SERVICES FOR TRANSFORMER LIFE EXTENSION

PT. Reinhausen Indonesia

M. Wawan Supriyanto

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PRESENTER PROFILE
M WAWAN SUPRIYANTO

I Muhamad Wawan Supriyanto previously started his working career in

2009 at PT. Galuh Aritama Mandiri representative/agent of
Maschinenfabrik Reinhausen GmbH for Indonesia region. He was started
as Sales Engineer.
I Starting 2017, Wawan started his working career at PT. Reinhausen
Indonesia. He was started in Sales Department as a Dedicated Area
Sales Engineer for Asset Management. have responsible all the activities
related to the Services, and Project business.

I Mobile: +62 8111220250

I Email : m.supriyanto@id.reinhausen.com

I Office Address : Green Office Park 9, 3rd Floor,

Wing B, Zona 8
Jl. BSD Grand Boulevard,
BSD Green Office Park, BSD City
Tangerang 15345, Indonesia

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 Sudut pemasangan pipa ( minimal 2” ) antara RS2001 dan
Keterangan OLTC tangki konservator minyak

1. OLTC head and cover

2. OLTC oil compartment and diverter switch

3. Tap Selector

4. Motor drive unit

5. OLTC Protective Relay

6. OLTC oil conservator

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JENIS – JENIS ON LOAD TAP CHANGER (OLTC) MR

OLTC Jenis Oiltap (V, M, R, T dan G)

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 JENIS – JENIS ON LOAD TAP CHANGER (OLTC) MR

OLTC Jenis Vacutap (VV, VM dan VR)

VACUTAP® VV VACUTAP® VM VACUTAP® VR

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ROUTINE MAINTENANCE & SERVICES

OLTC maintenance for conventional OLTC types (operation in Oil)

I Why maintenance?

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WHY MAINTENANCE: KEY FACTORS

Mechanical Stress
Stres Mekanik

ISwitching operation within 50-100ms

operasi dalam 50-100ms
IEnergy accumulator springs
Energy accumulator springs
IWind- and cocking sledge
Wind- and cocking sledge
IBraided contact leads
Braided contact leads
IScrew connections Example: on-load tap-changer type OILTAP® M
Screw connections
IMechanical contact system
Mechanical contact system Complete OLTC
IMechanical wear on tap-selector contacts Start operation • 5 sec. operating time
1.000.000 ops. or more
Keausan mekanis pada kontak tap-selector
Diverter switch insert
1.000.000 operasi atau lebih • 50 msec. operating time

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WHY MAINTENANCE: KEY FACTORS

Switching arcs during operation (conventional technology)

Switching arcing selama operasi (teknologi konvensional)

IOil carbonization
Karbonisasi minyak
IContact wear
Kehausan kontak
IDeposits on the insulation material
Deposit pada bahan insulasi
IMechanical wear in the contact system
Keausan mekanis dalam sistem kontak

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 WHY MAINTENANCE: KEY FACTORS

Carbon deposits
Deposit karbon

ISwitching arc under oil creates carbon particles during each OLTC operation of conventional
technology OLTCs.
Arcing Switching di dalam oli menciptakan partikel karbon selama setiap operasi OLTC dari OLTC
teknologi konvensional.
IQuantity of carbon particles corresponds to the cumulative energy of switching arcs in tap
changer compartment since last oil replacement and cleaning
Jumlah partikel karbon sesuai dengan energi kumulatif arcing tap changer di kompartemen sejak
penggantian dan pembersihan oli terakhir
ICriteria are: arc duration, arcing voltage, number of arcs, switched current (load current,
circulating current)
Kriteria adalah: durasi arcing, tegangan arcing , jumlah arcing, arus sakelar (arus beban, arus sirkulasi)
IWater content in carbon deposits is higher than in the insulating oil
OILTAP® M OILTAP® R
Kandungan air dalam simpanan karbon lebih tinggi daripada di minyak isolasi diverter switch insert diverter switch insert

ICarbon deposits on insulation material may reduce the insulating properties and have to be
removed
Endapan karbon pada bahan insulasi dapat mengurangi sifat insulasi dan harus dihilangkan
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 WHY MAINTENANCE: KEY FACTORS

