Module 1
Module 1
Module 1
Working principle:
The turbojet engine is a reaction engine. In a reaction engine, expanding gases push
hard against the front of the engine.
Turbojet engine derives its thrust by accelerating a mass of air through the core
engine.
The air taken in from an opening in the front of the engine is compressed to about
3-12 times its original pressure in a centrifugal or axial compressor.
Fuel is added to the air and burned in a combustion chamber to raise the temperature
of the mixer to about 11000C. The resulting hot air is passed through a turbine,
which drives the compressor.
If the turbine and compressor are efficient, the pressure at the turbine discharge will
be nearly twice the atmospheric pressure.
This excess pressure is sent to the nozzle to produce a high velocity stream of gas
which produces the thrust. Thus all the propulsive force produced by a jet engine is
derived from exhaust gases.
An afterburner (or a reheat) is an additional component added to some jet engines.
Primarily those on military supersonic aircrafts.
Its purpose is to provide a temporary increase in thrust at the time of supersonic
flight as well as takeoff.
On military aircraft, the extra thrust is also useful for combat situations. This is
achieved by injecting additional fuel into the jet pipe downstream of (after) the
turbine.
Characteristics:
Advantages:
The power to weight ratio of a turbojet engine is about 4 times that of a propeller
system having reciprocating engines.
It is simple, easy to maintain and requires lower lubricating oil consumption.
Furthermore, complete absence of liquid cooling results in reduced frontal area.
There is no limit to the power output which can obtained from a turbojet while the
piston engines have reached almost their peak power and further increase will be at
the cost of complexity and greater engine weight and frontal area of the aircraft.
The speed of the turbojet engine is not limited by the propeller and it can attain
higher flight speeds than engine propeller aircrafts.
Disadvantages:
Working principle:
A turboprop engine is a jet engine attached to a propeller. The turbine at the back is
turned by the hot gases and this turns a shaft that drives the propeller.
Like the turbojet engine, the turboprop engine consists of a compressor, combustion
chamber and turbine, which than creates the power to drive the compressor.
Compared to a turbojet engine, the turboprop engine has better propulsion
efficiency. Modern turboprop engines are equipped with propellers that have a
smaller diameter but a larger number of blades for efficient operation at much
higher flight speeds.
Turboprop engine drives its propulsion by conversion of gas stream energy into
mechanical power to drive the compressor, accessories, etc.
A free turbine is incorporated in the turboprop engine. The shaft in which the free
turbine is mounted drives the propeller through the propeller reduction gear system.
Approximately 90% of thrust comes from propeller and about only 10% comes
from the exhaust gases.
Characteristics:
High propulsive efficiency at low airspeeds, which results in shorter takeoff rolls
but fall rapidly as airspeed increases.
More complicated design and heavier weight than a turbojet.
Lowest TSFC.
Large frontal area of propeller and engine combination that necessitates longer
landing gears for low wing air planes but does not necessarily increase parasitic
drag .
Possibility of efficient reverse thrust.
Advantages:
Turboprop engines have a higher thrust at takeoff and better fuel economy.
The frontal area is less than propeller engines so that drag is reduced.
The turboprop can operate economically over a wide range of speeds ranging from
low speeds where pure jet engine is uneconomical to high speeds of about 800 km/h
where the propeller engine efficiency is low.
It is easy to maintain and has lower vibrations and noise.
The power output is not limited as in the case of propeller engines.
The multishaft arrangement allows a great flexibility of operation over a wide range
of speeds.
Disadvantages:
The main disadvantage is that at high speeds, due to shocks and flow separation.
The propeller efficiency decreases rapidly, thereby, putting up a maximum speed
limit on the engine.
It requires a reduction gear which increases the cost and also consumes certain
amount of energy developed by the turbine in addition to requiring more space.
Working principle:
A turbofan engine has a large fan at the front, which sucks in air. Most of the air
flows around outside of core engine, making it quieter and giving more thrust at
low speeds.
In a turbojet engine, all the air entering the intake passes through the gas generator,
which is composed of the compressor, the combustion chamber and the turbine.
However, in a turbofan engine only a portion of the incoming air goes into the
combustion chamber.
