EST Inputs - Outputs
EST Inputs - Outputs
EST Inputs - Outputs
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3501-2 Resistor required for UNIT - CControl Connection of the analog ground of the resistor
for acknowledgement of the plug location of the
UNIT. Value for UNIT0 = 100 Ohm.
Furthermore, this ground is the reference ground
for the control lever and the converter module of
the critical load control (GLR) (A3505).
1 Analog ground AGND J3501-2 Ground, control lever Control Control lever ground, routed to ground point
"analog ground" ECOS.
1 Analog ground AGND J3502-2 GND, control lever right Control Control lever ground, routed to ground point
"analog ground" ECOS.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2108 Boom position section 1 Derricking-telescoping Switched by an internal signal, which is
generated from length information and the
telescope status. The lamp will flash if the
telescope cylinder is within locking range of the
base (foot section) of telescope section 1. The
lamp will remain on when the telescope cylinder
is locked to telescope section 1. The lamp will go
out when the telescope cylinder leaves the
locking range of the base (foot section) of
telescope section 1.
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2109 Boom position section 2 Derricking-telescoping Switched by an internal signal, which is
generated from length information and the
telescope status. The lamp will flash if the
telescope cylinder is within locking range of the
base (foot section) of telescope section 2. The
lamp will remain on when the telescope cylinder
is locked to telescope section 2. The lamp will go
out when the telescope cylinder leaves the
locking range of the base (foot section) of
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PIN Typ Signal Item Name System Function
telescope section 2.
4 COM-PORT RxD X3501-3 RXD Control Serial bus connection of RS232 - interface.
6 Current input 4...20mA/8 Al(20mA)/8 S2302P Pressure monitoring of slewin Slewing gear Pressure monitoring of slewing system, pressure
sensor 0..600 bar, 4..20mA. Signal serves as a
control of the pump pressure.
8 Current input 4...20mA/4 Al(20mA)/4 J3502-4 Signal Y-axis, right Control Current output 4..20 mA of the Y-axis.
9 Current input 4...20mA/2 Al(20mA)/2 J3501-4 Signal Y-axis left Control Current output 4..20 mA of the Y-axis.
10 Current output 4...20mA AO(20mA) R3501-1 Resistor required for UNIT - CControl Resistor for acknowledging the plug location of
the UNIT. Value for UNIT0 = 100 Ohm.
11 Analog input 0...8,5 V/1 Al(8,5 V)/1 IN3505 Input signal GLR Control Mercedes engine version:
Load signal of the diesel engine in the
superstructure for the critical load control (GLR).
13 Revolution input 2 DI(D)/2 S2201 Activate counterweight Counterweight control Double contact control switch 'Release
counterweight' provides a release signal from
S2201/1 to ECOS UNIT0 via resistor board
RN8-4/4a. The remaining contact energises relay
K2201, which connects the necessary valves to
ECOS (UNIT2).
14 Digital input 18 DI/18 S2303P Brake pedal activated Slewing gear A N/C pressure switch with a 20bar threshold,
2
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PIN Typ Signal Item Name System Function
which is installed in the brake release line to
monitor brake release pressure. Any subsequent
brake pedal operation causes the brake release
pressure to decay, resulting in closure of the
switch contacts. The closed contacts then supply
a signal via resistor board (RN7- 3/3a) to ECOS
(UNIT0), which reduces the ramp time from 3
sec to 0.3 sec and thus prevents the system
driving through the applied brake.
15 Digital input 16 DI/16 S2101P Telescoping active Derricking-telescoping The N/C pressure switch monitors the pilot
(control) pressure from Y2107. The switch has a
threshold pressure of 3 bar and is used to provide
a (Telescope active) signal to ECOS (UNIT0) via
resistor board RN10-3/3a when the contacts open
This signal then provides a function interlock to
prevents another direction being selected until the
signal (Telescope active) is removed.
16 Digital input 14 DI/14 S1101P Main hoist active Main hoist The N/C pressure switch monitors the pilot
(control) pressure from Y1107. The switch has a
threshold pressure of 3 bar and is used to provide
a (Main hoist active) signal to ECOS (UNIT0)
via resistor board RN10-1/1a when the contacts
open. This signal then provides a function
interlock to prevent another direction being
selected until the signal (Main hoist active) is
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PIN Typ Signal Item Name System Function
removed.
17 Digital input 12 DI/12 IN1202 Release raising Auxiliary hoist This signal confirms that the valves for the
function 'Raising' are connected with ECOS
(UNIT0). For this, voltage is tapped from the
relay K1202 (Release raise) and routed into
ECOS (UNIT0) via the resistor board RN2-4/4a,
where the signal information is processed.
The release occurs if: S1202 (Shutdown auxiliary
hoist) is set to the 'on' position (K1203 energised)
and the control lever (J3501) is moved in the
Y-direction (Raising). Furthermore, an
EKS4-release (Raising) must be present and the
lowering limit switch (S1103M) must not be
activated.
18 Digital input 10 DI/10 IN1102 Release raising Main hoist This signal confirms the valves for the function
'raising' are connected with ECOS (UNIT0). For
this, voltage is tapped from the relay K1102
(Release raising) and routed into ECOS (UNIT0)
via the resistor board RN2-2/2a, where the signal
information is processed.
The release occurs if: S1102 (Main hoist
shutdown) is set to the 'on' position (K1103
energised) and the control lever (J3502) is moved
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PIN Typ Signal Item Name System Function
in the Y-direction (Raising / Lowering).
Furthermore, an EKS4-release must be present
and the hoist limit switch (via K3703) must not
be activated.
The circuit is protected by fuse F4/6.
19 Digital input 8 DI/8 J3502-10 Lowering, right Control Directional contact Y+, of the right control lever.
The signal to ECOS is via resistor board
RN5-2/2a.
20 Digital input 6 DI/6 J3502-8 Derricking down / tele-cylinde Control Directional contact X+, of the right control lever.
The signal to ECOS is via resistor board
RN5-4/4a.
21 Digital input 4 DI/4 J3501-10 Lowering, left Control Directional contact Y+, of the left control lever.
The signal to ECOS is via resistor board
RN4-2/2a
22 Digital input 2 DI/2 J3501-8 Slewing right Control Directional contact X+, of the left control lever.
The signal is routed into ECOS (UNIT0) via
resistor board RN4-4/4a.
23 Output 8.5 V 8,5 Vext. X3501-11 Power supply 8.5V Control Power supply 8,5V of the RS232 - interface.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2110 Boom position section 3 Derricking-telescoping Switched by an internal signal, which is
generated from length information and the
telescope status. The lamp will flash if the
telescope cylinder is within locking range of the
base (foot section) of telescope section 3. The
lamp will remain on when the telescope cylinder
is locked to telescope section 3. The lamp will go
out when the telescope cylinder leaves the
locking range of the base (foot section) of
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PIN Typ Signal Item Name System Function
telescope section 3.
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2111 Boom position section 4 Derricking-telescoping Switched by an internal signal, which is
generated from length information and the
telescope status. The lamp will flash if the
telescope cylinder is within locking range of the
base (foot section) of telescope section 4. The
lamp will remain on when the telescope cylinder
is locked to telescope section 4. The lamp will go
out when the telescope cylinder leaves the
locking range of the base (foot section) of
telescope section 4.
26 CAN-Bus, dominant lower -Wire CAN LOW UNCAN-bus LOW Control CAN-bus LOW of ECOS UNIT0.
27 CAN-Bus, dominant higher +Wire CAN HIGH UNCAN-bus HIGH Control CAN-bus HIGH of ECOS UNIT0.
29 Current input 4...20mA/7 Al(20mA)/7 S3501P xxx Control Pressure measurement pump pressure P1,
pressure sensor 0 .....600bar, 4.....20mA signal.
31 Current input 4...20mA/3 Al(20mA)/3 J3502-3 Signal X-axis, right Control Current output 4..20 mA of the X-axis.
32 Current input 4...20mA/1 Al(20mA)/1 J3501-3 Signal X-axis, left Control Current output 4..20 mA of the X-axis.
33 Analog input 0...8,5 V/1 Al(8,5 V)/2 X3501-18 Code dongle Control Code dongle of RS232 - interface.
35 Revolution input 3 DI(D)/3 IN3506 Recognition of swingaway latt Control This signal contains information, if the
swingaway lattice is connected, via resistor
board RN7-4/4a. The signal source is from the
hoist limit switch power supply to the swingaway
lattice.
6
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PIN Typ Signal Item Name System Function
36 Revolution input 1 DI(D)/1 IN3504 Engine rpm Control This signal contains the rpm information of the
diesel engine in the superstructure. The signal is
tapped at the connection W of the alternator and
routed into ECOS (UNIT0) via the resistor board
RN1-4, where the information is processed.
37 Digital input 17 DI/17 S2102P Derricking active Derricking-telescoping The N/C pressure switch monitors the pilot
(control) pressure from Y2108. The switch has a
threshold pressure of 3 bar and is used to provide
a (Derricking active) signal to ECOS (UNIT0)
via resistor board RN10-4/4a when the contacts
open. This signal then provides a function
interlock to prevents another direction being
selected until the signal (Telescope active) is
removed.
38 Digital input 15 DI/15 S1201P Auxiliary hoist active Auxiliary hoist The N/C pressure switch monitors the pilot
(control) pressure from Y1207. The switch has a
threshold pressure of 3 bar and is used to provide
a (Auxiliary hoist active) signal to ECOS
(UNIT0) via resistor board RN10-2/2a when the
contacts open. This signal then provides a
function interlock to prevent another direction
being selected until the signal (Auxiliary hoist
active) is removed.
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PIN Typ Signal Item Name System Function
39 Digital input 13 DI/13 R1 Identifier auxiliary hoist Auxiliary hoist This signal confirms that the auxiliary hoist is
electrically connected with ECOS (resistor R1 13
k Ohm against ground). If the signal is faulty
(line interruption or auxiliary hoist is not
connected), then it is not possible to operate the
auxiliary hoist. An error message will only be
displayed when first the auxilary hoist is
acknowledged and then an error arises.
If the auxiliary hoist has been shut off by ECOS,
then the menus of the auxiliary hoist will be
blocked from the display.
40 Digital input 11 DI/11 IN1201 Release lowering Auxiliary hoist This signal confirms that the valves for the
function 'Lowering' are connected with ECOS
(UNIT0). For this, voltage is tapped from the
relay K1201 (Release lowering) and routed into
ECOS (UNIT0) via the resistor board RN2-3/3a,
where the signal information is processed.
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PIN Typ Signal Item Name System Function
The circuit is protected by fuse F6/2.
41 Digital input 9 DI/9 IN1101 Release lowering Main hoist This signal confirms that the valves for the
function 'lowering' are connected with ECOS
(UNIT0). For this, voltage is tapped from the
relay K1101 (Release lowering) and routed into
ECOS (UNIT0) via the resistor board RN2-1/1a,
where the signal information is processed.
The release occurs if: S1102 (Main hoist
shutdown) is set to the 'on' position (K1103
energised) and the control lever (J3502) is moved
in the Y-direction (Raising / Lowering).
Furthermore, the lowering limit switch (S1103M)
must not be activated.
42 Digital input 7 DI/7 J3502-11 Raising, right Control Directional contact Y-, of the right control lever.
The signal to ECOS is via resistor board
RN5-1/1a.
43 Digital input 5 DI/5 J3502-9 Derricking up / tele-cylinder/b Control Directional contact X-, of the right control lever.
The signal to ECOS is via resistor board
RN5-3/3a.
44 Digital input 3 DI/3 J3501-11 Raising, left Control Directional contact Y-, of the left control lever.
The signal to ECOS is via resistor board
RN4/1/1a.
45 Digital input 1 DI/1 J3501-9 Slewing left Control Directional contact X-, of the left control lever.
The signal is routed into ECOS (UNIT0) via
resistor board RN4-3/3a.
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PIN Typ Signal Item Name System Function
46 Pulse width output 4A/1 DO(PWM)/1 Y1107 Speed control main hoist Main hoist This proportional valve controls the pilot
(control) pressure, which acts on the spool (Main
hoist) in the main control block via valves Y1101
(lowering) and Y1102 (raising). The valve has a
pressure range of approximately 5 - 27 bar, based
on the control current from ECOS (UNIT0). The
applied proportional pressure to the spool thus
controls the spool stroke and therefore the
function speed. Pilot (control) pressure is equally
applied to the switching valves (Y1101 &
Y1102), which are individually energised by
ECOS (UNIT0) to select the desired function
direction.
47 Pulse width output 4A/2 DO(PWM)/2 Y1207 Speed control axiliary hoist Auxiliary hoist This proportional valve controls the pilot
(control) pressure, which acts on the spool
(auxiliary hoist) in the main control block via
valves Y1201 (lowering) and Y1202 (raising).
The valve has a pressure range of approximately
5 - 27 bar, based on the control current from
ECOS (UNIT0). The applied proportional
pressure to the spool thus controls the spool
stroke and therefore the function speed. Pilot
(control) pressure is equally applied to the
switching valves (Y1201 & Y1202), which are
individually energised by ECOS (UNIT0) to
select the desired function direction.
48 Pulse width output 4A/3 DO(PWM)/3 Y2107 Speed control telescoping Derricking-telescoping This proportional valve controls the pilot
(control) pressure, which acts on the spool
(Telescope) in the main control block via pilot
switching valves Y2103 (retracting) and Y2104
(extending). The valve has a pressure range of
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PIN Typ Signal Item Name System Function
approximately 5 - 27 bar, based on the control
current from ECOS (UNIT0). The applied
proportional pressure to the spool thus controls
the spool stroke and therefore the function speed.
Pilot (control) pressure is equally applied to the
switching valves (Y2103 & Y2104), which are
individually energised by ECOS (UNIT0) to
select the desired function direction.
49 Pulse width output 4A/4 DO(PWM)/4 Y2108 Speed control derricking Derricking-telescoping This proportional valve controls the pilot
(control) pressure, which acts on the spool
(Telescope) in the main control block via valves
Y2101 (derrick up) and Y2102 (derrick down).
The valve has a pressure range of approximately
5 - 27 bar, based on the control current from
ECOS (UNIT0). The applied proportional
pressure to the spool thus controls the spool
stroke and therefore the function speed. Pilot
(control) pressure is equally applied to the
switching valves (Y2101 & Y2102), which are
individually energised by ECOS (UNIT0) to
select the desired function direction.
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PIN Typ Signal Item Name System Function
50 Pulse width output 4A/5 DO(PWM)/5 Y3403 Speed control auxiliary drives Auxiliary equipment superstrucProportional valve, which acts on the 'Load
sensing system' of pump P1 to control the pump
displacement and thus the operating speed of the
auxiliary drives. The pump displacement
(function speed) depends on the 'ramp value'
(control current) from ECOS (UNIT0). 0-100% =
0 - 60l/min. The 'ramp value' will vary from 6 -
100% depending on the selected function.
51 Pulse width output 4A/6 DO(PWM)/6 Y2120 Speed control derricking downDerricking-telescoping Proportional valve for the function 'Derricking
down'. This regulates the flow of oil coming out
of the derricking cylinder and thus the speed of
the derricking down function. The valve is
energised via ECOS (UNIT0) and controls the
holding valve with pilot (control) pressure supply
via Y2121 to ensure system safety.
52 Pulse width output 4A/7 DO(PWM)/7 Y2301 Slewing left Slewing gear Proportional direction valve for the function
'Slewing left'. For function operation, it is
necessary that the release signal IN2301 (Release
slewing left) is applied, and the valve Y2304
(Pilot pressure release) is energised.
53 Pulse width output 4A/8 DO(PWM)/8 Y2302 Slewing right Slewing gear Proportional direction valve for the function
'Slewing right'. For function operation, it is
necessary that the release signal IN2302 (Release
slewing right) is applied, and the valve Y2304
(pilot (control) pressure release) is energised.
61 Digital output 4A/1 DO(4A)/1 Y1101 Lowering Main hoist A 3/2 pilot switching solenoid valve for port a3
on the main control valve block for the 'lowering
function'. The valve is energised by ECOS
(UNIT0) to allow entry of spool pilot (control)
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PIN Typ Signal Item Name System Function
pressure from proportional valve Y1107.
Additionally, for the lowering function it is
necessary that the valves Y1104 (Lowering
brake) and Y1105 (raising/lowering brake) are
energised (brake released).