Update components
Perbarui komponen

IUp-dating of specific components to the latest operational state

Memperbarui komponen tertentu ke kondisi operasional terbaru
IImprovement of the operational reliability dependent on many
years of field experience
Peningkatan keandalan operasional tergantung pada
pengalaman lapangan bertahun-tahun

menjaga kehandalan operasi

keep the operation reliability

memperbarui OLTC anda ke keadaan

teknis terbaru
update your OLTC to latest technical
state

Example: on-load tap-changer type OILTAP® M

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UPADATE ENERGY ACCUMULATOR

I Tension-spring energy accumulator From 2007-10-01 Pressure-spring energy accumulator

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KONKLUSI
CONCLUSION

Empat alasan utama dan faktor yang mempengaruhi untuk perawatan pencegahan: Four main reasons for
preventive maintenance and influencing factors:

Penggantian suku cadang • jumlah operasi tap OLTC / number of Kriteria dengan efek yang tinggi pada
operation OLTC
Parts replacement • tahun pembuatan / year of manufacturing - lingkup perawatan
- biaya perawatan
Criteria with high effect on
Kontak yang aus • jumlah operasi OLTC / number of
operation OLTC - scope of maintenance
Contact wear • beban transformator / transformer load - maintenance costs

• jumlah operasi / number of operation,

Deposit karbon beban transformator / transformer load
Kriteria dengan efek yang rendah pada
Carbon deposits • filterisasi minyak secara langsung / on line
oil filtration lingkup kerja perawatan

Criteria with lower effect on

Kualitas minyak • kelembaban / humidity scope of maintenance
Oil quality • karbonisasi / carbonisation

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OLTC DESIGNS / SWITCHING PRINCIPLES

OLTC (diverter switch-tap selctor principle) OLTC (selector switch principle)

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 OLTC OILTAP® TIPE M® & MS®

OLTC Compartment

Diverter Switch Insert

Type M Type MS Tap Selector

Diverter
switch Insert
Tipe M III

Tipe M

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

Ic

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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SWITCHING SEQUENCE TYPE OILTAP® M®

DHKa SKa WKa WKb SKb DHKb

DHKa
SKa
WKa

WKb
SKb

DHKb

0 10 20 30 40 50 ms

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OLTC OILTAP® TYPE V®

OLTC Head

OLTC Compartment

Selector Swiitch Insert

Tipe V

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

transition contact a1

transition contact b1

main switching contact a/b

a1

b1

a/b
1 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

a1

b1

a/b
2 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

a1

b1

a/b
2 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

a1

b1

a/b
3 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

a1

b1

a/b
3 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V

Ib

Ib/2

Ic

Ib/2

a1

b1

a/b
4 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®

Ib

a1

b1

a/b
5 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

a1

b1

a/b
5 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®

Ib

a1

b1

a/b
6 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®
Ib

a1

b1

a/b
6 0 10 20 30 40 50

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 SWITCHING SEQUENCE TYPE OILTAP® V®

Ib

a1

b1

a/b
7 0 10 20 30 40 50

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KRITERIA PERAWATAN
MAINTENANCE CRITERIA

Dikarenakan waktu lamanya transformator Dikarenakan jumlah perpindahan operasi tap

beroperasi yang tinggi
Time of operation atau Number of switching operations
Setelah 6 – 7 Tahun Setelah 70.000 – 100.000 operasi
After 6 – 7 Years or After 70.000 – 100.000 operations

mana yang tercapai lebih dahulu

whichever comes earlier

Dikarenakan waktu lamanya

Dikarenakan jumlah perpindahan
transformator beroperasi biasa terjadi
operasi tap yang tinggi biasa terjadi
pada OLTC di aplikasi jaringan
pada OLTC di aplikasi industri berat
listrik
Number of switching operations
Time of operation usually applies for
usually applies for OLTCs in industry
OLTCs
applications
in network applications

Jarak masa perawatan disebutkan dalam buku instruksi operasi OLTC

Maintenance intervals are stated in the OLTC’s operating instructions

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KRITERIA PERAWATAN PADA OLTC TIPE OILTAP® M

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KRITERIA PERAWATAN PADA OLTC TIPE OILTAP ® V

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BDV & WATER CONTENT PADA OLTC