The remaining air or fan air (or secondary air) either leaves separately from the
primary engine air, or ducted back to mix with the primary air through the engine
core at the rear.
The objective of bypass system is to increase thrust without increasing fuel
consumption. This is achieved by increasing the total air mass flow and reducing
the velocity within the same total energy supply.
The increased efficiency of a turbofan engine is combined with a substantial noise
reduction, typically 10-20%, which is a very important consideration.
Turbofan engines are generally classified based on the bypass ratio i.e, low bypass
(1:1), medium bypass (2-3:1) and high bypass (4:1 or greater).
In a low bypass engine, the fan and compressor sections handle approximately the
same mass of air flow. However, the fan discharge is generally higher than the
compressor discharge.
A medium bypass engine produces thrust ratio which is approximately the same as
its bypass ratio. The fan of medium bypass ratio engine has a larger diameter
compared to that on a low bypass engine of comparable power.
A high bypass turbofan engine utilizes even wider diameter fan in order to push
more air. In this type of engine about 80% of the thrust is provided by the fan and
remaining only 20% by the core engine.
Characteristics:
Advantages:
Disadvantages:
Working principle:
This is another form of gas turbine engine that operates similar to a turboprop
engine.
A gas turbine engine that delivers power through a shaft to operate something other
than a propeller is referred to as a turboshaft engine. This type of engine is used to
power helicopters. It does not drive a propeller.
The turboshaft engine is designed so that the speed of the helicopter rotor is
independent of the rotating speed of the gas generator. This permits the rotor speed
to be kept constant even when the speed of the generator is varied to modulate the
amount of power produced.
Turboshaft engine derives its propulsion by conversion of gas stream energy into
mechanical power to drive the compressor, accessories, etc. like that of a turboprop
engine.
The shaft, on which the free turbine is mounted, drives the rotor of a helicopter
through the reduction gearbox.
Advantages:
Disadvantages:
High specific fuel consumption at low air speeds – applies chiefly to pure jet engines
have performance comparable to reciprocating engines.
Inefficient operation at low power levels.
Slow acceleration from minimum to maximum power level – this condition applies
chiefly to turbojet engines. Turboprop and turbofan engines are able to accelerate
quite rapidly.
High starting power requirements.
High cost manufacture.
Susceptibility to damage by foreign material – such material is readily drawn into
the air inlet.
(a) (b)
Fig: Thrust compared to airspeed at sea level and at 30000 ft (9000m)
Note: 1 knot = 0.0015 Mach
200 knots = 0.3 Mach
400 knots = 0.6 Mach
From the above graphs we can say that the turboprop engine is produces more
takeoff thrust compared to turbojet and turboprop engines.
The turboprop engine initially produces more thrust but as speed of the aircraft
increase, the thrust will decreases because of the flow separation over a propeller
blades.
In turbojet engine throughout the flight condition constant thrust will produces.
The turbofan engine lies in between turboprop and turbojet for production of thrust
with respect to aircraft speed.
1.2.2 Thrust specific fuel consumption (TSFC) versus airspeed at sea level
and at 30,000 ft (9,000 m)
(a) (b)
Fig: Thrust specific fuel consumption (TSFC) versus airspeed at sea level and at 30,000 ft
(9,000 m)
Fig: Comparison of thrust specific fuel consumption (TSFC) with thrust for turbojet and
turbofan engines
(First need to write the working principle of the respective engine. Afterwards
illustrate the energy distribution)
The fuel is injected in to the combustion chamber and air fuel mixer takes place.
After ignition, the heat energy is going to form.
The heat energy from the combustor is converted into kinetic energy. Some part of
KE is than used to rotate the turbine stages and other part is passed to the nozzle
section as a jet energy.
Here turbine section is directly connected with the compressor section. So when
turbine rotates, the compressor also rotates using from compressor energy.
Fig: Temperature, pressure and velocity diagram for a typical turbojet engine with and
without afterburner operation
Fig: Temperature, pressure and velocity diagram for a typical turboprop engine
Pressure changes:
Air usually enters the front of the compressor at a pressure that is less than ambient,
indicating that there is considerable suction at the inlet to the engine. This somewhat
negative pressure at the engine inlet may be partly or completely overcome by ram
pressure as the airplane speed increases.