62 Digital output 4A/2 DO(4A)/2 Y1102 Raising Main hoist A 3/2 pilot switching solenoid valve for port b3
on the main control block for the 'raise function'.
The valve is energised by ECOS (UNIT0) to
allow entry of spool pilot (control) pressure from
proportional valve Y1107. Additionally, for the
raise function it is necessary that the valve Y1105
(Raising/lowering brake) is energised (brake
released).
63 Digital output 4A/3 DO(4A)/3 Y1201 Lowering Auxiliary hoist A 3/2 switching solenoid valve for port a4 on the
main control valve block for the 'lowering'
function. The valve is energised by ECOS
(UNIT0) to allow entry of spool pilot (control)
pressure from proportional valve Y1207.
Additionally, for the lowering function it is
necessary that the valve Y1204 (Lowering brake)
and Y1205 (raising/lowering brake) is energised
(brake released).
64 Digital output 4A/4 DO(4A)/4 Y1202 Raising Auxiliary hoist A 3/2 pilot switching solenoid valve for port b4
on the main control block for the 'raise' function.
The valve is energised by ECOS (UNIT0) to
allow entry of spool pilot (control) pressure from
the proportional valve Y1207. Additionally, for
the raise function it is necessary that the valve
Y1205 (Raising/lowering brake) is energised
(brake released).
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PIN Typ Signal Item Name System Function
65 Digital output 4A/5 DO(4A)/5 Y1104 Lowering brake Main hoist This 3/2 valve releases the motor control
valve/brake for 'lowering' (flow of current =>
brake/motor control valve released). When
energised by ECOS (UNIT0), it switches pump
flow (P1) to release the motor control valve and
then takes over the release of the spring applied
holding brake. The hoist holding brake is initially
released by solenoid Y1105 via pilot pressure as
it is energised in conjunction with Y1104.
66 Digital output 4A/6 DO(4A)/6 Y1105 Raising/lowering brake Main hoist This 3/2 valve releases the brakes for
'raising/lowering' (flow of current => brake
released). When energised by ECOS (UNIT0), it
switches pilot (control) pressure to release the
spring applied hoist holding brake. It is energised
for raising and energised in conjunction with
Y1104 for lowering.
67 Digital output 4A/7 DO(4A)/7 Y1204 Lowering brake Auxiliary hoist This 3/2 valve releases the motor control
valve/brake for 'lowering' (flow of current =>
brake/motor control valve released). When
energised by ECOS (UNIT0), it switches pump
flow (P1) to release the motor control valve and
then takes over the release of the spring applied
holding brake. The hoist holding brake is initially
released by solenoid Y1205 via pilot pressure as
it is energised in conjunction with Y1204.
68 Digital output 4A/8 DO(4A)/8 Y1205 Raising/lowering brake Auxiliary hoist This 3/2 valve releases the brake for
'raising/lowering' (flow of current => brake
released). When energised by ECOS (UNIT0), it
switches pilot (control) pressure to release the
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GMK5100_9001 - Unit 0
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PIN Typ Signal Item Name System Function
spring applied hoist holding brake. It is energised
for raising and energised in conjunction with
Y1204 for lowering.
15
GMK5100_9001 - Unit 1
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PIN Typ Signal Item Name System Function
1 Analog ground AGND R3502-2 Resistor required for UNIT - CControl Connection of the analog ground of the resistor
for acknowledgement of the plug location of the
UNIT. Value for UNIT1 = 200 Ohm.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2104 Telescoping cylinder locked Derricking-telescoping Lamp (H2104) indicates locking of the
telescoping cylinder. Signal from proximity
switches S2114N (Left tele cylinder pin locked)
and S2115N (Right tele cylinder pin locked).
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2105 Telescope cylinder unlocked Derricking-telescoping Lamp (H2105) indicates unlocking of the
telescoping cylinder. Signal from proximity
switches S2112N (Left tele cylinder pin
unlocked) and S2113N (Right tele cylinder pin
unlocked).
10 Current output 4...20mA AO(20mA) R3502-1 Resistor required for UNIT - CControl Resistor for acknowledging the plug location of
the UNIT. Value for UNIT1 = 200 Ohm.
15 Digital input 16 DI/16 H2103 Select telescoping system Derricking-telescoping Lamp (H2103) indicates selection of the
telescoping system. The signal is tapped from the
switched output (Telescoping) of S2104/7
(Selecting switch derricking / telescoping).
15 Digital input 16 DI/16 S2104/7 Tele system selected Derricking-telescoping The switch signal S2104/7 confirms that the
'telescope system' is selected. The signal is tapped
from the (Telescope selected) output of switch
S2104 and is routed into ECOS (UNIT1) via
resistor board RN8-3/3a. This signal enables the
selection of the 'Fully automatic' menu in the
ECOS display. Without the signal it is only
possible to select the 'Semi automatic' menu in
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PIN Typ Signal Item Name System Function
the ECOS display. Lamp H2103 will also light
when the switch signal is active.
16 Digital input 14 DI/14 S2117N Tele cylinder pins too high Derricking-telescoping The proximity switch provides information, as to
whether the telescoping cylinder is too high to be
pinned (locked). The information is routed into
ECOS (UNIT1) via the resistor board RN19-2/2a,
where it is processed.
17 Digital input 12 DI/12 S2115N Right tele cylinder pin locked Derricking-telescoping The proximity switch provides information, as to
whether the right telescoping cylinder pin is
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-4/4a, where
it is processed.
18 Digital input 10 DI/10 S2113N Right tele cylinder pin unlockeDerricking-telescoping The proximity switch provides information, as to
whether the right telescoping cylinder pin is
unlocked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-3/3a, where
it is processed.
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PIN Typ Signal Item Name System Function
19 Digital input 8 DI/8 S2111N Boom section locked Derricking-telescoping The proximity switch provides information, as to
whether the boom section pins are locked. The
information is routed into ECOS (UNIT1) via the
resistor board RN18-2/2a, where it is processed.
20 Digital input 6 DI/6 S2105/8 Unlock boom section Derricking-telescoping The switch signal S2105/8 initiates the unlock
command to ECOS (UNIT1) from switch S2105
(Unlock boom section) via the resistor board
RN8-2/2a. Subject to telescope cylinder/locking
status, valves Y2131 & Y2133 will be energised
by ECOS (UNIT1). The pump P1 will be set to a
fixed displacement by ECOS (UNIT0) to supply
the necessary operating pressure.
21 Digital input 4 DI/4 IN2103 Release tele/boom retracting Derricking-telescoping This signal confirms that the valves for the
function 'Tele/boom retracting' are connected
with ECOS (UNIT1). For this, voltage is tapped
from the relay K2103 (Release tele/boom
retracting) and routed into ECOS (UNIT1) via the
resistor board RN3-3/3a, where the signal
information is processed.
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PIN Typ Signal Item Name System Function
22 Digital input 2 DI/2 IN2101 Release derricking up Derricking-telescoping This signal confirms that the valves for the
function 'Derrick up' are connected with ECOS
(UNIT1). For this, voltage is tapped from the
relay K2102 (Release derrick up) and routed into
ECOS (UNIT1) via the resistor board RN3-1/1a,
where the signal information is processed.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2106 Boom section locked Derricking-telescoping Lamp (H2106) indicates locking of the boom
section. Signal from proximity switch S2111N
(Boom section locked).
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2107 Boom section unlocked Derricking-telescoping Lamp (H2107) indicates unlocking of the boom
section. Signal from proximity switch S2110N
(Boom section unlocked).
26 CAN-Bus, dominant lower -Wire CAN LOW UNCAN-bus LOW Control CAN-bus LOW of ECOS UNIT1.
27 CAN-Bus, dominant higher +Wire CAN HIGH UNCAN-bus HIGH Control CAN-bus HIGH of ECOS UNIT1.
38 Digital input 15 DI/15 S2118N Release tele cyl. extending Derricking-telescoping The proximity switch provides a (Telescope
extend) release signal to ECOS (UNIT1) via the
resistor board RN19-3/3a, where it is processed.
The signal allows the unlocked cylinder to extend
into the next acknowledged pinning position.
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PIN Typ Signal Item Name System Function
39 Digital input 13 DI/13 S2116N Tele cylinder pins too low Derricking-telescoping The proximity switch provides information, as to
whether the telescoping cylinder is too low to be
pinned (locked). The information is routed into
ECOS (UNIT1) via the resistor board RN19-1/1a,
where it is processed.
40 Digital input 11 DI/11 S2114N Left tele cylinder pin locked Derricking-telescoping The proximity switch provides information, as to
whether the left telescoping cylinder pin is
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-2/2a, where
it is processed.
41 Digital input 9 DI/9 S2112N Left tele cylinder pin unlockedDerricking-telescoping The proximity switch provides information, as to
whether the left telescoping cylinder pin is
unlocked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-1/1a, where
it is processed.
42 Digital input 7 DI/7 S2110N Boom section unlocked Derricking-telescoping The proximity switch provides information, as to
whether the boom section pins are unlocked. The
information is routed into ECOS (UNIT1) via the
resistor board RN18-1/1a, where it is processed.
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PIN Typ Signal Item Name System Function
43 Digital input 5 DI/5 S2105/1 Unlock telescope cylinder Derricking-telescoping The switch signal S2105/1 initiates the unlock
command to ECOS (UNIT1) from switch S2105
(Unlock telescope cylinder) via the resistor board
RN8-1/1a. Subject to boom section
length/locking status, valves Y2130, Y2131 &
Y2133 will be energised by ECOS (UNIT1). The
pump P1 will be set to a fixed displacement by
ECOS (UNIT0) to supply the necessary operating
pressure.
44 Digital input 3 DI/3 IN2104 Release tele-cylinder/boom ex Derricking-telescoping This signal confirms that the valves for the
function 'Tele/boom extending' are connected
with ECOS (UNIT1). For this, voltage is tapped
from the relay K2103 (Release tele/boom
extending) and routed into ECOS (UNIT1) via
the resistor board RN3-4/4a, where the signal
information is processed.
45 Digital input 1 DI/1 IN2102 Release derricking down Derricking-telescoping This signal confirms that the valves for the
function 'Derrick down' are connected with
ECOS (UNIT1). For this, voltage is tapped from
6
GMK5100_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
the relay K2102 (Release derrick down) and
routed into ECOS (UNIT1) via the resistor board
RN3-2/2a, where the signal information is
processed.
46 Pulse width output 4A/1 DO(PWM)/1 Y2130 Select boom section pins / tele Derricking-telescoping This 2/2 (leak free) switching valve selects pump
P1 flow path for the 'telescope pinning' (unlock)
functions.
47 Pulse width output 4A/2 DO(PWM)/2 Y2131 Hold unlocked position Derricking-telescoping This 2/2 (leak free) valve, when energised by
ECOS (UNIT1), blocks the return path to the
cylinder transfer tube for any displaced oil from
either the slave cylinder or telescope cylinder
pins. This holds the induced unlocking pressure
(pin unlocked status) and allows telescoping
regardless of any volumetric change in the
transfer tube caused by telescoping.
49 Pulse width output 4A/4 DO(PWM)/4 Y2133 Locked / unlocked Derricking-telescoping This 4/2 switching valve, when energised by
7
GMK5100_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
ECOS (UNIT1), switches pump P1 flow path to
the cylinder transfer tube, which is then supplied
with a maximum pressure of 100 bar. This
pressure is then is then routed to the pins
(telescope cylinder/boom section) which have
been selected via valve Y2130. Subsequently, the
respective pins will be unlocked.
50 Pulse width output 4A/5 DO(PWM)/5 Y2134 Charge cylinder transfer tube Derricking-telescoping This 4/2 switching valve serves to charge the
cylinder transfer tube with a filling pressure of 10
bar . It is energised via ECOS (UNIT1) if the
telescoping cylinder pins or the boom section
pins are unlocked and the telescoping cylinder is
extended.
61 Digital output 4A/1 DO(4A)/1 Y2101 Derricking up Derricking-telescoping A 3/2 pilot switching solenoid valve for port a1
on the main control block for the 'derrick up'
function. The valve is energised by ECOS
(UNIT1) & release relay K2105 to allow entry of
spool pilot (control) pressure from proportional
valve Y2108.
62 Digital output 4A/2 DO(4A)/2 Y2102 Derricking down Derricking-telescoping A 3/2 pilot switching solenoid valve for port b1
8
GMK5100_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
on the main control block for the 'derrick down'
function. The valve is energised by ECOS
(UNIT1) to allow entry of spool pilot (control)
pressure from proportional valve Y2108.
63 Digital output 4A/3 DO(4A)/3 Y2121 Release derricking down Derricking-telescoping A 3/2 switching valve for the function
'Derricking down'. When energised by ECOS
(UNIT1), releases the pilot (control) pressure for
the proportional valve Y2120 (Holding valve
derricking down) and thus takes on a security
function to prevent a single valve action being
able to operate the holding valve.
64 Digital output 4A/4 DO(4A)/4 Y2103 Tele-cylinder/boom retracting Derricking-telescoping A 3/2 pilot switching solenoid valve for port b2
on the main control block for the
'Tele-cylinder/boom retracting' function. The
valve is energised by ECOS (UNIT1) & release
relay K2106 to allow entry of spool pilot
(control) pressure from proportional valve
Y2107.
19 July, 2010
PIN Typ Signal Item Name System Function
derrick/telescope) is set to the 'telescope' position
and S2102 (Telescope shutdown) is set to the 'on'
position (K2103 energised) and the control lever
(J3502) is moved in the X-direction
(tele-cyl/boom retract). Release relay K2106 is
then energised via B1 K2103 (trigger time relay.
Furthermore, a release from EKS-4 must exist.
65 Digital output 4A/5 DO(4A)/5 Y2104 Tele-cylinder/boom extending Derricking-telescoping A 3/2 pilot switching solenoid valve for port a2
on the main control block for the
'Tele-cylinder/boom extending' function. The
valve is energised by ECOS (UNIT1) & release
relay K2107 to allow entry of spool pilot
(control) pressure from proportional valve
Y2107.
66 Digital output 4A/6 DO(4A)/6 Y2105 Pressure increase Derricking-telescoping A 3/2 switching solenoid valve, which when
energised, switches pilot (control) pressure to the
pressure adjustable pressure relief valve for the
telescope extend circuit in the main hydraulic
control block. This results in a pressure increase
from 95 bar to 142 bar, subject to the length of
10
GMK5100_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
the cylinder. The valve is controlled by ECOS
UNIT1.
67 Digital output 4A/7 DO(4A)/7 H2113 Telescope cylinder pins too lo Derricking-telescoping Lamp (H2113) signal is from the proximity
switch S2116N (Tele cylinder pins too low).
68 Digital output 4A/8 DO(4A)/8 H2114 Telescope cylinder pins too hi Derricking-telescoping Lamp (H2114) signal is from the proximity
switch S2117N (Tele cylinder pins too high).
11
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3503-2 Resistor required for UNIT - CControl Connection of the analog ground of the resistor
for acknowledgement of the plug location of the
UNIT. Value for UNIT2 = 300 Ohm.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2204 Counterweight cyl in top posit Counterweight control Lamp illuminates if the counterweight cylinders
left and right are in 'top position'.
Signal from proximity switches S2207N and
S2208N.
10 Current output 4...20mA AO(20mA) R3503-1 Resistor required for UNIT - CControl Resistor for acknowledging the plug location of
the UNIT. Value for UNIT2 = 300 Ohm.
12 Revolution input 4 DI(D)/4 S2207N Top left position Counterweight control Proximity switch for 'Top left position' indication
of the left counterweight cylinder. The switch
signal is routed to ECOS (UNIT2).
13 Revolution input 2 DI(D)/2 S2306N Turntable locked Slewing gear A N/C proximity switch, which indicates 'locking'
of the turntable (superstructure). When the
locking pin is in the locked position, the then
closed contacts route the signal (turntable locked)
via the resistor board RN 11-1/1a to ECOS
(UNIT2).
14 Digital input 18 DI/18 S2204/2 Lower Counterweight Counterweight control The switch signal S2204/2 to ECOS (UNIT2) via
resistor board R9-4/4a will initiate the 'Lower
counterweight' function if the valve Y2202
(Lower counterweight) is connected to ECOS
(UNIT2). For valve Y2202 to be connected,
switch S2201 must also be set to 'Release
1
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
counterweight'. Subsequently, switch S2204 is to
be operated in the 'lower counterweight' position.