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 WHY MAINTENANCE: KEY FACTORS

I Ensure the oil quality in diverter switch oil-compartments at regular intervals:

Pastikan kualitas oli di kompartemen oli diverter switch secara berkala:
I OLTC in neutral-point design (Class 1, according to IEC-60214-1): every 7 years
I Other (Class 2, according to IEC-60214-1): every 2 years
I Mineral insulating oil for transformers in accordance with IEC 60296 and IEC 60422 with a dielectric
strength of at least 50 kV/2.5 mm (measured in accordance with IEC 60156)

Oil quality at first commissioning or after maintenance Oil-quality during operation: OILTAP® type OLTC
Ud (kV/2.5mm) H2O (ppm) Ud (kV/2.5mm) H2O (ppm)
First commissioning >60 <12 OLTC in neutral-point design (Class 1) >30 <40
After maintenance >50 <15 Other (Class 2) >40 <30

Oil-quality during operation: VACUTAP® type OLTC

Ud (kV/2.5mm) H2O (ppm)
During maintenance the tap-changer oil is OLTC in neutral-point design (Class 1) >30 <30
replaced or reconditioned! Other (Class 2) >30 <30

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 KRITERIA SPARE PART SAAT PEMELIHARAAN RUTIN OLTC

Spare Part List *NOP 100.000 / Routine maintenance untuk tipe M Spare Part List *NOP 70.000 / Routine maintenance untuk tipe V

Item Quantity Part number Description

Item Quantity Part number Description
1 1 860258 O-ring 480-6 OLTC M-T-R-VR-VM 1 1 40030800 O-ring 415-5 OLTC V
2 1 08900420 Small parts M350/600
2 1 08901105 Small Parts Type V
Replacement Contact Leads
3 3 09270908 M300/350
3 1 59002102 Cover Gasket for RS2001
4 1 72899600 Small parts fixing Supporting Cyl
4 1 70169501 Cover Gasket for RS2001
5 1 59002102 Gasket for RS2001
5 4 40018200 O - Ring
6 1 70169501 Cover Gasket RS 2001
6 2 70940701 Small Parts Drive Shaft Coupling
7 4 40018200 O-ring
7 1 09297303 Protective Relay Cover Complete
8 2 70940701 Small parts drive shaft coupling
8 4 05194003 Coupling Bolt
9 4 05194003 Coupling bolt
9 2 90053801 Hose Clip D85-110 W5
10 2 90053801 Hose Clip D85-110 W5
PRESSURE SPRING ENERGY
FLEXIBLE LEADS M300/500
10 1 SETERSATZ ACCUMULATOR
11 3 09269010 1SEC

12 1 09297303 Protective Relay Cover Complete delivery starting 1997

delivery before 1997
*NOP : Number of Operations
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LINGKUP KERJA PERAWATAN
SCOPE OF MAINTENANCE WORK

Bukan hanya membersihkan

Not only cleaning

Lingkup kerja perawatan rutin pada OLTC

Scope of routine OLTC maintenance

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 LINGKUP KERJA – YANG DILAKUKAN
SCOPE OF WORK - KEY FACTS

I mengeluarkan dan membongkar diverter switch insert

withdrawal and disassembly of the diverter switch insert

I membersihkan semua komponen

careful cleaning of all components

I melakukan tes & pengukuran secara visual, mekanikal dan elektrikal

visual, electrical and mechanical tests & measurements

I memeriksa bahan insulasi / isolasi

checking of insulating material

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PERAWATAN OILTAP® OLTC TIPE M
MAINTENANCE OF OILTAP® OLTC TYPE M

I Buka dan bersihkan relai proteksi OLTC

Opening and cleaning OLTC protective relay
I Periksa dalaman relai secara visual
Visual check
I Pasang gasket baru dan tutup kembali
Installation of new gasket and closing cover again
I Lakukan tes trip pada relai proteksi tersebut
Triping test of Protective relay
I Lakukan triping force tes pada relai proteksi tersebut
Triping test of Protective relay