From this point on, there is a considerable increasing in the later stages of
compression. A final static pressure rise is accomplished in the divergent section of
the diffuser.
From the diffuser, the air passes through the combustion section where a slight
pressure loss is experienced. The combustion chamber pressure must be lower than
the compressor discharge pressure during all phases of engine operation in order to
establish a direction of airflow toward the rear of the engine and the gases to expand
as combustion occurs.
A sharp drop in pressure occurs as the air accelerated between the converging
passages of the turbine nozzle.
The pressure continues to drop across the turbine wheel as some of the pressure
energy in the hot gas is converted to a rotational force by the wheel.
If the engine is equipped with more than one turbine stage, a pressure reduction
occurs across each turbine wheel. Pressure changes after the turbine depend upon
the type of exhaust nozzle used and whether the nozzle is operating in a chocked
(gas velocity at the speed of sound) or nonchoked condition.
When gases leave the exhaust nozzle, the pressure continues to drop to ambient.
Temperature changes:
Air entering the compressor at sea level on a standard day is at a temperature of
150C.
Due to compressor gradually climbs to a point that is determined by the number of
compressor stages and its aerodynamic efficiency. On some large commercial
engines, the temperature at the front of the combustion section is approximately
4270C.
As the air enters the combustion chambers, fuel is added and the temperature is
raised about 19270C in the hottest part of the flame. Since this temperature is above
the melting point of most metals, the combustion chamber and surrounding parts of
the engine are protected by a cooling film of air that is established through proper
design of the combustion chamber.
Because of this cooling film, the air entering the turbine section is considerably
cooler. The acceleration of air through the turbine section further reduces the
temperature.
If the engine is operating without the use of an afterburner, there is a slight
temperature drop through the exhaust pipe. If the engine is operating with the use
of the afterburner, there will be a sharp temperature rise in the exhaust pipe.
Velocity changes:
The velocity of the air at the front of the compressor must be less than sonic for
most present-day compressors.
If the ambient air velocity is zero (aircraft stationary), the air velocity in front of the
duct increases as it is drawn into the compressor. Because the incoming air at zero
aircraft forward velocity has no kinetic energy relative to the engine intake before
entering, it does not contribute to the total compression ratio. This situation changes
as the ram recovery point of the inlet is reached. From this point on, the relative
kinetic energy does contribute to the total pressure ratio in the form of ram
compression. In a good inlet duct, this compression will occur early and efficiently,
with a minimum temperature rise.
On the other hand, if the airplane speed is high subsonic or supersonic, the air's
velocity is slowed in the duct. Airflow velocity through the majority of compressors
is almost constant, and in most compressors may decrease slightly. A fairly large
drop in airspeed occurs in the enlarging diffuser passage.
The turning point where flow velocity starts to increase is in the combustion
chamber as the air is forced around the forward end of the combustion chamber
inner liner and through the holes along the sides. A further increase occurs at the
rear of the combustion chamber as the hot gases expand and are forced through the
slightly smaller area of the transition liner.
An extremely sharp rise in velocity, with a corresponding loss of pressure, occurs
as the air passes through the converging partitions of the turbine nozzle. This
exchange of pressure for velocity is very desirable, since the turbine is designed to
operate largely on a velocity drop.
A large portion of the velocity increase through the nozzle is absorbed by the turbine
wheel and applied to drive the compressor and engine accessories.
If the engine is not using the afterburner, the velocity is reduced as the air enters the
afterburner section because it is a diverging area. As the air is discharged through
the orifice formed by the exhaust nozzle, the velocity increases sharply.
If the engine is running with the afterburner in operation, the rise in temperature
caused by the burning of the afterburner fuel will cause a tremendous velocity
increase.
In most cases, use of the afterburner produces an increase in exhaust velocity that
is approximately equal to the reduction in velocity through the turbine wheel.
The energy that released in the combustion chamber is proportional to the mass of
air consumed; therefore the compressor is one of the most important components of the gas
turbine engine since its efficient operation (maximum compression with minimum
temperature rise) is the key to high overall engine performance.