15 Digital input 16 DI/16 S2202/2 Unlock counterweight Counterweight control The switch signal S2202/2 to ECOS (UNIT2) via
resistor board RN9-2/2a will initiate the unlock
function if the valve Y2203 (Unlock
counterweight) is connected to ECOS (UNIT2).
For valve Y2203 to be connected, switch S2201
must also be set to 'Release counterweight'.
Subsequently, switch S2202 is to be operated in
the 'unlock counterweight' position.
16 Digital input 14 DI/14 S2205N Bottom left position Counterweight control Proximity switch for 'Bottom left position'
indicaton of the left counterweight cylinder. The
switch signal is routed to ECOS (UNIT2).
17 Digital input 12 DI/12 S2204N Right cylinder locked Counterweight control Proximity switch for 'Locked position' indicaton
of the right counterweight cylinder. The switch
signal is routed to ECOS (UNIT2).
18 Digital input 10 DI/10 S2202N Right cylinder unlocked Counterweight control Proximity switch for 'Unlocked position'
indicaton of the right counterweight cylinder. The
2
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
switch signal is routed to ECOS (UNIT2).
19 Digital input 8 DI/8 S3502/2 High speed derricking / telescoControl Footswitch (S3502/2) input signal, request 'high
speed' (derrick/telescope). The signal of the
switch is routed into ECOS (UNIT2) via the
resistor board RN6-3/3a, where the information is
processed.
20 Digital input 6 DI/6 S3401/1 Raise cabin Auxiliary equipment superstrucSignal from switch S3401/1 to ECOS (UNIT2)
via the resistor board RN6-1/1a. The signal will
initiate the function 'Raise cabin'. Subsequently,
valve Y3402 (Raise cabin) will be energised and
pump P1 will be set to a fixed displacement via
proportional valve Y3403. Function operation is
subject to auxiliary drive availability.
21 Digital input 4 DI/4 S2307/1 Turntable lock Slewing gear Signal from switch S2307/1 to ECOS (UNIT2)
via resistor board RN7-1/1a to initiate the 'lock
function', subject to auxiliary drive availability.
22 Digital input 2 DI/2 IN2302 Release slewing right Slewing gear This signal confirms that the valves for the
function 'Slewing right' are connected with ECOS
(UNIT0 & UNIT 2). The valves are connected
with ECOS if the relays K2304/K2340 (Release
slewing system) have been triggered and the
3
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
contacts subsequently closed. For this, switch
S2304 (Slewing function/brakes control) must be
in the released position and the control lever
J3501 must be moved in X-direction (Slewing
right). The signal is via resistor board RN1-2/2a.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2305 Turntable unlocked Slewing gear Lamp (H2305) indicates 'unlocking of the
turntable'. Lamp signal from proximity switch
S2305N (Turntable unlocked).
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2306 Turntable locked Slewing gear Lamp (H2306) indicates 'locking of the turntable'.
Lamp signal from S2306N Turntable locked).
26 CAN-Bus, dominant lower -Wire CAN LOW UNCAN-bus LOW Control CAN-bus LOW of ECOS UNIT2.
27 CAN-Bus, dominant higher +Wire CAN HIGH UNCAN-bus HIGH Control CAN-bus HIGH of ECOS UNIT2.
34 Revolution input 5 DI(D)/5 S2208N Top right position Counterweight control Proximity switch for 'Top right position'
indication of the right counterweight cylinder.
The switch signal is routed to ECOS (UNIT2).
35 Revolution input 3 DI(D)/3 S2206N Bottom right position Counterweight control Proximity switch for 'Bottom right position'
indication of the right counterweight cylinder.
The switch signal is routed to ECOS (UNIT2).
36 Revolution input 1 DI(D)/1 S2305N Turntable unlocked Slewing gear A N/C proximity switch, which Indicates
'unlocking' of the turntable (superstructure).
4
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
When the locking pin is in the unlocked position,
the then closed contacts route the signal
(turntable unlocked) via the resistor board to RN
11-2/2a to ECOS (UNIT2).
37 Digital input 17 DI/17 S2204/7 Raise Counterweight Counterweight control The switch signal S2204/7 to ECOS (UNIT2) via
resistor board RN9-3/3a will initiate the raise
function if the valve Y2201 (Raise
counterweight) is connected to ECOS (UNIT2).
For valve Y2201 to be connected, switch S2201
must also be set to 'Release counterweight'.
Subsequently, switch S2204 is to be operated in
the 'raise counterweight' position.
38 Digital input 15 DI/15 S2202/7 Lock counterweight Counterweight control The switch signal S2202/7 to ECOS (UNIT2) via
resistor board RN9-1/1a will initiate the locking
function if the valve Y2204 (Lock counterweight)
is connected to ECOS (UNIT2). For valve Y2204
to be connected, switch S2201 must also be set to
'Release counterweight'. Subsequently, switch
S2202 is to be operated in the 'lock
counterweight' position.
39 Digital input 13 DI/13 S2201P Accumulator below holding pr Counterweight control A N/C pressure switch with a threshold value of
5
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
210 bar. If pressure is below 210 bar, the switch
contacts close and route a signal via resistor
board RN11-3/3a to ECOS (UNIT2).
40 Digital input 11 DI/11 S2203N Left cylinder locked Counterweight control Proximity switch for 'Locked position' indication
of the left counterweight cylinder. The switch
signal is routed to ECOS (UNIT2).
41 Digital input 9 DI/9 S2201N Left cylinder unlocked Counterweight control Proximity switch for 'unlocked position'
indication of the left counterweight cylinder. The
switch signal is routed to ECOS (UNIT2).
42 Digital input 7 DI/7 S3501/2 High speed hoist Control Footswitch (S3501/2) input signal, request 'high
speed' (hoists). The signal of the switch is routed
into ECOS (UNIT2) via the resistor board
RN6-4/4a, where the information is processed.
43 Digital input 5 DI/5 S3401/8 Lower cabin Auxiliary equipment superstrucSignal from switch S3401/8 to ECOS (UNIT2)
via resistor board RN6-2/2a. The signal will
initiate the function 'Lower cabin'. Subsequently,
valve Y3401 (lower cabin) will be energised and
pump P1 will be set to a fixed displacement via
proportional valve Y3403. Function operation is
subject to auxiliary drive availability.
6
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
The circuit is protected by fuse F3/6.
44 Digital input 3 DI/3 S2307/8 Turntable unlock Slewing gear Signal from switch S2307/8 to ECOS (UNIT2)
via resistor board RN7-2/2a to initiate the 'unlock
function', subject to auxiliary drive availability.
45 Digital input 1 DI/1 IN2301 Release slewing left Slewing gear This signal confirms that the valves for the
function 'Slewing left' are connected with ECOS
(UNIT0 & UNIT 2). The valves are connected
with ECOS if the relays K2304/K2340 (Release
slewing systen) have been triggered and the
contacts subsequently closed. For this, switch
S2304 (Slewing function/brakes control) must be
in the released position and the control lever
J3501 must be moved in X-direction (Slewing
left). The signal is via resistor board RN1-1/1a.
46 Pulse width output 4A/1 DO(PWM)/1 Y2304 Pilot release Slewing gear When energised, this 3/2 switching valve
provides a path, which allows pilot (control)
pressure supply to the proportional solenoids
Y2301 & Y2302.
47 Pulse width output 4A/2 DO(PWM)/2 Y2201 Raise counterweight cylinders Counterweight control Valve for the function 'Lifting counterweight'.
This is activated with the switch S2204 (Lifting
counterweight) and switch S2201(Release
counterweight). The input to ECOS (UNIT2) via
IN2204 also leads to the pump being set to a
fixed displacement via Y3403.
7
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
48 Pulse width output 4A/3 DO(PWM)/3 Y2202 Lower counterweight cylinder Counterweight control Valve for the function 'Lowering counterweight'.
This is activated with the switch S2204
(Lowering counterweight) and switch S2201
(Release counterweight). The switch input to
ECOS (UNIT2) via IN2205 also leads to the
pump being set to a fixed displacement via
Y3403.
49 Pulse width output 4A/4 DO(PWM)/4 Y2203 Lock counterweight Counterweight control Valve for the function 'Lock counterweight'. This
is activated with the switch S2202 (Unlock
counterweight) and switch S2201 (Release
counterweight). The switch Input to ECOS
(UNIT2) via IN2202 also leads to the pump being
set to a fixed displacement via Y3403.
50 Pulse width output 4A/5 DO(PWM)/5 Y2204 Unlock counterweight Counterweight control Valve for the function 'Unlock counterweight'.
This is activated with the switch S2202 (Unlock
counterweight) and switch S2201 (Release
counterweight). The switch input to ECOS
(UNIT2) via IN2202 also leads to the pump being
set to a fixed displacement via Y3403.
61 Digital output 4A/1 DO(4A)/1 Y2305 Turntable unlock Slewing gear The 4/3b valve is energised if: switch S2307/8
8
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
(Turntable /superstructure unlocking) is activated
and release from ECOS (UNIT2) IN2305
(turntable pinning) exists. When energised, this
switches pump P1 flow to retract the locking
cylinder. Subsequently, pump P1 will be set to a
fixed displacement, subject to auxiliary drive
availability.
62 Digital output 4A/2 DO(4A)/2 Y2306 Turntable lock Slewing gear The 4/3a valve is energised if: switch S2307/1
(Turntable (superstructure) locking) is activated
and release from ECOS (UNIT2) IN2306
(turntable pinning) exists. When energised, this
switches pump P1 flow to extend the locking
cylinder. Subsequently, pump P1 will be set to a
fixed displacement, subject to auxiliary drive
availability.
63 Digital output 4A/3 DO(4A)/3 Y3401 Lower cabin Auxiliary equipment superstrucA 4/3 solenoid valve (b) for the function
'Lowering cabin'. If energised, the pump (P1)
flow is switched to the rod side of the cylinder.
Additionally, pump P1 will be set to a fixed
displacement angle via proportional valve Y3403,
subject to auxiliary drive availability.
64 Digital output 4A/4 DO(4A)/4 Y3402 Raise cabin Auxiliary equipment superstrucA 4/3 solenoid valve (a) for the function 'Raise
cabin'. If energised, the pump (P1) flow is
switched to the piston side of the cylinder.
Additionally, pump P1 will be set to a fixed
displacement angle via proportional valve Y3403,
subject to auxiliary drive availability.
65 Digital output 4A/5 DO(4A)/5 H2203 Counterweight cyl in bottom p Counterweight control Lamp illuminates if the counterweight cylinders
left and right are in 'bottom position'.
9
GMK5100_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
Signal from proximity switches S2205N and
S2206N.
66 Digital output 4A/6 DO(4A)/6 H2201 Counterweight locked Counterweight control Lamp illuminates if counterweight is locked left
and right.
Signal from proximity switches S2201N and
S2202N.
67 Digital output 4A/7 DO(4A)/7 H2202 Counterweight unlocked Counterweight control Lamp illuminates if counterweight is 'unlocked
left and right'.
Signal from proximity switches S2203N and
S2204N.
10
GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND J3501-2 Ground, control lever Control Ground control lever, routed to ground point
"analog ground" ECOS.
1 Analog ground AGND J3502-2 GND, control lever right Control Ground control lever, routed to ground point
"analog ground" ECOS.
1 Analog ground AGND R3501-2 Resistor required for UNIT - CControl Connection of the analog ground of the resistor
for acknowledgement of the plug location of the
UNIT. Value for UNIT0 = 100 Ohm.
Furthermore, this ground is the reference ground
for the control lever and the converter module of
the critical load control (GLR) (A3505).
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2108 Position boom section 1 Derricking / Telescoping Syste Internal signal which is generated from length
information and the telescope status.
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2109 Position boom section 2 Derricking / Telescoping Syste Internal signal which is generated from length
information and the telescope status.
6 Current input 4...20mA/8 Al(20mA)/8 S2302P Pressure monitoring of slewin Slewing System Pressure monitoring of slewing system, pressure
sensor 0..600 bar, 4..20mA. Signal serves as a
control of the pump pressure.
The circuit is protected by fuse F3/3.
7 Current input 4...20mA/6 Al(20mA)/6 S1204P Pressure monitoring, auxiliary Auxiliary hoist The pressure sensor measures the delivery
pressure of pump P2. The sensor has a current
output from 4 to 20 mA, which corresponds to a
pressure range of from 0 to 600 bar. This
information is routed directly into ECOS
1
GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
(UNIT0) and processed. A defect in the pressure
sensor can be recognized through the
Service-Software, if the displayed pressure value
is at 1000 bar. Independently of this, a
corresponding error code also appears on the
display.
The pressure sensor is protected by fuse F3/3.
8 Current input 4...20mA/4 Al(20mA)/4 J3502-4 Signal Y-axis, right Control Current output 4..20 mA of the Y-axis.
9 Current input 4...20mA/2 Al(20mA)/2 J3501-4 Signal Y-axis left Control Current output 4..20 mA of the Y-axis.
10 Current output 4...20mA AO(20mA) R3501-1 Resistor required for UNIT - CControl Resistor for acknowledging the plug location of
the UNIT. Value for UNIT0 = 100 Ohm.
11 Analog input 0...8,5 V/1 Al(8,5 V)/1 IN3505 Input signal GLR Control Cummins engine version:
Position signal of the gas pedal of the diesel
engine in the superstructure
Mercedes engine version:
Load signal of the diesel engine in the
superstructure for the critical load control (GLR).
17 Digital input 12 DI/12 IN1202 Release raising Auxiliary hoist This signal contains information, as to whether
the valves for the function Raising are connected
with ECOS (UNIT0). For this, voltage is tapped
from the relay K1202 (Release raise) and routed
into ECOS (UNIT0) via the resistor board
RN2-4, where the information is processed.
The release occurs if: S1202 (Lock auxiliary
hoist) is not activated (K1203 energized) and the
control lever (J3501) is moved in the Y-direction
(Raising / Lowering). Furthermore, an
EKS4-release (Raising) must be present and the
2
GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
lowering limit switch (S1103M) may not be
activated.
The circuit is protected by fuse F4/6.
18 Digital input 10 DI/10 IN1102 Release raising Main hoist This signal contains information, as to whether
the valves for the function Raising are connected
with ECOS (UNIT0). For this, voltage is tapped
from the relay K1102 (Release raising) and
routed into ECOS (UNIT0) via the resistor board
RN2-2, where the information is processed.
The release occurs if: S1102 (Lock main hoist) is
not activated (K1103 energized) and the control
lever (J3502) is moved in the Y-direction
(Raising / Lowering). Furthermore, an
EKS4-release must be present and the hoist limit
switch (via K3703) may not be activated.
The circuit is protected by fuse F4/6.
19 Digital input 8 DI/8 J3502-10 Lowering, right Control Directional contact Y+, of the right control lever.
20 Digital input 6 DI/6 J3502-8 Derricking out / cyl/boom exteControl Directional contact X+, of the right control lever.
21 Digital input 4 DI/4 J3501-10 Lowering, left Control Directional contact Y+, of the left control lever.
22 Digital input 2 DI/2 J3501-8 Slewing right Control Directional contact X+, of the left control lever.
23 Output 8.5 V 8,5 Vext. X3501-11 Power supply 8.5V Control Power supply for the Dongle.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2110 Position boom section 3 Derricking / Telescoping Syste Internal signal which is generated from length
information and the telescope status.
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2111 Position boom section 4 Derricking / Telescoping Syste Internal signal which is generated from length
information and the telescope status.
3
GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
26 CAN-Bus, dominant lower -Wire CAN LOW UNCAN-bus LOW Control CAN-bus LOW of ECOS UNIT0.
27 CAN-Bus, dominant higher +Wire CAN HIGH UNCAN-bus HIGH Control CAN-bus HIGH of ECOS UNIT0.
29 Current input 4...20mA/7 Al(20mA)/7 IN2404 Remote control of the swing a Swing-away lattice Current signal luffing in / out, from remote
control for swing away lattice (PTJ).
ECOS calculates the resistance value in the
current circuit from the supply voltage and the
current value. A specific resistance value
corresponds to a specific direction of movement.
The following current values are based on 26 V.
Values:
luffing in 10mA,
luffing out 6mA,
both activated 14mA,
unactivated 4,5mA.
The circuit is protected by fuse F4/6.
