BEARING DDEC SRS 8
UPC.06X01D0002

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 62 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CAMSHAFT DRIVE/THRUST BEARING DDEC SRS 8 FG/FGS: 052 05
BOM-No.: UPC.06X01D0002

35
5

25

65

55
75

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 X52405300005 THRUST BEARING FLANG FOR CAMSHAFT 1 pc 2,000 kg
25 23540168 WHEEL SRS DDEC 1 pc 3,186 kg
55 006796012100 CONICL SPRING WASHER 5 pc 11,500 g 12 DIN6796
65 000933012051 BOLT HEX S2000/4000 3 pc 53,200 g MN M 12 X 50 DIN933
75 000931012052 BOLT HEX 5 pc 72,190 g M 12 X 70 DIN931
X00021634 GEAR CAMSHAFT BR4000 1 pc 15,500 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ROLLER TAPPETS, PUSH RODS FG/FGS: 054

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
PUSHROD ASM 16V4000 54-010.011/070
UPC.06X01F0006

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 64 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PUSHROD ASM 16V4000 54-010.011/070 FG/FGS: 054 05
BOM-No.: UPC.06X01F0006

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 X52405400013 PUSHROD 32 pc 600,200 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
VALVE DRIVE FG/FGS: 055

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
VALVE GEAR
X00019294

10
CYLINDER HEAD COVER FOR 16V
XS527050.00017

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 66 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
VALVE GEAR FG/FGS: 055 05
BOM-No.: X00019294

500

500

100
400 100

100

300

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
100 X52405500012 ROCKER ARM 16 pc 6,700 kg
300 5240551106 BRIDGE VALVE FLOATING BR 4000 32 pc 287,000 g
400 5240502335 SWING FOLL. 8 pc 8,000 kg
500 000933010194 BOLT HEX 16 pc 31,200 g M 10 X 40 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ROCKER ARM FG/FGS:
BOM-No.: X52405500012

350

300

150 250
200

50
100

200
250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 X00018621 R/SHFT SUPT 1 pc 3,600 kg
100 X52405500013 ROCKER ARM INLET 1 pc 3,060 kg
150 X52405500014 ROCKER ARM EXHAUST 1 pc 1,350 kg
200 200988045000 RING SHIM 2 pc 8,600 g 45 X 55 X 1,5 DIN988
250 000471045000 RING SNAP HV ZNPH R5F 2 pc 7,300 g 45 X 1,75 DIN471
300 700521016200 WASHER 1 pc 11,700 g 16,2 MMN521
350 200933016002 HEX SCREW 1 pc 272,000 g M 16 X180 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
R/SHFT SUPT FG/FGS:
BOM-No.: X00018621

100

250

50

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 X00018622 ROCKER SHAFT SUPPORT 1 pc 2,160 kg
100 5240550705 ROCKER SHAFT 4000 1 pc 1,383 kg
150 001474006000 PIN GROOVED 2 pc 2,700 g 6 X 12 DIN1474
250 X00018633 OIL SPRAY NOZZLE 1 pc 0,001 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ROCKER ARM INLET FG/FGS:
BOM-No.: X52405500013

100

20

5
10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 5240550801 ARM ROCKER INTAKE-03 GENSET C23 1 pc
10 5240550550 BUSHING 1 pc 116,000 g
15 5240500145 THRUST MEMBER 1 pc 72,500 g
20 X52405500011 ADJUSTING SCREW 1 pc 70,400 g
100 000439016201 NUT 04-2 1 pc 18,100 g B M 16 X 1,5 DIN439

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ROCKER ARM EXHAUST FG/FGS:
BOM-No.: X52405500014

25

20

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 X00040507 ROCKER ARM EXHAUST 1 pc
10 5240550550 BUSHING 1 pc 116,000 g
15 5240500145 THRUST MEMBER 1 pc 72,500 g
20 X52405500011 ADJUSTING SCREW 1 pc 70,400 g
25 000439016201 NUT 04-2 1 pc 18,100 g B M 16 X 1,5 DIN439

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 71 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
SWING FOLL. FG/FGS:
BOM-No.: 5240502335

10

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5240502135 SWING FOLL. INLET 2 pc 1,590 kg
10 5240502235 SWING FOLL. EXHAUST 2 pc 1,660 kg
15 5240550505 CAM SWING FOLLOWER AXLE 1 pc 1,389 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
SWING FOLL. INLET FG/FGS:
BOM-No.: 5240502135

30
5

10

30

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 5240550501 ROCKER ARM FOLLOWER SWING INLET CAM 4000 1 pc
10 5240550524 BALL SOCKET 1 pc 60,000 g
15 5240540101 ROLLER TAPPET 1 pc 303,000 g
30 000000001270 BUSHING 2 pc 36,900 g C 32 X 36 X 20 ISO4379

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
SWING FOLL. EXHAUST FG/FGS:
BOM-No.: 5240502235

30
5

10

30

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 5240550601 ROCKER ARM FOLLOWER SWING EXHAUST CAM 4000 1 pc
10 5240550524 BALL SOCKET 1 pc 60,000 g
15 5240540101 ROLLER TAPPET 1 pc 303,000 g
30 000000001270 BUSHING 2 pc 36,900 g C 32 X 36 X 20 ISO4379

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CYLINDER HEAD COVER FOR 16V FG/FGS: 055 10
BOM-No.: XS527050.00017

40
50

10

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 X52405500120 CYLINDER HEAD COVER DIE CASTING 14 pc 1,922 kg
20 5240160321 GASKET 16 pc 15,000 g
40 000931010332 BOLT HEX 32 pc 100,000 g M 10 X150 DIN931
50 000125010524 WASHER 32 pc 3,100 g A 10,5 DIN125

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 75 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
INJECTION PUMP / HP PUMP FG/FGS: 073

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
HP PUMP
UPC.06M04 0347

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 76 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
HP PUMP FG/FGS: 073 05
BOM-No.: UPC.06M04 0347

35

15 45

25

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5240910024 DRIVE ADAPTER LP FUEL PMP M12X1.5-6G THD 1 pc 67,800 g
15 000933012051 BOLT HEX S2000/4000 4 pc 53,200 g MN M 12 X 50 DIN933
25 200433013000 WASHER 2 pc 2,500 g 13 DIN433
35 735151012100 SPACER S2000/4000 2 pc 20,000 g A 12,5 MTN5151
45 5260701601 HP PUMP 1 pc 60,000 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
HP PUMP FG/FGS:
BOM-No.: 5260701601

10

10

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT


10 X00017505 SPARE PARTS KIT FOR FUEL FILTER BR 4000 1 pc 232,700 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL INJECTOR FG/FGS: 075

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
INJ.VALVE/INJECTOR
UPC.06M06 1147

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 79 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
INJ.VALVE/INJECTOR FG/FGS: 075 05
BOM-No.: UPC.06M06 1147

45
25
5

15

55

35

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT


5 5240780535 CLAMP INJECTOR HOLD-DOWN 16 pc 355,000 g
15 X52407500042 INJECTOR 16 pc 1,881 kg EM
25 5249902101 BOLT PHOS CTD DIN EN24017 16 pc 87,000 g M12X100
35 23540085 LABEL WARNING LOW 3 pc 1,000 g
45 23509483 WASHER 16 pc 12,500 g
55 23540260 SEAL RING INJECTOR 16 pc 7,500 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
INJECTION LINE / HP FUEL LINE FG/FGS: 077

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
FUEL LINES DBL WALL HI PRESS + RAILS IND
UPC.06M05 0022

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL LINES DBL WALL HI PRESS + RAILS IND FG/FGS: 077 05
BOM-No.: UPC.06M05 0022

35
195
85

85
155 95
35 35
175
85
15 55
325

85 285
155
35
385 65
80
15
75

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


FUEL LINES DBL WALL HI PRESS + RAILS IND FG/FGS: 077 05
BOM-No.: UPC.06M05 0022

255
345

235

375
375 275

305
305

Business Portal Online Print


115 05-09-2018
135
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL LINES DBL WALL HI PRESS + RAILS IND FG/FGS: 077 05
BOM-No.: UPC.06M05 0022

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
35 5240780171 NUT HEX FUEL RAIL M42 X 1.5 4 pc 340,000 g
55 700429024000 O-RING 16 pc 3,900 g 24 X 5 MMN429
65 700429036001 O-RING 16 pc 5,500 g 36 X 5 MMN429
75 000912010057 SCREW 16 pc 35,600 g M 10 X 45 DIN912
80 200433010500 WASHER 9 pc 1,900 g 10,5 DIN433
95 304017008085 BOLT HEX 1 pc 18,000 g M 8 X 40 ISO4017
115 5801533240 BRACKET 1 pc 45,800 g
135 5249970081 GROMMET 1 pc 2,800 g 24X22
175 5240780524 PLUG HIGH PRESSURE FUEL RAIL RB REAR 1 pc 476,000 g
195 0000786649 PLUG HP W/SAFETY VALVE 1 pc 435,200 g
235 5249970081 GROMMET 2 pc 2,800 g 24X22
255 23540110 TUBE ASM 1 pc 3,500 kg
275 23540449 TUBE ASM DBL WALL FUEL HP PMP TO LB RAIL 1 pc 2,640 kg
285 5240700833 TUBE HIGH PRESS FUEL DBL WALL JUMPER 16 pc 1,060 kg SB
305 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 pc 50,000 g 1/1 D 9 - 22 MMN325
325 5270780590 RAIL FUEL HIGH PRESSURE COMMON 2 pc 29,400 kg EM
345 23509141 CLIP SPR .880DIA HOSE SZ 10 3/8 BOLT CTD BR 4000 2 pc 16,100 g SIZE 10 3/8
375 700325022114 CLAMP HALF TUBE 1/1 D11-22 4 pc 43,800 g 1/1 D11 - 22 MMN325
5240780276 SPACER HIGH PRESS CONNECTION 2 pc 40,000 g
5240780424 CONN FUEL RAIL TO HP FUEL LINE 2 pc 366,000 g
X52407800004 FLOW RESTRICT VALVE 16 pc 410,200 g EM
5240780768 CONNECTING PIECE 16 pc 930,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL PIPEWORK BEFORE DELIVERY PUMP FG/FGS: 081

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
FUEL PUMP LOW PRESSURE
UPC.06M04B0003

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL PUMP LOW PRESSURE FG/FGS: 081 05
BOM-No.: UPC.06M04B0003

400
350

100

300 200

400

350

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


100 X52608100017 FUEL DELIVERY PUMP 1 pc 5,900 kg EM
300 700429083000 O-RING 1 pc 11,700 g 83 X 5 MMN429
350 735151010200 SPACER S2000/4000 2 pc 22,100 g MN B 10,5 MTN5151
400 000000001039 BOLT HEX A3C 2 pc 29,800 g M 10 X 40 ISO4017
X52408100002 LINK 1 pc 51,700 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL PIPEWORK FROM DELIVERY PUMP TO FILTER FG/FGS: 082

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
FUEL LINE LOW PRESSURE
UPC.06M09A0023

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 85 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL LINE LOW PRESSURE FG/FGS: 082 05
BOM-No.: UPC.06M09A0023

465
105
365
535 165
125

225

225
475 535
535 195
75 245
365
15 165
535
185 15 55 225

35
35 55 345
535
365
215
95

555
405
445
495 215

145 385
555 265
425
495 315

305 285 515 325

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 23540102 FITTING M12-1.5 TO 9/16-18 BR 4000 16 pc 28,200 g M121.5 TO 9/16-18
35 23540102 FITTING M12-1.5 TO 9/16-18 BR 4000 16 pc 28,200 g M121.5 TO 9/16-18
55 23540103 TUBE ASM BR 4000 16 pc 0,900 g
75 23540104 TUBE ASM FUEL RETURN MANIF RT BR 4000 1 pc 0,653 g RT
95 23540105 TUBE ASM BR 4000 1 pc 658,000 g LT
105 700223004000 BOLT BANJO A4 1 pc 29,900 g A6 MMN223
125 007603012111 COPPER SEALING RING 2 pc 0,700 g A 12 X 15,5 DIN7603
145 0049900870 TEE 1 pc 386,000 g
165 5240700538 TUBE ASM 2 pc 1,600 kg SB
185 23540106 TUBE ASM BR 4000 1 pc 1,162 kg RT
195 735028016001 NUT 1 pc 17,000 g M 16 X 1,5 MTN5028
215 700327018000 GROMMET 2 pc 4,800 g 18 MMN327
225 700327018000 GROMMET 9 pc 4,800 g 18 MMN327
245 915005008001 CONE SEALING 10 1 pc 4,500 g 10 MBN15005
265 23540113 FITTING 1/2-20 X ORB FUEL LINE DUST CAP BR 4000 1 pc 30,100 g 1/2-20 X ORB
BRACKET FUEL RETURN TO JUNCTION
285 23540109 BR 4000 1 pc 73,200 g AM ANSCHLUSSGEHÄUSE
BLOCK
M8 X 1,25 X 20 10.9
305 11509511 BOLT PHOS HVY HEX FLG 1 pc 14,000 g
SECHSKANT
315 5249970081 GROMMET 1 pc 2,800 g 24X22
325 304017008085 BOLT HEX 1 pc 18,000 g M 8 X 40 ISO4017
345 23540111 TUBE ASM HP PUMP VENT ORFS BR 4000 1 pc 0,185 g 884.5X10.0
365 000933010094 BOLT HEX 9 pc 31,500 g M 10 X 40 DIN933
385 23540112 FITTING TEE M16-1.5 X 11/16-16 ORFS BR 4000 1 pc 114,800 g M16-1.5 X TO 11/16-16
405 23540108 BRACKET B BANK GEARCASE FUEL LINE BR 4000 1 pc 64,700 g
425 5240781141 BRACKET A BANK GEARCASE FUEL LINE BR 4000 1 pc 37,000 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 86 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL LINE LOW PRESSURE FG/FGS: 082 05
BOM-No.: UPC.06M09A0023

