T14166-4 Report 31.03.2021

C
DOC: D-2-01-03-01-05
PRE-COMMISSIONING FORMATS FOR TRANSFORMER

I. GENERALDETAILS
Region: WR II
Sub-Station: PGCIL – NIRONA,BHUJ
LOA No.:-
EQUIPMENT DETAILS
Make: TBEA Sr. No.: T14166-4
Equipment identification: Type: Auto Transformer

ICT - IV – B- Phase
Year of Manufacture: 2020 Rating: 500 MVA
Voltage Ratio : 765/400/33 KV Cooling Type : OFAF
Type of Neutral Grounding: Solid Oil Make: SAVITA TRANSOL
Oil type: Napthenic Oil quantity: 82 kL
Quantity of Radiator: 32 % Impedance details for all tap (To be enclosed in

a separate sheet)
Date of Receipt at site: 15.09.2020 Date of Starting of Erection:23.12.2020
Date of Completion of Erection and Oil Equipment SAP ID:

filling:01.03.2021
II. CHECK LIST OF ELECTRICAL TESTS CARRIED OUT FORTRANSFORMER

Testing Kit Details Test
Sl. Date of Results
Name Of Rating/ Calibration (Ok/No
No. Make
Test MeasuringR t Ok)
ange
1 Core Insulation Measurement Fluke

02-01-2020
3616028
2 Insulation Resistance Measurements Of Bushing Fluke
02-01-2020
CTs 3616028
3 Continuity Test Of Bushing CTs Omicron
22-02-2020
SE639Y
4 Secondary Winding Resistance Of Bushing CTs Omicron
22-02-2020
SE639Y
5 Polarity Test Of Bushing CTs Omicron
22-02-2020
SE639Y
6 Current Ratio Test Omicron
22-02-2020
SE639Y
Pre-Commissioning Procedures and Formats for Substation Equipment & Protection System
1
C
DOC: D-2-01-03-01-05
7 Magnetizing Curves Performance Omicron
22-02-2020
SE639Y
8 Measurement of Resistance of Earth Pit and
MainGrid
9 Frequency Response Analysis Doble
21-05-2020
041901556
10 Magnetization Current of Windings Omicron
21-02-2021
SE639Y
11 Vector Group Test & Polarity Check Fluke
10-10-2020
43530699WS
12 Short Circuit Impedance Test Kyoritsu
07-11-2020
E8272937
13 Magnetic Balance Test (Not applicable for 1-ø) Fluke
10-10-2020
43530699WS
14 Floating Neutral Voltage Measurement Fluke
10-10-2020
43530699WS
15 Magnetization Current Test
16 Voltage Ratio Test Omicron
21-02-2021
SE639Y
17 Core Insulation test after oil Circulation Kyoritsu
01-11-2020
3616028
18 C & Tan δ Measurement Of Bushing Omicron
21-02-2021
SE639Y
19 C & Tan δ Measurement Of Windings Omicron
21-02-2021
SE639Y
20 Insulation Resistance Measurement of Winding
21 Insulation Resistance Measurement of Cable
22 Measurement of Winding Resistance Omicron
21-02-2021
SE639Y
23 Protection And Alarm Tests
24 Stability Test Of Differential And REF Protection
25 Contact Resistance Measurement
Comments of Commissioning Team on test Results:

Comments of Corporate-AM on test Results (To be attached separately)
Manufacturer Recommendation on test Results (To be attached separately)
Signature: Signature: Signature: Signature:
Name: Name: Name: Name:
Desgn.: Desgn.: Desgn.: Desgn.:
Organization: (Erection Agency) (POWERGRID Site (POWERGRID

(Supplier I/C) Commg. Team)
Representative) Members:
(Wherever 1.
Applicable) 2.
3.
4.
2
C
DOC: D-2-01-03-01-05
III. CHECKS AFTER RECEIPT OF TRANSFORMER ATSITE:
a) N2/ Dry Air Pressure & Dew Point Record
Date Of N2/ Dry Air Ambient

Inspection Action Dew Point Remarks
Meas. Pressure Temperature
During dispatch at factory
After receipt at site 23.12.2020 5.0 Psi Td= -32.10 T = 29.6 Degree C OK
Degree C
Storage at site before
commissioning
Note:
i. Refer graph in A.1.1 for maintaining N2/ Dry air pressure and dew point during storage (To
be maintained in a separate sheet/Register)
ii. If Transformer is received with zero N2 pressure then matter to be referred to
Manufacturer and Corporate-AM prior toerection
iii. Any noticeable drop in N2 during storage at site is observed, then matter to be referred to
Manufacturer andCC-AM).
b) Impact Recorder Analysis

Make of Impact Recorder-1 Make of Impact Recorder-2
YSD 300A YSD – 300 A
Type of Impact Recorder-1 Type of Impact Recorder-2
131395 131387
Journey Starts on 19.08.2020
Journey ends on 09.09.2020
Date of removal of impact recorder from 01.11.2020
Equipment
Sl.No. Check Status Remarks

Points
Functionality of Impact recorder at the time of dismantling  OK
1
from main unit
Joint data downloading carried out at site  OK
2
immediately after receipt
Analysis of joint report received from manufacturer  OK
3
before charging
Note:
i. Manufacturer to provide necessary software and downloading tools to respective sites so

that data downloading can be carried out at site jointly by POWERGRID &Manufacturer
ii. Regarding permissible limit for maximum shock please refer A.1.2.
iii. Impact Recorder should be switched off and detached from the Transformer when the
main unit has been placed on its foundation.
3
C
DOC: D-2-01-03-01-05
c) Core Insulation Test (Immediately after Receipt at Site)
Shorting link between CC, CL & G to be removed and IR value to be taken between CC-G, CL-G &
CC-CL by applying 1 kV DC
Insulation Insulation
Terminals Terminals
Value Value
CC-G >2.5 G Ohm CC-CL >2.5 G Ohm
CL-G >2.5 G Ohm Semi-shield –G (if provided) at 1 kV