30 Current input 4...20mA/5 Al(20mA)/5 S1104P Pressure monitoring, main hoi Main hoist The pressure sensor measures the delivery
pressure of pump P1. The sensor has a current
output from 4 to 20 mA, which corresponds to a
pressure range of from 0 to 600 bar. This
information is routed directly into ECOS
(UNIT0) and processed. A defect in the pressure
sensor can be recognized through the
Service-Software, if the displayed pressure value
is at 1000 bar. Independently of this, a
corresponding error code also appears on the
display.
The pressure sensor is protected by fuse F3/3.
31 Current input 4...20mA/3 Al(20mA)/3 J3502-3 Signal X-axis, right Control Current output 4..20 mA of the X-axis.
4
GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
32 Current input 4...20mA/1 Al(20mA)/1 J3501-3 Signal X-axis, left Control Current output 4..20 mA of the X-axis.
33 Analog input 0...8,5 V/1 Al(8,5 V)/2 X3501-18 Code dongle Control A specified voltage at this pin of the interface
starts the communication program for the PC and
enables the unlocking of the telescoping cylinder
in an extended condition of the first telescope.
36 Revolution input 1 DI(D)/1 IN3504 Engine rpm Control This signal contains the rpm information of the
diesel engine in the superstructure. The signal is
tapped at the connection W of the alternator and
routed into ECOS (UNIT0) via the resistor board
RN1-4, where the information is processed.
39 Digital input 13 DI/13 IN1203 Identifier auxiliary hoist Auxiliary hoist This signal contains the informations, as to
whether the auxiliary hoist is electrically
connected with ECOS (resistor R1 13 k Ohm
against ground). If the signal is faulty (line
interruption or auxiliary hoist not connected),
then it is not possible to operate the auxiliary
hoist. An error message will only be displayed
when first the auxilary hoist is acknowledged and
then an error arises in signal IN1203.
If the auxiliary hoist has been shut off by ECOS,
then the menus of the auxiliary hoist will be
blocked from the display.
40 Digital input 11 DI/11 IN1201 Release lowering Auxiliary hoist This signal contains information, as to whether
the valves for the function Lowering are
connected with ECOS (UNIT0). For this, voltage
is tapped from the relay K1201 (Release
lowering) and routed into ECOS (UNIT0) via the
resistor board RN2-3 where the information is
5
GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
processed.
The release occurs if: S1202 (Lock auxiliary
hoist) is not activated (K1203 energized) and the
control lever (J3501) is moved in the Y-direction
(Raising / Lowering). Furthermore, the lowering
limit switch (S1203M) may not be activated.
De-activation of the function Lowering is
possible through the EKS4, but is not used.
The circuit is protected by fuse F4/6.
41 Digital input 9 DI/9 IN1101 Release lowering Main hoist This signal contains information, as to whether
the valves for the function Lowering are
connected with ECOS (UNIT0). For this, voltage
is tapped from the relay K1101 (Release
lowering) and routed into ECOS (UNIT0) via the
resistor board RN2-1, where the information is
processed.
The release occurs if: S1102 (Lock main hoist) is
not activated (K1103 energized) and the control
lever (J3502) is moved in the Y-direction
(Raising / Lowering). Furthermore, the lowering
limit switch (S1103M) may not be activated.
The circuit is protected by fuse F6/1.
42 Digital input 7 DI/7 J3502-11 Raising, right Control Directional contact Y-, of the right control lever.
43 Digital input 5 DI/5 J3502-9 Derricking in / cyl/boom retracControl Directional contact X-, of the right control lever.
44 Digital input 3 DI/3 J3501-11 Raising, left Control Directional contact Y-, of the left control lever.
45 Digital input 1 DI/1 J3501-9 Slewing left Control Directional contact X-, of the left control lever.
46 Pulse width output 4A/1 DO(PWM)/1 Y1106 Pump P1 Main hoist This valve adjusts the ramp value (displacement)
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GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
of pump P1. An increase in the current leads to an
increase of the ramp value and thus to an increase
in the speed of the hoist.
Lowering is only possible when Y1101
(Lowering) and Y1104 (#Y1104) are
simultaneously energized.
Raising is only possible when Y1102 (Raising)
and Y1105 (Raising brake) are simultaneously
energized.
47 Pulse width output 4A/2 DO(PWM)/2 Y1206 Pump P2 Auxiliary hoist This valve adjusts the ramp value (displacement)
of pump P2. An increase in the current leads to an
increase of the ramp value and thus to an increase
in the speed of the hoist.
Lowering is only possible when Y1201
(Lowering) and Y1204 (#Y1204) are
simultaneously energized.
Raising is only possible when Y1202 (Raising)
and Y1205 (Raising brake) are simultaneously
energized.
48 Pulse width output 4A/3 DO(PWM)/3 Y1104 Lowering brakes Main hoist This valve releases the brakes for lowering (flow
of current => brakes released).
49 Pulse width output 4A/4 DO(PWM)/4 Y1105 Raising brake Main hoist This valve releases the brakes for raising (flow of
current => brakes released).
50 Pulse width output 4A/5 DO(PWM)/5 Y1204 Lowering brakes Auxiliary hoist This valve releases the brakes for lowering (flow
of current => brakes released).
51 Pulse width output 4A/6 DO(PWM)/6 Y1205 Raising brake Auxiliary hoist This valve releases the brakes for raising (flow of
current => brakes released).
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PIN Typ Signal Item Name System Function
52 Pulse width output 4A/7 DO(PWM)/7 Y1107 Pump switching P1 Main hoist When energized, this valve switches the pump P1
from the main hoist over to one of the functions
Derricking system, Telescoping system or
Auxiliary consumers.
(de-energized => operation main hoist)
53 Pulse width output 4A/8 DO(PWM)/8 Y1207 Pump switching P2 Auxiliary hoist When energized, this valve switches the pump P2
from the auxiliary hoist over to one of the
functions Derricking system, Telescoping system
or Auxiliary consumers.
(de-energized => operation Auxiliary hoist)
61 Digital output 4A/1 DO(4A)/1 Y1101 Lowering Main hoist Solenoid b on 4/3 - Directional valve for the
function Lowering. For the function Lowering, it
is necessary that the valve Y1106 (Pump P1) and
valve Y1104 (Lowering brakes) are energized
(brakes released).
62 Digital output 4A/2 DO(4A)/2 Y1102 Raising Main hoist Solenoid a on 4/3 - Directional valve for the
function Raising. For the function Raising, it is
necessary that the valve Y1106 (Pump P1) and
valve Y1105 (Raising brake) are energized
(brakes released).
63 Digital output 4A/3 DO(4A)/3 Y1201 Lowering Auxiliary hoist Solenoid b on 4/3 - Directional valve for the
function Lowering. For the function Lowering, it
is necessary that the valve Y1206 (Pump P2) and
valve Y1204 (Lowering brakes) are energized
(brakes released).
64 Digital output 4A/4 DO(4A)/4 Y1202 Raising Auxiliary hoist Solenoid a on 4/3 - Directional valve for the
function Raising. For the function Raising, it is
necessary that the valve Y1206 (Pump P2) and
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GMK5180_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
valve Y1205 (Raising brake) are energized
(brakes released).
65 Digital output 4A/5 DO(4A)/5 H2113 Telescope cylinder pins too lo Derricking / Telescoping Syste Position is indicated by the proximity switch
S2116N (Tele cylinder pins too low).
Note: if the telescoping cylinder is locked, then
the signal of the proximity switch S2116N must
be present or the function "extending" will be
blocked.
66 Digital output 4A/6 DO(4A)/6 H2114 Telescope cylinder pins too hi Derricking / Telescoping Syste Position is indicated by the proximity switch
S2117N (Tele cylinder pins too high).
Note: if the telescope cylinder is locked, then the
signal of the proximity switch S2116N must be
present or the function "extending" will be
blocked.
67 Digital output 4A/7 DO(4A)/7 H2112 Position boom section 5 Derricking / Telescoping Syste Internal signal which is generated from length
information and the telescope status.
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PIN Typ Signal Item Name System Function
1 Analog ground AGND R3502-2 Resistor required for UNIT - CControl Connection of the analog ground of the resistor
for acknowledgement of the plug location of the
UNIT. Value for UNIT1 = 200 Ohm.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2104 Telescoping cylinder locked Derricking / Telescoping Syste Indicates the locking of the telescoping cylinder.
Information from S2114N (Left tele cylinder pin
locked) and S2115N (Right tele cylinder pin
locked).
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2105 Telescope cylinder unlocked Derricking / Telescoping Syste Indicates the unlocking of the telescoping
cylinder. Information from S2112N (Left tele
cylinder pin unlocked) and S2113N (Right tele
cylinder pin unlocked).
10 Current output 4...20mA AO(20mA) R3502-1 Resistor required for UNIT - CControl Resistor for acknowledging the plug location of
the UNIT. Value for UNIT1 = 200 Ohm.
13 Revolution input 2 DI(D)/2 IN2402 Release luffing out (PTJ) Swing-away lattice This signal contains the information as to whether
the valves for the function Luffing out are
connected with ECOS (UNIT1). For this, voltage
is tapped from the relay K2401 (Direction release
luffing out (PTJ)) and routed into ECOS (UNIT1)
via the resistor board RN9-2, where the
information is processed.
The release occurs if: S2104 (Selecting switch
derricking / telescoping) is in position Swing
away lattice (PTJ) luffing, the control lever is
moved in X-direction (Luffing in / out), or a key
of the remote control unit is activated and S2102
(Lock derricking) is not activated (K2403
energized). Furthermore, an EKS4-release
(Swing away lattice (PTJ) luffing in) must be
present and the hoist limit switch (via K3703)
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19 July, 2010
PIN Typ Signal Item Name System Function
may not be activated.
The circuit is protected by fuse F4/6.
15 Digital input 16 DI/16 IN2105 Tele system selected Derricking / Telescoping Syste This signal contains information, as to whether
the telescoping system has been selected via
S2104 (Selecting switch derricking / telescoping)
and S2103 (Lock telescoping system). For this,
voltage is tapped from the signal lamp H2103
(Select telescoping system) and routed into ECOS
(UNIT0) via the resistor board RN8-3, where the
information is processed.
The circuit is protected by fuse F6/3.
16 Digital input 14 DI/14 S2117N Tele cylinder pins too high Derricking / Telescoping Syste The proximity switch provides information, as to
whether the telescoping cylinder is too high to be
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN19-2, where it
is processed.
The circuit is protected by fuse F7/2.
17 Digital input 12 DI/12 S2115N Right tele cylinder pin locked Derricking / Telescoping Syste The proximity switch provides information, as to
whether the right telescoping cylinder pin is
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-4, where it
is processed.
The circuit is protected by fuse F7/2.
18 Digital input 10 DI/10 S2113N Right tele cylinder pin unlockeDerricking / Telescoping Syste The proximity switch provides information, as to
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19 July, 2010
PIN Typ Signal Item Name System Function
whether the right telescoping cylinder pin is
unlocked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-3, where it
is processed.
The circuit is protected by fuse F7/2.
19 Digital input 8 DI/8 S2111N Boom section locked Derricking / Telescoping Syste The proximity switch provides information, as to
whether the boom section is locked. The
information is routed into ECOS (UNIT1) via the
resistor board RN18-2, where it is processed.
The circuit is protected by fuse F7/2.
20 Digital input 6 DI/6 S2105/8 Unlock boom section Derricking / Telescoping Syste This switch sends the request to unlock the boom
section pins. The request is routed into ECOS
(UNIT1) via the resistor board RN8-2, where it is
processed.
The circuit is protected by fuse F6/3.
21 Digital input 4 DI/4 IN2104 Release tele/boom retracting Derricking / Telescoping Syste This signal contains information, as to whether
the valves for the function Tele/boom retracting
are connected with ECOS (UNIT1). For this,
voltage is tapped from the relay K2110 (Direction
release telescope retracting) and routed into
ECOS (UNIT1) via the resistor board RN3-3,
where the information is processed.
The release occurs if: S2104 (Selecting switch
derricking / telescoping) in position Telescoping,
the control lever is moved in the X-direction
(Retracting / Extending) and S2103 (#S2103) is
not activated (K2103 energized). Furthermore,
the EKS4-release (Tele/boom retracting) must be
present.
The circuit is protected by fuse F4/6.
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GMK5180_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
22 Digital input 2 DI/2 IN2102 Release derricking in Derricking / Telescoping Syste This signal contains information, as to whether
the valves for the function Derricking in are
connected with ECOS (UNIT1). For this, voltage
is tapped from the relay K2109 (Direction release
derricking in) and routed into ECOS (UNIT1) via
the resistor board RN3-1, where the information
is processed.
The release occurs if: S2104 (Selecting switch
derricking / telescoping) in position for
derricking system Derricking, the control lever is
moved in the X-direction (Derricking in / out)
and S2102 (#S2102) is not activated (K2102
energized). Furthermore, the EKS4-release
(Derricking in) must be present.
The circuit is protected by fuse F4/6.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2106 Boom section locked Derricking / Telescoping Syste Indicates the locking of the boom section.
Information from S2111N (Boom section
locked).
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2107 Boom section unlocked Derricking / Telescoping Syste Indicates the unlocking of the boom section.
Information from S2110N (Boom section
unlocked).
26 CAN-Bus, dominant lower -Wire CAN LOW UNCAN-bus LOW Control CAN-bus LOW of ECOS UNIT1.
27 CAN-Bus, dominant higher +Wire CAN HIGH UNCAN-bus HIGH Control CAN-bus HIGH of ECOS UNIT1.
35 Revolution input 3 DI(D)/3 IN2403 Identifier swing away lattice (PSwing-away lattice This signal contains the information, as to
whether a swing away lattice (PTJ) has been
electrically connected with ECOS. For this, the
supply voltage of the swing away lattice (PTJ) is
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19 July, 2010
PIN Typ Signal Item Name System Function
routed into ECOS (UNIT1) via the resistor board
RN9-3 and processed.
The circuit is protected by fuse F4/6.
36 Revolution input 1 DI(D)/1 IN2401 Release luffing in (PTJ) Swing-away lattice This signal contains the information as to whether
the valves for the function Luffing in are
connected with ECOS (UNIT1). For this, voltage
is tapped from the relay K2402 (Direction release
luffing in (PTJ)) and routed into ECOS (UNIT1)
via the resistor board RN9-1, where the
information is processed.
The release occurs if: S2104 (Selecting switch
derricking / telescoping) is in position Swing
away lattice (PTJ) luffing, the control lever is
moved in X-direction (Luffing in / out), or a key
of the remote control unit is activated and S2102
(Lock derricking) is not activated (K2403
energized). Furthermore, an EKS4-release
(Swing away lattice (PTJ) luffing in) must be
present.
The circuit is protected by fuse F4/6.
38 Digital input 15 DI/15 S2118N Release tele cyl. extending Derricking / Telescoping Syste The proximity switch provides information, as to
whether the telescoping cylinder may enter the
acknowledged pinning hole. The information is
routed into ECOS (UNIT1) via the resistor board
RN19-3, where it is processed.
The circuit is protected by fuse F7/2.
39 Digital input 13 DI/13 S2116N Tele cylinder pins too low Derricking / Telescoping Syste The proximity switch provides information, as to
whether the telescoping cylinder is too low to be
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN19-1, where it
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GMK5180_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
is processed.
The circuit is protected by fuse F7/2.
40 Digital input 11 DI/11 S2114N Left tele cylinder pin locked Derricking / Telescoping Syste The proximity switch provides information, as to
whether the left telescoping cylinder pin is
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-2, where it
is processed.
The circuit is protected by fuse F7/2.
41 Digital input 9 DI/9 S2112N Left tele cylinder pin unlockedDerricking / Telescoping Syste The proximity switch provides information, as to
whether the left telescoping cylinder pin is
unlocked. The information is routed into ECOS
(UNIT1) via the resistor board RN16-1, where it
is processed.
The circuit is protected by fuse F7/2.
42 Digital input 7 DI/7 S2110N Boom section unlocked Derricking / Telescoping Syste The proximity switch provides information, as to
whether the boom section is unlocked. The
information is routed into ECOS (UNIT1) via the
resistor board RN18-1, where it is processed.
The circuit is protected by fuse F7/2.
43 Digital input 5 DI/5 S2105/1 Unlock telescope cylinder Derricking / Telescoping Syste This switch sends the request to unlock the
telescoping cylinder pins. The request is routed
into ECOS (UNIT1) via the resistor board
RN8-1, where it is processed.