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 RANGKAIAN PEKERJAAN PEMELIHARAAN OLTC

• Melakukan pemeriksaan dan penggantian gasket RS2001

Standar Perlindungan OLTC

Relay Proteksi RS2001:

RS2001 = oil flow (surge) relay

- Flap with aperture

- Manual reset and test buttons

- Oil flow on response

0.65 m/s: OLTC type VV

1.2 m/s : OLTC types A, V, H, MS, M
3.0 m/s : OLTC types MI 1200-1800,
RM, R, G

Respon trip dari RS2001 Jika terjadi trip pada RS2001, harus
harus menonaktifkan dilakukan pemeriksaan menyeluruh
transformator dari OLTC sebelum mengaktifkan
kembali transformator !!

Memeriksa dan mengganti gasket RS 2001

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LINGKUP KERJA – YANG DILAKUKAN
SCOPE OF WORK - KEY FACTS

I pemeriksaan panel motor drive unit dan drive shaft

checking of motor drive unit and drive shaft

I perakitan, pengetesan dan pemasangan

assembly, testing and commissioning

I laporan kerja setelah melakukan perawatan

maintenance approval report

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SERVIS PREMIUM OLEH MR
PREMIUM SERVICE BY MR

Suku Cadang Servis Pelatihan

Spare Parts Service Training

Produksi Berkualitas Orisinil Bersertifikasi Berkualitas Dapat dihandalkan Bergaransi

Original Manufacturer Quality Certified Qualified Reliable Guaranteed

Suku cadang asli dan perawatan oleh ahlinya menghindari

pemadaman tak terencana
Genuine spare parts and maintenance by experts avoid
unplanned outages

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CERTIFICATE PREMIUM SERVICE PROVIDER

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CONVENTIONAL TECHNOLOGY VS VACUTAP:
MAINTENANCE INTERVALS

OILTAP® VACUTAP®

Number of tap Number of tap

Time in service
change operations change operations

Dependent on application, voltage and current: 300.000-600.000 ops.

2-7 Years 20.000-150.000 ops.

No TIME-BASED interval
Maintenance-free for most network transformers

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DARI OIL TAP KE VACUTAP ® - INILAH BEDANYA...
FROM OIL TO VACUTAP ® - LET US SHOW YOU HOW…

OILTAP® M® design VACUTAP® VM® design

Media perantara saat pindah tap Minyak mineral untuk transformator Vakum / Hampa
Arc-quenching medium Mineral transformer oil Vacuum
Setiap 70,000 – 100,000 operasi pindah tap
Every 70,000 – 100,000 operations

Setiap 7 tahun untuk hubungan bintang / star Bebas perawatan hingga 300,000 operasi pindah tap
Jarak masa perawatan Setiap 2 – 4 untuk hubungan segitiga / delta (Tidak ada perawatan berdasarkan waktu )
Maintenance intervals Every 7 years for star-point arrangement Maintenance-free up to 300,000 operations
Every 2-4 years for delta arrangement (No time-based maintenance)

(Mana yang tercapai lebih dulu ) / (Whichever comes earlier)

Masa pakai kontak / Contact lifetime 200,000 – 500,000 operasi / operations 600,000 operasi / operations, beban yang independen / independent of load
Masa pakai mekanikal diverter switch
insert
800,000 operasi / operations 1,200,000 operasi / operations
Mechanical lifetime of diverter switch
insert

Busur api terjadi langsung didalam minyak / Arcing in oil Busur api terjadi didalam botol hampa – tidak didalam minyak / Arcing in vacuum
Perbandingan rancangan Terdapat banyak partikel karbon dalam minyak / Formation of carbon particles in interrupter - no arcing in oil
Design Comparison oil Tidak ada partikel karbon dalam minyak / No carbon particles
Minyak OLTC yang terkontaminasi / Contamination of the OLTC oil Minyak OLTC tidak terkontaminasi / No contamination of OLTC oil

Insulating / Isolasi
Insulating / Isolasi
Peran minyak mineral Cooling / Pendingin
Cooling / Pendingin
Role of mineral oil Lubrication / Pelumas
Lubrication / Pelumas
Arc quenching / Pendinginan Busur Api