Present-day compressors have compression ratios over 25:1, efficiencies over 90%,
and airflows up to approximately 158.8 kg/s (350 lb/s). With addition of a fan, total pressure
ratios of more than 25:1 and mass airflows of 453.6 kg/s (1000 lb/s) have been achieved.
The importance of the good compressor design can be illustrated by pointing out
that for a high bypass ratio turbofan, each 1 percent improvement in the fan efficiency can
result in a 0.75 percent improvement in specific fuel consumption, and for each 1 percent
improvement in the high pressure compressor, a 0.5 percent change in specific fuel
consumption is obtained.
Fig: Centrifugal compressor flow, pressure and velocity changes. (a) Airflow through a
typical centrifugal compressor (b) Pressure and velocity changes through a centrifugal
compressor
The centrifugal compressor is capable of relatively high compressor ratio per stage.
About 80% efficiency may be reached with a compression ratio of 6 or 7 to 1.
Above this ratio, efficiency drops off at a rapid rate because of excessively high
impeller tip speeds and attending shock wave.
Large frontal area for a given air flow rate compared to the axial flow
compressor.
Unsuitable for very high compression, limited pressure.
They work at high speed, sophisticated vibration mounting needed.
Problem of surging, stalling and choking
The axial flow compressor is made up of a series of rotating airfoils called rotor
blades and a stationary set of airfoils called stator vanes.
As its name implies, the air is being compressed in a direction parallel to the axis
of the engine.
A row of rotating and stationary blades is called a stage.
The entire compressor is made up of a series of alternating rotor and stator vane
stages, with each stage constructed of blades shaped to provide the most lift for the
least drag.
Some axial flow have two or more compressors or spools driven by separate
turbines, and the compressors are therefore free to rotate at different speeds.
Axial compressors have the advantage of being capable of very high compression
ratios with relatively very high efficiencies.
In addition, the small frontal area created by this type of compressor lends to itself
to installation in high speed aircraft.
Unfortunately, the delicate blading, especially toward rear, makes this type of air
pump especially susceptible to foreign object damage.
Furthermore, the number of compressor blades and stator vanes (which can exceed
1000 in a large jet engine), the close fits required for efficient air pumping, and the
narrow range of possible operating conditions makes this compressor very complex
and very expensive to manufacture.
Each can has its own fuel injector, ignitor, liner and casing.
The primary air from the compressor is guided to each individual can, where it is
decelerated, Mixed with the fuel and then ignited.
This types of combustion chamber is used on centrifugal compressor type engines.
it has several cans disposed around the engine.
Each can consists of its own air outer with a flame tube (or burner lines) inside.
Compressed air is ducted and to pass into the individual chambers. Each can
contains its own fuel nozzle.
The chamber cans are all interconnected. This allows each can to operate at the
same pressure and also allows combustion to propagate around the flame tubes
during engine starting.
Some axial compressor engine have a single annular combustion chamber. This
type combustion chamber consists of a single flame tube. Completely annular
in form. Which is contained in the annulus of an inner and outer casing.
Holes in the shrouds allow secondary cooling air to enter the center of the
combustion chamber, keeping away from the shrouds.
In this combustion chamber fuel is introduced through a series of nozzles at the
upstream end of the liner.
This type of combustor has the advantage of being able to use the limited space
available most effectively. Permitting better mixing of fuel and air within a
relatively simple structure.
This type of combustion chamber design is used on many large turbojet and
turbofan engines.
Individual burner cans are placed side by side to form a circle of cans inside an
annular space between outer and inner air casings.
The cans are essentially individual combustion chamber with concentric rings of
perforated holes to admit air for cooling.
The tube carries additional air, which enters the can through the perforations to
provide more air for combustion and cooling.
The effect is to permit more burning per inch of can length. Several fuel nozzles are
placed around the perimeter of the forward end of the can.
Since the quantity of air required for efficient combustion is much less than the total
amount pumped through the engine, an important factor in burner design is the
correct distribution of air between the combustion zone and the dilution zone.
As more of the total airflow is used for combustion, a higher overall fuel/air ratio is
needed to maintain maximum efficiency.