The circuit is protected by fuse F6/3.
44 Digital input 3 DI/3 IN2103 Release tele/boom extending Derricking / Telescoping Syste This signal contains information, as to whether
the valves for the function Tele/boom extending
are connected with ECOS (UNIT1). For this,
voltage is tapped from the relay K2106 (Direction
6
GMK5180_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
release telescope extending) and routed into
ECOS (UNIT1) via the resistor board RN3-4,
where the information is processed.
The release occurs if: S2104 (Selecting switch
derricking / telescoping) in position Telescoping,
the control lever is moved in the X-direction
(Retracting / Extending) and S2103 (#S2103) is
not activated (K2103 energized). Furthermore,
the EKS4-release (Tele/boom extending) must be
present and the lowering limit switch (via K3703)
may not be activated.
The circuit is protected by fuse F4/6.
45 Digital input 1 DI/1 IN2101 Release derricking out Derricking / Telescoping Syste This signal contains information, as to whether
the valves for the function Derricking out are
connected with ECOS (UNIT1). For this, voltage
is tapped from the relay K2104 (Direction release
derricking out) and routed into ECOS (UNIT1)
via the resistor board RN3-2, where the
information is processed.
The release occurs if: S2104 (Selecting switch
derricking / telescoping) in position for
derricking system Derricking, the control lever is
moved in the X-direction (Derricking in / out)
and S2102 (#S2102) is not activated (K2102
energized). Furthermore, the EKS4-release
(Derricking out) must be present and the lowering
limit switch (via K3703) may not be activated.
The circuit is protected by fuse F4/6.
46 Pulse width output 4A/1 DO(PWM)/1 Y2120 Holding valve derricking out Derricking / Telescoping Syste Proportional valve for the function Derricking
out. This regulates the flow of oil coming out of
the derricking cylinder and thus the speed of the
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GMK5180_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
derricking out.
47 Pulse width output 4A/2 DO(PWM)/2 Y2106 Tele/boom retracting / High-spDerricking / Telescoping Syste Directional valve for the function Tele/boom
retracting and High-speed extending. If the valve
is energized simultaneously with Y2103
(Tele/boom retracting), then the function
Tele/boom retracting follows. If the valve is
simultaneously energized with Y2104
(Tele/boom extending) and Y2132 (High-speed
extending), then the function High-speed
extending follows. For the charging of the
pressure reserve, only Y2106 is energized.
48 Pulse width output 4A/3 DO(PWM)/3 Y2130 Select boom section pins / tele Derricking / Telescoping Syste This valves selects the locking pins to be
unlocked.
Energized -> telescoping cylinder pins
No current flow -> boom section pins
49 Pulse width output 4A/4 DO(PWM)/4 Y2131 Hold unlocked position Derricking / Telescoping Syste This valve blocks the connection between the
cylinder transfer tube and locking and thus
maintains the pressure for the unlocking of the
pins.
50 Pulse width output 4A/5 DO(PWM)/5 Y2133 Locked / unlocked Derricking / Telescoping Syste If this valve is energized, then the cylinder
transfer tube is supplied with a maximum of 100
bar and thus the pins which have been selected
via valve Y2130 (Select boom section pins / tele
cyl. pins) will be unlocked.
51 Pulse width output 4A/6 DO(PWM)/6 Y2134 Charge cylinder transfer tube Derricking / Telescoping Syste The valve Y2134 serves to charge the cylinder
transfer tube. It is energized if the telescoping
cylinder pins or the boom pins are unlocked and
the telescoping cylinder is extended.
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GMK5180_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
52 Pulse width output 4A/7 DO(PWM)/7 Y2403 Throttle valve Swing-away lattice Proportional valve for the function Swing away
lattice (PTJ) luffing in / out. The valve provides
a throttling function for oil flow to and from the
piston side of the cylinder and is regulated
proportionally to the control current for speed
control of the jib.
61 Digital output 4A/1 DO(4A)/1 Y2101 Derricking in Derricking / Telescoping Syste Valve for the function Derricking in. If energized
the pump flow rate will be switched to the piston
side of the derricking cylinder.
62 Digital output 4A/2 DO(4A)/2 Y2121 Release derricking out Derricking / Telescoping Syste Valve for the function Derricking out. This
releases the control pressure for the valve Y2120
(Holding valve derricking out) and thus takes on
a security function.
63 Digital output 4A/3 DO(4A)/3 Y2103 Tele/boom retracting Derricking / Telescoping Syste Valve for the function Tele/boom retracting. If
the valve is energized simultaneously with the
valve Y2106 (Tele/boom retracting / High-speed
extending), then the function Tele/boom
retraction follows. The speed is regulated with the
proportional valve Y1106 (Pump P1) or Y1206
(Pump P2).
64 Digital output 4A/4 DO(4A)/4 Y2104 Tele/boom extending Derricking / Telescoping Syste Valve for the function Tele/boom extending. For
the function High-speed extending, the valves
Y2106 (Tele/boom retracting / High-speed
extending) and Y2132 (High-speed extending)
must be additionally energized. The speed is
regulated with the proportional valve Y1106
(Pump P1) or Y1206 (Pump P2).
Note: In High-speed extending, P1 and P2 both
9
GMK5180_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
supply the telescoping system.
65 Digital output 4A/5 DO(4A)/5 Y2105 Pressure increase Derricking / Telescoping Syste Valve for the pressure increase within the
function Tele/boom extending and High- speed
extending. In a de-activated condition, the valve
reduces the maximum pressure of the telescoping
cylinder to 140 bar. This is necessary in order to
prevent an overload of the cylinder. The
switching point lies at 9300 mm of cylinder
extension.
66 Digital output 4A/6 DO(4A)/6 Y2401 Luffing in (PTJ) Swing-away lattice Valve for the function Luffing in swing away
lattice (PTJ). If energized, the pump flow is
switched to the piston side of the jib derricking
cylinder.
67 Digital output 4A/7 DO(4A)/7 Y2402 Luffing out (PTJ) Swing-away lattice Valve for the function Luffing out swing away
lattice (PTJ). If energized, the pump flow is
switched to the rod side of the jib derricking
cylinder.
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GMK5180_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3503-2 Resistor required for UNIT - CControl Connection of the analog ground of the resistor
for acknowledgement of the plug location of the
UNIT. Value for UNIT2 = 300 Ohm.
10 Current output 4...20mA AO(20mA) R3503-1 Resistor required for UNIT - CControl Resistor for acknowledging the plug location of
the UNIT. Value for UNIT2 = 300 Ohm.
20 Digital input 6 DI/6 IN3501 Select auxiliary drive units Control This signal contains information, as to whether
one of the control valves of the counterweight
control or the turntable pinning control is
connected with ECOS (UNIT2). For this, voltage
of the output OUT3501 (Counterweight /
turntable pinning) is tapped from the second
circuit contact of the switch and routed into
ECOS (UNIT2) via the resistor board RN6-1,
where the information is processed.
21 Digital input 4 DI/4 S3501 High speed hoist Control Inputsignal, request high speed. The signal of the
switch is routed into ECOS (UNIT2) via the
resistor board RN6-4, where the information is
processed.
The circuit is protected by fuse F3/4.
22 Digital input 2 DI/2 IN2302 Release slewing right Slewing System This signal contains information, as to whether
the valves for the function Slewing right are
connected with ECOS (UNIT2). The valves are
connected with ECOS if the relay K2304
(Release slewing systen) has been triggered and
the contacts subsequently closed. For this, switch
S2304 (Slewing function/brakes control) may not
be activated and the control lever J3501 must be
moved in X-direction (Slewing left / right).
The circuit is protected by fuse F6/5.
1
GMK5180_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
26 CAN-Bus, dominant lower -Wire CAN LOW UNCAN-bus LOW Control CAN-bus LOW of ECOS UNIT2.
27 CAN-Bus, dominant higher +Wire CAN HIGH UNCAN-bus HIGH Control CAN-bus HIGH of ECOS UNIT2.
42 Digital input 7 DI/7 IN3502 Requirement tilt cabin Control This signal contains information, as to whether
one of the control valves of the cabin control is
connected with ECOS (UNIT2). For this, voltage
of the output OUT3502 (Cabin) is tapped from
the second circuit contact of the switch and
routed into ECOS (UNIT2) via the resistor board
RN6-2, where the information is processed.
43 Digital input 5 DI/5 S3502 High speed derricking / telescoControl Inputsignal, request high speed. The signal of the
switch is routed into ECOS (UNIT2) via the
resistor board RN6-3, where the information is
processed.
The circuit is protected by fuse F3/4.
44 Digital input 3 DI/3 IN2303 Load centering Slewing System This signal contains information, as to whether
Load centering has been selected.
A release is only possible if:
Slewing system brake (S2304) is not activated
and the footswitch S2303 (Load centering) is
activated,
or
a pump has been allocated to the auxiliary drives
and the switch S2206 (Load centering) and
rotary switch S2205 (Release counterweight) are
activated with a locked turntable.
45 Digital input 1 DI/1 IN2301 Release slewing left Slewing System This signal contains information, as to whether
the valves for the function Slewing left are
2
GMK5180_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
connected with ECOS (UNIT2). The valves are
connected with ECOS if the relay K2304
(Release slewing systen) has been triggered and
the contacts subsequently closed. For this, switch
S2304 (Slewing function/brakes control) may not
be activated and the control lever J3501 must be
moved in X-direction (Slewing left / right).
The circuit is protected by fuse F6/5.
46 Pulse width output 4A/1 DO(PWM)/1 Y2301 Slewing left Slewing System Directional valve for the function Slewing left.
For the slewing of the drive unit, it is necessary
that the release signal IN2301 (Release slewing
left) is applied, and the valve Y2303 (Load
centering) is de-energized and the valve Y2304
(Brakes) is energized. The release of the brakes is
indicated via signal lamp H2301 (Brake status).
47 Pulse width output 4A/2 DO(PWM)/2 Y2302 Slewing right Slewing System Directional valve for the function Slewing right.
For the slewing of the drive unit, it is necessary
that the release signal IN2302 (Release slewing
right) is applied, and the valve Y2303 (Load
centering) is de-energized and the valve Y2304
(Brakes) is energized. The release of the brakes is
indicated via signal lamp H2301 (Brake status).
48 Pulse width output 4A/3 DO(PWM)/3 Y2304 Brakes Slewing System If energized, this valve releases the brakes. The
releasing of the brakes is indicated via signal
lamp H2301 (Brake status).
49 Pulse width output 4A/4 DO(PWM)/4 Y1103 Hydraulic motor Main hoist This valve adjusts the ramp value (displacement)
of the hydraulic motor. An increase in the current
leads to a reduction of the ramp value and thus to
an increase in the rpm of the motor. This is used
3
GMK5180_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
with the function High speed of the hoist, which
is activated by S3501 (High speed hoist).
50 Pulse width output 4A/5 DO(PWM)/5 Y1203 Hydraulic motor Auxiliary hoist This valve adjusts the ramp value (displacement)
of the hydraulic motor. An increase in the current
leads to a reduction of the displacement value and
thus to an increase in the rpm of the motor. This
is used with the function High-speed of the hoist,
which is activated by S3501 (High speed hoist).
51 Pulse width output 4A/6 DO(PWM)/6 Y2107 High-speed derricking in / out Derricking / Telescoping Syste Valve for the function High-speed derricking in /
out. When energized, the oil flow is blocked from
the rod side of the cylinder.
61 Digital output 4A/1 DO(4A)/1 Y2303 Load centering Slewing System This valve releases Load centering, which is
activated with the footswitch S2303 (Load
centering), or if the turntable is locked, with the
control panel of the counterweight S2206 (Load
centering) and S2205 (Release counterweight)).
For the load centering of the drive unit, it is
necessary that the valves Y2301 (Slewing left)
and Y2302 (Slewing right) are switched off and
valve Y2304 (Brakes) is switched on. The release
of the brakes is indicated via signal lamp H2301
(Brake status).
62 Digital output 4A/2 DO(4A)/2 OUT3501 Counterweight / turntable pinn Control This signal provides for the supply voltage which
is required by the valves of the counterweight and
the turntable pinning controls. The supply voltage
of the valves is switched directly to the valves via
switches.
63 Digital output 4A/3 DO(4A)/3 OUT3502 Cabin Control This signal provides for the supply voltage,
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GMK5180_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
which is required by the valves of the cabin
control. The supply voltage is switched directly to
the valves Y3402 (Lifting cab) or Y3401
(Lowering cab) via the switch S3401 (Tipping the
cab).
64 Digital output 4A/4 DO(4A)/4 Y2102 High-speed derricking out Derricking / Telescoping Syste Valve for the function High-speed derricking out.
If energized, the pump flow rate will be switched
to the rod side of the derricking cylinder.
65 Digital output 4A/5 DO(4A)/5 Y2132 High-speed extending Derricking / Telescoping Syste Valve for the function High-speed extending. If
the valve is energized simultaneously with Y2104
(Tele/boom extending) and Y2106 (Tele/boom
retracting / High-speed extending), then the
function High-speed extending follows. Y2132
relieves the lowering brakes valves control piston
of the telescoping cylinder of leakage oil. Thus
the lowering brakes valves function as a stop
valve.
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PIN Typ Signal Item Name System Function
1 Analog ground AGND R3501-2 Resistor required for EST - Co Control Connection of the analogue ground of the resistor
required for EST - Code. Value for EST 0 = 100
Ohm. Furthermore, this ground is reference
ground for the control lever and the converter
module of the (horsepower) critical load control
(GLR) (A3505).
1 Analog ground AGND J3501-2 GND, control lever Control GND, control lever, goes to ground point
"Analogue Ground" EST.
1 Analog ground AGND J3502-2 GND, control lever right Control GND control lever, goes to ground point
"Analogue Ground" EST.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2501 Luffing jib steepest position Luffing jib Indicates, that the luffing jib is in the steepest
position. The angle amounts to 4°.
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2502 Luffing jib telescoping range Luffing jib Luffing jib is in the telescoping area. The angle is
between 4° and 9°.
6 Current input 4...20mA/8 Al(20mA)/8 S2302P Pressure monitoring of slewin Slewing gear Pressure measurement of slewing gear system
pressure, pressure sensor range, 0..600 bar,
4..20mA. Signal provides information for
pressure adjustment of the valves.
7 Current input 4...20mA/6 Al(20mA)/6 S1204P Pressure monitoring, auxiliary Auxiliary hoist Pressure measurement auxiliary hoist, pressure
sensor 0..600 bar, 4..20mA. Function: Pressure
monitoring to avoid load drift when lowering
8 Current input 4...20mA/4 Al(20mA)/4 J3502-4 Signal Y-axis, right Control Current output 4..mA of Y-axis. Set-value main
1
GMK6250_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
hoist.
9 Current input 4...20mA/2 Al(20mA)/2 J3501-4 Signal Y-axis left Control Current output 4..20mA of Y-axis, set-value for
auxiliary hoist.
10 Current output 4...20mA AO(20mA) R3501-1 Resistor required for EST - Co Control Resistor required for the EST - identification.
Value for EST 0 = 100 Ohm.
11 Analog input 0...8,5 V/1 Al(8,5 V)/1 IN3505 Accelerator position (GLR) Control Accelerator position (TPS) signal of the
(Cummins) engine to the horsepower load control
(critical load control or GLR) or output signal
from Mercedes converter (PWM/DC) to GLR.
12 Revolution input 4 DI(D)/4 IN1201 Release Lowering Auxiliary hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
AUXILIARY HOIST LOWERING is allowed.
The release follows, if: S1202 (lock auxiliary
hoist) is not acitvated => K1203 is energised and
the control lever is operated in Y-direction.
Furthermore, the SLI must be in a release
condition and the lowering limit switch
(S1203M) must not be operated. The luffing jib
must not reach the flatest position. When
operating with luffing jib, the lifting limit switch
(-K3731) must not be operated.
13 Revolution input 2 DI(D)/2 IN1101 Release Lowering Main hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement MAIN
HOIST LOWERING is allowed. The release
follows, if: S1102 (lock main hoist) is not
acitvated => K1103 is energised and the control
lever is operated in Y-direction. Furthermore, the
lowering limit switch (S1103M) must not be
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GMK6250_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
operated.
