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Boiler Connection Kit Code 073990: For Heat Pump, Split 2 Services

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Document n° 1453-6 ~ 19/06/2017

FR NL DE EN IT

ES PT PL PT PT
Boiler connection kit
code 073990

for heat pump, Split 2 services

7
8
3

Installation instructions
intended for the
professional technician

these must be kept safe


for subsequent consultation

""This manual primarily concerns the installation and


connection of the boiler connection.
Please refer to the technical manuals for the heat pump
and the boiler for how to install and configure these Société Industrielle de Chauffage
BP 64 - 59660 MERVILLE - FRANCE
units.
Boiler connection kit

1 Description of the equipment


1.1 Package 1.3 Specifications
• 1 package: Boiler connection kit
On reception, before you fit anything, it is essential Power absorbed < 25 W
that you check the parts received and search for any Maximum operating pressure 3 bar
damage caused during transport. Supply voltage 230V - 50Hz
Boiler connection diameter 26 x 34 mm
1.2 Scope of application
Flow/return diameter (male) 26 x 34 mm
The connection of an oil or gas boiler to the heat pump
requires the installation of the boiler connection kit.
This corresponds to the preset configurations :
--alfea extensa A.I. or alfea excellia A.I. (A) :
Boiler connection (Installed options )
--alfea extensa + or alfea excellia (B) :
3 or 4 of parameter 5700 to be set on the
hydraulic module's regulator.

125 210

Boiler Variable pressure


1 mbar = 10 mmCE = 100 Pa
mbar
69 47,2
ext. in

600 2 2

4 4

194 500
6 7

124 400
55
300 6

272 200
4

2
100

0
2,5 m /h
3
0 0,5 1 1,5 2

Heating
return
1279,5

1256

Heating Constante pressure


1148

flow
1093

1 mbar = 10 mmCE = 100 Pa


mbar
ext. in

600 2 2

4 4

500
6 7

400 7

300 4

200 2

100

0
2,5 m /h
3
0 0,5 1 1,5 2
598
Back view

figure 2 - Hydraulic pressures and flow rates available


figure 1 - Dimensions in mm
(Hydraulic unit + Boiler connection kit)

-2- Installation instructions "1453 - EN"


Boiler connection kit

1.4 Description

A
Distribution
valve

AB

figure 3 - Boiler connection kit

1.5 Operating principle


When the heat pump cannot supply the amount of
energy required, the 3-way distribution valve shunts the
circuit through the boiler to provide additional energy.
The heat pump can be prevented from operating and or
the boiler forced to operate by means of control contact
EX1 (bypass).
""The installation a boiler connection kit is not
compatible with the use of an electrical backup kit.
--Please refer to the manual provided with the HP.

Boiler HP
Hydraulic
unit

Boiler configuration:
see pages 8 & 9.

figure 4 - Overall hydraulic layout

Installation instructions "1453 - EN" -3-


Boiler connection kit

2 Installation instructions
2.1 Hydraulic connections • Fitting the boiler connection kit (fig. 5)
The connection must comply with good trade practice --Remove the front panel.
according to local building regulations. • 1 - Take out the expansion vessel.
The appliance must be connected to the installation • 2 - Remove and suppress the exchanger’s flow pipe.
with union connectors and shut-off valves to facilitate
• 3 - Install the boiler connection kit.
its removal.
Reminder: Seal everything when fitting in accordance ""Carefully comply with the direction for fitting
with prevailing trade practice for plumbing work: the distribution valve.
--Use suitable seals (fibre seals, o-rings). A: way A open: heat pump + boiler operating.
--Use Teflon tape or hemp. B: way B open: heat pump operating alone.
--Use sealing paste (synthetic depending on the case). • 4 - Make an incision in the insulator and clamp the
flow sensor on the facility’s flow pipe. Apply adhesive
tape on each side of the incision.
Good contact must be maintained between the heating
flow sensor and the pipework. The contact surface
between the piping and the sensor should be free of
rust and paint.