Note:
i. Permissible value > 1000MΩ
ii. In case core insulation values are less than the permissible limit matter to be referred to
OEM for corrective measures and same to be checked during internal inspection for any
abnormality
iii. Ensure shorting of CC-CL & G after the completion of the testing
d) Internal Inspection
SL. Status
Internal Inspection
No. Yes No
Details photographs of all visible parts /components are taken during 
1
internal inspection.
Any abnormality observed during internal inspection. In case of 
2 abnormality Matter to be referred to OEM, CC-QA&I, CC-Engg and CC-
AM
Details of abnormality observed during internal inspection (if noticed)

IV. TRANSFORMERERECTION
a) Checks / Precautions During Erection:
Sl.No. Description Remarks

Total Exposure of Active part of Transformer to atmosphere in hours O.K
1
( To be kept minimum)
Dew point of dry air generator / dry air cylinders, during exposure of O.K
2
active part of Transformer
3 Available of Oxygen in % before entering in Transformer tank O.K
N2/ Dry air pressure in PSI while Transformer is kept sealed in between O.K
4
different erection activities
5 Ensure Leakage test of Air cell / bellow carried out O.K
6 Check Hermitically sealing is intact in all Bushings by OEM / Expert O.K
7 Storage of blanking plates O.K
b) Evacuating And Oil Filling

4
C
DOC: D-2-01-03-01-05
(i) Before filling oil, each drum has been physically checked for appearance Yes No
and presence of free water. 
(ii) Details of oil filter machine (As per latest TS of Transformers)
Make Capacity
Sl.No Description Of Works Remarks / Reading

1 Changing of Lubricating oil of vacuum pump O.K
2 Cleaning/ Replacement of Filter packs O.K
3 Flushing of whole filter machine with fresh oil O.K
4 Vacuum obtained without load (milli bar) O.K
c) Vacuum pump for evacuation of transformer
Sl.No Description of Works Remarks / Reading
1 Changing of Lubricating oil of vacuum pump O.K

2 Vacuum obtained without load (milli bar) O.K
3 Diameter of vacuum hose (50 mm) O.K
4 Employ of Dry ice chamber O.K
d) Oil storage tank

Capacity Quantity : 30 + 30+ 35 kL

1 Silica gel breather provided in the tank O.K
2 Any opening left uncovered O.K
3 Inside painted or not O.K
4 Cleanliness of inside of pipes/ hoses to the storage tank O.K
5 Healthiness of valves/flanges for pipe connection O.K
e) Exposure duringerection

1 First day exposure ( in hrs) 2 Hrs
2 Second day exposure ( in hrs) 4 Hrs
3 Third Day exposure ( in hrs) 2 Hrs
4 N2 pressure applied after each days erection work ( in PSI) 5 Psi
5 Ambient Temperature (in degC) 31 Degree C
6 Average Relative Humidity 32
7 Weather Condition(Rainy / Stormy / Cloudy / Sunny) Sunny
Note: Erection activities to be carried out in sunny weather and RH<60%
f) N2/ Dry Air sealing in case of delay in oil filling

5
C
DOC: D-2-01-03-01-05
1 N2/Dry air admitted from bottom valve N.A
2 Valve at diametrically opposite end at top kept open N.A
3 No. of Cylinders used for building up to 4- 5 psi( .3kg/cm2 ) N.A
g) Leakage Test through pressure

Remarks /
Sl.No Inspection Date Time
Reading
Actions
1 Fill dry N2/ dry air till pressure of 4- 5psi (.3 kg/cm2 ) 18.02.20 15 :00
achieved 21 Hrs 5.0 Psi
2 To be kept for 24 Hrs 19.02.20 16 :00
21 Hrs 5 .0 Psi
3 In case pressure remain same, check for dew point 19.02..20 16:30
21 Hrs Pressure OK.
4 If dew point is achieved, proceed for evacuation 19.02.20 16:30 Dew Point Td=-
21 Hrs 32.31 T=31 .1
5 In case of drop in pressure, attend the leakages and repeat N.A N.A N.A
the
pressure test
6 If dew point is not OK, dry air/ N2 cycle to be carried out till N.A N.A N.A
desired dew point is achieved
h) Schedule for Vacuum & Tightness Test

Remarks
Sl.
Inspection Date Time / Reading
No
Actions
1 Starting of evacuation on complete unit

19.02..202 19 :00
1 Hrs Vacuum started.
Stopping of evacuation at around the pressure of 3 kPa (30 11:00 Leaq rate test
2
mbar) 20.02.2021 Hrs started.
3 Pressure P1 in kPa after 1 hour of stopping evacuation 12:00
20.02.2021 Hrs P1 = 0.3 Torr
4 Pressure P2 in kPa after half an hour of reading pressure P1 12:35
20.02.2021 Hrs P2 = 0.5 Torr
Leakage = (P2-P1) x V, V= Oil quantity in Cu mtr.
*If leakage<3.6, continue evacuating
5 0.2*0.132*82=
If leakage > 3.6, attend leakage and repeat processas 13:00 2.16 < 3.6 Leaq
perSr. No. 1 to4. 20.02.2021 Hrs rate test passed.
6 Continue vacuum till 0.13kPa(1 Tor) or below achieved 18:00
20.02.2021 Hrs 0.2 Torr
Break of vacuum
* Vacuum process to be continued after reaching fine
7
vacuum for
24 hrs up to 145kV, 48 hrs for 145 to 220kV and 72 hrs for 11:00 Oil Filling
420 kV and above 25.02.2021 Hrs started.
6
C
DOC: D-2-01-03-01-05
i) Record of drying out process (if carried out)
Sl.No Activity Remarks /
Date Time
Reading
1 First Nitrogen purging cycle N.A N.A N.A