14 Digital input 18 DI/18 S1201P Supply pressure Auxiliary hoist Ub (switch operating voltage) at the resistor
board circuit indicates the supply of charge
pressure is below 10 bar.
15 Digital input 16 DI/16 S2502d Luffing jib flatest rigging posi Luffing jib The switch contact opens at an angle of 87°.
16 Digital input 14 DI/14 S2502b Luffing jib flatest tele position Luffing jib The switch contact opens at an angle of 9°.
17 Digital input 12 DI/12 S2505c Positon Operating Luffing jib Selecting switch with the positions normal,
luffing rigging, luffing jib operation. The position
"OPERATING" applies for the operation with
luffing jib.
18 Digital input 10 DI/10 S2505a Position Normal Luffing jib Selecting switch with positions normal, luffing
jib rigging, luffing jib operating. The position
"NORMAL" applies for operating without luffing
jib and with boom extension.
19 Digital input 8 DI/8 J3502-10 Lowering, right Control Direction contact Y+ of the right control lever.
Direction contact main hoist, lowering.
20 Digital input 6 DI/6 J3502-8 Derricking out / telescope exte Control Direction contact X+ of the right control lever.
Direction contact derricking / telescoping signal,
derricking out / telescope extending
21 Digital input 4 DI/4 J3501-10 Lowering, left Control Direction contact Y+ of the left control lever,
direction contact for lowering the auxiliary hoist.
22 Digital input 2 DI/2 J3501-8 Right Control Direction contact X+ of the left control lever.
Direction contact slewing gear, slewing right.
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GMK6250_8001 - Unit 0
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PIN Typ Signal Item Name System Function
23 Output 8.5 V 8,5 Vext. X3501-11 Power Supply 8.5V Control Power supply for dongle.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2503 Luffing jib operating position Luffing jib Indicates, that the luffing jib is in the operating
area. The angle is between 4° and 59°.
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2504 Luffing jib rigging position Luffing jib Indicates, that the luffing jib is in the rigging
position. The angle is between 59° and 87°.
26 CAN-Bus, dominant lower -Wire CAN LOW-ES CAN-Bus LOW Control CAN-Bus LOW of ESTO.
27 CAN-Bus, dominant higher +Wire CAN HIGH-E CAN-Bus HIGH Control CAN-Bus HIGH of ESTO
29 Current input 4...20mA/7 Al(20mA)/7 S2124P Operating pressure Derricking-telescoping Pressure measurement of operating pressure for
derricking gear, telescoping gear, auxiliary drive,
pressure sensor 0..600 bar, 4..20mA.
30 Current input 4...20mA/5 Al(20mA)/5 S1104P Pressure monitoring, main ho Main hoist Pressure measurement main hoist, pressure sensor
0..600bar, 4..20mA. Function:Pressure
monitoring to avoid load drift when lowering.
31 Current input 4...20mA/3 Al(20mA)/3 J3502-3 Signal X-axis, right Control Current output 4..20mA of X-axis. Set-value for
derricking gear / telescoping gear.
32 Current input 4...20mA/1 Al(20mA)/1 J3501-3 Signal X-axis, left Control Current output 4..20mA of X-axis, set-value for
slewing gear.
33 Analog input 0...8,5 V/1 Al(8,5 V)/2 X3501-18 Code dongle Control A certain voltage at this pin of the interface starts
the communication program for the PC. It makes
the unlocking of the tele cylinder in extended
position of the first telescope possible.
34 Revolution input 5 DI(D)/5 IN3504 Engine rpm Control Terminal - W signal from alternator
4
GMK6250_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
35 Revolution input 3 DI(D)/3 IN1202 Release Raising Auxiliary hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement MAIN
HOIST RAISING is allowed. The release
follows, if: S1202 (lock auxiliary hoist) is not
acitvated => K1203 is energised and the control
lever is operated in Y-direction. Furthermore, the
SLI must be in a release condition and the luffing
jib must not reach the steepest position.The hoist
limit switch (K3703) must not be operated.
K3703 is not active in luffing jib mode.
36 Revolution input 1 DI(D)/1 IN1102 Release Raising Main hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement MAIN
HOIST LIFTING is allowed. The release follows,
if: S1102 (lock main hoist) is not acitvated =>
K1103 is energised and the control lever is
operated in Y-direction. Furthermore, the SLI
must be in a release condition and the hoist limit
switch (-K3703) must not be operated.
37 Digital input 17 DI/17 S1101P Supply pressure Main hoist Ub (switch operating voltage) via the resistor
board circuit indicates the supply of charge
pressure is below 10 bar.
38 Digital input 15 DI/15 S2502c Luffing jib lowest operating poLuffing jib The switch contact opens at an angle of 59°.
39 Digital input 13 DI/13 S2502a Luffing jib steepest tele positioLuffing jib The switch contact opens at an angle of 4°.
40 Digital input 11 DI/11 S2505b Position Rigging Luffing jib Selecting switch with positions normal, luffing
jib rigging, luffing jib operation. The position
"RIGGING" applies for the operation with
luffing jib. The luffing jib can be rigged and
telescoped in this area.
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GMK6250_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
41 Digital input 9 DI/9 S2503M Switch, straighten-up gantry Luffing jib The switch contact opens at an angle of 80° of the
gantry to the luffing jib. Switches relay K2503 in
parallel .
42 Digital input 7 DI/7 J3502-11 Raising, right Control Direction contact Y- of the right control lever.
Direction contact main hoist raise.
43 Digital input 5 DI/5 J3502-9 Derricking in / telescope retracControl Direction contact X - of the right control lever.
Direction contact derricking / telescoping signal,
derricking in / telescope retracting
44 Digital input 3 DI/3 J3501-11 Raising, left Control Direction contact Y- of the left control lever.
Direction contact for raising the auxiliary hoist.
45 Digital input 1 DI/1 J3501-9 Left Control Direction contact X- of the left control lever.
Direction contact slewing gear, slewing left.
46 Pulse width output 4A/1 DO(PWM)/1 Y1102 Raising Main hoist Directional pump control valve for raising the
load. The hoist will raise, subject to a minimum
current. For raising the load it is necessary, that
the valve Y1106 (release pump) and the valve
Y1105 (release hoist brake) are energised.
Minimum charge pressure is monitored via the
pressure switch S1101P.
47 Pulse width output 4A/2 DO(PWM)/2 Y1101 Lowering Main hoist Directional pump control valve for lowering the
load. The load will lower, subject to a minimum
current. For lowering the load, it is necessary
that the valve Y1106 (release pump) and the
valve Y1104 (Hoist brake release) are energised.
49 Pulse width output 4A/4 DO(PWM)/4 Y1104 Lowering brakes Main hoist This valve releases the brakes for the lowering
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GMK6250_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
function. The valve must be energised for brake
release.
50 Pulse width output 4A/5 DO(PWM)/5 Y1202 Raising Auxiliary hoist Directional pump control valve for raising the
load. The load will raise, subject to a minimum
current. For raising the load it is necessary, that
the valve Y1206 (release pump) and the valve
Y1205 (hoist brake release) are energised.
Minimum charge pressure is monitored via the
pressure switch S1201P.
51 Pulse width output 4A/6 DO(PWM)/6 Y1201 Lowering Auxiliary hoist Directional pump control valve for lowering the
load. The load will lower, subject to a minimum
current. For lowering the load it is necessary, that
the valve Y1206 (release pump) and the valve
Y1204 (hoist brake release) are energised.
53 Pulse width output 4A/8 DO(PWM)/8 Y1204 Lowering brakes Auxiliary hoist This valve releases the brakes for the lowering
function. The valve must be energised for brake
release.
61 Digital output 4A/1 DO(4A)/1 Y1105 Release brake Main hoist This valves releases the brake for the raise
function. The valve must be energised for brake
release.
62 Digital output 4A/2 DO(4A)/2 Y1106 Release pump Main hoist This valve allows the the pump to ramp on. The
valve must be energised for pump function.
63 Digital output 4A/3 DO(4A)/3 Y1205 Raise brake release Auxiliary hoist This valve releases the brake for the raise
function. The valve must be energised for brake
release.
64 Digital output 4A/4 DO(4A)/4 Y1206 Pump release Auxiliary hoist This valve allows the pump to ramp on. The
7
GMK6250_8001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
valve must be energised to allow pump delivery.
65 Digital output 4A/5 DO(4A)/5 Y2134 Filling cylinder transfer tube Derricking-telescoping The valve Y2134 routes low charge pressure to
the telescope cylinder transfer tube. Energised, if
the telescope cylinder pins or the boom section
pins are unlocked and when extending the
cylinder.
66 Digital output 4A/6 DO(4A)/6 H2505 Luffing jib flatest position Luffing jib Indicates, that the luffing jib is in the flatest
position. The angle amounts to 87°.
67 Digital output 4A/7 DO(4A)/7 H2506 Gantry 80° Luffing jib Indicates, that the angle between gantry and
luffing jib is greater than 80°.
68 Digital output 4A/8 DO(4A)/8 Y2106 Tele Retracting / high speed exDerricking-telescoping Energised for retracting together with valve
Y2103. The valve is also energised with Y2104
for high speed extend extending.
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GMK6250_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3502-2 Resistor required for EST - Co Control Connection of the analogue ground of the resistor
required for EST - module identification. Value
for EST 1 = 200 Ohm.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2108 Position Tele 1 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2116N; flashing light from
control unit, if the telescope cylinder locking pins
are within the possible pinning area.
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2109 Position Tele 2 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2117N; flashing light from
control unit, if the telescope cylinder locking pins
are within the possible pinning area.
10 Current output 4...20mA AO(20mA) R3502-1 Reisitor required for EST - Co Control Resistor required for the EST - module
identification. Value for EST 1 =200 Ohm.
12 Revolution input 4 DI(D)/4 IN2101 Release Derricking out Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
DERRICKING OUT is allowed. The release
follows, if: S2104 is in position
"DERRICKING", the control lever is operated in
X-direction and S2102 (lock derricking gear) is
not be operated. Furthermore, the SLI must be in
a release condition, the luffing jib must not reach
the steepest position and the hoist limit switch
(-K3703) must not be operated.
13 Revolution input 2 DI(D)/2 IN2103 Release Telescope extending Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
EXTENDING is allowed. The release follows, if:
1
GMK6250_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
S2104 is in position "TELESCOPING", the
control lever is operated in X-direction and
S2103 (lock telescoping gear) is not operated =>
K2103 is energised. Furthermore, the SLI must
be in a release condition and the hoist limit
switch (-K3703) must not be operated.
15 Digital input 16 DI/16 IN3501 Select Auxiliary drive units Control Ub (switch operating voltage) at the resistor
board circuit indicates that either auxiliary drive
unit, turntable pinning or counterweights should
be used.
16 Digital input 14 DI/14 S2105a Unlock Telescope cylinder Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, gives signal to unlock telescope
cylinder PINS.(Effective when unlocking is
allowed).
18 Digital input 10 DI/10 S2115N Telescope cylinder locked righDerricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the right
telescope cylinder locking pin.
19 Digital input 8 DI/8 S2113N Telescope cylinder unlocked r Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the right
telescope cylinder locking pin.
20 Digital input 6 DI/6 S2111N Boom section locked Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the locking of the boom
section.
21 Digital input 4 DI/4 S2119N Recognition Tele 4 Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the position of the
telescope cylinder in tele 4 to unlock / lock the
telescope cylinder pins
2
GMK6250_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
22 Digital input 2 DI/2 S2117N Recognition Tele 2 Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the telescope cylinder
position in tele 2 to unlock / lock the telescope
cylinder pins. Acts via EST on H2109.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2110 Position Tele 3 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2118N; flashing light from
control unit, if the telescope cylinder locking pins
are within the possible pinning area.
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2111 Position Tele 4 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2119N; flashlight from control
unit, if the telescope cylinder locking pins are
within the possible pinning area.
26 CAN-Bus, dominant lower -Wire CAN LOW-ES CAN-Bus LOW Control CAN-Bus LOW of EST1.
27 CAN-Bus, dominant higher +Wire CAN HIGH-E CAN-Bus HIGH Control CAN-Bus HIGH of EST1
34 Revolution input 5 DI(D)/5 IN2102 Release Derricking in Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
DERRICKING IN is allowed. The release
follows, if: S2104 is in position
"DERRICKING", the control lever is operated in
X-direction and S2102 (lock derricking gear) is
not be operated. Furthermore, the SLI must be in
a release condition and the luffing jib must not
reach the flatest rigging position.
35 Revolution input 3 DI(D)/3 IN2104 Release Telescope retracting Derricking-telescoping Ub (switch operating voltage) at the resistor
3
GMK6250_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
board circuit indicates, that the movement
RETRACTING is allowed. The release follows,
if: S2104 is in position "TELESCOPING", the
control lever is operated in X-direction and
S2103 (lock telescoping gear) is not operated =>
K2103 on power. Furthermore, the SLI must be
in a release condition.
37 Digital input 17 DI/17 S2105b Unlock boom section Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, gives signal to unlock BOOM
PINS. (effective, if unlocking is allowed).
38 Digital input 15 DI/15 IN3502 Requirement Tilt cab Control Ub (switch operating voltage) at the resistor
board circuit indicates, that the auxiliary drive
unit "tilt cab" should be used.
40 Digital input 11 DI/11 S2123N Limit telescope cylinder strokeDerricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the final position in the
head of tele 4. Signal de-activates the extend
function.
41 Digital input 9 DI/9 S2114N Telescope cylinder locked left Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the locking of the left
telescope cylinder locking pin.
42 Digital input 7 DI/7 S2112N Telescope cylinder unlocked l Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the left
telescope cylinder locking pin.
43 Digital input 5 DI/5 S2110N Unlocked boom section Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the boom
section.
4
GMK6250_8001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
44 Digital input 3 DI/3 S2118N Recognition Tele 3 Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the position of the
telescope cylinder in tele 3 to unlock / lock the
telescope cylinder pins. Acts via EST on H2110.
45 Digital input 1 DI/1 S2116N Recognition Tele 1 Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the telescope cylinder
position in tele 1 to unlock /lock the telescope
cylinder pins. Acts via EST on H2108.
46 Pulse width output 4A/1 DO(PWM)/1 Y2101 Derricking in Derricking-telescoping When energised, activates the derricking in
function of the derricking gear.
47 Pulse width output 4A/2 DO(PWM)/2 Y2103 Telescope Retracting Derricking-telescoping When energised together with Y2106, activates
retracting of the telescoping gear.
48 Pulse width output 4A/3 DO(PWM)/3 Y2110 Pump telescoping / derricking Derricking-telescoping Proportional pump delivery control for derricking
gear, telescoping gear and auxiliary drive units.
When derricking in, (normal/high speed) the
proportional pump delivery is in relation to the
joystick position. When derricking out, (normal)
the valve is not energised (gravity lowering).
When derricking out, (high speed) the valve is
given a fixed control current to limit the
maximum pump delivery volume. When
auxiliary drive unit functions are activated, the
valve is given a fixed control current to limit the
maximum pump delivery volume.
49 Pulse width output 4A/4 DO(PWM)/4 Y2120 Holding valve derricking out Derricking-telescoping Regulates the derricking out speed via
proportional control of the holding valve.
50 Pulse width output 4A/5 DO(PWM)/5 Y2121 Derricking out Derricking-telescoping Energising the valve makes derricking out
5
GMK6250_8001 - Unit 1
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PIN Typ Signal Item Name System Function
possible.
51 Pulse width output 4A/6 DO(PWM)/6 Y2130 Select boom section / tele cylinDerricking-telescoping Selection of the telescope cylinder locking
pins/boom section locking pins that are to be
operated.
52 Pulse width output 4A/7 DO(PWM)/7 Y2131 Hold unlocked position Derricking-telescoping Hold the pressure for unlocking the pins.
53 Pulse width output 4A/8 DO(PWM)/8 Y2133 Locked / Unlocked Derricking-telescoping When the valve is energised oil pressure is
provided via Y2130 to unlock the selected
boom/telescope cylinder pins . When
de-energised the oil pressure supply is blocked &
the supply line to Y2130 is vented to tank to
allow locking.
61 Digital output 4A/1 DO(4A)/1 OUT3502 Cab Control If derricking/telescoping are not activated, there
is an output from EST1, whch can be switched
through to the resepective valves (cab up / down).
In addition, the control (S2307) is indicated via
the signal IN3502 to the control unit, which
ramps the pump Y2110 to a limited angle.