The manner in which air is introduced into the burner also has a substantial effect
on combustion efficiency.
Therefore the size, number, shape and location of the air inlet holes has a marked
influence on the burner performance.
One method is reducing the pressure loss is to increase the diameter or length of the
burner.
The increase allows the more time for the mixing of the hot and cold gases: hence
the amount of energy required for mixing that must be supplied by a loss in pressure
does not has to be as great.
If the burner diameter is made too large, the pressure loss may have to be increased
in order to produce adequate mixing and provide sufficient cooling for the added
liner surface area.
There are several ways in which the fuel/air ratio operating range or blowout limit
of the burner can be increased.
One is to cut down the flow velocity through the burner by increasing the diameter.
Another is to improve fuel atomization and distribution by increasing the pressure
drop across the fuel nozzle, or by improving the design of the nozzle metering
elements.
The fuel-air operating range of a burner can also be increased by improving the
manner in which combustion air is introduced and distributed.
Fuel nozzle design plays a major part in burner performance. Not only must the
nozzle atomize and distribute the fuel, but it must also be able to handle a wide
range of fuel flows.
For a given fuel system there is a small pressure drop across the nozzle that must
be maintained for good atomization and there is a maximum pressure that a practical
fuel pump is able to produce.
With the swirl type nozzle like those used in many domestic burners, the range of
fuel flows that can be handled within these pressure limitations is usually far short
of the engine’s requirements.
Combustion efficiency:
As the pressure of the air entering the burner increases, the combustion efficiency
rises and levels off to a relatively constant value.
As the inlet air temperature is increased, combustion efficiency rises until it reaches
a value of substantially 100%.
If the fuel/air ratio is increased, combustion efficiency first rises, then levels off
when the mixture becomes too rich. An increase In fuel/air ratio will result in
increased pressure loss because increase in fuel/air ratios cause higher temperature
with a corresponding decrease in gas density.
Increasing the flow velocity beyond a certain point reduces combustion efficiency,
probably because it reduces the time available for mixing and burning.
Temperature distribution:
The temperature distribution of the burner exit is also affected by changes in the
operating variables.
Reducing the pressure below a set point tends to upset temperature uniformity.
On the other hand, for a given size burner, more uniform burner may be obtained
by better mixing of the hot and cold gases at the expense of an increase in pressure
loss.
If the fuel/air ratio and flow velocity are increased, the exit temperature tend to
become less uniform because more heat is released and there is less time for mixing.
Starting:
Starting is usually easier with high temperature, high pressure and low velocity.
In addition, there is an optimum fuel/air ratio for starting, above or below which
ignition of the fuel/air mixture becomes increasingly difficult.
Carbon deposits:
The operating variables have some effect upon the accumulation of carbon deposits
in the burner, but their effects may vary with different burner types and
configurations.
Generally, deposits gets worse with increasing temperatures and pressures until a
point is reached where they begin to burn off.
Increasing the fuel/air ratio has a tendency to increase deposits, probably because
the proportion of oxygen in the combustion zone becomes too low to burn the fuel
completely.
In addition, changes in fuel/air ratio may change the location of carbon deposits
within the burner.
Changes in the operating variables have a direct bearing on the temperature and
cooling requirement of the liner.
If the pressure and temperature of the incoming charge are increased, more heat is
transferred from the burning gases to the liner, partly by radiation through the
insulating blanket of cool air and partly by forced convection and the lining
temperature goes up.
If the fuel/air ratio increased combustion temperatures become higher and again the
liner temperature increases, mainly due to increased radiation.
On the other hand, an increase in flow velocity outside the liner tends to increase
external convection, thereby reducing temperature of the liner.
Low carbon formation - carbon deposits can block critical air passages and disrupt
airflow along the liner walls, causing high metal temperatures and low burner life.
1.9 Turbines
Types of Turbines
o Axial flow turbine
o Radial inflow turbine
In radial inflow turbine type, inlet gas flows through peripheral nozzles to enter the
wheel passages in an inward radial direction.
The speeding gas exerts a force on the wheel blades and then exhausts the air in an
axial direction to the atmosphere.