Pressure of Nitrogen 0.15 kg/cm2 N.A N.A N.A
Dew Point after 48 Hrs N.A N.A N.A
Temperature with heaters on condition around the N.A N.A N.A
Transformer Tank(Refer procedure)
2 First Vacuum cycle N.A N.A N.A
Vacuum achieved N.A N.A N.A
Rate of condensate collection(Hourly basis) N.A N.A N.A
Duration of vacuum after achieving 1 to 5 torr N.A N.A N.A
3 Second Nitrogen purging cycle N.A N.A N.A
Pressure of Nitrogen/ Dry air 0.15 kg/cm2 N.A N.A N.A
Temperature with heaters on condition around the N.A N.A N.A
Transformer Tank(Refer procedure)
Dew Point after 24 Hrs N.A N.A N.A
Note: If dew point is within the permissible limit oil filling under vacuum may be started otherwise
vacuum/ Nitrogen purging with heating cycle to be continued till desired dew point is achieved.
j) Schedule for Oil filling andSettling
Sl.No INSPECTION ACTIONS DATE TIME REMARKS / READING
1 Ensure measurement of Particle counts during oil N.A N.A N.A

filtration in oil tanks(If specified in the contracts)
2 Oil Filling in Main Tank 25.02.2021 11 :00 Hrs Oil Filling started
3 Oil filling in Conservator tank 26.02.2021 17 :00 Hrs Oil Filling completed
4 Oil filling in diverter switch
26.02.2021 18:00 Hrs OLTC filled
Hot oil circulation (minimum 2 cycles or depending
5 onoil parameters) at oil temperature 60-65 deg C. 26.02.2021 19:30 Hrs. Main Job HOC Started.
6 Start of oil settling HOC Complete, Settling
04.03.2021 23:30 Hrs started.
End of oil settling 07.03.202 9:00 Hrs Settling Time
* Minimum settling time to be given 12 hrs for 145 1 complete.
KV, 48 hrs for 220kV & 420kV and 72 hrs for 765 kV
7 & above
7
C
DOC: D-2-01-03-01-05
V. PRE-COMMISSIONINGCHECKS:
Status Deficiencies,
Sl. No. Description Of Activity
Yes No If Any
1 ICT and its Auxiliaries are free from visible defects on OK

physical Inspection
2 All fittings as per out line General Arrangement Drawing  OK
3 Check Main Tank has been provided with double earthing  OK
4 Check neutral is grounded through separate connections. OK

Ensure metallic requirements as per specification (e.g. Cu) 
in earthing strips used
5 Check that Marshalling Box, T/C Driving Gear, Diverter, OK

Radiator Bank Pump & Fan Motor etc. has been earthed
6 All nuts and bolts are tightened correctly as per specified OK

torque (as per manufacturers recommendation)
7 Check tightness of Terminal Connectors  OK
8 Check leveling of Transformer and its accessories  OK
9 Erection Completion Certificate along with list of OK


outstanding activities reviewed
10 Any Paint removed / scratched in transit has been touched OK

Up
11 Bushings are clean and free from physical damages  OK
12 Oil level is correct on all Bushings  OK
13 Check brazing of all Bushings Leads  OK
14 Check oil leakage through any Joints / Valves etc.  OK
15 Check oil drain valves are properly closed and locked  OK
16 Check oil level in Main / OLTC Conservator tank  OK
17 Check oil level at conservator matches with oil temperature OK


of transformer
18 Check Gear box oil level in OLTC (if applicable)  OK
19 Check OTI and WTI pockets and replenish the oil, if required  OK
20 Check all valves for their opening & closing sequence  OK
21 Check the colour of the breather silica gel  OK
22 Check availability of oil in the breather cup  OK
23 Check all rollers are locked and tack welded with rails OK

(wherever applicable)
24 Check tightness of bolt if main unit placed directly on OK

foundation and not on rollers
25 Check bushing test tap is grounded  OK
8
C
DOC: D-2-01-03-01-05
26 Check the operation of flow sensitive shut off valve OK

between main tank & conservator, if any
27 Check the functioning of SPR (Sudden pressure relay) ,if any  OK
28 Check no debris, loose T & P and oil strains on and around OK


the Transformer
29 Check door seals of Marshaling Box is intact and all cable OK

gland plates unused holes are sealed
30 Check that pressure relief valve is correctly mounted  OK
31 Ensure unused secondary cores of Bushing CT’s, if any, has OK


been shorted
32 Check CT star point has been formed properly and OK

grounded at one end only as per scheme
33 Check that permanent and adequate lighting arrangements OK

are ready
34 Check that labeling and identification is permanent and OK

Satisfactory
35 Check that Buchholz Relay is correctly mounted with arrow OK

pointing towards conservator
36 Check cables are properly fixed and ensure cable entry at OK

the bottom
37 Ensure all Power and Control cable Terminals are tightened  OK
38 Check all cables and Ferrules are provided with Number as OK


per Cable Schedule (Cross Ferruling to be checked)
39 Check that all cables are correctly glanded  OK
40 Check external cabling from Junction Box to Relay / Control OK