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
445 23540107 TUBE ASM BR 4000 1 pc 0,901 g
465 23540810 TUBE ASM BR 4000 1 pc 0,700 g
475 5319972445 O-RING 1 pc 3,600 g 18,77 X 1,78 90S
495 000933010073 BOLT HEX 2 pc 50,800 g M 10 X 80 DIN933
515 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 pc 50,000 g 1/1 D 9 - 22 MMN325
535 700325022114 CLAMP HALF TUBE 1/1 D11-22 18 pc 43,800 g 1/1 D11 - 22 MMN325
555 700325022114 CLAMP HALF TUBE 1/1 D11-22 4 pc 43,800 g 1/1 D11 - 22 MMN325

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
TEE FG/FGS:
BOM-No.: 0049900870

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 8499970200 O-RING 3 pc 0,200 g 18,77 X 1,78

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 87 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL FILTER FG/FGS: 083

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
FUEL FILTER WITH PREFILTER
UPC.06M09 2596

10
FUEL FILTER
XS526080.00037

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL FILTER WITH PREFILTER FG/FGS: 083 05
BOM-No.: UPC.06M09 2596

225

5 75 325
85 575
95 15

315
205 295
385 345
365 165 155
25 375
25 375
405 45 515 545
135 45 335
355 65 135
495 500 505 565
425 215

195
115 415
125

55
555

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


FUEL FILTER WITH PREFILTER FG/FGS: 083 05
BOM-No.: UPC.06M09 2596

275

455 245
475 485
535

535
445

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL FILTER WITH PREFILTER FG/FGS: 083 05
BOM-No.: UPC.06M09 2596

175

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5244700107 REGULATOR VALVE 1 pc 226,200 g 2 BAR
15 5244700007 VALVE 1 pc 124,400 g
25 700429024001 O-RING 4 pc 0,800 g 24 X 2,5 MMN429
45 5244760124 FITTING 2 pc 169,000 g
55 5244760224 FITTING 1 pc 153,000 g
65 5244760324 FITTING 2 pc 178,600 g P
75 5244760424 FITTING M16X1.5 ISO 6149 TO 11/16-16 1 pc 55,000 g P
85 23507438 STUD 2 pc 0,022 kg
95 11506101 NUT 2 pc 12,000 g M10
115 5240900627 ADAPTER ASM 1 pc 2,138 kg
125 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 6 pc 30,200 g M 10 X 30
135 700429024002 O-RING 4 pc 2,300 g 24 X 4 MMN429
155 05148007 VALVE 1 pc 52,000 g
165 700429037002 O-RING 2 pc 1,900 g 37 X 3 MMN429
175 23512629 FILTER FUEL PRO 40 REMOTE MT 1 pc 10,000 kg
195 05166565 BRACKET L 2.75 X 1.25 1 pc 46,000 g
205 700429180000 O-RING 1 pc 17,000 g 180 X 4 MMN429
215 02362448 CLIP .688 DIA 3/8 BOLT CTD 2 pc 17,000 g 3/8 DIN688
225 5244700164 TUBE ASM COLD PLATE JUMPER 268.0 1 pc 107,400 g
245 5240902976 TUBE ASM 1 pc 1,900 kg SB
275 23520334 CLIP HOSE S2000/S4000 1 pc 10,000 g
295 CA130180 HOSE ASM NO 06X20.8 1 pc 370,000 g
ASM NO 06 X 23.8 LG 1&3
315 CA130210 HOSE ASM NO.06X21.0 1 pc 395,000 g
FC234
325 5319975672 FITTING 2 pc 350,000 g
335 5319970532 PLUG 1 pc 0,089 kg M27X2 ISO6149

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 89 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL FILTER WITH PREFILTER FG/FGS: 083 05
BOM-No.: UPC.06M09 2596

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
345 5244720102 BLOCK FUEL JUNCTION INDUSTRIAL 1 pc 23,800 kg
355 5240983253 TUBE FUEL CONN BR 4000 2 pc 140,000 g
365 5240910189 FLANGE 2 pc 124,700 g
375 700429024001 O-RING 4 pc 0,800 g 24 X 2,5 MMN429
385 700429037002 O-RING 2 pc 1,900 g 37 X 3 MMN429
405 X52499100538 FLANGE 2 pc 131,200 g
415 11502811 NUT 1 pc 10,000 g
425 23505062 BOLT PHOS HEX FLG LRG 6174M 5 pc 35,000 g M10 X 1,5 X 40
445 000931008227 BOLT HEX 1 pc 25,300 g M 8 X 55 DIN931
455 5249970081 GROMMET 1 pc 2,800 g 24X22
475 5801533240 BRACKET 1 pc 45,800 g
485 8332030053 SPACER TUBE 1 pc 21,700 g
495 304017008055 BOLT HEX 4 pc 19,500 g M 8 X 45 ISO4017
500 000125008427 WASHER 4 pc 1,500 g A 8,4 DIN125
505 23540895 CAP FOR MALE FITTING BR 4000 3 pc 12,000 g
515 23540896 CAP FOR MALE FITTING BR 4000 1 pc 0,030 kg
535 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 pc 50,000 g 1/1 D 9 - 22 MMN325
545 11500868 BOLT PLN HEX BR 4000 1 pc 15,000 g M8 X 30
FLTR ASM FUEL SEC SPIN ON HI
555 23530644 2 pc 1,300 kg FUEL SECONDARY
EFFICIENCY
565 735186016000 UNION 1 pc 0,220 kg 16M33X2 MTN5186
575 735210014000 THREAD PLUG 3 pc 0,019 kg M 14 X 1,5 MTN5210

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 89 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ADAPTER ASM FG/FGS:
BOM-No.: 5240900627

10

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


10 23507879 INSERT FUEL FILTER FITTING 2 pc 190,000 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 90 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
VALVE FG/FGS:
BOM-No.: 5244700007

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5249970945 O-RING 1 pc 0,300 g
10 5249970845 O-RING 1 pc 0,400 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 91 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FILTER FUEL PRO 40 REMOTE MT FG/FGS:
BOM-No.: 23512629

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


10 23530646 FILTER ELEMENT 1 pc 1,930 kg

Business Portal Online Print 05-09-2018


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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5244760124

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5319970345 SEALING RING 1 pc 0,700 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 93 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
REGULATOR VALVE FG/FGS:
BOM-No.: 5244700107

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429024001 O-RING 1 pc 0,800 g 24 X 2,5 MMN429
10 5249970845 O-RING 1 pc 0,400 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5244760224

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5319970345 SEALING RING 1 pc 0,700 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 95 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
UNION FG/FGS:
BOM-No.: 735186016000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221029000 O-RING 1 pc 1,000 g 29,6 X 2,9 - M33X2 MTN5221

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 96 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING M16X1.5 ISO 6149 TO 11/16-16 FG/FGS:
BOM-No.: 5244760424

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972945 O-RING 1 pc 0,200 g 9,3 X 1,78MM
10 5319970745 SEALING RING 1 pc 0,400 g 13,4 X 2,1MM 6-348-V894-9 PARKER

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 97 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FUEL FILTER FG/FGS: 083 10
BOM-No.: XS526080.00037

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


10 X52808300030 FUEL FILTER 1 pc 12,154 kg EM

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 98 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
EXHAUST TURBOCHARGER, GENERAL OR H.P. FG/FGS: 101
TURBOCHARGER

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

01
EXHAUST TURBOCHARGER
XS527100.00026

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 99 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
EXHAUST TURBOCHARGER FG/FGS: 101 01
BOM-No.: XS527100.00026

100
130 200
70 110

60
150 80
10
160 190
90

50

40

180 30
170

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 X52710100055 EXHAUST TURBOCHARGER GT55 FE-VERD. + GESCHM. AL-RAD 4 pc 37,000 kg EM
30 X59499100044 GASKET 4 pc 23,000 g
40 5249900605 BOLT HEX CAP BR 4000 16 pc 37,900 g M10X40
50 5261420553 TUBE TURBO EXH 4 pc 1,160 kg
60 X00005151 RING 4 pc 496,000 g
70 5261420480 GASKET 4 pc 21,700 g
80 5261420557 SEALING RING 4 pc 25,400 g
90 5261400341 V-BAND CLAMP 4 pc 200,000 g
100 X00002299 SLEEVE 16 pc 15,900 g
110 200933008014 BOLT 16 pc 15,100 g M 8 X 30 DIN933
130 X59314500008 Y-PIPE 2 pc 16,660 kg EM
150 X59314300022 CARRIER HOUSING 2 pc 13,240 kg EM
160 08929357 BOLT HEX FLG B16 8 pc 79,000 g
170 200931012005 BOLT CU 5 BK 10 pc 62,500 g M 12 X 60 DIN931
180 X00004034 SLEEVE 10 pc 69,200 g
190 X00002326 SPRING 4 pc 295,700 g
200 000000003893 WASHER 16 pc 7,800 g 8,4 DIN7349

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CHARGE AIR COOLING, CENTRAL FG/FGS: 114

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
INTERCOOLER
XS527110.00007

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 101 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
INTERCOOLER FG/FGS: 114 05
BOM-No.: XS527110.00007

500
510 530
520 400

70
620 610
580
590
350

10 60
20 120

50
520
330
30
460

450
90
430
650
280
690

100 90
730 710 670
380 300
430

730 100 390 650

710 670
490 260

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


INTERCOOLER FG/FGS: 114 05
BOM-No.: XS527110.00007

230
230
150
150 240
410 540 190
410 560 640 240
170 550

130
640
200 140

170
550
540 190

540 550
470

480
210

370
360

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
INTERCOOLER FG/FGS: 114 05
BOM-No.: XS527110.00007

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5260900014 COOLER ASM 8/12/16V MONO 1 pc 202,000 kg EM
30 001481008004 SPRING PIN 2 pc 6,300 g 8 X 30 - N ISO8752
50 5269870235 SEAL STRIP CHARGE AIR COOLER 1 pc 0,127 kg
60 001481008004 SPRING PIN 2 pc 6,300 g 8 X 30 - N ISO8752
70 5269870235 SEAL STRIP CHARGE AIR COOLER 1 pc 0,127 kg
90 5269970045 SEAL RING (SQUARE CUT) CAC OUTLET 2 pc 17,000 g
100 5249900140 WASHER 6 pc 12,400 g
120 5260980230 BRACKET 2 pc 7,700 kg
130 5272004551 TUBE CAC WATER SUPPLY W/BOSS 1 pc 6,500 kg
140 5272004651 TUBE CAC WATER RETURN W/BOSS 1 pc 7,940 kg
150 5242030840 SUPPORT 2 pc 90,400 g
170 5249970078 COUPLING RING 2 pc 920,000 g
190 5249970078 COUPLING RING 2 pc 920,000 g
200 X52720300022 PIPE 1 pc 2,240 kg 63,5X1,8
230 08929357 BOLT HEX FLG B16 4 pc 79,000 g
240 08929357 BOLT HEX FLG B16 1 pc 79,000 g
260 700429140000 O-RING 1 pc 45,000 g 140 X 8 MMN429
280 5240980830 BRACKET 1 pc 11,400 kg
300 5240980730 BRACKET 1 pc 11,500 kg
330 5240980937 AIR OUTLET 1 pc 26,250 kg EM
350 735210014000 THREAD PLUG 2 pc 0,019 kg M 14 X 1,5 MTN5210
380 5240983015 ELBOW 1 pc 5,800 kg EM KRÜMMER LINKE SEITE
390 5240983115 ELBOW 1 pc 4,400 kg EM KRÜMMER RECHTE SEITE
400 5240980343 HOUSING ASM AIR INLET 1 pc 74,000 kg
410 5242030452 SPACER WASHER 1 pc 66,000 g 12MM X 25MM L=21
430 735210014000 THREAD PLUG pc 0,019 kg M 14 X 1,5 MTN5210
450 000933008204 BOLT HEX 36 pc 15,100 g M 8 X 30 DIN933
460 5249900340 WASHER 36 pc 2,700 g
470 5242001852 TUBE ASM LOW TEMP WATER PUMP OUTLET BR4000 1 pc 2,550 kg SB
475 700489060000 GASKET 1 pc 9,000 g 60 X 1,5 MMN489
480 000933010092 BOLT HEX 3 pc 26,900 g M 10 X 30 DIN933
485 000125010524 WASHER 1 pc 3,100 g A 10,5 DIN125
490 5269900051 NUT 8 pc 26,000 g M 12
500 304017008037 BOLT HEX 30 pc 25,000 g M 8 X 65 ISO4017
510 5240940253 SPACER SLEEVE 4000 30 pc 50,500 g 9MM X 20MM L=25
520 11500869 BOLT PLN HEX 4 pc 17,000 g M8X1,25X35
530 05177362 SPACER 4 pc 8,000 g
540 5509970530 PLUG 4 pc 50,000 g
550 007603018101 COPPER SEALING RING 4 pc 1,300 g A 18 X 22 DIN7603
560 735210014000 THREAD PLUG 1 pc 0,019 kg M 14 X 1,5 MTN5210
580 000933012080 BOLT HEX 8 pc 40,000 g M 12 X 35 DIN933
590 5249900740 WASHER 8 pc 17,000 g
610 000933012120 BOLT HEX 6 pc 48,200 g M 12 X 45 DIN933
620 5249900740 WASHER 6 pc 17,000 g
640 X00032573 BRACKET CLAMP TUBE CAC 8 pc 258,300 g
650 735221011000 O-RING 2 pc 0,300 g 11,3 X 2,2 - M14X1,5 MTN5221
670 5249900304 BOLT HVY HEX FLG S4000/S60 4 pc 79,000 g M12 X 65
690 5249901901 BOLT LRG FLG HEX HD 8 pc 64,000 g
710 5249901901 BOLT LRG FLG HEX HD 2 pc 64,000 g
5249970032 PLUG WITH O-RING BR2000/4000 2 pc 0,015 kg M14X1,5
5269900101 BOLT HEX HD 6 pc 190,000 g M 16 X 110