The axial flow turbine comprises two main elements consisting of a set of stationary
vanes and one or more turbine rotors.
The turbine blades themselves are of two types:
o Impulse
o Reaction
Impulse machines are those in which there is no change of pressure head of the fluid
in the rotor.
The rotor blade cause only energy transfer and there is no energy transformation.
The energy transformation from pressure head to kinetic energy or vice versa takes
place in fixed blades only.
To give an example, the transfer of kinetic energy to the rotor in an impulse turbine
from a high velocity fluid occurs only due to the impulsive action of the fluid on
the rotor.
From the figure, the rotor blade passages of an impulse turbine there is no
acceleration of the fluid, i.e., there is no energy transformation.
Hence, the chances are greater for separation due to boundary layer growth on the
impulse machine suffer greater losses giving lower stage efficiencies.
The reaction machines are those, in which, changes in pressure head occur both in
the rotor and stator blade passages.
Here, the energy transformation occurs both in fixed as well as moving blades.
The rotor experiences both energy transfer as well as energy transformation. There
the reaction turbines are considered to be more efficient. This due to the continuous
acceleration of flow with lower losses.
It is desirable in a pure jet engine to convert as much of the pressure energy in the
gas into kinetic energy in order to increase the gas momentum and therefore the thrust
produced. If most of the gas expansion occurs through the turbine section, as, for example,
in a turboprop, the duct does little more than conduct the exhaust stream rearward with a
minimum energy loss.
However, if the turbine operates against a noticeable back pressure, the nozzle must
convert the remaining pressure energy into a high-velocity exhaust. As stated previously,
serves to reduce any swirl in the gas as the duct much of an axial leaves the turbine, thereby
creating as ow component as possible.
Generally the convergent nozzle will have a fixed area, while the convergent-
divergent nozzle area will be variable. The area of the jet nozzle is critical, since it affects
the back pressure on the turbine and hence the rpm, thrust, and exhaust gas temperature.
Decreasing the exhaust nozzle area a small amount will sharply increase the exhaust
gas temperature, pressure, and velocity, and will also increase thrust. Although rapidly
disappearing as a method of nozzle adjustment, on some engines this area is still adjustable
by the insertion of small metal tabs called mice. By use of these tabs, the engine can be
trimmed to the correct rpm, temperature, and thrust settings.
Each individual gas molecule is, in effect, being squeezed by the converging shape
and pushed from behind. This three-dimensional squirting action causes the velocity
to increase.
Since this velocity increase is faster than the volume expansion, a converging area
is necessary to maintain the pressure or squirting action.
In the convergent nozzle, the gas velocity cannot exceed the speed of sound
because, as the gas velocity increases, the ability of the gas pressure to move the
molecules from behind becomes less.
In fact, the pushing action will drop to zero when the gas moves at the speed of
sound. The speed of sound is the speed of a natural pressure wave movement. It is
dependent on the natural internal molecular velocity, which is limited by the amount
of internal temperature energy of these gas molecules. In other words, the speed of
sound, although a pressure wave, is limited by the molecular velocity (or sound-
temperature energy).
completed in the converging section) will be rearward and not outward to the side
and wasted.
An example of the action that produces an increase in thrust through a diverging
nozzle can be shown with the following experiment. If a greased rubber ball were
pushed down into a funnel and then released, the ball would shoot out of the funnel.
If only the funnel were released, it would move away from the ball.
What is happening is that the ball is partially compressed when it is pushed down
into the funnel, increasing the pressure of the air inside the ball. When the funnel is
released, the air in the ball expands, returning it to its normal size and pushing the
funnel away. This same type of action occurs in the diverging section of a
converging-diverging nozzle. As the gases expand against the side of the duct, they
produce a pushing effect even though they are decreasing in pressure.
The pattern of sound from a jet engine makes the noise problem even more
bothersome than that coming from other types of engines. For example, the noise from a
reciprocating engine rises sharply as the airplane propeller passes an observer on the ground
and then drops off almost as quickly. But a jet reaches a peak after the aircraft passes and
is at an angle of approximately 45° to the observer. This noise then stays at a relatively high
level for a considerable length of time.