Pengurangan biaya operasi yang sangat signifikan untuk perawatan sebuah transformator
Significant reduction in the operating costs over the service life of the transformer
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 CONVENTIONAL TECHNOLOGY VS. VACUTAP® VM®
OILTAP TM VACUTAP TM
Perawatan setiap 7 tahun / setiap 100.000 operasi* Perawatan setiap 300.000 operasi
*mana yang lebih dulu tercapai

Umur mekanis hingga 1.200.000 operasi

Umur mekanis hingga 800.000 operasi
Conventional technology VACUTAP® VM®

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 UPGRADE:
FROM CONVENTIONAL TECHNOLOGY TO VACUTAP®

Technological upgrade with VACUTAP® diverter switch insert (DSI)

OILTAP® M DSI to VACUTAP® VM DSI Retrofit

I Retrofit VACUTAP® VM Diverter Switch Insert
I Compatible with OILTAP® M / MS and other on-load tap-changers based on OILTAP® M
I No modification work on the oil compartment required

OILTAP® R/T DSI to VACUTAP® VR DSI Retrofit

I Retrofit VACUTAP® VR Diverter Switch Insert
I Compatible with OILTAP® R / T, three phase, three sectors, Star point applications
I Only small modification work to be carried out on the oil compartment

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 UPGRADE: NEW VACUTAP® DIVERTER SWITCH INSERT

Technological upgrade with VACUTAP® VM® diverter switch insert.

I Retrofitting on-load tap-changers type M with vacuum technology

I Plug & Play solution
I No modification on the oil compartment required
I 300,000 tap-change operations without maintenance (no time
based maintenance interval)
I Contact life: 600,000 switching operations
I Enhanced transformer availability
I 30 Years experience in VACUTAP® technology
I Quality made in Germany

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 REPLACEMENT OILTAP ® → VACUTAP ®

100% Connection-Compatible with OILTAP® M and MS

PLUG
&
PLAY

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 REFERENCE PROJECTS
PROJECT RETROFIT OF DIVERTER OILTAP® M® /MS® TO VM®

I Project Replacement of Diverter Switch Insert of

MR OILTAP® MS III 300Y-72,5/B- 10193W
to VACUTAP® VM® III 300Y-72,5/B-10193W
in the Star Energy_Geothermal Salak.
Installation by Reinhausen Indonesia.
I Customer Star Energy_Geothermal Salak (power plant)
I Transformer ABB Transformer
70 MVA, 150/11,8 KV
I Implementation 09.02.2016
I Duration 1 days

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 REFERENCE PROJECTS
PROJECT RETROFIT OF DIVERTER OILTAP® M® /MS ® TO VM®

I Project Replacement of Diverter Switch Insert of

MR OILTAP® M III 500Y-72,5/D- 10191G
to VACUTAP® VM® III 500Y-72,5/D-10191G
in the Krakatau Daya Listrik. Installation by
Reinhausen Indonesia.
I Customer Krakatau Daya Listik
I Transformer Siemens Transformer
80 MVA, 150/31.5 KV
I Implementation 14.12.2019
I Duration 1 days

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UPGRADE: NEW VACUTAP® DIVERTER SWITCH INSERT

Technological upgrade with VACUTAP® VR® diverter switch insert.

I Retrofitting on-load tap-changers type R with vacuum technology

I Compatible with OILTAP® R/T, three sectors, Star point
applications
I Manageable modification on the oil compartment required
I 300,000 tap-change operations without any maintenance (no time
based maintenance interval)
I Contact life: 600,000 switching operations
I Enhanced transformer availability
I 30 Years experience in VACUTAP® technology
I Quality made in Germany

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 OLTC SERVICES: RETROFIT & MODERNIZATION
RETROFIT OF CONVENTIONAL DIVERTER SWITCH INSERT

Tohoku EPCO
Retrofit of 4 diverter switch inserts (DSI) in Japan

Challenge
MR solution
I High maintenance efforts
I DSI Retrofit T/R to
I Reduce downtime of the
VACUTAP® VR®
transformer
I Delivery and installation of
I Time-based maintenance-
interval all necessary components
within one day
I Short time period available
for complete retrofit
I Easy to retrofit in the
existing on-load tap-
changer (OLTC)