62 Digital output 4A/2 DO(4A)/2 OUT3501 Counterweight / turntable pinn Control If derricking/telescoping are not activated, there
is an output from EST1, which can be switched
through to the respective valves (turntable
pinning and counterweight). In addition, the
control signal (S3401 or S2205) is indicated via
the signal IN3501 to the control unit, which
ramps the pump Y2110 to a limited displacement
angle.
63 Digital output 4A/3 DO(4A)/3 Y2104 Telescope Extending Derricking-telescoping When energised, activates extending of the
telescoping gear.
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GMK6250_8001 - Unit 1
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PIN Typ Signal Item Name System Function
64 Digital output 4A/4 DO(4A)/4 H2104 Telescope cylinder locked Derricking-telescoping Indicates locking of the telescope cylinder.
Information from S2114N and S2115N.
65 Digital output 4A/5 DO(4A)/5 H2105 Telescope cylinder unlocked. Derricking-telescoping Indicates unlocking of the telescope cylinder.
Information from S2112N and S2113N.
66 Digital output 4A/6 DO(4A)/6 H2106 Boom locked Derricking-telescoping Indicates locking of the boom section.
Information from S2111N
67 Digital output 4A/7 DO(4A)/7 H2107 Boom section unlocked Derricking-telescoping Indicates unlocking of the boom section.
Information from S2110N.
68 Digital output 4A/8 DO(4A)/8 Y2105 Pressure increase Derricking-telescoping Increase of the cylinder pressure when extending.
Energised, if the value of the poti is less than
10238 mm (85% of max. length).
7
GMK6250_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3503-2 Resistor required for EST - Co Control Connection of the analogue ground of the resistor
required for the EST - module identification.
Value for EST 2 = 300 Ohm.
10 Current output 4...20mA AO(20mA) R3503-1 Resistor required for EST - C Control Resistor required for the EST - module
identification. Value for EST 2 = 300 Ohm.
20 Digital input 6 DI/6 S3501 High speed hoist Control Ub (switch operating voltage) at the resistor
board circuit releases the high speed. The high
speed will be activated at appr. >70% of the
maximum control lever span.
21 Digital input 4 DI/4 S2304 Slewing function/brake contro Slewing gear Switch to lock/unlock the drive unit (control
slewing gear brake via K2304 & K2340) and
provide power to the load centering switch
(S2303). Load centering function is only possible
without trigger signal to K2304.
22 Digital input 2 DI/2 IN2301 Release Slewing left Slewing gear Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
SLEWING LEFT is allowed. The release
follows, if: S2304 (slewing gear brake) is not
applied => K2304 and K2340 are energised and
the control lever is operated in X-direction.
26 CAN-Bus, dominant lower -Wire CAN LOW-ES CAN-Bus LOW Control CAN-Bus LOW of EST2.
27 CAN-Bus, dominant higher +Wire CAN HIGH-E CAN-Bus HIGH Control CAN-Bus HIGH of EST2
42 Digital input 7 DI/7 S3502 High speed derricking / telescoControl Ub (switch operating voltage) at the resistor
board circuit releases the high speed for the
derricking gear and telescoping gear.
1
GMK6250_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
44 Digital input 3 DI/3 S2303 Load centering Slewing gear Ub (switch operating voltage)at the resistor board
circuit releases the load centering function for the
slewing gear. Operation is only possible when the
slewing gear brake is applied (S2304).
45 Digital input 1 DI/1 IN2302 Release Slewing right Slewing gear Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
SLEWING RIGHT is allowed. The release
follows, if: S2304 (slewing gear brake) is not
applied => K2304 and K2340 is energised and
the control lever is operated in X-direction.
46 Pulse width output 4A/1 DO(PWM)/1 Y2301 Slewing left Slewing gear Proportional pump displacement by control
current, subject to function release signal
(IN2301). The valve Y2303 (load centering) must
be de-energised and the valve Y2304 (swing
brake release) must be energised. The release of
the brake will be indicated via H2301.
47 Pulse width output 4A/2 DO(PWM)/2 Y2302 Slewing right Slewing gear Proportional pump displacement by control
current, subject to function release signal
(IN2302). The valve Y2303 (load centering) must
be de-energised and the valve Y2304 (swing
brake release) must be energised. The release of
the brake will be indicated via H2301.
48 Pulse width output 4A/3 DO(PWM)/3 Y2304 Brake Slewing gear When energised, this valve releases the slewing
brake. The release of the brake will be indicated
by H2301.
49 Pulse width output 4A/4 DO(PWM)/4 Y1103 Motor Main hoist The valve Y1103 (motor displacement
adjustment). Subject to a minimum current, the
hoist motor will reduce its displacement volume
2
GMK6250_8001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
to increase speed. The valve is only activated, if
one of the valves Y1101 or Y1102 has reached
the maximum current value (automatic sequence
control).
50 Pulse width output 4A/5 DO(PWM)/5 Y1203 Motor Auxiliary hoist The valve Y1103 (motor displacement
adjustment). Subject to a minimum current, the
motor will reduce its displacement volume to
increase speed.. The valve is only activated, if
one of the valves Y1201 or Y1202 has reached
the maximum current (automatic sequence
control).
61 Digital output 4A/1 DO(4A)/1 Y2303 Load centering Slewing gear When energised, via the foot switch (S2303) the
valve allows load centering. Function subject to,
valves Y2301 and Y2302 (slewing/swing left,
right) being de-energised and the valve Y2304
(brake release) being energised. The release of
the brake will be indicated by H2301.
62 Digital output 4A/2 DO(4A)/2 Y2102 High speed derricking out Derricking-telescoping When energised, together with valve Y2107,
activates high speed for the derricking out
function.
63 Digital output 4A/3 DO(4A)/3 Y2132 High speed extending Derricking-telescoping Inhibits the holding valve function. Energised
together with Y2104, (Y2105 subject to length)
and Y2106.
64 Digital output 4A/4 DO(4A)/4 Y2107 High speed derricking in / out Derricking-telescoping Energised with valve Y2101 for high speed
derricking in. Energised with valve Y2102 for
high speed derricking out.
3
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3501-2 Resistor required for EST - Co Control Connection of the analogue ground of the resistor
required for EST - Code. Value for EST 0 = 100
Ohm. Furthermore, this ground is reference
ground for the control lever and the converter
module of the (horsepower) critical load control
(GLR) (A3505).
1 Analog ground AGND J3501-2 GND, control lever Control GND, control lever, goes to ground point
"Analogue Ground" EST.
1 Analog ground AGND J3502-2 GND, control lever right Control GND control lever, goes to ground point
"Analogue Ground" EST.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2501 Luffing jib steepest position Luffing jib Indicates, that the luffing jib is in the steepest
position. The angle amounts to 4°.
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2502 Luffing jib telescoping range Luffing jib Luffing jib is in the telescoping area. The angle is
between 4° and 9°.
6 Current input 4...20mA/8 Al(20mA)/8 S2302P Pressure monitoring of slewin Slewing gear Pressure measurement of slewing gear system
pressure, pressure sensor range, 0..600 bar,
4..20mA. Signal provides information for
pressure adjustment of the valves.
7 Current input 4...20mA/6 Al(20mA)/6 S1204P Pressure monitoring, auxiliary Auxiliary hoist Pressure measurement auxiliary hoist, pressure
sensor 0..600 bar, 4..20mA. Function: Pressure
monitoring to avoid load drift when lowering
8 Current input 4...20mA/4 Al(20mA)/4 J3502-4 Signal Y-axis, right Control Current output 4..mA of Y-axis. Set-value main
1
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
hoist.
9 Current input 4...20mA/2 Al(20mA)/2 J3501-4 Signal Y-axis left Control Current output 4..20mA of Y-axis, set-value for
auxiliary hoist.
10 Current output 4...20mA AO(20mA) R3501-1 Resistor required for EST - Co Control Resistor required for the EST - identification.
Value for EST 0 = 100 Ohm.
11 Analog input 0...8,5 V/1 Al(8,5 V)/1 IN3505 Accelerator position (GLR) Control Accelerator position (TPS) signal of the
(Cummins) engine to the horsepower load control
(critical load control or GLR) or output signal
from Mercedes converter (PWM/DC) to GLR.
12 Revolution input 4 DI(D)/4 IN1201 Release lowering Auxiliary hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
AUXILIARY HOIST LOWERING is allowed.
The release follows, if: S1202 (lock auxiliary
hoist) is not acitvated => K1203 is energised and
the control lever is operated in Y-direction.
Furthermore, the SLI must be in a release
condition and the lowering limit switch
(S1203M) must not be operated. The luffing jib
must not reach the flatest position. When
operating with luffing jib, the lifting limit switch
(-K3731) must not be operated.
13 Revolution input 2 DI(D)/2 IN1101 Release lowering Main hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement MAIN
HOIST LOWERING is allowed. The release
follows, if: S1102 (lock main hoist) is not
acitvated => K1103 is energised and the control
lever is operated in Y-direction. Furthermore, the
lowering limit switch (S1103M) must not be
2
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
operated.
14 Digital input 18 DI/18 S1201P Supply pressure Auxiliary hoist Ub (switch operating voltage) at the resistor
board circuit indicates the supply of charge
pressure is below 10 bar.
15 Digital input 16 DI/16 S2502d Luffing jib flatest rigging posi Luffing jib The switch contact opens at an angle of 87°.
16 Digital input 14 DI/14 S2502b Luffing jib flatest tele position Luffing jib The switch contact opens at an angle of 9°.
17 Digital input 12 DI/12 S2505c Positon operating Luffing jib Selecting switch with the positions normal,
luffing rigging, luffing jib operation. The position
"OPERATING" applies for the operation with
luffing jib.
18 Digital input 10 DI/10 S2505a Position normal Luffing jib Selecting switch with positions normal, luffing
jib rigging, luffing jib operating. The position
"NORMAL" applies for operating without luffing
jib and with boom extension.
19 Digital input 8 DI/8 J3502-10 Lowering, right Control Direction contact Y+ of the right control lever.
Direction contact main hoist, lowering.
20 Digital input 6 DI/6 J3502-8 Derricking out / cyl/boom exteControl Direction contact X+ of the right control lever.
Direction contact derricking / telescoping signal,
derricking out / telescope extending
21 Digital input 4 DI/4 J3501-10 Lowering, left Control Direction contact Y+ of the left control lever,
direction contact for lowering the auxiliary hoist.
22 Digital input 2 DI/2 J3501-8 Slewing right Control Direction contact X+ of the left control lever.
Direction contact slewing gear, slewing right.
3
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
23 Output 8.5 V 8,5 Vext. X3501-11 Power Supply 8.5V Control Power supply for dongle.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2503 Luffing jib operating position Luffing jib Indicates, that the luffing jib is in the operating
area. The angle is between 4° and 59°.
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2504 Luffing jib rigging position Luffing jib Indicates, that the luffing jib is in the rigging
position. The angle is between 59° and 87°.
26 CAN-Bus, dominant lower -Wire CAN LOW-ES CAN-Bus LOW Control CAN-Bus LOW of ESTO.
27 CAN-Bus, dominant higher +Wire CAN HIGH-E CAN-Bus HIGH Control CAN-Bus HIGH of ESTO
29 Current input 4...20mA/7 Al(20mA)/7 S2124P Operating pressure Derricking-telescoping Pressure measurement of operating pressure for
derricking gear, telescoping gear, auxiliary drive,
pressure sensor 0..600 bar, 4..20mA.
30 Current input 4...20mA/5 Al(20mA)/5 S1104P Pressure monitoring, main hoi Main hoist Pressure measurement main hoist, pressure sensor
0..600bar, 4..20mA. Function:Pressure
monitoring to avoid load drift when lowering.
31 Current input 4...20mA/3 Al(20mA)/3 J3502-3 Signal X-axis, right Control Current output 4..20mA of X-axis. Set-value for
derricking gear / telescoping gear.
32 Current input 4...20mA/1 Al(20mA)/1 J3501-3 Signal X-axis, left Control Current output 4..20mA of X-axis, set-value for
slewing gear.
33 Analog input 0...8,5 V/1 Al(8,5 V)/2 X3501-18 Code dongle Control A certain voltage at this pin of the interface starts
the communication program for the PC. It makes
the unlocking of the tele cylinder in extended
position of the first telescope possible.
34 Revolution input 5 DI(D)/5 IN3504 Engine rpm Control Terminal - W signal from alternator
4
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
35 Revolution input 3 DI(D)/3 IN1202 Release raising Auxiliary hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement MAIN
HOIST RAISING is allowed. The release
follows, if: S1202 (lock auxiliary hoist) is not
acitvated => K1203 is energised and the control
lever is operated in Y-direction. Furthermore, the
SLI must be in a release condition and the luffing
jib must not reach the steepest position.The hoist
limit switch (K3703) must not be operated.
K3703 is not active in luffing jib mode.
36 Revolution input 1 DI(D)/1 IN1102 Release raising Main hoist Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement MAIN
HOIST LIFTING is allowed. The release follows,
if: S1102 (lock main hoist) is not acitvated =>
K1103 is energised and the control lever is
operated in Y-direction. Furthermore, the SLI
must be in a release condition and the hoist limit
switch (-K3703) must not be operated.
37 Digital input 17 DI/17 S1101P Charge pressure Main hoist Ub (switch operating voltage) via the resistor
board circuit indicates the supply of charge
pressure is below 10 bar.
38 Digital input 15 DI/15 S2502c Luffing jib lowest operating poLuffing jib The switch contact opens at an angle of 59°.
39 Digital input 13 DI/13 S2502a Luffing jib steepest tele positioLuffing jib The switch contact opens at an angle of 4°.
40 Digital input 11 DI/11 S2505b Position rigging Luffing jib Selecting switch with positions normal, luffing
jib rigging, luffing jib operation. The position
"RIGGING" applies for the operation with
luffing jib. The luffing jib can be rigged and
telescoped in this area.
5
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
41 Digital input 9 DI/9 S2503M Switch, straighten-up gantry Luffing jib The switch contact opens at an angle of 80° of the
gantry to the luffing jib. Switches relay K2503 in
parallel .
42 Digital input 7 DI/7 J3502-11 Raising, right Control Direction contact Y- of the right control lever.
Direction contact main hoist raise.
43 Digital input 5 DI/5 J3502-9 Derricking in / cyl/boom retracControl Direction contact X - of the right control lever.
Direction contact derricking / telescoping signal,
derricking in / telescope retracting
44 Digital input 3 DI/3 J3501-11 Raising, left Control Direction contact Y- of the left control lever.
Direction contact for raising the auxiliary hoist.
45 Digital input 1 DI/1 J3501-9 Slewing left Control Direction contact X- of the left control lever.
Direction contact slewing gear, slewing left.
46 Pulse width output 4A/1 DO(PWM)/1 Y1102 Raising Main hoist Directional pump control valve for raising the
load. The hoist will raise, subject to a minimum
current. For raising the load it is necessary, that
the valve Y1106 (release pump) and the valve
Y1105 (release hoist brake) are energised.
Minimum charge pressure is monitored via the
pressure switch S1101P.
47 Pulse width output 4A/2 DO(PWM)/2 Y1101 Lowering Main hoist Directional pump control valve for lowering the
load. The load will lower, subject to a minimum
current. For lowering the load, it is necessary
that the valve Y1106 (release pump) and the
valve Y1104 (Hoist brake release) are energised.
49 Pulse width output 4A/4 DO(PWM)/4 Y1104 Lowering brakes Main hoist This valve releases the brakes for the lowering
6
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
function. The valve must be energised for brake
release.
50 Pulse width output 4A/5 DO(PWM)/5 Y1202 Raising Auxiliary hoist Directional pump control valve for raising the
load. The load will raise, subject to a minimum
current. For raising the load it is necessary, that
the valve Y1206 (release pump) and the valve
Y1205 (hoist brake release) are energised.
Minimum charge pressure is monitored via the
pressure switch S1201P.
51 Pulse width output 4A/6 DO(PWM)/6 Y1201 Lowering Auxiliary hoist Directional pump control valve for lowering the
load. The load will lower, subject to a minimum
current. For lowering the load it is necessary, that
the valve Y1206 (release pump) and the valve
Y1204 (hoist brake release) are energised.
53 Pulse width output 4A/8 DO(PWM)/8 Y1204 Lowering brakes Auxiliary hoist This valve releases the brakes for the lowering
function. The valve must be energised for brake
release.