The noise from a turbojet is also more annoying because it overlaps the ordinary
speech frequencies more than the noise from a reciprocating engine and propeller
combination. Since the noise is produced by the high-velocity exhaust gas shearing through
the still air, it follows that if the exhaust velocity is slower and the mixing area wider, the
exhaust noise levels can be brought down to the point where a sound suppressor is not
necessary.
The exhaust gas velocity of a turbofan is slower than a turbojet of comparable size
because more energy must be removed by the turbine to drive the fan. The fan exhaust
velocity is relatively low and creates less of a noise problem. Noise levels are also lower in
the high bypass ratio turbofan engine through the elimination of the inlet guide vanes and
the resulting reduction of the “siren” effect. The noise is generated by this effect occurs
when the columns of air created by the compressor inlet guide vanes are cut by the rapidly
moving compressor blades, generating high frequency pressure fluctuations. Further noise
reductions are achieved by lining the fan shroud with acoustical materials, thus dampening
the pressure fluctuations by gearing the fan speed down, and spacing the outlet guide vanes
further away from the fan. For these reasons, fan engines in general do not need sound
suppressors.
The function of the noise suppressor is to lower the level of the sound, about 25 to
30 dB, as well as change its frequency, and to do this with a minimum sacrifice in engine
thrust or additional weight.
The two facets of the noise problem, ground operation and airborne operation, lend
themselves to two solutions. Noise suppressors can be portable devices for use on the
ground by maintenance personal, or they can be an integral part of the aircraft engine
installation.
In the preexit type, the gases are turned forward by means of doors that are normally
stowed or airfoils that are normally blocked during forward thrust operation. During reverse
thrust, doors are moved so that they now block the exhaust gas stream. The gas now exits
and is directed in a forward direction through turning vanes or by deflector doors.
or water-alcohol injection. Engine power ratings during the period water injection is used
are called "wet thrust" ratings as opposed to "dry thrust" ratings when water injection is off.
Fig: The effect of water injection on a turbojet and turboprop engine. (a) Turbojet thrust
increase with water injection. (b) Turboprop power with water injection.
The alcohol adds to the power by providing an additional source of fuel, but because
the alcohol has a low combustion efficiency, being only about half that of gas turbine fuel,
and because the alcohol does not pass through the central part of the combustion chamber
where temperatures are high enough to efficiently burn the weak alcohol-air mixture, the
power added is small. Water alone would provide more thrust per pound than a water-
alcohol mixture due to the high latent heat of vaporization and the overall decrease in
temperature. The addition of alcohol has two other effects. If only water is injected, it would
reduce the turbine inlet temperature, but with the addition of alcohol, the turbine
temperature is restored. Thus the power is restored without having to adjust the fuel flow.
The alcohol also serves to lower the freezing point of the water.
The water provides additional thrust in one of two ways, depending on where the
water is added. Some engines have the coolant sprayed directly into the compressor inlet,
whereas others have fluid added at the diffuser system where the water is added at the fuel
nozzles.
When water is added at the front of the compressor, power augmentation is obtained
principally by the vaporizing liquid cooling the air, thus increasing density and mass
airflow. Furthermore, if water only is used, the cooler, increased airflow to the combustion
chamber permits more fuel to be burned before the turbine temperature limits are reached.
Higher turbine temperatures will result in increased thrust.
Water added to the diffuser increases the mass flow through the turbine relative to
that through the compressor. This relative increase results in a decreased temperature and
pressure drop across the turbine that leads to an increased pressure at the exhaust nozzle.
Again, the reduction in turbine temperature when water alone is used allows the fuel system
to schedule an increased fuel flow, providing additional thrust.
In both cases water is the fluid used because its high heat of vaporization results in
a fairly large amount of cooling for a given weight of water flow. Demineralized water is
generally used to prevent deposit buildup on compressor blades that will lead to
deterioration of thrust and more frequent field cleaning of the compressor and engine
trimming.
Note that when water injection is used, fuel flow is not reduced and is often
increased. The increased thrust results from the increase in Wa and/or Wf allowed because
of the cooling effect of the water or the increased mass flow through the fixed area turbine
that effectively increases the operating pressure ratio of the engine. All of the preceding
depends on where in the engine the water is injected.