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 102 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLER ASM FG/FGS:
BOM-No.: 5260900014

10

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735210014000 THREAD PLUG 2 pc 0,019 kg M 14 X 1,5 MTN5210

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 103 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PLUG WITH O-RING FG/FGS:
BOM-No.: 5249970032

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221011000 O-RING 2 pc 0,300 g 11,3 X 2,2 - M14X1,5 MTN5221

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 104 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
AIR SUPPLY TO CYLINDERS FG/FGS: 124

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
CHARGE-AIR MANIFOLD
120.00072

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 105 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM-No.: 120.00072

35

10

25

35
45
40
15

25

45
60 40
55

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM-No.: 120.00072

95

140
145
95

85

105
70 100

120
85 115
130 132
105
125
100
75

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM-No.: 120.00072

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5240981407 MANIFOLD CHARGE AIR FRONT A-BANK 1 pc 7,700 kg EM
15 5240980907 MANIFOLD INTAKE CHRG AIR CENTER BR4000 3 pc 8,296 kg EM
25 700429140000 O-RING 4 pc 45,000 g 140 X 8 MMN429
35 5240980680 GASKET 8 pc 14,500 g
40 000000001041 BOLT HEX A3C 16 pc 90,200 g M 10 X140 ISO4014
45 000125010524 WASHER 8 pc 3,100 g A 10,5 DIN125
55 000908052003 THREAD PLUG 1 pc 0,298 kg M 52 X 1,5 DIN908
60 007603052101 COPPER SEALING RING 1 pc 12,500 g A 52 X 60 DIN7603
70 X59412400026 CHARGE-AIR PIPE END MEMBER, RIGHT 1 pc 7,928 kg EM
75 5240980907 MANIFOLD INTAKE CHRG AIR CENTER BR4000 3 pc 8,296 kg EM
85 700429140000 O-RING 4 pc 45,000 g 140 X 8 MMN429
95 5240980680 GASKET 8 pc 14,500 g
100 000000001041 BOLT HEX A3C 16 pc 90,200 g M 10 X140 ISO4014
105 000125010524 WASHER 8 pc 3,100 g A 10,5 DIN125
115 700354014003 THREADED BUSHING 2 pc 40,000 g M 14 X 1,5 MMN354
120 007603022102 COPPER SEALING RING 2 pc 0,900 g A 22 X 27 DIN7603
125 000908014001 THREAD PLUG 2 pc 0,016 kg M 14 X 1,5 DIN908
130 007603014102 COPPER SEALING RING 2 pc 1,000 g A 14 X 18 DIN7603
132 735210014000 THREAD PLUG 1 pc 0,019 kg M 14 X 1,5 MTN5210
140 000908052003 THREAD PLUG 1 pc 0,298 kg M 52 X 1,5 DIN908
145 007603052101 COPPER SEALING RING 1 pc 12,500 g A 52 X 60 DIN7603

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 106 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
AIR ROUTING BETWEEN TURBOCHARGER AND CHARGE-AIR FG/FGS: 125
COOLER

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

00
AIR PIPING
120.00285

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 107 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
AIR PIPING FG/FGS: 125 00
BOM-No.: 120.00285

125 65
120 70
120

60 70

70 550 450
65 115
115
500
70 100 400
80 95
90
130
135 180 185
185
40 175
35
70 230 235
65 185
70 180
30 185 225
145 105 320 215 225

305 210
280 325
195 240 245
255 205
185
155 180 285
150 185 330
310
300 275
270 295 265

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
30 23540064 COLLECTOR CAC A-BANK 1 pc 3,700 kg
35 0289976148 O-RING 1 pc 19,000 g
40 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 4 pc 30,200 g M 10 X 30
60 5270981607 TUBE CAC COLLECTOR A-BANK 1 pc 3,440 kg EM
65 5240980281 HOSE 3 pc 235,000 g
70 X59399100083 CLAMP 6 pc 103,700 g
80 5270980339 BRACKET BR4000 1 pc 1,840 kg
90 5561870453 SPACER SLEEVE 3 pc 45,000 g 10.5MM X 22MM L=20
95 735151010100 SPACER 3 pc 11,000 g A 10,5 MTN5151
100 000931010336 BOLT HEX 2 pc 86,000 g M 10 X130 DIN931
105 000931010345 BOLT HEX 1 pc 93,000 g M 10 X140 DIN931
115 5249951068 CLAMP HALF TUBE BR4000 2 pc 710,000 g
120 700346089100 CLAMP HALF TUBE 1/2 AD9-89 2 pc 407,200 g AD 9 - 89 MMN346
125 000931008176 BOLT HEX 4 pc 55,000 g M 8 X130 DIN931
130 735151008100 SPACER 4 pc 7,400 g A 8,4 MTN5151
135 000934008008 NUT HEX 4 pc 4,600 g M8 DIN934
145 23540065 COLLECTOR CAC B-BANK 1 pc 3,500 kg
150 0289976148 O-RING 1 pc 19,000 g
155 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 4 pc 30,200 g M 10 X 30
175 5270981707 TUBE CAC COLLECTOR B-BANK 1 pc 3,440 kg EM
180 5240980281 HOSE 3 pc 235,000 g
185 X59399100083 CLAMP 6 pc 103,700 g
195 5270980339 BRACKET BR4000 1 pc 1,840 kg
205 5561870453 SPACER SLEEVE 3 pc 45,000 g 10.5MM X 22MM L=20
210 735151010100 SPACER 3 pc 11,000 g A 10,5 MTN5151

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 108 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
AIR PIPING FG/FGS: 125 00
BOM-No.: 120.00285

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
215 000931010336 BOLT HEX 3 pc 86,000 g M 10 X130 DIN931
225 5249951068 CLAMP HALF TUBE BR4000 2 pc 710,000 g
230 700346089100 CLAMP HALF TUBE 1/2 AD9-89 2 pc 407,200 g AD 9 - 89 MMN346
235 000931008176 BOLT HEX 4 pc 55,000 g M 8 X130 DIN931
240 735151008100 SPACER 4 pc 7,400 g A 8,4 MTN5151
245 000934008008 NUT HEX 4 pc 4,600 g M8 DIN934
255 X52799100707 HEAT SHIELD 3 pc 20,000 kg
265 000835010089 STUD 2 pc 66,300 g M 10 X100 DIN835
270 5241871653 SLEEVE SPACER 25 BR4000 2 pc 44,600 g
275 5249901051 NUT HEX HD 2 pc 60,800 g
280 000912010002 BOLT HEX SOC HD 2 pc 21,700 g M 10 X 20 DIN912
285 735151010100 SPACER 2 pc 11,000 g A 10,5 MTN5151
295 000835010089 STUD 2 pc 66,300 g M 10 X100 DIN835
300 5249901051 NUT HEX HD 2 pc 60,800 g
305 000912010002 BOLT HEX SOC HD 2 pc 21,700 g M 10 X 20 DIN912
310 735151010100 SPACER 2 pc 11,000 g A 10,5 MTN5151
320 000931010345 BOLT HEX 1 pc 93,000 g M 10 X140 DIN931
325 735151010100 SPACER 2 pc 11,000 g A 10,5 MTN5151
330 5681420253 WASHER SPACER 1 pc 85,100 g
400 304017008081 HEX BOLT 1 pc 13,400 g M 8 X 25 ISO4017
450 000125008427 WASHER 1 pc 1,500 g A 8,4 DIN125
500 916016015200 CLAMP 1 pc 25,900 g BRSGU 15/20 N16016
550 5901750251 SPACER 1 pc 8,800 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 108 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
HEAT SHIELD FG/FGS:
BOM-No.: X52799100707

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


100 200929008000 WELD NUT 1 pc 5,300 g M8 DIN929

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 109 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONSTANT-PRESSURE EXHAUST MANIFOLD FG/FGS: 142

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
EXHAUST LINE BEFORE TURBOCHARGER
X00007704

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 110 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
EXHAUST LINE BEFORE TURBOCHARGER FG/FGS: 142 05
BOM-No.: X00007704

210
110
160
60 220
120

200
100

80
180
50
110 150
210
80
180
120
40
220
140

100
200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


40 X52614100004 EXHAUST PIPE 1 pc 20,000 kg EM
50 X00004067 MANIFOLD EXHAUST CENTER 1 pc 10,260 kg EM
60 X52614100005 EXHAUST PIPE 1 pc 19,200 kg EM
80 0001424957 RING EXH MANIF 8 pc 15,500 g
100 5241420580 GASKET 8 pc 38,000 g
110 08929357 BOLT HEX FLG B16 32 pc 79,000 g
120 5241420553 SPACER SLEEVE 32 pc 105,000 g
140 X52614100004 EXHAUST PIPE 1 pc 20,000 kg EM
150 X00004067 MANIFOLD EXHAUST CENTER 1 pc 10,260 kg EM
160 X52614100005 EXHAUST PIPE 1 pc 19,200 kg EM
180 0001424957 RING EXH MANIF 8 pc 15,500 g
200 5241420580 GASKET 8 pc 38,000 g
210 08929357 BOLT HEX FLG B16 32 pc 79,000 g
220 5241420553 SPACER SLEEVE 32 pc 105,000 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 111 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ELECTRIC STARTING FG/FGS: 172

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
STARTER
XS526170.00006

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 112 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
STARTER FG/FGS: 172 05
BOM-No.: XS526170.00006

50

300
150 250

450

400

150

50

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 X52417200001 STARTER 2 pc 16,000 kg
150 000912016002 BOLT HEX SOC HD 6 pc 90,000 g M 16 X 40 DIN912
250 304017008079 BOLT HEX 5 pc 11,700 g M 8 X 20 ISO4017
300 000125008427 WASHER 5 pc 1,500 g A 8,4 DIN125
400 5225460043 BRACKET L H:49 12/16V2000SG 1 pc 75,000 g
450 304017008077 BOLT HEX A3C S2000/4000 1 pc 10,500 g M 8 X 16 ISO4017

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 113 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
STARTER FG/FGS:
BOM-No.: X52417200001

60 220
170
280 180
280
280 260
30
190
140 270
280 250 280
280 160
200 260

140 270
280
280
110
270 260
80 260
260

300
40
90 210

150
290
300
70
120 300
230
50
20 290 150
300
100 240
130

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS MEASUREMENT STANDARD


20 XP52417200024 HOUSING 1 pc
30 XP52417200025 COVER DISC 1 pc
40 XP52417200026 PLANETARY GEARING 1 pc
50 XP52417200027 PINION 1 pc
60 XP52417200028 RELAY 1 pc
70 XP52417200029 DRIVE-END BEARING 1 pc
80 XP52417200030 ENGAGEMENT RELAY 1 pc
90 XP52417200031 COUNTERSUNK HD SCREW 1 pc
100 XP52417200032 ARMATURE 6 pc
110 XP52417200033 RELAY 1 pc
120 XP52417200034 COMMUTATOR BEARING 1 pc
130 XP52417200035 BRUSH HOLDER 1 pc
140 XP52417200036 SCREW 3 pc
150 XP52417200037 FILLISTER SCREW 2 pc
160 XP52417200038 PROTECTIVE CAP 1 pc
170 XP52417200039 NUT BEFESTIGUNGSTEIL 2 pc
180 XP52417200040 WIRING HARNESS 1 pc
190 XP52417200041 ELECTRIC CABLE M ANSCHLUSS, 60MM 1 pc
200 XP52417200042 ELECTRIC CABLE M ANSCHLUSS, 80MM 1 pc
210 XP52417200043 ELECTRIC CABLE M ANSCHLUSS, 135MM 1 pc
220 XP52417200044 ELECTRIC CABLE M ANSCHLUSS, 80MM 1 pc
230 XP52417200045 PLUG 1 pc
240 XP52417200046 SEAL RING 1 pc A10 X 13,5 DIN7603
250 XP52417200047 ELECTRIC CABLE M ANSCHLUSS, 100MM 1 pc
260 XP52417200048 PARTS KIT PLANETENGETRIE 1 pc