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 REFERENCE PROJECTS
PROJECT RETROFIT OF ELIN OLTC TO VACUTAP® VR
I Project Retrofit of complete ELIN OLT to
VRM I 701 -72,5/RC- 10191W
in the PLN GITET Pedan. Installation by
Reinhausen Indonesia & MR Germany

I Customer PLN_GITET Pedan

I Transformer ELIN Transformer
167 MVA, 500/168 KV
I Implementation 14.12.2019
I Duration 8 days

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 REFERENCE PROJECTS
PROJECT TNB TRANSMISSION / MALAYSIA

I Project Replacement of MR-Easun

OLTC Type V including
motor-drive unit with MR-
OLTC type V. Supervision by
RAP.
I Customer TNB PMU Parit Yusof (utility)
I Transformer Hack Bridge Hewittic Easun
30 MVA, 132/11 KV
I Implementation May 2013
I Duration 10 days
I Subcontractor Azlan Lektrik (Transformer
Service Company)

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UPGRADE: OIL FILTER UNIT RETROFIT
On-line Oil Filter Unit OF100 retrofit (for OILTAP®)
Benefits:
I Efficient oil cleaning after each tap-change operation
Pembersihan oli yang efisien setelah setiap operasi penggantian keran
I Less carbonization and moisture (de-humidifying filter)
Lebih sedikit karbonisasi dan kelembapan (filter penghilang kelembapan)
I Extended maintenance intervals
Interval perawatan yang diperpanjang
Features:
I Reliable operating system
Sistem operasi yang andal
I Pressure switch and manometer for remote connection / monitoring
Sakelar tekanan dan manometer untuk koneksi / pemantauan jarak jauh
I Water absorption capacity approx. 400g
Kapasitas penyerapan air kira-kira. 400g
I Components installed in the swing frame of the motor drive unit (IP 66)
Komponen dipasang di rangka ayun unit motor drive (IP 66)
I Components installed in a separate control cabinet (IP 55)
Komponen dipasang di kabinet kontrol terpisah (IP 55)
I Recommended for on-load tap changers with 15.000 operations or more per year
Direkomendasikan untuk tap changer on-load dengan 15.000 operasi atau lebih per tahun
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 REFERENCE PROJECTS
PROJECT SINGAPORE POWER GRID

I Project Retrofit of On-line filter unit MR OF100SC

I Customer Singapore Power Grid
I Transformer SGB Starkstrom
75 MVA, 66/22 kV
I Implementation September 2006
I Subcontractor Aspectus Engineering Services

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 REFERENCE PROJECTS
PROJECT TANJUNG BIN POWER PLANT / MALAYSIA

I Project Installation of MR Oil Filter Unit

I Customer Tanjung Bin Power Plant (utility)
I Transformer TMT&D Corporation
26/525 kV
I Implementation February 2013
I Duration 4 Days
I Subcontractor Titatech Engineering Sdn Bhd

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 MODERNIZATION: NEW MOTOR-DRIVE MECHANISM

Replacement of motor-drive units with highly-reliable TAPMOTION® ED, ETOS® ED or

ETOS® TD.
I Old motor-drives often require maintenance, and spare parts are no longer available
I Motor-drive units are subject o weather conditions and therefore in bad condition,
whereas OLTC and transformer can be used for a longer period
I An intelligent solution is needed to integrate a voltage regulator or monitoring system

Various universal console solutions for replacing old motor-drive mechanism like MR MA1,
MA2, MA3, MA4, MA9, MA7 or third-party drives (e.g. ACEC, Alsthom, ChangZheng, Elin,
Elprom, Trafo Union etc..) are available.

Different international standards (e.g. ANSI) are kept

A relevant questionnaire for technical specification is available

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 MODERNIZATION: REPLACEMENT OF TRANSFORMER
ACCESSORIES & COMPONENTS
Replacement of transformer accessories & components. Dehydrating breathers

Ensuring maximum availability of the transformer.