3 B
2

4
3

figure 5 - Fitting the boiler connection kit

-4- Installation instructions "1453 - EN"


Boiler connection kit

2.2 Electrical connections ON

OFF

""Ensure that the general electrical power supply


has been cut off before starting any repair work.
The electrical installation must be conducted in
accordance with the prevailing regulations.
The electrical connections must only be made when all Distribution valve
the other fitting operations have been completed (fixing, (deviation boiler)
assembly, etc.). X12
Remark: In the case of a heated floor, Insert the
floor heating thermal safety device between the X12 5 BK
BN
connector and the floor heating circulation pump. M BU
X13

Make the following connections: TA X14


• 5 - Distribution valve (deviation boiler) on the X13 Boiler control 6
connector. (boiler thermostat)
• 6 - Connect the boiler control to the X14 connector.
Please refer to the instructions supplied with the boiler.
• () - Stick the label of wiring inside the front plate of the Colour code
hydraulic unit. BK Black
BN Brown Regulation
BU Blue board

figure 6 - Electrical wiring


Option AVS 55

FP
X10

X150

FP
X110

X153 X152
X112

M
X154

Piscine /
X100 Swimming pool sensor
2 circuits option
Option 2 circuits

M 1
2
X10

3 Ou/
X150

B1 Or
M
BK
M
BN
B2
BU
X110

X153 X152

C.C

Départ / L
Flow sensor
N
X112

Ballon ECS /
M DHW Tank
X154

électrode
Piscine /
X100 Swimming pool sensor
Option AVS 55
2a 2b ACI
Ou / Or
0/I
Option Appoint électrique monophasé Option Relève chaudière 1a 1b
Option 2 circuits
2 circuits option
Electric back-up Single phase Option Boiler connection option

M
B1 B2

A1 A2 TA
L N COM
L
1 2 3 4 5 Contact d'organe externe
External device connection L
Délestage /Power shedding
N
X10

Tarifs (HP/HC; Jour/Nuit)


Tariffs peak times/ off-peak EX1
times
X30

L N EX2
COM

Défauts externes/
External defaults EX3
X11

X60
X50

C.C
RP1 RP2
X12

( ) 3KW
L L (=) 6KW
N
1 2 3 L N
X13

X70

GN/YE
X14

RD BK
M
L1 N BN
BU BU
X75

1+N Option
BN
X15

230 V Relève chaudière


Boiler connection
124534 ind. 0
X80

Départ /
Flow sensor
Ou / Or
X83 X82

L N Retour /
Option Return sensor
Appoint électrique RP ECS
monophasé / triphasé
Electric back-up Single
phase / 3-Phase X86 X84 X100

LN
230V
B2
M
B1
3
2
1

Ou/
Or
Ou/
Or

figure 7 - Electrical wiring label

Installation instructions "1453 - EN" -5-


-6-
Example
Exemple D Example
Exemple A
boiler
groupeunit
chaudière boiler
groupeunit
chaudière
TA

SE
TA
CCI
Boiler connection kit

SA
Overall hydraulic layout

CCI KR
A
R
AB
M

VDI B
OU
2.3 Overall hydraulic layout

A Pg SaeC
AB CAT SDp
M
B
VDI Bre
BT * SA*
OR
Rdyn*
OU
SR C VD
SSe
D
• Configuration 3 : Boiler connection and 1 heating circuit.

SA
VE MT
PC

Ssa CAR

Sae GS
AE

Legend : CCM - Mixed-circuit heat pump R - Radiators SP - Heated floor thermal safety fuse
AE - Hot water electrical backup D - Shut-off SA1 - Room thermostat circuit 1 (option) SR - Return sensor
AVS - Extension board, 2 circuits GS - Safety unit SA2 - Room thermostat circuit 2 (option) Ssa - DHW sensor
BD - Disconnection bottle K2c - 2nd circuit kit Sae - Temperature safety of DHW electrical back-up TA - Boiler room thermostat terminals
C - Heating circulation pump HP KR - Boiler connection kit SaeC - Temperature safety (heating back-up option) VD - Distribution valve
CAR - Non-return valve MT - Thermostatic mixer valve SDp - Initial sensor PAC VDI - Distribution valve (deviation boiler)
CAT - Anti-gravity feed valve PC - Floor heating system SDpM - Mixed-circuit initial sensor VE - Expansion vessel
CCI - Heating system circulation pump built into the boiler Pg - Bleeder valve SE - Outdoor sensor VM - Mixer valve

Installation instructions "1453 - EN"


Example
Exemple D Example
Exemple A
boiler
groupeunit
chaudière boiler
groupeunit
chaudière
TA

SE Circuit 1
TA
CCI
Boiler connection kit

SA1
SA
AVS
Overall hydraulic layout

CCI KR
A
R
AB

Installation instructions "1453 - EN"


M

VDI B
OU
A Pg SaeC
AB CAT SDp
M
B
VDI Bre K2c CAR BT * SA1*
SA*
M

SDpM Rdyn*
VM CCM
OU
SR CAR
C VD
Circuit 2
SSe
D
• Configuration 4 : Boiler connection and 2 heating circuits.