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
STARTER FG/FGS:
BOM-No.: X52417200001

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS MEASUREMENT STANDARD


270 XP52417200049 PARTS KIT GABELHEBEL 1 pc
280 XP52417200050 PARTS KIT ANSCHLUSSVERSCHRAUBUNG 1 pc
290 XP52417200051 PARTS KIT ISOLIERSCHEIBE 1 pc
300 XP52417200052 PARTS KIT VERSCHLEISSTEIL 1 pc

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
LUBE OIL PUMP AND DRIVE FG/FGS: 181

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
PRESS REGULATE VALVE
UPC.06F02 0053

05
SUCTION BASKET
UPC.06G01 0839

05
LUBE OIL PUMP
UPC.06F01 0339

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 115 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PRESS REGULATE VALVE FG/FGS: 181 05
BOM-No.: UPC.06F02 0053

35

55

35 65
15
65
5

45
25

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 23550088 BOLT BANJO A10 2 pc 1,000 g
15 700327008000 GROMMET 1 pc 1,700 g 8 MMN327
25 304017008083 BOLT HEX A3C 1 pc 15,100 g M 8 X 30 ISO4017
35 007603014102 COPPER SEALING RING 4 pc 1,000 g A 14 X 18 DIN7603
45 5271800419 OIL LINE BR4000 1 pc 165,000 g SB
55 5241872240 BRACKET 40X6 M12 UNTHD+M8 THD BOLT HOLE BR 4000 1 pc 62,200 g
65 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 pc 25,100 g 1/1 D 9 - 12 MMN325

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 116 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
SUCTION BASKET FG/FGS: 181 05
BOM-No.: UPC.06G01 0839

75

85

25

105

55
15

25

45

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
15 5240140053 TUBE ASM OIL PICKUP 1 pc 1,043 kg
25 700429075002 O-RING 2 pc 5,300 g 75 X 3,5 MMN429
45 5241800155 BASKET OIL PICKUP ASM 160 X 92.25 4000 1 pc 1,800 kg
55 007349008002 WASHER 4 pc 8,300 g 8,4 DIN7349
75 304017008027 BOLT HEX 4 pc 15,000 g M8 X 30 ISO4017
85 000125008427 WASHER 4 pc 1,500 g A 8,4 DIN125
105 304017008084 BOLT HEX A3C 4 pc 16,400 g M 8 X 35 ISO4017

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 117 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
LUBE OIL PUMP FG/FGS: 181 05
BOM-No.: UPC.06F01 0339

45
15
35 25

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 0021804101 OIL PUMP 4000 1 pc 23,500 kg AB
15 304014010013 BOLT HEX 3 pc 80,700 g M 10 X120 ISO4014
25 735151010100 SPACER 3 pc 11,000 g A 10,5 MTN5151
35 304017010051 BOLT HEX 1 pc 40,200 g M 10 X 60 ISO4017
45 5241871853 SPACER SLEEVE BR 4000 1 pc 65,000 g 11MM X 22MM L=28

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL FILTRATION/COOLING FG/FGS: 183

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

10
OIL FILTER
UPC.06G05 0877

15
OIL HEAT EXCHANGER
180.00099

20
FILTER OIL 2 LITER CENTRIFUGAL SPINNER I
UPC.06G05A0023

20
DIFF-PRESS MONITORING
UPC.06G05B0002

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL FILTRATION/COOLING FG/FGS: 183

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

20
PISTON COOLING
UPC.06G08 0015

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 119 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL FILTER FG/FGS: 183 10
BOM-No.: UPC.06G05 0877

135
165
25

115

65
95

175

195
195

75

45
155

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
25 000933010058 BOLT HEX 7 pc 29,000 g M 10 X 35 DIN933
45 000933010058 BOLT HEX 5 pc 29,000 g M 10 X 35 DIN933
65 5241800811 FILTER HOUSING 1 pc 19,000 kg
75 5241840301 FLTR ELEMENT SPIN ON LUBE OIL FULL FLOW 4 pc 2,190 kg
95 700429058001 O-RING 3 pc 6,000 g 58 X 4 MMN429
115 700429058001 O-RING 3 pc 6,000 g 58 X 4 MMN429
135 700429065000 O-RING 1 pc 5,800 g 65 X 4 MMN429
155 000933012051 BOLT HEX S2000/4000 2 pc 53,200 g MN M 12 X 50 DIN933
165 000125010524 WASHER 7 pc 3,100 g A 10,5 DIN125
175 5241840440 BRACKET FLTR ADAPTER SUPT 4000 1 pc 23,000 kg
195 700429028002 O-RING 2 pc 2,800 g 28 X 4 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FILTER HOUSING FG/FGS:
BOM-No.: 5241800811

30

20

25

25
35

55
5

20
60
50

45 40

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 5319970132 PLUG 3 pc 0,203 kg M42X2
20 735210014000 THREAD PLUG 5 pc 0,019 kg M 14 X 1,5 MTN5210
25 5319971832 PLUG BR2000 3 pc 0,008 kg
30 5319970332 PLUG 2 pc 0,140 kg M33X2
35 735210018000 PLUG 1 pc 0,036 kg M 18 X 1,5 MTN5210
40 5241840168 CONNECTOR OIL FLTR ADAP 59.8LG M36X1.5 4 pc 120,000 g
45 5249930301 SPRING 1 pc 1,000 g
50 5241840256 PLUG 1 pc 167,000 g
55 5241840902 ADAP HSG OIL FLTR VERTICAL W/45DEG BOSS 1 pc
60 23526690 VALVE BR4000 1 pc 274,500 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
OIL HEAT EXCHANGER FG/FGS: 183 15
BOM-No.: 180.00099

60
60
70 75
35 60
60

105
90
100 70
70
45
90
55 35
55
85
45
15 55
55

25 15
25

25
25
115

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
15 5241880226 ELEMENT COOLER 6 pc 6,528 kg
25 5249970245 SEAL O-RING 24 pc 2,200 g
35 5241880604 HOUSING 2 pc 19,222 kg
45 700429290000 O-RING 2 pc 25,200 g 290 X 4 MMN429
55 5249970040 GASKET OIL COOLER ELEMENT BR4000 12 pc 1,200 g
60 00218443 NUT 12 pc 35,000 g 3/4-10
70 000933010155 BOLT HEX 13 pc 45,700 g M 10 X 70 DIN933
75 000931010247 BOLT HEX 2 pc 80,700 g M 10 X120 DIN931
85 5241870253 TUBE COOLANT CROSSOVER 1 pc 1,600 kg
90 5249970145 SEAL RING 2 pc 7,000 g
100 5241880140 RETAINER 1 pc 81,900 g
105 200982010000 NUT HEX INSERT LOCKING 1 pc 12,500 g M 10 DIN982
115 700429100001 O-RING 1 pc 8,900 g 100 X 4 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FILTER OIL 2 LITER CENTRIFUGAL SPINNER I FG/FGS: 183 20
BOM-No.: UPC.06G05A0023

15
75
35
25

125 105
95

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 X52418300026 CENTRIFUGAL OIL FLTR 1 pc 10,900 kg
25 000125013012 WASHER 4 pc 5,500 g MN A 13 DIN125
35 23526449 LABEL CENTRIFUGAL OIL FILTER BR 4000 1 pc 1,200 g
75 000933012051 BOLT HEX S2000/4000 4 pc 53,200 g MN M 12 X 50 DIN933
95 000908014001 THREAD PLUG 1 pc 0,016 kg M 14 X 1,5 DIN908
105 007603014102 COPPER SEALING RING 1 pc 1,000 g A 14 X 18 DIN7603
125 700429122001 O-RING 1 pc 9,500 g 122 X 3,75 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CENTRIFUGAL OIL FLTR FG/FGS:
BOM-No.: X52418300026

50

150

100

200

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 X52418300028 CENTRIFUGAL OIL FLTR 1 pc
100 5241840509 ADAPTER 2 LITER CENTRIFUGAL SPINNER BR 4000 1 pc 1,550 kg
150 700429122001 O-RING 1 pc 9,500 g 122 X 3,75 MMN429
200 11509528 BOLT PHOS HEX FLG LRG 4 pc 50,200 g M12X1,75X30

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CENTRIFUGAL OIL FLTR FG/FGS:
BOM-No.: X52418300028

15

25 50
10

5
20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 23540299 BODY ASM CENTRIFUGAL SPINNER OIL FLTR 1 pc 5,750 kg
10 8691840027 ROTOR COMPLETE 1 pc 3,300 kg
15 8691840028 COVER 1 pc 2,500 kg
20 8691840019 VALVE 1 pc 230,500 g
25 23540304 GASKET KIT 1 pc 71,400 g
50 XP52499100226 V-BAND CLAMP 1 pc 1,100 kg

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 125 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ROTOR COMPLETE FG/FGS:
BOM-No.: 8691840027

30

35
40

15

10

5
20

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5241871136 NOZZLE ROTOR ASM CNTRIFSPINNER FLTR 1 pc 3,100 g
10 5241870018 TUBE ASM 1 pc 818,000 g
15 5241870601 STAND TUBE ROTOR ASM CNTRIFSPINNER FLTR 1 pc 271,000 g
20 5241870033 CIRCLIP 1 pc 5,200 g
25 5241870074 PIN 1 pc 3,000 g
30 5241870072 NUT ROTOR COVER CENTRIFUGAL SPINNER FLTR 1 pc 186,000 g
35 8591840001 PAPER PACK CENTRIFUGAL SPINNER FILTER 1 pc 11,400 g 1 ST. GLEICH 1 PAPIERSTREIFEN
40 5241870147 PLATE 1 pc 50,000 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 126 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COVER FG/FGS:
BOM-No.: 8691840028

10 10

10

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


10 8691840031 COVER FIXING KIT 1 pc 240,000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
VALVE FG/FGS:
BOM-No.: 8691840019

15
10

POS. DESIGNATION QTY. UNITS FN


5 VALVE PISTON 1 pc KE
10 PLUG 1 pc KE
15 PRESSURE SPRING 1 pc KE

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 128 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
GASKET KIT FG/FGS:
BOM-No.: 23540304

10

15

25

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 8699970274 SEALING RING 2 pc 0,700 g MMN429
10 8699970273 SEALING RING 1 pc 21,900 g 145,42 X 5.34 MMN429
15 8699970272 SEALING RING 1 pc 28,900 g 196,22 X 5,34 MMN429
20 8699970287 SEALING RING 1 pc 2,200 g
25 700429122001 O-RING 2 pc 9,500 g 122 X 3,75 MMN429

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 129 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
DIFF-PRESS MONITORING FG/FGS: 183 20
BOM-No.: UPC.06G05B0002

85
75

55

15
145 105

105
35
165

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


15 23526375 ADAPTER OIL FILTER SENSOR 1 pc 676,900 g
35 23526377 TUBE OIL FILTER ALERT SYSTEM 1 pc 108,800 g
55 23526378 NUT OIL FILTER SENSOR 1 pc 90,000 g
75 23526379 WASHER 1 pc 6,500 g
85 5319970245 SEALING RING 1 pc 1,900 g 38.6 ID X 2.9
105 5319975772 FITTING ELBOW ORS PARKER 6M14C870ML 2 pc 85,100 g
145 05101020 STRAP NYLON TIE 9 pc 1,300 g
165 23540377 PRESSURE SENSOR 1 pc 187,000 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 130 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PISTON COOLING FG/FGS: 183 20
BOM-No.: UPC.06G08 0015

235
195

105 205
265 75
75
105
205
265 75
75
175
205
95
55 75
35

205

195
95
35 55 205 105
75
75 235
105
205
75
75 265
185

75 265

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


35 5241870276 RETAINER O-RING 2 pc 60,000 g
55 700429041000 O-RING 2 pc 3,800 g 41 X 4 MMN429
75 700429024002 O-RING 30 pc 2,300 g 24 X 4 MMN429
95 700429024002 O-RING 2 pc 2,300 g 24 X 4 MMN429
105 5241870101 TUBE D 14 pc 130,000 g
175 5241870201 TUBE D 1 pc 120,000 g
185 5241870401 TUBE D 1 pc 160,000 g
195 304014008032 BOLT HEX A3C S2000/4000 32 pc 34,100 g M 8 X 80 ISO4014
205 X59418400008 OIL SPRAY NOZZLE 16 pc 190,000 g EM
235 X52418400002 RETAINER 2 pc 170,000 g
265 X52418400001 RETAINER 14 pc 105,000 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 131 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
TURBOCHARGER OIL SUPPLY FG/FGS: 185