Retrofit solutions for:
I Temperature Sensors (MR / Messko)
Temperatures
I DGA Sensors (MR / Messko)
I Temperature and Oil level Indicators (Messko)
I Maintenance-free dehydrating breathers (Messko)
I Protective devices (Messko) Pressure relief devices

I Bushings (External source)

I Radiators and fans (External source)

DGA Sensors (MR / Messko)

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MSENSE® VAM: INNOVATIVE SOLUTION FOR OLTC MONITORING

On-load tap-changer MSENSE® VAM measures the „heartbeat“

I Captures vibroacoustic signal during switching
Menangkap sinyal vibroacoustic selama switching
I Detects any anomaly in the signal path = change in mechanical behavior
Mendeteksi setiap anomali di jalur sinyal = perubahan perilaku mekanis

Enables Completes
I Online detection of mechanical anomalies I Previous monitoring methods
Deteksi online anomali mekanis Metode pemantauan sebelumnya
I Early intervention and prevention of I Indicates problems that are not
serious incidents detected elsewhere
Intervensi dini dan pencegahan insiden Menunjukkan masalah yang tidak
serius terdeteksi di tempat lain

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 MSENSE® VAM
MEASUREMENT SETUP
Vibroacoustic sensor
| On OLTC head cover, robust, with kick protection
Pada pada head cover OLTC, kuat, dengan perlindungan tendangan

ETOS® hardware modules

| Proven & rugged hardware for industrial applications
Perangkat keras yang terbukti & kokoh untuk aplikasi industri

VAM
Sensor
OLTChead cover

Temperature
Sensor

CPUII VI 4 AIO 2 DIO 28-15

For 1- & 3-column applications possible Housing

OLTCOnline monitoring for MR& Non MROLTCs

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 MSENSE® VAM
MONITORING PROCEDURE

Signal evaluation: calculation and visualization of the envelope curve per switching operation
Evaluasi sinyal: perhitungan dan visualisasi kurva amplop per operasi switching

I Filtering out external noise (transformer vibration,

cooling system etc.)
Memfilter kebisingan eksternal (transformator getaran, sistem
pendingin, dll.)
I Consideration of oil temperature, switching
position and switching cluster
Pertimbangan suhu oli, switching posisi dan switching cluster
I Automatic classification in switching cluster
Klasifikasi otomatis dalam switching cluster
I Web visualization of graphs
Visualisasi web dari grafik

Envelope curves for different switching cluster (per colour)

Kurva amplop untuk cluster switching yang berbeda (per warna)

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MSENSE® VAM
VAM ANALYSIS SERVICE

MSENSE® VAM: Monitoring I Event indication yellow if the limit values are violated 3 times in
succession
! Indikasi event berwarna kuning jika nilai batas dilanggar 3 kali
! berturut-turut
I Change of amplitude by more than 10dB or
Perubahan amplitudo lebih dari 10dB atau
I Change of the time sequence by more than 300 ms
Perubahan urutan waktu lebih dari 300 ms

MSENSE® VAM message abnormal behaviour, does not provide root

cause analysis
MSENSE® VAM pesan perilaku abnormal, tidak memberikan analisis
akar penyebab

Limit value curve Envelope curve

→ The VAM ANALYSIS SERVICE helps you to evaluate

and interpret (conspicuous) VAM data
→ LAYANAN ANALISIS VAM membantu Anda mengevaluasi dan menafsirkan
data VAM (mencolok)

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 MSENSE® VAM
VAM ANALYSIS SERVICE

Visualization and analysis of VAM data incl. reference curves

Visualisasi dan analisis data VAM termasuk. kurva referensi

I Analysis of the complete OLTC operation including the diverter switch

Analisis operasi OLTC secara lengkap termasuk diverter switch
I Detailed analysis of the data by MR's own algorithms, various mathematical operations, filters and downsampling functions
Analisis mendetail data dengan algoritme MR sendiri, berbagai operasi matematika, filter, dan fungsi downsampling
I Comparison to an extensive database for the evaluation of the data and reference curves
Perbandingan dengan database ekstensif untuk evaluasi data dan kurva referensi
I Checking of VAM data for malfunction indications by OLTC and VAM experts
Pengecekan data VAM untuk indikasi malfungsi oleh OLTC dan VAM ahli
I Display the VAM data in an easy way
Tampilkan data VAM dengan cara yang mudah
Vibroacoustic measurement of a
complete OLTC operation