Panel completed
41 Check that air has been released from the Radiators and OK
their headers/OLTC Buchholz relay/Main tank/tank/Bushing 
Turretsetc
42 Check Fire Protection System & Emulsifier systems is OK

adequate & ready
43 Check that CC-CL & G are shorted  OK
44 Check that neutral connection has twin conductor in case of OK

single phase unit and the neutral of spare unit has been 
earthed.
45 Check insulation sleeves are provided in case of tertiary bus OK

Arrangement
46 Check that all radiator bank valves on top and bottom OK

headers are open
47 Change over operation of ac supply from source- I to OK

source-II checked
48 Check the flanges of bushing & OLTC for any crack after OK

fixing
9
C
DOC: D-2-01-03-01-05
49 Calibration of OTI & WTI performed as per procedure  OK
50 Ensure RTCC is commissioned and kept in service  OK
51 Ensure Remote OTI and WTI data transfer to control room OK


is taking place
52 Ensure On-Line DGA is commissioned and kept “ON”  OK
53 Ensure On-Line Dry out system is commissioned and kept OK


“ON”
54 Ensure that rain canopies have been provided on all PRDs, OK

Buchholz and OSRs.
55 Ensure tripping of the transformer from Buchholz Alarm.  OK
56 Check various interlocks provided with Fire Fighting

as per the schematic Ref. Drg.
No.
VI. MEASUREMENT OF EARTH RESISTANCE OFELECTRODE
Location Value
With Grid (Earth Pit -1) N.A
Without Grid (Earth Pit -1) (Neutral Earth ) N.A
With Grid (Earth Pit -2) N.A
Without Grid (Earth Pit -2) (Neutral Earth) N.A
Note: Permissible limit with grid < 1 ohm
VII. PRECOMMISSIONING TESTS AFTER READINESS OF THETRANSFORMER

1) Frequency Response Analysis(FRA)
Sl.No Description Yes No Remarks
1 Carried out after completion of all commissioning O.K


Activities
2 Factory FRA test report in soft form available at site  O.K
3 Interpretation of test results carried out  O.K
4 Test results matching with the factory results  O.K
10
C
DOC: D-2-01-03-01-05
1.1-N ALL OPEN TAP-1
11
C
DOC: D-2-01-03-01-05
1.1-N IV SHORT TAP-1
12
C
DOC: D-2-01-03-01-05
13
C
DOC: D-2-01-03-01-05
1.1-N LV SHORT TAP-1
14
C
DOC: D-2-01-03-01-05
1.1-2.1 ALL OPEN TAP-1
15
C
DOC: D-2-01-03-01-05
16
C
DOC: D-2-01-03-01-05
17
C
DOC: D-2-01-03-01-05
18
C
DOC: D-2-01-03-01-05
19
C
DOC: D-2-01-03-01-05
20
C
DOC: D-2-01-03-01-05
21
C
DOC: D-2-01-03-01-05
22
C
DOC: D-2-01-03-01-05
Test Type Test 3Ф 1Ф
Test 1 H1-X1
Series Winding (OC)
Test 2 H2-X2 H1-X1
All Other Terminals Floating
Test 3 H3-X3
Test 4 X1-H0X0
Common Winding (OC)
Test 5 X2-H0X0 X1-H0X0
All Other Terminals Floating
Test 6 X3-H0X0
Test 7 Y1-Y3
Tertiary Winding (OC) Y1-Y2
Test 8 Y2-Y1
All Other Terminals Floating (Y1-Y0)
Test 9 Y3-Y2
Short Circuit (SC) Test 10 H1-H0X0
H1-H0X0
High (H) to Low (L) Test 11 H2-H0X0
Short (X1-H0X0)
Short (X1-X2-X3) Test 12 H3-H0X0
Short Circuit (SC) Test 13 H1-H0X0
H1-H0X0
High (H) to Tertiary (Y) Test 14 H2-H0X0
Short (Y1-Y2)
Short (Y1-Y2-Y3) Test 15 H3-H0X0
Short Circuit (SC) Test 16 X1-H0X0
X1-H0X0
Low (L) to Tertiary (Y) Test 17 X2-H0X0
Short (Y1-Y2)
Short(Y1-Y2-Y3) Test 18 X3-H0X0
Note:- Measurement to be carried out at Minimum, Maximum and Nominal Tap for all
combination of HV & IV and Nomenclature to be made similar as mentioned in the procedure
documents
2) Vector Group Test & PolarityChecking

Vector Group Checks for 3Φ Transformer and Bank of 1Φ Transformer After Tertiary
Formation
Connect Neutral Point with earth, join 1 RI and 3 R1 Terminals and apply 415 V. 3-phase
supply to HV Terminals
Voltage Measured Terminals Voltage Measured

Terminals
(Volts) (Volts
1R1 – 1Y1 - 3R1- N -
1Y1 – 1B1 - 3Y1 – N -
1B1 – 1R1 - 3B1 – N -
3Y1 – 1B1 - 2R1- N -
3Y1 –1Y1 - 2Y1 – N -
- 2B1 – N
1B1
23
C
DOC: D-2-01-03-01-05
1 ty verified
R
1
3R1
3Y1 V If 2R1 – N = 2Y1 – N = 2B1 – N = constant
e
3B1 3R1 -N > 3Y1 - N > 3B1 -N
2 c
R
1 2Y1
t 3Y1 - 1B1 >3Y1 - 1Y1
2B1
o
1
r
Y
1
g
r
o
u
p
Y
n
a
o
d
1
1
i
s
c
o
n
f
i
r
m
e
d
a
n
d
p
o
l
a
r
i
24
C
DOC: D-2-01-03-01-05
a) Polarity Checks for 1Ø unit
Apply 1-phase supply to HV (1.1) and Neutral (2) Terminals
Voltage
Terminals Measured (Volts) Remarks
HV-N, V1 241.8
LV1(Y1)-LV2(Y2), V2 34.44 HV - LV1 Shorted
N-LV2(Y2), V3 275.8
Remarks :If V1> V3= Subtractive,V1<V3=