SA2
SA
VE MT
PC

Ssa CAR
SP
Sae GS
AE

Legend : CCM - Mixed-circuit heat pump R - Radiators SP - Heated floor thermal safety fuse
AE - Hot water electrical backup D - Shut-off SA1 - Room thermostat circuit 1 (option) SR - Return sensor
AVS - Extension board, 2 circuits GS - Safety unit SA2 - Room thermostat circuit 2 (option) Ssa - DHW sensor
BD - Disconnection bottle K2c - 2nd circuit kit Sae - Temperature safety of DHW electrical back-up TA - Boiler room thermostat terminals
C - Heating circulation pump HP KR - Boiler connection kit SaeC - Temperature safety (heating back-up option) VD - Distribution valve
CAR - Non-return valve MT - Thermostatic mixer valve SDp - Initial sensor PAC VDI - Distribution valve (deviation boiler)
CAT - Anti-gravity feed valve PC - Floor heating system SDpM - Mixed-circuit initial sensor VE - Expansion vessel
CCI - Heating system circulation pump built into the boiler Pg - Bleeder valve SE - Outdoor sensor VM - Mixer valve

-7-
Boiler connection kit

2.4 Boiler configuration


- Unregulated boiler
" "Not suitable for an installation with a heated floor.
Groupe
Initial
chaudièreboiler unit…
initial...

...with
...avecexternal
circulateur ...with
...avecexternal heating
circulateur ...with
...avecexternal heating
circulateur ...with built-in
...avec heating
circulateur ...with
...avecbuilt-in heating
circulateur
heating system
chauffage extérieur system circulation
chauffage extérieur system circulation
chauffage extérieur system circulation
chauffage intégré /chauffage
domestic hot water
/ sanitaire
circulation pump pump and de
et vanne 3-port
mélange pump and de
et vanne 4-port
mélange pump system
et vannecirculation
directionnelle
manual
manuellemixing valve
3 voies manual
manuellemixing valve
4 voies pump and distribution
intégrés
valve

Open the en
Ouvrir manual
grandmixing valvedewide
la vanne in the case
mélange of boiler
manuelle
heating
dans only.
le cas d’une chaudière chauffage seul.
Si expansion
If an un ballon sanitaire est intégré,
tank is fitted, régler
set the valve tola vannethe
restrict
pour limiter
temperature to la
thetempérature à la température
usual temperature in winter.
habituelle l’hiver.

Installer
Install une bouteille
a disconnection de découplage
bottle with
- capacité
- a suitable adaptée
capacity (au 1.5
(a least moins 1,5 l)
liters)
OR
sinon - a maximum flowde
- débit maxi rate
2,5ofm2.5m
3/h 3/h
Supprimer
Remove le circulateur
the heating chauffage
system circulation pump. - 1” connections
- raccordements en 1”

Boiler
Groupe
unit
chaudière
required…
requis...

BD BD

CAT
CAT
BD CAT BD CAT

A B C B’ C’ A’ D E

Supprimer
Remove le the
thermostat d’ambiance
room thermostat Supprimer
Remove lethe
thermostat d’ambiance
room thermostat

Connect theles
room thermostat
Raccorder
Connect the les bornes
room TA de la terminals
thermostat chaudière that
Raccorder bornes TA de terminals that devenues
la chaudière have beenlibres
freed on the
devenues
have been freed libres
on aux plots 12
the boiler et 13X14
to stud du on the
boiler
aux plots 12X14
to stud et 13onduthemodule
hydraulic unit.
hydraulique.
module
hydraulic hydraulique.
unit.
IfS’il s’agit
there is d’un contact
an room TA à coupure
thermostat contactsur
to circulateur : circulation
be cut on the
- Raccorder les plots 12 et 13 pour couper le brûleur tout en
pump:
préservant
--Connect stud laX14
production d’eau
to cut off thechaude
burner sanitaire si existante,
while maintaining the
OUproduction of hot water (if covered by the system)
- Ne pas raccorder les plots 12 et 13, la chaudière sera
or
maintenue en température en permanence (type bain-marie).
--Do not connect stud X14, the boiler must be constantly kept under
temperature (water bath type).

Régler
Set the le thermostat
valve to restrictdethe
la temperature
chaudière àtolathe
température habituelle
usual temperature l’hiver.
in winter.

Set the heat Paramétrer la régulation


pump’s control parametersde aslarequired
PAC suivant besoin aux lignes
in HP configuration 3700 et 3705
/ Connection . [(A) only],
boiler
or in lines 88 or 3700 and 89 or 3705 [(B) only].