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

10
T/CHARGER OIL SUPPLY
180.00656

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 132 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
T/CHARGER OIL SUPPLY FG/FGS: 185 10
BOM-No.: 180.00656

20
15

20

15

55
30
45
55 60
30 35
75
60
45 20 35
75
70

20
95
70 35
115
35
95
85 100 85
115 110
100

110

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


15 5241801819 HOSE ASM. 2 pc 276,800 g
20 5241870026 FITTING M18X1.5 TO 13/16-16 4 pc 73,900 g
30 5241801819 HOSE ASM. 2 pc 276,800 g
35 5241870026 FITTING M18X1.5 TO 13/16-16 4 pc 73,900 g
45 5241806520 TUBE ASM TURBO OIL DRAIN A-BANK 2 pc 330,000 g
55 X00009917 GASKET 2 pc 3,000 g
60 23511786 BOLT PHOS HEX FLG LRG 6174M 4 pc 20,000 g M10X25
70 X00009917 GASKET 2 pc 3,000 g
75 000934010005 NUT HEX 4 pc 10,400 g M 10 DIN934
85 5241806620 TUBE ASM TURBO OIL DRAIN B-BANK 2 pc 295,000 g
95 X00009917 GASKET 2 pc 3,000 g
100 23511786 BOLT PHOS HEX FLG LRG 6174M 4 pc 20,000 g M10X25
110 X00009917 GASKET 2 pc 3,000 g
115 000934010005 NUT HEX 4 pc 10,400 g M 10 DIN934

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 133 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT CIRCUIT, GENERAL, HT CIRCUIT FG/FGS: 202

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
PUMP WAT LOW TEMP CIRCUIT 8/12/16V4000 I
UPC.06K05 0043

05
PUMP ENG WAT HI TEMP CLG CIRCUIT 12/16V4
UPC.06K02 0510

05
COOLANT DUCTING HIGH-TEMP CIRCUIT
UPC.06K03 0267

15
COVER FOR COOLANT
X00021784

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 134 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PUMP WAT LOW TEMP CIRCUIT 8/12/16V4000 I FG/FGS: 202 05
BOM-No.: UPC.06K05 0043

55

15

35

45

55

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 X52420300001 PUMP ASM WTR LOW TEMP CLG CIRCUIT 1 pc 26,000 kg EM
15 000934012008 NUT HEX 1 pc 15,200 g M 12 DIN934
35 700429130003 O-RING 1 pc 18,000 g 130 X 5 MMN429
45 23526295 BOLT CAPSCREW HEX BR 4000 1 pc 70,000 g M12 X 70
55 000933012051 BOLT HEX S2000/4000 2 pc 53,200 g MN M 12 X 50 DIN933

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 135 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PUMP ASM WTR LOW TEMP CLG CIRCUIT FG/FGS:
BOM-No.: X52420300001

600 900 950 1000 550 700 400 300 450

350

250 50

500

750 800
1050 1100
150

100
200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 pc 1,699 kg
100 X00008657 IMPELLER F/ENGINE COOLANT PM 1 pc 765,000 g
150 5272010010 BEARING HOUSING 1 pc 7,050 kg
200 X00008652 SEAL CARRIER 1 pc 4,200 kg
250 X00008656 SPIRAL HOUSING LT CIRCUIT 1 pc 8,000 kg
300 5272010153 SPACER SLEEVE 1 pc 172,800 g
350 X00021750 GEAR 1 pc 1,770 kg
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 pc 750,000 g QJ308 DIN628
450 705100502035 BEARING CYLINDRICAL ROLLER 1 pc 623,000 g NU208 DIN5412
500 000472080000 RING SNAP 1 pc 22,000 g 80 X 2,5 DIN472
550 700386050002 SEAL OIL 1 pc 30,800 g A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 pc 74,000 g
700 700429135000 O-RING 1 pc 18,600 g 135 X 5 MMN429
750 000931008241 BOLT HEX 4 pc 32,100 g M 8 X 75 DIN931
800 000125008427 WASHER 4 pc 1,500 g A 8,4 DIN125
900 700429172000 O-RING 1 pc 24,000 g 172 X 5 MMN429
950 000933010093 HEX BOLT 4 pc 29,100 g M 10 X 35 DIN933
1000 000125010524 WASHER 4 pc 3,100 g A 10,5 DIN125
1050 007603018101 COPPER SEALING RING 2 pc 1,300 g A 18 X 22 DIN7603
1100 000908018002 PLUG 2 pc 0,029 kg M 18 X 1,5 DIN908

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 136 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PUMP ENG WAT HI TEMP CLG CIRCUIT 12/16V4 FG/FGS: 202 05
BOM-No.: UPC.06K02 0510

55

25 35

45

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 X52620200081 PUMP ASM WTR HI TEMP CLG CIRCUIT 1 pc 31,000 kg EM
15 000934012008 NUT HEX 1 pc 15,200 g M 12 DIN934
25 700429130003 O-RING 1 pc 18,000 g 130 X 5 MMN429
35 23526295 BOLT CAPSCREW HEX BR 4000 1 pc 70,000 g M12 X 70
45 000931012215 BOLT HEX 1 pc 140,300 g M 12 X150 DIN931
55 000933012051 BOLT HEX S2000/4000 1 pc 53,200 g MN M 12 X 50 DIN933

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 137 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PUMP ASM WTR HI TEMP CLG CIRCUIT FG/FGS:
BOM-No.: X52620200081

250 100 600 550 900 200 950 1000 700 400 300 150 450 50 350

500

750 800

1100 1050

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 pc 1,699 kg
100 X00008653 IMPELLER 1 pc 2,500 kg
150 5272010010 BEARING HOUSING 1 pc 7,050 kg
200 X00008652 SEAL CARRIER 1 pc 4,200 kg
250 X00030047 SPIRAL HOUSING FOR WATER PUMP 1 pc 11,220 kg
300 5272010153 SPACER SLEEVE 1 pc 172,800 g
350 X00021750 GEAR 1 pc 1,770 kg
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 pc 750,000 g QJ308 DIN628
450 705100502035 BEARING CYLINDRICAL ROLLER 1 pc 623,000 g NU208 DIN5412
500 000472080000 RING SNAP 1 pc 22,000 g 80 X 2,5 DIN472
550 700386050002 SEAL OIL 1 pc 30,800 g A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 pc 74,000 g
700 700429135000 O-RING 1 pc 18,600 g 135 X 5 MMN429
750 000931008241 BOLT HEX 4 pc 32,100 g M 8 X 75 DIN931
800 000125008427 WASHER 4 pc 1,500 g A 8,4 DIN125
900 700429172000 O-RING 1 pc 24,000 g 172 X 5 MMN429
950 000933010093 HEX BOLT 4 pc 29,100 g M 10 X 35 DIN933
1000 000125010524 WASHER 4 pc 3,100 g A 10,5 DIN125
1050 007603018101 COPPER SEALING RING 1 pc 1,300 g A 18 X 22 DIN7603
1100 000908018002 PLUG 1 pc 0,029 kg M 18 X 1,5 DIN908

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 138 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: UPC.06K03 0267

345

265
305

255 345

305 285
305
255
255
305
305
245
315 15 255
325 315
55 305
325
345 355
355 275
345
5 335
5

15 25
65

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: UPC.06K03 0267

215
185 205
145 155
135
105 195 165
155
145
165
125

85
95 105
175

85
95
115

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: UPC.06K03 0267

45

35

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 700429083000 O-RING 2 pc 11,700 g 83 X 5 MMN429
15 700429085002 O-RING 2 pc 17,500 g 85 X 6 MMN429
25 700429024000 O-RING 16 pc 3,900 g 24 X 5 MMN429
35 5242030580 GASKET 1 pc 11,300 g
45 5242030480 GASKET 1 pc 18,000 g
55 5242030508 MANIFOLD WATER RB CONN BR4000 1 pc 4,400 kg
65 5242030408 MANIFOLD WATER LB CONN 802.1CM BR4000 1 pc 5,500 kg
85 5249971972 FITTING 2 pc 57,900 g
95 5249971472 TEE 4M14R870MLO 2 pc 50,000 g
105 5249971772 TEE FITTING 2 pc 113,000 g
115 5242008351 TUBE ASM 1 pc 68,000 g
125 5242008451 TUBE ASM 1 pc 88,700 g
135 05134455 BRACKET L BR 4000 1 pc 55,000 g 2.18X1.88X.88
145 05163538 CLIP 3/16TUB 7/16BOLT CTD BR 4000 2 pc 10,000 g 3/16 TUB
155 11503454 BOLT PHOS HEX FLG LRG 3 pc 24,600 g M10X1,5X20
165 11506101 NUT 2 pc 12,000 g M10
175 5242008551 TUBE ASM 1 pc 83,000 g
185 5242008651 TUBE ASM 1 pc 81,000 g
195 05130913 BRACKET CLIP BR 4000 1 pc 36,300 g
205 00120393 WASHER BR 4000 1 pc 2,470 g
215 23517272 BOLT ASM HEX HEAD 1 pc 1,000 g
245 5242032001 MANIFOLD 1 pc 5,400 kg SB
255 X52620200003 MANIFOLD 4 pc 6,100 kg
265 5242032201 MANIFOLD 1 pc 3,400 kg SB
275 5242032301 MANIFOLD 1 pc 5,848 kg SB

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 139 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: UPC.06K03 0267

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
285 5242032401 MANIFOLD 1 pc 3,000 kg SB
305 700429058002 O-RING 6 pc 22,900 g 58 X 8 MMN429
315 000908014001 THREAD PLUG 2 pc 0,016 kg M 14 X 1,5 DIN908
325 007603014102 COPPER SEALING RING 2 pc 1,000 g A 14 X 18 DIN7603
335 735210014000 THREAD PLUG 1 pc 0,019 kg M 14 X 1,5 MTN5210
345 000931010283 BOLT HEX 9 pc 53,500 g M 10 X 75 DIN931
355 000931010315 BOLT HEX 16 pc 67,800 g M 10 X100 DIN931

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 139 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COVER FOR COOLANT FG/FGS: 202 15
BOM-No.: X00021784

250

150

200

400

350
450

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


150 X00021527 COVER BLIND 1 pc 1.215,000
200 X00021730 GASKET 1 pc 23,600 g
250 000000003021 HEX SCREW 3 pc 22,800 g M 10 X 25 ISO4017
350 X00021527 COVER BLIND 1 pc 1.215,000
400 X00021730 GASKET 1 pc 23,600 g
450 000000003021 HEX SCREW 3 pc 22,800 g M 10 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
LOW-TEMPERATURE CIRCUIT FG/FGS: 203

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
THERMOSTAT HOUSING LT CIRCUIT
UPC.06K06A0008

05
THERMOSTAT HOUSING HIGH-TEMP CIRCUIT
UPC.06K02A0717

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 141 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 203 05
BOM-No.: UPC.06K06A0008

35

75
115
45 55

25

275
285
255

95

305

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 203 05
BOM-No.: UPC.06K06A0008

375

175
315
155
365

335

195

135

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 203 05
BOM-No.: UPC.06K06A0008

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


25 X52620300032 THERMOSTAT HOUSING 1 pc 13,400 kg
35 5242030075 THERMAL ACTUATOR 2 pc 204,800 g EM
45 05132155 SEALING RING 2 pc 20,000 g
55 5242030074 COVER 1 pc 7,200 kg
75 23505050 BOLT PHOS HEX FLG LRG 6174M 6 pc 62,000 g
95 000931008144 BOLT HEX 1 pc 49,300 g M 8 X120 DIN931
115 5249900812 BOLT HEX CAP 2 pc 0,510 kg M16X319
135 700429072000 O-RING 1 pc 3,600 g 72 X 3 MMN429
155 5242030840 SUPPORT 2 pc 90,400 g
175 08929357 BOLT HEX FLG B16 1 pc 79,000 g
195 000933010092 BOLT HEX 3 pc 26,900 g M 10 X 30 DIN933
255 700429072000 O-RING 1 pc 3,600 g 72 X 3 MMN429
275 000908022001 PLUG 1 pc 0,048 kg M 22 X 1,5 DIN908
285 007603022102 COPPER SEALING RING 1 pc 0,900 g A 22 X 27 DIN7603
305 304014008029 BOLT 2 pc 31,000 g M 8 X 70 ISO4014
315 5249970078 COUPLING RING 1 pc 920,000 g
335 23526169 TUBE 1 pc 4,000 kg
365 5242030452 SPACER WASHER 1 pc 66,000 g 12MM X 25MM L=21
375 735210014000 THREAD PLUG 1 pc 0,019 kg M 14 X 1,5 MTN5210
5242030680 GASKET 1 pc 4,300 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 142 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
THERMOSTAT HOUSING HIGH-TEMP CIRCUIT FG/FGS: 203 05
BOM-No.: UPC.06K02A0717