The water injection system is not without penalty. Water and the injection system
are very heavy; there is a thermal shock to the engine, and compressor blade erosion can
occur when the system is activated. An important limiting factor, compressor stall can also
be a problem with water injection. Furthermore, the alcohol used with the water does not
have the same burning characteristics as jet fuel nor does it burn in the correct place in the
combustion chamber.
Generally water/air ratios are in the order of 1 to 5 lb (0.45 to 2.25 kg) of water to
100 lb [45 kgJ air. Later models of this airplane use the fan engine with no provision for
water injection. The water tank holds approximately 1200 gallons (gal) [4542 liters (L)],
which is usually exhausted during takeoff. About 110 s are required to consume all of the
liquid. Any water not used during takeoff is drained overboard.
1.13.2 Afterburning
All engines that incorporate an afterburner must, of necessity, also be equipped with
a variable-area exhaust nozzle in order to provide for proper operation under a burning and
non-afterburning conditions. The nozzle is closed during non-afterburning operation, but
when afterburning is selected, the nozzle is automatically opened to provide an exit area
suitable for the increased volume of the gas stream. This action prevents any increase in
back pressure from occurring that would slow the airflow through the engine and affect the
compressor's stall characteristics. A well-designed afterburner and variable-area exhaust
nozzle will not influence the operation of the basic turbojet engine.
Large temperature rise-The afterburner does not have the physical and temperature
limits of the turbine. The temperature rise is limited by the amount of air that is
available.
Low dry loss-The engine does suffer a very slight penalty in thrust during "cold"
operation due principally to the restriction caused by the flame holders fuel spray
bars.
Wide temperature modulation-This is necessary to obtain "degrees" of afterburning
for better control of thrust.
1.13.2.1 Construction
1.13.2.2 Operation
The gases enter the afterburner at the approximate temperature, pressure, and
velocity of 10220 F, 40 psi, and 2000 ft/s (5500 C, 276 kPa, and 610 m/s), respectively, and
leave at about 2912° F 40 psi, and 3000 ft/s (16000 C, 276 kPa, and 914 m/s), respectively.
These values can vary widely with different engines, nozzle configurations, and operating
conditions. The duct area to the rear of the turbine is larger than a normal exhaust duct
would be in order to obtain a reduced velocity gas stream, and thus reduce gas friction This
reduced velocity is still too high for stable combustion to place, since the flame propagation
rate of only a few per second. It becomes necessary to use a form of flame stabilizer holder
located downstream of the fuel spraybars to provide a region in which turbulent eddies are
formed, and where the local gas velocity is further reduced. Fuel is fed into the afterburner
through a series of nozzles or spraybars. In some engines the afterburner is either on or off,
while in others, degrees of afterburning are available. Ignition occurs in one of several
ways:
Hot streak ignition - In this system an extra quantity of fuel is injected into one of
the combustion chambers. The resulting streak of hot gases ignites the afterburner
fuel.
Torch ignition - A "pilot light" located in the area of the spraybars is fed fuel and
ignited with its own ignition system. The system works continuously during
afterburner operation.
Electric spark ignition - A device similar to a spark plug may be used to initiate
afterburner ignition.
These systems are used because spontaneous ignition of the afterburner fuel cannot
be depended on, especially at high altitudes where the atmospheric pressure is low.
A screech or antihowl liner fits into the inner wall of the duct. The liner is generally
corrugated and perforated with thousands of small holes. The liner prevents extreme high
frequency and amplitude pressure fluctuations resulting from combustion instability or the
unsteady release of heat energy. Screech results in excessive noise, vibration, heat transfer
rates, and temperatures that cause rapid physical destruction of the afterburner components.
The screech liner tends to absorb and dampen these pressure fluctuations.
The flame holder mentioned above usually takes the form of several concentric
rings with a V cross-sectional shape.
c. With a neat graph explain variation of thrust against velocity of aircraft (Mach
No.).(6M)
d. List three types of burner systems. Give the advantages and disadvantages of each
type. (10M)
e. List the types of thrust reverser systems. What is the principle and uses? (6M)
f. What is after burner and its use? (10M)