Diverter switch
operation
Recording of all typical mechanical switching events

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MSENSE® VAM
VAM ANALYSIS SERVICE

Conspicuous VAM data and peak detection

Data VAM yang mencolok dan deteksi puncak
I Detection of insidious changes in the switching process
Deteksi perubahan berbahaya dalam proses switching
I Rapid interpretation and recommendations for action from MR experts based on decades of experience in the OLTC business
Interpretasi cepat dan rekomendasi tindakan dari expert MR berdasarkan pengalaman puluhan tahun dalam bisnis OLTC
I Ordered & compressed display of the trend progression
Tampilan teratur & terkompresi dari perkembangan tren

Recording of all typical mechanical switching events

Vibroacoustic measurement of a
complete OLTC operation
Noise
e.g. transformer
vibration

Diverter switch
operation

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 MSENSE® VAM
VAM ANALYSIS SERVICE
Condition assessment
Penilaian kondisi
Problems that MR can detect during a detailed analysis
Masalah yang dapat dideteksi oleh MR selama analisis mendetail
I Mechanical anomalies in the tap-changer such as ageing and weakening of springs weakened spring
Anomali mekanis pada tap-changer seperti penuaan dan melemahnya pegas
I Electrical anomalies in the tap changer, such as faulty changeovers.
Anomali listrik di tap changer, seperti changeover yang salah.
I Time differences in the switching process compared to the reference recordings
Perbedaan waktu dalam proses switching dibandingkan dengan rekaman referensi
I Malfunctions of the motor drive functions such as synchronization problems
loose bolt
Kerusakan fungsi penggerak motor seperti masalah sinkronisasi
I Bent tap selector arms
Tap selector arms bengkok

No evaluation of effects that do not influence the noise pattern; e.g. broken strands, cracks, deposits, HV strength of the oil
Tidak ada evaluasi efek yang tidak mempengaruhi pola kebisingan; misalnya untaian patah, retak, endapan, kekuatan HV oli

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 MSENSE® VAM
VAM ANALYSIS SERVICE

1.Detailed analysis
Request Analyze I Specific evaluation by MR's own
VAM report VAM data algorithms
Evaluasi khusus oleh algoritma MR
Record Download Upload sendiri
VAM signal VAM data VAM data I Extensive database
Basis data yang luas
2.Evaluation of the results by MR experts
Evaluasi hasil oleh ahli MR

MSENSE® VAM VAM data

Contents:
Download Create I Summary of transformer & OLTC data
VAM report VAM report Ringkasan data transformator & OLTC
with OMICRON's I Listing of possible failures and causes
TESTRANO 600 I Daftar kemungkinan kegagalan dan
TESSA® VAM penyebabnya
by MR I Recommendations for action on the
Measurement OLTC
by customer I Rekomendasi untuk tindakan pada
Customer MR portal MR OLTC

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 MSENSE® VAM
VAM ANALYSIS SERVICE

Functional scope Fingerprint BASIC PREMIUM

Storage and management of VAM data in the MR
customer portal
Penyimpanan dan pengelolaan data VAM di portal
  
pelanggan MR
Structured visualization of the curves
Visualisasi terstruktur dari kurva
  
Condition assessment of the OLTC
Penilaian kondisi OLTC
 
Clear recommendations for action for the OLTC
Rekomendasi yang jelas untuk tindakan untuk OLTC
 
Visualization and analysis of VAM data
Visualisasi dan analisis data VAM
 
Detection of peaks
Deteksi puncak

Comparison of measurements with reference curves
Perbandingan pengukuran dengan kurva referensi

Presentation of status quo for: Detailed analysis of VAM data for:
Regulary assessment of
TESSA® VAM, TESSA® VAM,
VAM data for:
OMICRON TESTRANO 600, OMICRON TESTRANO 600,
MSENSE® VAM
MSENSE® VAM MSENSE® VAM (in case of yellow events)

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