295

305
65 175
195 155
65
145 85 235
125 155
95
215
15
85
135
115
95

45
25 35
275
245
255

265

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 700429120002 O-RING 1 pc 24,600 g 120 X 6 MMN429
25 000933010094 BOLT HEX 3 pc 31,500 g M 10 X 40 DIN933
35 000125010524 WASHER 3 pc 3,100 g A 10,5 DIN125
45 5242030340 SUPPORT MTG HOLDER 1 pc 295,000 g
65 700429085002 O-RING 2 pc 17,500 g 85 X 6 MMN429
85 700429085002 O-RING 2 pc 17,500 g 85 X 6 MMN429
95 700429105000 O-RING 2 pc 14,300 g 105 X 5 MMN429
115 5242030139 FLANGE 1 pc 1,200 kg
125 5242030139 FLANGE 1 pc 1,200 kg
135 000933010094 BOLT HEX 2 pc 31,500 g M 10 X 40 DIN933
145 000933010094 BOLT HEX 2 pc 31,500 g M 10 X 40 DIN933
155 700429085002 O-RING 2 pc 17,500 g 85 X 6 MMN429
175 5242030039 FLANGE 1 pc 1,100 kg
195 5242032053 CONNECTOR WATER TUBE 1 pc 550,000 g
215 5242032253 CONNECTOR WATER TUBE 1 pc 1,720 kg
235 5242032053 CONNECTOR WATER TUBE 1 pc 550,000 g
245 000908030002 THREAD PLUG 1 pc 0,085 kg M 30 X 1,5 DIN908
255 007603030101 COPPER SEALING RING 1 pc 4,300 g A 30 X 36 DIN7603
265 5242001118 ELBOW BR4000 1 pc 12,000 kg
275 000933012051 BOLT HEX S2000/4000 2 pc 53,200 g MN M 12 X 50 DIN933
295 000931010283 BOLT HEX 2 pc 53,500 g M 10 X 75 DIN931
305 700429100001 O-RING 1 pc 8,900 g 100 X 4 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ELBOW FG/FGS:
BOM-No.: 5242001118

25

20

15
10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 5242032122 ELBOW BR4000 1 pc
10 000908018002 PLUG 1 pc 0,029 kg M 18 X 1,5 DIN908
15 007603018101 COPPER SEALING RING 1 pc 1,300 g A 18 X 22 DIN7603
20 000908030002 THREAD PLUG 1 pc 0,085 kg M 30 X 1,5 DIN908
25 007603030101 COPPER SEALING RING 1 pc 4,300 g A 30 X 36 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT PIPEWORK WITH THERMOSTAT FG/FGS: 206

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
COOLANT DISTRIB HSG
UPC.06K06 0020

05
BOXED PTS 23521970 FTG ADAPTORS S/L S400
UPC.14B09 0001

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 145 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT DISTRIB HSG FG/FGS: 206 05
BOM-No.: UPC.06K06 0020

5
195

195

145 45
275
325
135

255
115
295
65

85 105

315

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


COOLANT DISTRIB HSG FG/FGS: 206 05
BOM-No.: UPC.06K06 0020

165

25

335
215
175

235

225
25
345

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT DISTRIB HSG FG/FGS: 206 05
BOM-No.: UPC.06K06 0020

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5242004516 COOLANT DISTRIBUTION HOUSING 4000 1 pc 150,000 kg
25 700429100001 O-RING 2 pc 8,900 g 100 X 4 MMN429
45 5242030080 GASKET 1 pc 11,600 g
65 000931010105 BOLT HEX 3 pc 43,900 g M 10 X 60 DIN931
85 700429055001 O-RING 1 pc 8,000 g 55 X 5 MMN429
105 700429042000 O-RING 1 pc 6,200 g 42 X 5 MMN429
115 700429070000 O-RING 1 pc 10,300 g 70 X 5 MMN429
135 000931016080 BOLT HEX 1 pc 254,800 g M 16 X150 DIN931
145 5242030886 COVER 1 pc 1,484 kg 10X160X200
165 5242001516 THERMOSTAT HOUSING HIGH-TEMP CIRCUIT 1 pc 35,000 kg
175 5242031152 RESTRICTOR 1 pc 92,600 g
195 700429083000 O-RING 2 pc 11,700 g 83 X 5 MMN429
215 700429070000 O-RING 1 pc 10,300 g 70 X 5 MMN429
225 0052033575 THERMOSTAT 4 pc 227,000 g P EM
235 05132155 SEALING RING 4 pc 20,000 g
255 23526295 BOLT CAPSCREW HEX BR 4000 5 pc 70,000 g M12 X 70
275 5242032722 ELBOW 4000 1 pc 3,300 kg
295 000931016125 BOLT HEX 10 pc 301,000 g M 16 X180 DIN931
315 000933012051 BOLT HEX S2000/4000 2 pc 53,200 g MN M 12 X 50 DIN933
325 000933010035 HEX BOLT 5 pc 23,900 g M 10 X 25 DIN933
335 000931010332 BOLT HEX 4 pc 100,000 g M 10 X150 DIN931
345 000933010095 BOLT HEX 1 pc 36,100 g M 10 X 50 DIN933

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 146 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
THERMOSTAT HOUSING HIGH-TEMP CIRCUIT FG/FGS:
BOM-No.: 5242001516

25
30

20
15

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 5242032373 THERMOSTAT HOUSING 1 pc
10 5249970020 SEALING CAP 1 pc 62,600 g D 50
15 007603030101 COPPER SEALING RING 3 pc 4,300 g A 30 X 36 DIN7603
20 000908030002 THREAD PLUG 3 pc 0,085 kg M 30 X 1,5 DIN908
25 000908014001 THREAD PLUG 1 pc 0,016 kg M 14 X 1,5 DIN908
30 007603014102 COPPER SEALING RING 1 pc 1,000 g A 14 X 18 DIN7603

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 147 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT DISTRIBUTION HOUSING FG/FGS:
BOM-No.: 5242004516

75
40
80

60
65
30
35 40

45

20

45

5
15
10

70

25
50

55

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 5242033773 HOUSING WATER DISTRIBUTION 4000 1 pc
10 000908038000 THREAD PLUG 6 pc 0,150 kg M 38 X 1,5 DIN908
15 007603038101 COPPER SEALING RING 6 pc 5,400 g A 38 X 44 DIN7603
20 5249970020 SEALING CAP 5 pc 62,600 g D 50
25 5370160233 SEALING CAP 1 pc 32,000 g D 40
30 5242030686 COVER 1 pc 1,193 kg F. Ø90 (2 × Ø11)
35 700429080001 O-RING 1 pc 11,300 g 80 X 5 MMN429
40 000933010035 HEX BOLT 4 pc 23,900 g M 10 X 25 DIN933
45 735210014000 THREAD PLUG 4 pc 0,019 kg M 14 X 1,5 MTN5210
50 000908014001 THREAD PLUG 3 pc 0,016 kg M 14 X 1,5 DIN908
55 007603014102 COPPER SEALING RING 3 pc 1,000 g A 14 X 18 DIN7603
60 000908030002 THREAD PLUG 1 pc 0,085 kg M 30 X 1,5 DIN908
65 007603030101 COPPER SEALING RING 1 pc 4,300 g A 30 X 36 DIN7603
70 735210048000 THREAD PLUG 1 pc 0,337 kg M 48 X 2 MTN5210
75 5242030939 COVER PLATE 1 pc 608,000 g 10MM (2 × Ø11)
80 700429070000 O-RING 1 pc 10,300 g 70 X 5 MMN429

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 148 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
BOXED PTS 23521970 FTG ADAPTORS S/L S400 FG/FGS: 206 05
BOM-No.: UPC.14B09 0001

135

15 95 115

35 55 75 175

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


15 5319972572 FITTING BR 4000 1 pc 72,900 g M18X1.5 7/8-14
35 5319972872 FITTING BR 4000 2 pc 109,400 g M22X1.5 1 1/16-12
55 5319977272 FITTING 1 pc 34,400 g M14X1,5
75 5249971172 CONNECTING PIECE BR 4000 3 pc 30,600 g 7/16-20 X M14X1.5
95 5319977472 FITTING BR 4000 2 pc 250,000 g M30X1.5 1 5/16-12
115 5319977972 FITTING BR 4000 2 pc 240,000 g M30X1.5 1 1/16-12
135 5319970672 FITTING JIC BR 4000 1 pc 110,000 g M22X1.5 1 1/16-12
175 5361880066 CONNECTING PIECE S2000 1 pc 35,000 g 9/16-18XM14X1,5

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 149 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
GENERATOR FG/FGS: 213

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
ALTERNATOR RIGHT SIDE
XS524210.00001

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 150 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ALTERNATOR RIGHT SIDE FG/FGS: 213 05
BOM-No.: XS524210.00001

130
150
140

120
100
110
100

90
160
170 20
140 10

70

80
200
210 180
190

50

60
40 30 240
230

225

220

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 X52802600011 DRIVE FOR ATT. HARDWARE 1 pc 10,836 kg
20 700429135000 O-RING 1 pc 18,600 g 135 X 5 MMN429
30 735151012100 SPACER S2000/4000 1 pc 20,000 g A 12,5 MTN5151
40 000000000905 BOLT HEX ZNPH R5F 1 pc 40,000 g M 12 X 40 ISO4017
50 X59402600018 RETAINER 1 pc 430,000 g SB
60 204017012014 HEX SCREW 2 pc 45,000 g M 12 X 45 ISO4017
70 X59402600023 RETAINER 1 pc 1,600 kg
80 204017012014 HEX SCREW 3 pc 45,000 g M 12 X 45 ISO4017
90 X00021704 BRACKET ALT SUPT 1 pc 3,600 kg
100 5590770176 WASHER 4 pc 7,700 g
110 000000002970 BOLT HEX ZNPH R5F 2 pc 63,000 g M 12 X 70 ISO4017
120 204017012014 HEX SCREW 2 pc 45,000 g M 12 X 45 ISO4017
130 X52421300037 ALTERNATOR NIEHOFF C626 1 pc 37,350 kg
140 5590770176 WASHER 5 pc 7,700 g
150 204017012014 HEX SCREW 2 pc 45,000 g M 12 X 45 ISO4017
160 000000000905 BOLT HEX ZNPH R5F 3 pc 40,000 g M 12 X 40 ISO4017
170 23540876 TENSIONR ASM 1 pc 2,400 kg
180 735151010100 SPACER 1 pc 11,000 g A 10,5 MTN5151
190 000000002986 HEX SCREW 1 pc 51,600 g M 10 X 85 ISO4017
200 23540397 BELT POLY-VEE 8PK 1052 ALTERNATOR 1 pc 122,600 g
210 X59402800027 PROTECTIVE COVER 1 pc 4,032 kg SB
220 000000003496 BOLT HEX A3C 1 pc 38,200 g M 8 X 90 ISO4014
225 000000001463 BOLT HEX A3C 2 pc 30,500 g M 8 X 80 ISO4017
230 007349008002 WASHER 1 pc 8,300 g 8,4 DIN7349
240 304032008014 NUT HEX 8 A3C 1 pc 4,800 g M8 ISO4032

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 151 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
DRIVE FOR ATT. HARDWARE FG/FGS:
BOM-No.: X52802600011

30

10
50

40 60

20

100 80
70
90

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 23540902 HSG ACSRY DRV HVY DTY LRG BRG UNITIZED 1 pc 3,000 kg
20 X52802600004 SHAFT FOR DRIVE 1 pc 1,254 kg
30 X00018270 GEAR FOR DRIVE 1 pc 1,100 kg
40 205412503005 CYL ROLLER BEARING 1 pc 550,000 g NUP 307 M A DIN5412
50 23509204 RING RET ACSRY DRV LRG BALL BRG 1 pc 24,100 g
60 X00018267 SPACER SLEEVE FOR DRIVE 1 pc 0,121 kg
70 23511745 BEARING NDL ROLLER HVY DTY ACSRY DRV 1 pc 143,400 g
80 23511746 RING RET INT 187 HVY DTY ACSRY DRV 1 pc 0,010 kg
90 23523995 SEALING RING 1 pc 0,030 kg
100 X00036694 PULLEY ACCESSORY DRIVE POLY-V 1 pc 2,470 kg

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 152 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
TENSIONR ASM FG/FGS:
BOM-No.: 23540876

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT


10 23540404 PULLEY ASM 4000 1 pc 0,497 kg

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 153 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
MECHANICAL FAN DRIVE FG/FGS: 221

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
FAN DRIVE
UPC.06K01 2233

05
BELT PULLEY
UPC.06K01A0516

05
V-BELT FOR FAN DRIVE
UPC.06K01B0324

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 154 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FAN DRIVE FG/FGS: 221 05
BOM-No.: UPC.06K01 2233