Additive
3) Magnetic Balance Test (Not Applicable For Single Phase Units)

Apply single phase 230 V across one phase of HV winding terminal and neutral then measure
voltage in other two HV terminals across neutral. Repeat the test for each of the three phases.
Applie Measured Terminal

d
1U-1N 1V-1N 1W- 2U-1N 2V-1N 2W- 3U- 3V-3U 3W-
Voltag
1N 1N 3W 3V
e
1U-1N - - - - - - - - -
1V-1N - - - - - - - - -
1W-1N - - - - - - - - -
Note:
i. (1)= (2) + (3), Approx.
ii. When outer phase is excited, voltage induced in the center phase shall be 50 to 90% of the
applied voltage. However, when the center phase is excited then the voltage induced in
the outer phases shall be 30 to 70% of the applied voltage.
25
C
DOC: D-2-01-03-01-05
4) Floating Neutral Voltage Measurement
a) Disconnect the Transformer neutral from the ground and apply 3 phase 415 Volts to
the high voltage winding and make the measurement in the IV winding with respect to
neutral and neutral point toground
Voltage Voltage
Tap HV IV Remarks, If Any
Applied Measure
Position Winding Winding d
Normal 1R – N - - -
(9b)
Normal 1Y – N - - -
(9b)
Normal 1B – N - - -
(9b)
N – Earth
b) Apply 3 phase 415 Volts to the Intermediate voltage winding and make the
measurement in the Tertiary winding with respect to neutral and neutral point to
ground
Voltage
IV Winding Voltage Applied LV Winding Remarks, If Any
Measured
2R – N - 3R – N -
2Y – N - 3Y – N -
2B – N - 3B – N -
N – Earth
Note: Neutral to be reconnected to the ground after the test
26
C
DOC: D-2-01-03-01-05
5) Magnetization Current Test
a) Apply AC supply on HV Terminals and keep IV and LV open
Tap Position Voltage Applied Current Measured (mAmps) Remarks
(Volts)
HV– N 230 HV 2.3579
HV – N 440 HV 2.7040
1 HV – N 2000 HV 3.9895
HV – N 5000 HV 5.9692
HV – N 10000 HV 8.7499
HV– N 230 HV 1.6883
HV – N 415 HV 1.9495
12 HV – N 2000 HV 3.6136
HV – N 5000 HV 5.8483
HV – N 10000 HV 8.8707
HV– N 230 HV 1.4492
HV – N 415 HV 1.7830
23 HV – N 2000 HV 3.3723
HV – N 5000 HV 5.4546
HV – N 10000 HV 8.3385
b) Apply AC supply on IV Terminal and keep HV & LV open

Tap Position Voltage Applied Current Measured (mAmps) Remarks
(Volts)
IV– N 230 IV 3.5297
IV – N 440 IV 4.3379
1 IV – N 2000 IV 7.8142
IV – N 5000 IV 12.737
IV – N 10000 IV 21.001
IV– N 230 IV 3.0066
IV – N 415 IV 3.6544
12 IV – N 2000 IV 6.5047
IV – N 5000 IV 10.342
IV – N 10000 IV 16.927
IV– N 230 IV 2.7570
IV – N 415 IV 3.3692
23 IV – N 2000 IV 5.8225
IV – N 5000 IV 8.8918
IV – N 10000 IV 13.899
27
C
DOC: D-2-01-03-01-05
C) Apply AC supply on IV Terminal and keep HV & LV open
Tap Voltage Applied Current Measured (mAmps) Remarks
Position (Volts)
230 LV1 34.828
1 LV1-LV2
440 LV1 49.481
230 LV1 35.072
12 LV1-LV2
440 LV1 49.633
12121212
230 LV1 33.780

23 LV1-LV2
440 LV1 49.508
2323
Note:
i. Excitation current < 50 mili-Amperes, then difference between two higher currents should
be less than10%.
ii. Excitation current > 50 mili-Amperes, then difference between two higher currents should
be less than 15%.
iii. Value of center leg should not be more than either outside for a three phase reactor.
iv. Results between similar single phase units should not vary more than10%.
6) Short Circuit ImpedanceTest

Ambient Temperature _ OTI Reading 30℃
a) HV TO IV
2.1 and N shorted, LV open
Tap Number Applied Voltage Measured Isc Current
(Volt) Current (Amp)
(Amp)
1 416.4 7.2 14.7
12 418.3 7.5 14.4
23 416.5 7.3 13.3
b) IV TO LV
3.1 and 3.2 shorted, HV open
Tap Number Applied Voltage Measured
Isc Current
(Amp)
1 417.4 2.328 14.4
12 418.0 2.166 15.1
23 418.3 2.004 15.8
c) HV TO LV
3.1 and 3.2 shorted, IV open
Tap Number Applied Voltage Measured
Isc Current
(Amp)
1 417.5 0.570 7.1
12 420.0 0.552 7.3
23 419.4 0.532 7.5
Note: The measurement is performed in single phase mode
7) Insulation Resistance Measurement

a) Insulation Resistance Measurement of Cable and others (Using 500 Volt Megger) Ambient
28
Status
Sl. No. Description
C
DOC: D-2-01-03-01-05
temp in ºC
Note: Permissible limit of IR value should be > 50 M Ω
b) Insulation Resistance Measurement in MΩ(Using 5000 V Megger)
Ambient temp in 34 ºC
IR Value (GΩ)
Dielectric
Polarization
Absorption
Index
Main Winding 15 60 Coefficient Remarks
600 sec DAI= 60 Sec / PI= 600 Sec /
Sec sec 60 Sec
15 Sec
Combination for Auto transformer

a) HV+IV / LV 4.17 7.36 14.95 1.76 2.03
b) HV+IV / E 2.92 5.83 14.49 1.99 2.48
c) LV / E 1.98 2.57 5.37 1.29 2.08
d)HV+IV+N+LV/E
Combination for 3 winding transformer
a) HV+IV / LV
b) HV+IV / E
b) HV+IV+LV / E
Note:- Permissible limit of IR value should be > 500 M Ω for 66kV & aboveat30°C, DAI should
be >1.3 and PI should be>1.25
8) Core Insulation Test (Immediately after Receipt at Site)