61 Digital output 4A/1 DO(4A)/1 Y1105 Raising brake Main hoist This valves releases the brake for the raise
function. The valve must be energised for brake
release.
62 Digital output 4A/2 DO(4A)/2 Y1106 Release pump Main hoist This valve allows the the pump to ramp on. The
valve must be energised for pump function.
63 Digital output 4A/3 DO(4A)/3 Y1205 Raising brake Auxiliary hoist This valve releases the brake for the raise
function. The valve must be energised for brake
release.
64 Digital output 4A/4 DO(4A)/4 Y1206 Release pump Auxiliary hoist This valve allows the pump to ramp on. The
7
GMK6300_9001 - Unit 0
19 July, 2010
PIN Typ Signal Item Name System Function
valve must be energised to allow pump delivery.
65 Digital output 4A/5 DO(4A)/5 Y2134 Charge cylinder transfer tube Derricking-telescoping The valve Y2134 routes low charge pressure to
the telescope cylinder transfer tube. Energised, if
the telescope cylinder pins or the boom section
pins are unlocked and when extending the
cylinder.
66 Digital output 4A/6 DO(4A)/6 H2505 Luffing jib flatest position Luffing jib Indicates, that the luffing jib is in the flatest
position. The angle amounts to 87°.
67 Digital output 4A/7 DO(4A)/7 H2506 Gantry 80° Luffing jib Indicates, that the angle between gantry and
luffing jib is greater than 80°.
68 Digital output 4A/8 DO(4A)/8 Y2106 Tele/boom retracting / high sp Derricking-telescoping Energised for retracting together with valve
Y2103. The valve is also energised with Y2104
for high speed extend extending.
8
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3502-2 Resistor required for EST - Co Control Connection of the analogue ground of the resistor
required for EST - module identification. Value
for EST 1 = 200 Ohm.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2108 Position boom section 1 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2116N; flashing light from
control unit, if the telescope cylinder locking pins
are within the possible pinning area.
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2109 Position boom section 2 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2117N; flashing light from
control unit, if the telescope cylinder locking pins
are within the possible pinning area.
10 Current output 4...20mA AO(20mA) R3502-1 Reisitor required for EST - Co Control Resistor required for the EST - module
identification. Value for EST 1 =200 Ohm.
12 Revolution input 4 DI(D)/4 IN2101 Release derricking out Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
DERRICKING OUT is allowed. The release
follows, if: S2104 is in position
"DERRICKING", the control lever is operated in
X-direction and S2102 (lock derricking gear) is
not be operated. Furthermore, the SLI must be in
a release condition, the luffing jib must not reach
the steepest position and the hoist limit switch
(-K3703) must not be operated.
13 Revolution input 2 DI(D)/2 IN2103 Release tele/boom extending Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
EXTENDING is allowed. The release follows, if:
1
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
S2104 is in position "TELESCOPING", the
control lever is operated in X-direction and
S2103 (lock telescoping gear) is not operated =>
K2103 is energised. Furthermore, the SLI must
be in a release condition and the hoist limit
switch (-K3703) must not be operated.
15 Digital input 16 DI/16 IN3501 Select auxiliary drive units Control Ub (switch operating voltage) at the resistor
board circuit indicates that either auxiliary drive
unit, turntable pinning or counterweights should
be used.
16 Digital input 14 DI/14 S2105a Unlock telescope cylinder Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, gives signal to unlock telescope
cylinder PINS.(Effective when unlocking is
allowed).
17 Digital input 12 DI/12 IN2105 Tele system selected Derricking-telescoping This signal contains information, as to whether
the telescoping system has been selected via
S2104 (Selecting switch derricking / telescoping)
and S2103 (Lock telescoping system). For this,
voltage is tapped from the signal lamp H2103
(Select telescoping system) and routed into ECOS
(UNIT0) via the resistor board RN8-3, where the
information is processed.
The circuit is protected by fuse F6/3.
18 Digital input 10 DI/10 S2115N Right tele cylinder pin locked Derricking-telescoping Ub (switch operating voltage) at the resistor
2
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
board circuit, indicates the unlocking of the right
telescope cylinder locking pin.
19 Digital input 8 DI/8 S2113N Right tele cylinder pin unlockeDerricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the right
telescope cylinder locking pin.
20 Digital input 6 DI/6 S2111N Boom section locked Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the locking of the boom
section.
22 Digital input 2 DI/2 S2117N Tele cylinder pins too high Derricking-telescoping The proximity switch provides information, as to
whether the telescoping cylinder is too high to be
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN19-2, where it
is processed.
24 Digital output (0.5 A)/3 DO(0,5 A)/3 H2110 Position boom section 3 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2118N; flashing light from
control unit, if the telescope cylinder locking pins
are within the possible pinning area.
25 Digital output (0.5 A)/4 DO(0,5 A)/4 H2111 Position boom section 4 Derricking-telescoping Position reference for retracting or engaging the
telescope cylinder locking pins. Permanent light,
if signal from S2119N; flashlight from control
unit, if the telescope cylinder locking pins are
within the possible pinning area.
26 CAN-Bus, dominant lower -Wire CAN LOW-ES CAN-Bus LOW Control CAN-Bus LOW of EST1.
27 CAN-Bus, dominant higher +Wire CAN HIGH-E CAN-Bus HIGH Control CAN-Bus HIGH of EST1
3
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
34 Revolution input 5 DI(D)/5 IN2102 Release derricking in Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
DERRICKING IN is allowed. The release
follows, if: S2104 is in position
"DERRICKING", the control lever is operated in
X-direction and S2102 (lock derricking gear) is
not be operated. Furthermore, the SLI must be in
a release condition and the luffing jib must not
reach the flatest rigging position.
35 Revolution input 3 DI(D)/3 IN2104 Release tele/boom retracting Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
RETRACTING is allowed. The release follows,
if: S2104 is in position "TELESCOPING", the
control lever is operated in X-direction and
S2103 (lock telescoping gear) is not operated =>
K2103 on power. Furthermore, the SLI must be
in a release condition.
37 Digital input 17 DI/17 S2105b Unlock boom section Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, gives signal to unlock BOOM
PINS. (effective, if unlocking is allowed).
38 Digital input 15 DI/15 IN3502 Requirement tilt cabin Control Ub (switch operating voltage) at the resistor
board circuit indicates, that the auxiliary drive
unit "tilt cab" should be used.
40 Digital input 11 DI/11 S2123N Inhibit tele-cylinder overstrokeDerricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the final position in the
head of tele 4. Signal de-activates the extend
function.
41 Digital input 9 DI/9 S2114N Left tele cylinder pin locked Derricking-telescoping Ub (switch operating voltage) at the resistor
4
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
board circuit, indicates the locking of the left
telescope cylinder locking pin.
42 Digital input 7 DI/7 S2112N Left tele cylinder pin unlockedDerricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the left
telescope cylinder locking pin.
43 Digital input 5 DI/5 S2110N Boom section unlocked Derricking-telescoping Ub (switch operating voltage) at the resistor
board circuit, indicates the unlocking of the boom
section.
44 Digital input 3 DI/3 S2118N Release tele cyl. extending Derricking-telescoping The proximity switch provides information, as to
whether the telescoping cylinder may enter the
acknowledged pinning hole. The information is
routed into ECOS (UNIT1) via the resistor board
RN19-3, where it is processed.
45 Digital input 1 DI/1 S2116N Tele cylinder pins too low Derricking-telescoping The proximity switch provides information, as to
whether the telescoping cylinder is too low to be
locked. The information is routed into ECOS
(UNIT1) via the resistor board RN19-1, where it
is processed.
46 Pulse width output 4A/1 DO(PWM)/1 Y2101 Derricking in Derricking-telescoping When energised, activates the derricking in
function of the derricking gear.
47 Pulse width output 4A/2 DO(PWM)/2 Y2103 Tele/boom retracting Derricking-telescoping When energised together with Y2106, activates
retracting of the telescoping gear.
48 Pulse width output 4A/3 DO(PWM)/3 Y2110 Pump P1 derricking/telescopinDerricking-telescoping Proportional pump delivery control for derricking
gear, telescoping gear and auxiliary drive units.
When derricking in, (normal/high speed) the
proportional pump delivery is in relation to the
5
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
joystick position. When derricking out, (normal)
the valve is not energised (gravity lowering).
When derricking out, (high speed) the valve is
given a fixed control current to limit the
maximum pump delivery volume. When
auxiliary drive unit functions are activated, the
valve is given a fixed control current to limit the
maximum pump delivery volume.
49 Pulse width output 4A/4 DO(PWM)/4 Y2120 Holding valve derricking out Derricking-telescoping Regulates the derricking out speed via
proportional control of the holding valve.
50 Pulse width output 4A/5 DO(PWM)/5 Y2121 Derricking out Derricking-telescoping Energising the valve makes derricking out
possible.
51 Pulse width output 4A/6 DO(PWM)/6 Y2130 Select boom section pins / tele Derricking-telescoping Selection of the telescope cylinder locking
pins/boom section locking pins that are to be
operated.
52 Pulse width output 4A/7 DO(PWM)/7 Y2131 Hold unlocked position Derricking-telescoping Hold the pressure for unlocking the pins.
53 Pulse width output 4A/8 DO(PWM)/8 Y2133 Locked / unlocked Derricking-telescoping When the valve is energised oil pressure is
provided via Y2130 to unlock the selected
boom/telescope cylinder pins . When
de-energised the oil pressure supply is blocked &
the supply line to Y2130 is vented to tank to
allow locking.
61 Digital output 4A/1 DO(4A)/1 OUT3502 Cabin Control If derricking/telescoping are not activated, there
is an output from EST1, whch can be switched
through to the resepective valves (cab up / down).
In addition, the control (S2307) is indicated via
the signal IN3502 to the control unit, which
6
GMK6300_9001 - Unit 1
19 July, 2010
PIN Typ Signal Item Name System Function
ramps the pump Y2110 to a limited angle.
62 Digital output 4A/2 DO(4A)/2 OUT3501 Counterweight / turntable pinn Control If derricking/telescoping are not activated, there
is an output from EST1, which can be switched
through to the respective valves (turntable
pinning and counterweight). In addition, the
control signal (S3401 or S2205) is indicated via
the signal IN3501 to the control unit, which
ramps the pump Y2110 to a limited displacement
angle.
63 Digital output 4A/3 DO(4A)/3 Y2104 Tele/boom extending Derricking-telescoping When energised, activates extending of the
telescoping gear.
64 Digital output 4A/4 DO(4A)/4 H2104 Tele cylinder locked Derricking-telescoping Indicates locking of the telescope cylinder.
Information from S2114N and S2115N.
65 Digital output 4A/5 DO(4A)/5 H2105 Tele cylinder unlocked Derricking-telescoping Indicates unlocking of the telescope cylinder.
Information from S2112N and S2113N.
66 Digital output 4A/6 DO(4A)/6 H2106 Boom section locked Derricking-telescoping Indicates locking of the boom section.
Information from S2111N
67 Digital output 4A/7 DO(4A)/7 H2107 Boom section unlocked Derricking-telescoping Indicates unlocking of the boom section.
Information from S2110N.
68 Digital output 4A/8 DO(4A)/8 Y2105 Pressure increase Derricking-telescoping Increase of the cylinder pressure when extending.
Energised, if the value of the poti is less than
10238 mm (85% of max. length).
7
GMK6300_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
1 Analog ground AGND R3503-2 Resistor required for EST - Co Control Connection of the analogue ground of the resistor
required for the EST - module identification.
Value for EST 2 = 300 Ohm.
2 Digital output (0.5 A)/1 DO(0,5 A)/1 H2113 Tele cylinder pins too low Derricking-telescoping Position is indicated by the proximity switch
S2116N (Tele cylinder pins too low).
3 Digital output (0.5 A)/2 DO(0,5 A)/2 H2114 Tele cylinder pins too high Derricking-telescoping Position is indicated by the proximity switch
S2117N (Tele cylinder pins too high).
10 Current output 4...20mA AO(20mA) R3503-1 Resistor required for EST - C Control Resistor required for the EST - module
identification. Value for EST 2 = 300 Ohm.
20 Digital input 6 DI/6 S3501 High speed hoist Control Ub (switch operating voltage) at the resistor
board circuit releases the high speed. The high
speed will be activated at appr. >70% of the
maximum control lever span.
21 Digital input 4 DI/4 S2304 Slewing function/brake contro Slewing gear Switch to lock/unlock the drive unit (control
slewing gear brake via K2304 & K2340) and
provide power to the load centering switch
(S2303). Load centering function is only possible
without trigger signal to K2304.
22 Digital input 2 DI/2 IN2301 Release slewing left Slewing gear Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
SLEWING LEFT is allowed. The release
follows, if: S2304 (slewing gear brake) is not
applied => K2304 and K2340 are energised and
the control lever is operated in X-direction.
26 CAN-Bus, dominant lower -Wire CAN LOW-ES CAN-Bus LOW Control CAN-Bus LOW of EST2.
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GMK6300_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
27 CAN-Bus, dominant higher +Wire CAN HIGH-E CAN-Bus HIGH Control CAN-Bus HIGH of EST2
42 Digital input 7 DI/7 S3502 High speed derricking/telescopControl Ub (switch operating voltage) at the resistor
board circuit releases the high speed for the
derricking gear and telescoping gear.
44 Digital input 3 DI/3 S2303 Load centering Slewing gear Ub (switch operating voltage)at the resistor board
circuit releases the load centering function for the
slewing gear. Operation is only possible when the
slewing gear brake is applied (S2304).
45 Digital input 1 DI/1 IN2302 Release slewing right Slewing gear Ub (switch operating voltage) at the resistor
board circuit indicates, that the movement
SLEWING RIGHT is allowed. The release
follows, if: S2304 (slewing gear brake) is not
applied => K2304 and K2340 is energised and
the control lever is operated in X-direction.
46 Pulse width output 4A/1 DO(PWM)/1 Y2301 Slewing left Slewing gear Proportional pump displacement by control
current, subject to function release signal
(IN2301). The valve Y2303 (load centering) must
be de-energised and the valve Y2304 (swing
brake release) must be energised. The release of
the brake will be indicated via H2301.
47 Pulse width output 4A/2 DO(PWM)/2 Y2302 Slewing right Slewing gear Proportional pump displacement by control
current, subject to function release signal
(IN2302). The valve Y2303 (load centering) must
be de-energised and the valve Y2304 (swing
brake release) must be energised. The release of
the brake will be indicated via H2301.
48 Pulse width output 4A/3 DO(PWM)/3 Y2304 Brake Slewing gear When energised, this valve releases the slewing
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GMK6300_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
brake. The release of the brake will be indicated
by H2301.
49 Pulse width output 4A/4 DO(PWM)/4 Y1103 Hydraulic motor Main hoist The valve Y1103 (motor displacement
adjustment). Subject to a minimum current, the
hoist motor will reduce its displacement volume
to increase speed. The valve is only activated, if
one of the valves Y1101 or Y1102 has reached
the maximum current value (automatic sequence
control).
50 Pulse width output 4A/5 DO(PWM)/5 Y1203 Hydraulic motor Auxiliary hoist The valve Y1103 (motor displacement
adjustment). Subject to a minimum current, the
motor will reduce its displacement volume to
increase speed.. The valve is only activated, if
one of the valves Y1201 or Y1202 has reached
the maximum current (automatic sequence
control).
61 Digital output 4A/1 DO(4A)/1 Y2303 Load centering Slewing gear When energised, via the foot switch (S2303) the
valve allows load centering. Function subject to,
valves Y2301 and Y2302 (slewing/swing left,
right) being de-energised and the valve Y2304
(brake release) being energised. The release of
the brake will be indicated by H2301.
62 Digital output 4A/2 DO(4A)/2 Y2102 High speed derricking out Derricking-telescoping When energised, together with valve Y2107,
activates high speed for the derricking out
function.
63 Digital output 4A/3 DO(4A)/3 Y2132 High speed extending Derricking-telescoping Inhibits the holding valve function. Energised
together with Y2104, (Y2105 subject to length)
and Y2106.
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GMK6300_9001 - Unit 2
19 July, 2010
PIN Typ Signal Item Name System Function
64 Digital output 4A/4 DO(4A)/4 Y2107 High speed derricking in/out Derricking-telescoping Energised with valve Y2101 for high speed
derricking in. Energised with valve Y2102 for
high speed derricking out.