605 645
825 785

845
625 85
435 445
465
255 155 175
105
385 505
275
295 45
65 405
775 425
485 745 315
545
145 365
45
15

55
35

125

205
235

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 000931012065 BOLT HEX 3 pc 80,200 g M 12 X 80 DIN931
35 5249900204 BOLT HEX CAP 7 pc 0,434 kg
45 000125013012 WASHER 5 pc 5,500 g MN A 13 DIN125
55 5249900140 WASHER 9 pc 12,400 g
65 5240060020 FAN CLUTCH BR4000 1 pc 154,000 kg
85 5249900412 BOLT HEX CAP 1 pc 0,830 kg
105 5245400097 VALVE ROCKFORD SOLENOID A6434SK 1 pc 477,700 g
125 000931016055 BOLT HEX 2 pc 390,700 g M 16 X240 DIN931
145 000931012146 BOLT HEX 2 pc 100,800 g M 12 X105 DIN931
155 5242060040 BRACKET FAN SUPPORT 1 pc 94,500 kg
175 11511519 PW 20MM METRIC HARDEND CARBON STELL 1 pc 0,100 kg
205 5240150209 COVER 1 pc 1,865 kg
235 5244760324 FITTING 1 pc 178,600 g P
255 5319976572 FITTING 1 pc 357,000 g
275 5319973672 FITTING 1 pc 25,500 g 4M10X1 MTN5185
295 5244760524 FITTING 1 pc 27,800 g
315 5319975372 FITTING 1 pc 47,500 g 4M10X1 MTN5187
365 5319973672 FITTING 1 pc 25,500 g 4M10X1 MTN5185
385 5241870026 FITTING M18X1.5 TO 13/16-16 1 pc 73,900 g
405 23517272 BOLT ASM HEX HEAD 2 pc 1,000 g
425 5241870026 FITTING M18X1.5 TO 13/16-16 1 pc 73,900 g
435 02419766 CLIP 1.06 DIA 3/8 BOLT CTD 1 pc 28,000 g
445 11506101 NUT 1 pc 12,000 g M10
465 CK130153 HOSE 1 pc 230,000 g ASM NO 05X17,7 LG.S4000
485 CP130367 HOSE ASM NO 12X40.7 1 pc 1,239 kg

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 155 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FAN DRIVE FG/FGS: 221 05
BOM-No.: UPC.06K01 2233

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
505 CK130153 HOSE 1 pc 230,000 g ASM NO 05X17,7 LG.S4000
545 5319973672 FITTING 2 pc 25,500 g 4M10X1 MTN5185
605 23506645 BRACKET CLIP 90 DEG 1 pc 56,700 g
625 CK110160 HOSE ASM NO 05X18.7 1 pc 0,247 kg
645 CB110300 HOSE ASM NO 08X34.0 1 pc 682,300 g
745 5249900512 BOLT HEX CAP 6 pc 61,200 g M12 X 1,75 X 60
775 006796012100 CONICL SPRING WASHER 6 pc 11,500 g 12 DIN6796
785 23511786 BOLT PHOS HEX FLG LRG 6174M 1 pc 20,000 g M10X25
825 000933010093 HEX BOLT 1 pc 29,100 g M 10 X 35 DIN933
845 000125010524 WASHER 1 pc 3,100 g A 10,5 DIN125

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 155 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5244760324

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972445 O-RING 1 pc 3,600 g 18,77 X 1,78 90S
10 5319970345 SEALING RING 1 pc 0,700 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 156 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5319976572

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972445 O-RING 1 pc 3,600 g 18,77 X 1,78 90S
10 5319970345 SEALING RING 1 pc 0,700 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 157 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5244760524

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972045 SEALING RING 1 pc 2,000 g O-RING 7.70 ID X 1.78
10 5319971045 SEALING RING 1 pc 0,100 g 8,1 X 1.6

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 158 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5319975372

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972045 SEALING RING 1 pc 2,000 g O-RING 7.70 ID X 1.78
10 5319971045 SEALING RING 1 pc 0,100 g 8,1 X 1.6

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 159 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5319973672

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972045 SEALING RING 1 pc 2,000 g O-RING 7.70 ID X 1.78
10 5319971045 SEALING RING 1 pc 0,100 g 8,1 X 1.6

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 160 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING M18X1.5 TO 13/16-16 FG/FGS:
BOM-No.: 5241870026

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


5 5319972245 SEALING RING 1 pc 0,200 g
10 0005333080 O-RING FOR ON-ENGINE SENSO BR 2000/4000 1 pc 0,400 g 15,3X2,2, 70 SHORE

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FAN CLUTCH FG/FGS:
BOM-No.: 5240060020

150 160
60 140 30 120
200 210
170 40
180 130

110
50
190 230
70
220

20

230 220
210
200
80

90 100

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


20 XP52625300001 SUPPORT 4000 1 pc
30 XP52625300002 BELT PULLEY 4000 1 pc
40 XP52625300003 RETAINER 4000 1 pc
50 XP52625300004 GROOVED BALL BEARING 4000 1 pc 2,600 kg 6.69 OD X 3.7040/.739 ID X 1.25
60 XP52625300005 CLUTCH DOG 4000 1 pc 0,100 g
70 XP52625300008 HUB 4000 1 pc 5,830 kg
80 XP52625300009 COMPENSATING ELEMENT 4000 1 pc
90 XP52625300010 PIN 4000 4 pc 21,400 kg 3/8-16 X 1.25
100 XP52625300011 COMPENSATING WASHER 4000 4 pc 2,100 g
110 XP52625300012 SPRING WASHER 4000 1 pc 7.256/7.10 OD X .158/.154
120 XP52625300013 OIL TANK 4000 2 pc
130 XP52625300014 O-RING 4000 1 pc 1,000 g 12.26 ODX12.01/11.95 IDX143/.135
140 XP52625300015 WASHER 4000 1 pc 6.42 OD X 5.57 ID X .435
150 XP52625300016 RING 4000 1 pc 6.25OD X 5.38/5.39 ID X.047/.037
160 XP52625300017 ADAPTER 4000 1 pc
170 XP52625300018 PIN 4000 8 pc 0,025 kg 3/8-16X1.5
180 XP52625300011 COMPENSATING WASHER 4000 8 pc 2,100 g
190 XP52625300020 SPACER BEARING 4000 1 pc 39,100 g 4.09 ODX 3.75 ID X.158/.153
200 XP52625300021 PIN 4000 1 pc M 12 X 1.5
210 XP52625300022 PIN 4000 1 pc M18 X 1.5
220 XP52625300023 SEAL PLUG WITH SEAL 4000 2 pc 13,150 kg 32MM M 27 X 2
230 X00038406 SCREW 2000 1 pc 14,060 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
BELT PULLEY FG/FGS: 221 05
BOM-No.: UPC.06K01A0516

45
15
65

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


15 5249900612 BOLT HEX CAP 12 pc 0,525 kg
45 11511519 PW 20MM METRIC HARDEND CARBON STELL 12 pc 0,100 kg
65 5242060710 PULLEY CRANKSHAFT 213.00 DIA 1 pc 26,500 kg

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 163 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
V-BELT FOR FAN DRIVE FG/FGS: 221 05
BOM-No.: UPC.06K01B0324

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5249970392 BELT POLY-V 4.26 WIDTH 104.00 1 pc 1,995 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FAN FG/FGS: 227

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
FAN SPACER 150MM X 166MM S4000
UPC.06K01D0006

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FAN SPACER 150MM X 166MM S4000 FG/FGS: 227 05
BOM-No.: UPC.06K01D0006

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5242060351 SPACER RING 2 pc 3,799 kg 75MM X 91MM

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 166 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE MOUNTING FG/FGS: 231

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

10
MOUNTING BRACKET
UPC.06Q00 0612

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 167 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
MOUNTING BRACKET FG/FGS: 231 10
BOM-No.: UPC.06Q00 0612

25

55

65
45 5

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 23512423 MOUNT TRUNNION FRONT S4000+20V149 1 pc 14,160 kg
25 23512438 ISOLATOR TRUN URETHANE 1 pc 1,052 kg
45 304014016006 BOLT HEX ZNPH R5F 4 pc 180,100 g M 16 X100 ISO4014
55 5242230004 TRUNNION SUPPORT FRONT 1 pc 61,000 kg
65 5249900140 WASHER 4 pc 12,400 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ACCESSORIES FG/FGS: 300

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

00
CARBON BRUSH ON FLYWHEEL HSNG
XS526170.00021

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 169 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CARBON BRUSH ON FLYWHEEL HSNG FG/FGS: 300 00
BOM-No.: XS526170.00021

95

90
100

40
70
120
160
130
150
60
50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


40 X52799100601 ADAPTER 2 pc 291,800 g
50 000000001039 BOLT HEX A3C 4 pc 29,800 g M 10 X 40 ISO4017
60 200125010501 WASHER 4 pc 2,900 g A 10,5 DIN125
70 X52799100600 RETAINER ON FLYWHEEL HSNG 2 pc 445,000 g
90 MX52899100137 CARBON HOLDER 2 pc 261,300 g
95 X52899100137 CARBON BRUSH 2 pc 0,505 kg
100 000912006004 SCREW 4 pc 4,700 g M 6 X 12 DIN912
120 000000003387 BOLT HEX 2 pc 5,100 g M 6 X 16 ISO4017
130 000125006424 WASHER 2 pc 0,700 g A 6,4 DIN125
150 304017008081 HEX BOLT 4 pc 13,400 g M 8 X 25 ISO4017
160 000125008427 WASHER 4 pc 1,500 g A 8,4 DIN125

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
WIRING, GENERAL, FOR ENGINE/GEARBOX/PLANT FG/FGS: 507

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.

05
WIRING HARNESS W/ATTACHING HARDWAR
XS527500.00027

10
COOLANT LEVEL SENSOR
XS531200.00001

98
ENGINE CABLING
XS00E500.01591

98
CONNECTING CABLE FOR STARTER
XS00E500.00421

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 171 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
WIRING HARNESS W/ATTACHING HARDWAR FG/FGS: 507 05
BOM-No.: XS527500.00027

40
20 60
10

90

70

30
80

50
100

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5241538440 BRACKET 9 pc 30,100 g SB
20 X00026945 CABLE CLAMP T50SOSFT6 9 pc 1,300 g M.STECKFUSS F. M8 AUSSENVERZAHN
30 11500869 BOLT PLN HEX 1 pc 17,000 g M8X1,25X35
40 5502030143 BRACKET 1 pc 37,500 g
50 05177362 SPACER 1 pc 8,000 g
60 304017008076 HEX BOLT 1 pc 9,100 g M 8 X 12 ISO4017
70 02419764 CLIP 1.75 DIA WAT BYPASS TUB 2 pc 56,000 g 1,75
80 23507438 STUD 2 pc 0,022 kg
90 5511530050 SPACER BUSHING 2 pc 13,200 g Ø18/Ø10 × 10
100 11506101 NUT 2 pc 12,000 g M10

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
COOLANT LEVEL SENSOR FG/FGS: 507 10
BOM-No.: XS531200.00001

140

80
100
20 120

40 60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


20 23520380 LEVEL SENSOR FOR COOLANT 1 pc 43,000 g CLNT LVL 1/4-18 PTF DDEC 2/3
40 15300027 CONN ASM 2 WAY 280 SERIES 1 pc 4,000 g
60 15300014 CONNECTOR SECONDARY LOCK 1 pc 9,000 g
80 12077411 TERMINAL 4 pc 0,500 g
100 12077411 TERMINAL 4 pc 0,500 g
120 15324982 SEAL 3 pc 0,200 g
140 12103881 TERMINAL METRIC PACK 150 2 pc 4,500 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE CABLING FG/FGS: 507 98
BOM-No.: XS00E500.01591

325

385

315
115
25
75
55
385 25 95
45
95 1005
355 315 185

115 85

95 385
115

335 345
445

385

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


ENGINE CABLING FG/FGS: 507 98
BOM-No.: XS00E500.01591

565 205 205 205

795 205

375 795
825
845
865 565
885

205
755

305
225 245 375
1025
265 285
Business Portal Online Print 05-09-2018
205 795 305
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE CABLING FG/FGS: 507 98
BOM-No.: XS00E500.01591

435 445

455 465 515 915 1035

805

675 65 135 155 165 425


485 695 715 735 905

405

EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287


ENGINE CABLING FG/FGS: 507 98
BOM-No.: XS00E500.01591

645

635

Business Portal Online Print 05-09-2018


EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE CABLING FG/FGS: 507 98
BOM-No.: XS00E500.01591