Shorting link between CC, CL & G to be removed and IR value to be taken between CC-G, CL-G &
29
C
DOC: D-2-01-03-01-05
CC-CL by applying 2 kV DC
Insulation Insulation
Terminals Terminals
Value Value
(in Gꭥ) (in Gꭥ)
CC-G 5.8 CC-CL 2.86
CL-G 4.78 Semi-shield –G (if provided) at 1 kV
Note:
i. Permissible value > 1000MΩ
ii. In case core insulation values are less than the permissible limit matter to be referred to
OEM for corrective measures and same to be checked during internal inspection for any
abnormality
iii. Ensure shorting of CC-CL & G after the completion of the testing
9) Voltage Ratio Test:
a) Turn Ratio: HV /IV
Tap Position Ratio Factory Ratio % Deviation
(1.1-N/2.1-N)
Forward
1 2.0271 2.0177 0.47
2 2.0152 2.0081 0.35
3 2.0035 1.9986 -0.23
4 1.9921 1.9890 0.16
5 1.9809 1.9795 0.07
6 1.9700 1.9699 0.01
7 1.9593 1.9603 -0.05
8 1.9489 1.9508 -0.10
9 1.9385 1.9412 -0.14
10 1.9285 1.9316 -0.16
11 1.9188 1.9221 -0.17
12 1.9092 1.9125 -0.17
13 1.8997 1.9029 -0.17
14 1.8906 1.8934 -0.15
15 1.8815 1.8838 -0.12
16 1.8727 1.8743 -0.08
17 1.8840 1.8647 -0.04
18 1.8556 1.8551 0.02
19 1.8471 1.8456 0.09
20 1.8390 1.8360 0.16
21 1.8310 1.8264 0.25
22 1.8231 1.8169 0.34
23 1.8154 1.8073 0.45
Reverse
23 1.8153 - -
22 1.8231 - -
21 1.8309 - -
30
C
DOC: D-2-01-03-01-05
20 1.839 - -
19 1.8471 - -
18 1.8555 - -
17 1.8639 - -
16 1.8726 - -
15 1.8814 - -
14 1.8904 - -
13 1.8997 - -
12 1.9091 - -
11 1.9188 - -
10 1.9285 - -
9 1.9385 - -
8 1.9488 - -
7 1.9593 - -
6 1.97 - -
5 1.9809 - -
4 1.9921 - -
3 2.0035 - -
2 2.0153 - -
1 2.0272 - -
Ratio: HV / LV
(1.1-N/3.1-3.2)
Forward
1 12.590 12.553 0.29
2 12.663 12.633 0.24
3 12.736 12.711 0.20
4 12.810 12.791 0.14
5 12.882 12.870 0.10
6 12.956 12.946 0.07
7 13.028 13.024 0.03
8 13.102 13.100 0.01
9 13.175 13.178 -0.02
10 13.248 13.253 -0.04
11 13.322 13.326 -0.03
12 13.394 13.400 -0.04
13 13.467 13.472 -0.04
14 13.541 13.546 -0.04
15 13.614 13.616 -0.02
16 13.687 13.689 -0.02
17 13.760 13.758 0.01
18 13.834 13.825 0.06
19 13.906 13.897 0.07
20 13.98 13.966 0.10
31
C
DOC: D-2-01-03-01-05
21 14.052 14.032 0.14
22 14.126 14.094 0.22
23 14.199 14.163 0.26
Reverse
23 14.199 - -
22 14.126 - -
21 14.053 - -
20 13.98 - -
19 13.906 - -
18 13.833 - -
17 13.76 - -
16 13.687 - -
15 13.614 - -
14 13.541 - -
13 13.468 - -
12 13.394 - -
11 13.322 - -
10 13.248 - -
9 13.175 - -
8 13.102 - -
7 13.029 - -
6 12.956 - -
5 12.882 - -
4 12.81 - -
3 12.736 - -
2 12.664 - -
1 12.591 - -
b) Ratio: IV / LV (For all Tap if OLTC is on Neutral side)

(2.1-N/3.1-3.2)
Forward
1 6.2110 6.221 -0.17
2 6.2838 6.291 -0.11
3 6.3573 6.360 -0.05
4 6.4301 6.431 -0.01
5 6.5029 6.502 0.02
6 6.5773 6.572 0.08
7 6.6499 6.644 0.09
8 6.7238 6.715 0.13
9 6.7960 6.788 0.11
10 6.8701 6.861 0.13
11 6.9427 6.933 0.14
12 7.0157 7.007 0.13
13 7.0890 7.080 0.13
14 7.1628 7.154 0.12
32
C
DOC: D-2-01-03-01-05
15 7.2356 7.228 0.10
16 7.3095 7.304 0.08
17 7.3826 7.378 0.06
18 7.4555 7.452 0.05
19 7.5287 7.530 -0.01
20 7.6022 7.607 -0.06
21 7.6754 7.683 -0.09
22 7.7478 7.757 -0.13
23 7.8212 7.836 -0.19
Reverse
23 7.8217 - -
22 7.7486 - -
21 7.6752 - -
20 7.6020 - -
19 7.5287 - -
18 7.4549 - -
17 7.3822 - -
16 7.3084 - -
15 7.2356 - -
14 7.1618 - -
13 7.0897 - -
12 7.0156 - -
11 6.9434 - -
10 6.8690 - -
9 6.7964 - -
8 6.7235 - -
7 6.6503 - -
6 6.5772 - -
5 6.5037 - -
4 6.4301 - -
3 6.3574 - -
2 6.2836 - -
1 6.2111 - -
Note:
1. The variation of result should be within ± 0.5 % from specified values (i.e. factory test
result)
2. Measurement to be done by Automatic Turns ratio meter
10) Tan δ And Capacitance Measurement