-8- Installation instructions "1453 - EN"


Boiler connection kit

2.5 Boiler configuration


- Regulated boiler

Initial boiler unit…

SD
20° 20°
SD 20° 20° 20°

...with external ...with external heating ...with external heating ...with built-in ...with built-in heating
heating system system circulation system circulation heating system / domestic hot water
circulation pump pump and 3-port pump and 4-port circulation pump system circulation pump
manual mixing valve manual mixing valve and distribution valve

Remove the heating system OR Install a disconnection bottle with


circulation pump - a suitable capacity (a least 1.5 liters)
- a maximum flow rate of 2.5m3/h
- 1” connections"
Boiler
unit
required…
20° 20° 20°
20°
20°

BD
BD CAT
CAT
BD BD
CAT CAT

A B’ C’ A’ D E

If room thermostat present If room sensor present If room thermostat present

Remove the room thermostat Remove the room sensor if the boiler Remove the room thermostat
control system permits this or render
the sensor inactive (deactivate the
influence of the ambient air and
adaptive automatic mode).

Connect the room thermostat terminals Connect the room thermostat


that have been freed on the boiler to stud terminals that have been freed
X14 on the hydraulic unit. on the boiler to stud X14 on the
hydraulic unit.
If there is an room thermostat contact
to be cut on the circulation pump, do
not connect stud X14, the boiler must
be constantly kept at the temperature
calculated by the control system.

Set the boiler’s manual thermostat to maximum (if fitted).

Set the boiler control to AUTO mode. Match the boiler’s heating gradient to that of the heat pump.
The areas in which the outdoor sensors (for the heat pump and the boiler) must be adjacent to each other.
Controlling the boiler: Lower the summer-winter changeover temperature to 5°C.

Set the heat pump’s control parameters as required in HP configuration / Connection boiler [(A) only],
or in lines 88 or 3700 and 89 or 3705 [(B) only].
For a previous Heating floor system, set "Post-circulation" = 0min [(A) only],
or set parameter 89 or 3705 to zero [(B) only].

Installation instructions "1453 - EN" -9-


Boiler connection kit

2.6 Pre-utilization check


--Please refer to the manual provided with the HP.
--Please refer to the instructions supplied with the boiler.
2.6.1 Boiler connection operating test
The distribution valve of the boiler connection and of the
boiler can be engaged by setting:
--alfea extensa A.I. or alfea excellia A.I. :
Auxiliary functions / Test mode / Relay test
==> Boiler connection On/Stop.
--alfea extensa + or alfea excellia :
the Emergency operation = "On"
(parameter 95 to 1 or parameter 7141 to "On").

""Do not forget to reset the parameter to "Off"


after the test.

A Valve motor
AB release button

Manual operation:
opens all the channels for the filling
and/or drainage.

figure 8 - Distribution valve

- 10 - Installation instructions "1453 - EN"


Boiler connection kit

3 Spare parts
When ordering spare parts, specify the appliance type
and serial number, the name of the part and the part
number.
Nr Code Designation. . . . . . . . . . . . . . . Type. . . . . . Qty
1 142735 Seal. . . . . . . . . . . . . . . . . . . . . 26x34. . . . . . . 03
2 184088 Pipe of valve. . . . . . . . . . . . . . . . . . . . . . . . . . 01
3 184089 Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
4 988109 Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
5 150322 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
6 184090 Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
7 110865 Connector. . . . . . . . . . . . . . . 2 studs. . . . . . . 01
8 109695 Bundle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01

8
7

6 4
1

figure 9 - Spare parts Boiler connection kit

Installation instructions "1453 - EN" - 11 -


Complies with:
- Low voltage directive 2006/95/EC, under standard EN 60335-1.
- Electromagnetic compatibility Diretive 2004/108/EC.

This appliance is marked with this symbol. This means that electrical and electronic products shall not be mixed with general household waste.
European Community countries(*), Norway, Iceland and Liechtenstein should have a dedicated collection system for these products.
Do not try to dismantle the system yourself as this could have harmful effects on your health and on the environment.
The dismantling and treatment of refrigerant, oil and other parts must be done by a qualified installer in accordance with relevant local and national regulations.
This appliance must be treated at a specialized treatment facility for re-use, recycling and other forms of recovery and shall not be disposed of in the municipal waste stream.
Please contact the installer or local authority for more information.
* subject to the national law of each member state
Subject to modifications without notice. Non contractual document.

Date of installation :
RC Dunkerque - Siren 440 555 886

Société Industrielle de Chauffage


SATC - BP 64 - 59660 MERVILLE - FRANCE

Contact of your heating technician or your after-sales service.

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