125

545

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 23520334 CLIP HOSE S2000/S4000 1 pc 10,000 g
25 23519309 ECM 2 pc 2,530 kg KF EM
45 X52401100070 INSPECT PORT COVER 1 pc 5,180 kg
55 5240110370 EXTENSION ECM MOUNTING DDEC III 4 pc 91,800 g AB
65 02476234 CLIP .500DIA 3/8 BOLT CTD 1 pc 17,000 g
75 00103172 STUD 4 pc 8,000 g 5/16 X 1,125 LG 280M
85 23514941 PIN 4 pc 38,900 g GEWINDE (5/16X18X2.16)
ISOLATOR ECM MOUNT DDEC
95 23512307 ECM 16 pc 3,500 g
BLUE
115 11504603 SCREW 10 pc 14,000 g M8X1,25X25
125 0005300334 WIRING HARNESS BR2000/4000 DDC 1 pc 1,700 kg AB DDEC/12V/16V/POWER
135 02488023 CLIP 1 pc 28,000 g .938 DIA 3/8 BOLT CTD
155 05146788 CLIP 1 pc 22,500 g .812 DIA 3/8 BOLT CD
165 02362448 CLIP .688 DIA 3/8 BOLT CTD 2 pc 17,000 g 3/8 DIN688
185 23515310 RETAINER 1 pc 374,100 g
205 0005355630 TEMPERATURE SENSOR NTC 1 pc 28,500 g AB M14X1,5/EINTAUCHT.28/SW21
225 0005355630 TEMPERATURE SENSOR NTC 2 pc 28,500 g AB M14X1,5/EINTAUCHT.28/SW21
245 0005355630 TEMPERATURE SENSOR NTC 1 pc 28,500 g AB M14X1,5/EINTAUCHT.28/SW21
265 0005355630 TEMPERATURE SENSOR NTC 1 pc 28,500 g AB M14X1,5/EINTAUCHT.28/SW21
285 0005355630 TEMPERATURE SENSOR NTC 1 pc 28,500 g AB M14X1,5/EINTAUCHT.28/SW21
EINBAULAENGE 60,00 MM 156
305 0005352233 SPEED SENSOR BR2000/4000 1 pc 50,800 g AB
GRD.
315 23516935 COOLING PLATE 2 pc 3,100 kg
325 5240111380 GASKET 2 pc 25,000 g
335 23515399 MALE CONNECTOR 1 pc 5,000 g
345 23513607 COVER 1 pc 5,000 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 174 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
ENGINE CABLING FG/FGS: 507 98
BOM-No.: XS00E500.01591

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
355 23519549 HOOD 1 pc 100,000 g AB
EINBAULAENGE 90,00 MM 120
375 0005356633 SPEED SENSOR BR4000 1 pc 67,500 g AB
GRD.
385 5244760724 FITTING 4 pc 43,600 g
405 05166565 BRACKET L 2.75 X 1.25 1 pc 46,000 g
425 23520334 CLIP HOSE S2000/S4000 1 pc 10,000 g
435 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 1 pc 30,200 g M 10 X 30
445 11503454 BOLT PHOS HEX FLG LRG 2 pc 24,600 g M10X1,5X20
455 05101020 STRAP NYLON TIE 50 pc 1,300 g
465 02E00637 WRAP EXTRA LONG TIE 3 pc 32 X 75
485 23520334 CLIP HOSE S2000/S4000 1 pc 10,000 g
515 05101020 STRAP NYLON TIE 5 pc 1,300 g
545 23525561 WIRING HARNESS 1 pc 4,500 kg AB EUCLID HITACHI S4000
565 23524605 SENSOR PRESSURE 2 pc 90,000 g TURBO BOOST
635 23540164 HARNESS, 16V 1 pc 3,700 kg
645 23540165 HARNESS 16V 1 pc 1,360 kg
675 23509135 CLIP 2 pc 0,020 kg .490 DIA HOSE SIZE 04 3/8 BOLT
695 05147599 CLIP .562 DIA .50 BOLT CTD 2 pc 25,800 g
715 23520334 CLIP HOSE S2000/S4000 1 pc 10,000 g
735 02476234 CLIP .500DIA 3/8 BOLT CTD 2 pc 17,000 g
WIRING HARNESS FOR
755 X00E50800017 16V4000C DDEC 1 pc 3,000 kg AB LS ECM IND 12/16V S4000
ON-ENGINE SENSO
795 23540784 SENSOR 1 pc 139,000 g EXTERNAL VENT
805 000125010524 WASHER 1 pc 3,100 g A 10,5 DIN125
825 X00E50207205 PRESSURE SENSOR 4 BAR REL. 1 pc 104,000 g AB ISO M14X1,5; SW=27 TYP:EPN
845 X00E50207205 PRESSURE SENSOR 4 BAR REL. 1 pc 104,000 g AB ISO M14X1,5; SW=27 TYP:EPN
865 X00E50207207 PRESSURE SENSOR 10 BAR REL. 1 pc 105,500 g AB ISO M14X1,5; SW=27 TYP:EPN
885 X00E50207207 PRESSURE SENSOR 10 BAR REL. 1 pc 105,500 g AB ISO M14X1,5; SW=27 TYP:EPN
905 02236474 CLIP .625 DIA 3/8 BOLT CTD 1 pc 0,020 kg
915 05101020 STRAP NYLON TIE 2 pc 1,300 g
1005 000933010035 HEX BOLT 14 pc 23,900 g M 10 X 25 DIN933
KEGEL M14X1,5; SW=27
1025 X00E50207215 PRESSURE SENSOR 1600 BAR REL. 1 pc 116,800 g AB EM
TYP:EPN
1035 05101020 STRAP NYLON TIE 5 pc 1,300 g

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 174 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FITTING FG/FGS:
BOM-No.: 5244760724

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972945 O-RING 1 pc 0,200 g 9,3 X 1,78MM
10 5319972845 SEALING RING 1 pc 1,000 g

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 175 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONNECTING CABLE FOR STARTER FG/FGS: 507 98
BOM-No.: XS00E500.00421

110

80

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
80 X00E50700168 CONNECTING CABLE FOR STARTER BOSCH HEP109 1 pc 204,000 g BOSCH HEP109
110 916016014201 CLAMP 5 pc 23,400 g BRSGU 14/20 N16016

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONNECTING CABLE FOR STARTER FG/FGS:
BOM-No.: X00E50700168

200 220
270 260 240 250
280

210 230
290 300 240 250
310 320
330 70 180 190 50 60

80
110 120 130
140 150 160 170

60 90 100 60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
50 0005337043 PIPE 359. 1,900 m 23,000 g WELLROHR NW10
1X3X1,5QMM / WS /
60 X00E50201701 CABLE RADOX 155S RW / VERDRILLT 2,000 m 172,000 g AB
NUMMMERIERT
1X1,5QMM / RD /
70 X00E50200860 SINGLE CONDUCTOR RADOX 155S FLR 0,100 m 10,000 g
FEINDRÄHTIG
80 0005331443 PIPE 1 pc 4,400 g T-ABZWEIG 10-10-10
2,7-6,6 MM² / BLANK /
90 0035311185 BLADE CONNECTOR CRIMPVERBINDER 2 pc 0,900 g
VERZINNT
5,7/1,27MM, L=50MM,
100 0005311575 SHRINKABLE HOSE SSCHL. 50MM KL 2 pc 0,200 g
TRANSPARENT
110 700461105000 ID GROMMET 1 pc 0,700 g 5/A MMN461
120 700461105001 MARKER SLEEVE 1 pc 0,100 g 5/B MMN461
130 700461105012 MARKER SLEEVE 2 pc 0,100 g 5/M MMN461
140 700461105023 MARKER SLEEVE 3 pc 0,800 g 5/X MMN461
150 700461205000 MARKER SLEEVE 1 pc 0,001 kg 5/0 MMN461
160 700461205001 MARKER SLEEVE 2 pc 0,800 g 5/1 MMN461
170 700461205005 IDENTIFICATION MARKER 1 pc 0,700 g 5/5 MMN461
47X135MM,
180 0035337089 IDENTIFICATION PLATE ELAT 2 pc 1,400 g BEDRUCKBAR
47X25MM
32MM
190 0001592283 SHRINKABLE HOSE SSCHL. 32/8-0 SW 2 pc 4,900 g
DURCHM.X50MM LG.
4POL. CODE 1 / DIN
200 0165313283 MALE CONNECTOR 1 pc 11,500 g
72585
4POL. CODE 1 / DIN
210 0165313883 FEMALE CONNECTOR 1 pc 13,300 g
72585
1,0-2,5 MM² /
220 0165314983 FEMALE CONTACT BUCHSENKONTAKT 1 pc 0,500 g AB
D=2,5MM
1,0-2,5 MM² /
230 0185318683 PIN CONTACT STIFTKONTAKT 1 pc 0,800 g AB
D=2,5MM

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 177 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CONNECTING CABLE FOR STARTER FG/FGS:
BOM-No.: X00E50700168

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
SYSTEM 2,5MM /
240 0165313583 BLANKING PLUG BLINDSTOPFEN 6 pc 0,100 g
2,8MM
1,2-2,1MM/DIN72585
250 0165313483 SINGLE-CORE INSUL 2 pc 0,100 g
2,5
260 0165314683 BAYONET COUPLING BEFESTIGUNGSRING 1 pc 2,800 g DIN 72585
90 GRAD / NW10 /
270 0165313683 CAP 1 pc 5,600 g
DIN 72585
180 GRAD / VAR.
280 0165314283 CAP STECKERKAPPE / WELLROHRADAPTER 1 pc 6,300 g AB
KLEMMUNG
STECKER 5POL.
290 X00E50200341 CONNECTOR HOUSING 5 POL. 2 pc 7,500 g AB
CODE 1 BOSCH
300 0085456726 CONTACT SPRING 9 pc 0,500 g
SYSTEM 2,5MM /
310 0165313583 BLANKING PLUG BLINDSTOPFEN 1 pc 0,100 g
2,8MM
2,2-3,0MM/MCP2,8
320 0025319485 SINGLE-CORE INSUL EINZELADERABDICHTUNG 9 pc 0,300 g
DIN72585 1,5
CONNECTOR CAP 5POL / NW10 /
330 X00E50200343 KOMPAKT 1.1 2 pc 1,900 g
STRAIGHT 180GRAD

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© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 177 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PAINTING OF COMPLETE ENGINE FG/FGS: 810

GROUP SEGMENT (FGS)


GROUP NAME
BOM-No.
00
PAINT DARK GRAY 1
XS527810.00018

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 178 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
PAINT DARK GRAY 1 FG/FGS: 810 00
BOM-No.: XS527810.00018

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


10 0005D239 PAINT RED OXIDE 7,570 l PRIMER
20 X00063573 PAINT DARK GRAY 1 10 l

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
FG/FGS: XX

GROUP NUMBER (FG)


GROUP NAME
BOM-No.

CYLINDER HEAD W/VALVES


X52404100155

Business Portal Online Print 05-09-2018


© 2014 MTU Friedrichshafen GmbH 60747 2014-02 Page: 180 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CYLINDER HEAD W/VALVES FG/FGS:
BOM-No.: X52404100155

70

60
100
50
110 70
10
40 60

80 50

40

80

30

20

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 X52404100144 CYLINDER HEAD W/VALVE GUIDES 1 pc 49,000 kg EM
20 5240530805 EXHAUST VALVE 2 pc 340,800 g EM
30 X00042197 INLET VALVE 2 pc 335,800 g EM
40 X52404100108 VALVE SPRING INNER 4000 4 pc 52,000 g
50 X52404100107 VALVE SPRING OUTER 4000 4 pc 157,000 g
60 5240530125 RETAINER VALVE SPRING 4 pc 33,800 g
70 0000530926 VALVE KEEPER WEDGE 8 pc 1,600 g
80 0000534335 VALVE ROTATOR 4 pc 108,700 g
100 000910014004 PLUG 1 pc 0,025 kg M 14 X 1,5 DIN910
110 007603014102 COPPER SEALING RING 1 pc 1,000 g A 14 X 18 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000C21L SERIAL NUMBER: 5272011287
CYLINDER HEAD W/VALVE GUIDES FG/FGS:
BOM-No.: X52404100144

90

80

70

50
60

100

30

40

10
70

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5240162701 CYLINDER HEAD (ONLY MACHINED) 1 pc 45,000 kg EM
30 5240530032 VALVE SEAT INSERT EXHAUST 2 pc 31,100 g EM D 57U6
40 X52404100027 VALVE SEAT INSERT INLET 2 pc 47,700 g EM D 58U6
50 735252039000 O-RING 1 pc 1,800 g 39,2 X 3 MTN5252
60 5240160153 TUBE INJECTOR 1 pc 188,600 g
70 5240530530 VALVE GUIDE INSERT 4 pc 0,134 kg EM D 19R6 / D10.6+0.05
80 5550160633 SEALING CAP 1 pc 7,200 g D 20
90 5800160033 SEALING CAP 4 pc 11,000 g D 24
100 5240160233 SEALING CAP 5 pc 18,200 g D 30
190 5240530830 VALVE GUIDE 1 pc 130,000 g STANDART FERTIG BEARBEITET
200 5240530930 VALVE GUIDE 1 pc 130,000 g EM ST.1 FERTIG BEARBEITET
210 5240531030 VALVE GUIDE 4000 1 pc 140,000 g EM ST.2 FERTIG BEARBEITET

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