a) Tan Delta And Capacitance Measurement Of Bushing Details
Intermediate
High Voltage Side Low Voltage Side
Details Voltage Side
1.1 2.1 3.1 3.2
Make TBEA SHENYANG TBEA SHENYANG XIAN XD XIAN XD
Rating 800 kV 420 kV 52 kV 52 kV
33
C
DOC: D-2-01-03-01-05
Sl. No. 19T101050-7 19T040406-4 19070118 19080009
Style No /
Drawing
No
Ambient temperature
Oil Temperature
a) HV side
CAPACITANCE (MEASURED VALUE) pF
VOLTAGE HV REMARKS
SITE FACTORY SITE FACTORY SITE FACTORY
Measurement of C1
2 KV 568.753 -
5 KV 568.731 569.9
10 KV 568.745 570.2
Measurement of C2
1 KV 4532.02 -
TAN δ (MEASURED VALUE) %
VOLTAGE HV REMARKS
Measurement of C1
2 KV 0.3110 -
5 KV 0.3100 0.275
10 KV 0.3070 0.276
Measurement of C2 Tanδ
1 KV 0.1919 -
Applied Voltage At 3.6 kV

Frequency Capacitance of Bushing pF Tan δ of Bushing %
19T101050-7 19T101050-7
17 Hz 569.949 0.2963
25 Hz 569.529 0.3031
34 Hz 569.191 0.3074
34
C
DOC: D-2-01-03-01-05
43 Hz 568.925 0.3104
51 Hz 568.726 0.3159
68 Hz 568.379 0.3185
85 Hz 568.153 0.3200
102 Hz 567.949 0.3209
119 Hz 567.787 0.3230
136 Hz 567.667 0.3261
187 Hz 567.264 0.3285
225 Hz 566.897 0.3331
323 Hz 566.615 0.3374
391 Hz 566.430 0.3341
b) IV side
CAPACITANCE (MEASURED VALUE) Pf
VOLTAGE IV REMARKS
Measurement of C1
2 KV 473.154 -
5 KV 473.149 475.2
10 KV 473.159 475.3
Measurement of C2
1 KV 2149.4 -
TAN δ (MEASURED VALUE) %
VOLTAGE IV REMARKS
Measurement of C1
2 KV 0.3439 -
5 KV 0.3441 0.314
10 KV 0.3486 0.315
1 KV 0.2178 - - - - - -

19T040406-4 19T040406-4
17 Hz 474.161 0.3205
25 Hz 473.819 0.3290
34 Hz 473.505 0.3355
43 Hz 473.257 0.3399
51 Hz 473.072 0.3435
35
C
DOC: D-2-01-03-01-05
68 Hz 472.767 0.3475
85 Hz 472.540 0.3507
102 Hz 472.351 0.3534
119 Hz 472.188 0.3554
136 Hz 472.049 0.3572
187 Hz 471.708 0.3604
225 Hz 471.370 0.3642
323 Hz 471.112 0.3672
391 Hz 470.904 0.3727
c) LV side
CAPACITANCE pF (MEASURED VALUE)
VOLTAGE REMARKS
3.1 3.2
Measurement of C1
2 KV 379.633 - 377.969 -
5 KV 379.625 373.0 377.964 382.9
10 KV 379.632 373.0 377.971 383.0
Measurement of C2
1 KV 307.905 - 287.103
TAN δ % (MEASURED VALUE)
VOLTAGE REMARKS
3.1 3.2
Measurement of C1
2 KV 0.3548 - 0.3572 -
5 KV 0.3544 0.347 0.3575 0.329
10 KV 0.3539 0.347 0.3570 0.329
1 KV 1.4409 - 0.8141 -

3.1 3.2 - 3.1 3.2 -
17 Hz 380.481 378.819 0.3608 0.3428
25 Hz 380.188 378.542 0.3565 0.3414
34 Hz 380.001 378.315 0.3571 0.3466
43 Hz 379.953 378.128 0.3605 0.3521
51 Hz 379.770 377.991 0.3641 0.3570
68 Hz 379.631 377.761 0.3720 0.3671
36
C
DOC: D-2-01-03-01-05
85 Hz 379.393 377.582 0.3806 0.3771
102 Hz 379.210 377.428 0.3886 0.3864
119 Hz 379.054 377.296 0.3967 0.4033
136 Hz 378.924 377.180 0.4043 0.4101
187 Hz 378.807 376.890 0.4235 0.4243
225 Hz 378.515 376.582 0.4465 0.4485
323 Hz 378.210 376.335 0.4661 0.4683
391 Hz 377.964 376.131 0.4855 0.4762
b) TAN DELTA AND CAPACITANCE MEASUREMENT OF WINDING

Ambient temperature 30º C
WINDING CAPACITANCE(nF) TAN δ(%)

VOLTAGE TEST MODE REMARK
COMBINATION SITE FACTORY SITE FACTORY
2 KV 5.32661 - 0.1865 -
5 KV 5.32630 5.282 0.1877 0.138
HV-IV/ LV UST
10 KV 5.32622 5.283 0.1879 0.142
2 KV 13.8427 - 0.2035 -
5 KV 13.8422 13.740 0.2043 0.167
HV-IV/ LV+G GST
10 KV 13.8425 13.740 0.2054 0.172
2 KV 8.51636 - 0.2107 -
5 KV HV-IV/ LV with 8.51587 8.450 0.2118 0.179
GST-g
10 KV Guard 8.51583 8.452 0.2145 0.186
2 KV 5.32667 - 0.1906 -
5 KV LV/ HV-IV 5.32667 - 0.1909 -
UST
10 KV 5.32622 - 0.1920 -
2 KV 8.43754 - 0.2215 -
5 KV 8.43698 8.402 0.2228 0.225
LV/ HV-IV+G GST
10 KV 8.43690 8.408 0.2244 0.226
2 KV 3.11066 - 0.2743 -
5 KV LV/ HV-IV with 3.11063 3.119 0.3027 0.378
GST-g
10 KV Guard 3.11049 3.118 0.3037 0.360
Note:
i. C2 values shall be only for record purpose.
ii. For bushing acceptable Limit for Tan δ1 should be comparable (+/- 0.001) with factory
value subjected to max of 0.005 & Tanδ2:-0.01
iii. For winding acceptable Limit for Tan δ1 should be comparable (+/- 0.001) with factory
value subjected to max of 0.005 & Tanδ2:-0.01
iv. Acceptable Limit for Capacitance -5% to + 10%
11) Measurement Of Winding Resistance (In mΩ)

OTI Reading 34º C WTI reading 34º C
37
C
DOC: D-2-01-03-01-05
A) IV – N :
Tap Position Resistance Resistance At 75 °C In mOhms
% Deviation
SiteValue@34 ºC Site Factory
1 150.00 172.86 178.77 -3.306
2 146.90 169.29 175.34 -3.450
3 143.40 165.26 171.88 -3.852
4 140.70 162.15 168.51 -3.774
5 137.40 158.34 165.08 -4.083
6 135.10 155.69 161.71 -3.723
7 131.70 151.77 158.26 -4.101
8 128.20 147.74 154.87 -4.604
9 125.60 144.74 151.45 -4.431
10 122.30 140.94 148.07 -4.815
11 119.40 137.60 144.65 -4.874
12-Nor 116.60 134.37 141.00 -4.702
13 119.50 137.71 144.62 -4.778
14 122.30 140.94 148.01 -4.777
15 125.40 144.51 151.40 -4.551
16 128.40 147.97 154.79 -4.406
17 131.80 151.89 158.19 -3.983
18 134.90 155.46 161.62 -3.811
19 137.50 158.46 165.04 -3.987
20 140.40 161.80 168.47 -3.959
21 143.50 165.37 171.90 -3.799
22 146.70 169.06 175.33 -3.576
23 149.90 172.75 178.79 -3.378
Reversed Order
23 149.90 172.75 - -
22 146.60 168.94 - -
21 143.50 165.37 - -
20 141.00 162.49 - -
19 137.50 158.46 - -
18 135.10 155.69 - -
17 131.80 151.89 - -
16 128.40 147.97 - -
15 125.50 144.63 - -
14 122.40 141.06 - -
13 119.70 137.94 - -
12-Nor 116.80 134.60 - -
11 119.60 137.83 - -
10 122.40 141.06 - -
09 125.80 144.97 - -
08 128.20 147.74 - -
07 131.90 152.00 - -
06 134.80 155.35 - -
05 137.60 158.57 - -
04 140.50 161.91 - -
38
C
DOC: D-2-01-03-01-05
03 143.40 165.26 - -
02 146.60 168.94 - -
01 149.90 172.75 - -
B) HV – IV :
% Deviation
SiteValue@36 ºC Factory Site
- 138.8 166.74 158.77 -4.780
C) LV SIDE:
% Deviation
SiteValue@37 ºC Factory Site
12 74.62 85.51 85.04 -0.550
NOTE:
i. Formula for calculating the resistance at 75°C: R75 = RT (235+75)/ (235+T), where RT =
Resistance Measured At Winding Temperature T.
ii. Permissible limit: ±5% variation between phases or from Factory testresults
iii. LV winding resistance at factory measured without formation of delta. However
measurements carried out at site are after formation of delta. Hence a correction factorof
1.5 times to be applied in site results
1) OilCharacteristics
(Sample to be taken prior to charging to Transformer and it should fulfill the recommendations as
per IS 1865 /IEC 60422)
DATE OF OIL INTERFACIAL

BREAKDOWN MOISTURE TAN DELTA RESISTIVITY
SAMPLING TENSION
VOLTAGE
39
C
DOC: D-2-01-03-01-05
Permissible 70KV(min) 5 0.01 at 90º C 6x 10 ^12 Ω - 0.0 35 N/m at
Limit PPM(Max) (Max) CM at 90º C 27ºC (Min)
(Min)
Main Tank 81 3 0.0001 111 x 10 ^12 Ω 0.043
value priorto -CM
Energization
Storage Tank
Value-1
Storage Tank
Value-2
Storage Tank
Value-3
Storage Tank
Value-4
Storage Tank
Value-5
Storage Tank
Value-6
On Line Particle Counts (To be carried after completion of oil filtration)
Particle Size 4μm 6 μm 10 μm 14 μm 21 μm 25 μm 38 μm 70 μm ISO CODE

Sample-1
Sample-2
Sample-3
Average Value
DISSOLVED GAS ANALYSIS
DISSOLVE H2 CH4 C2H4 C2H6 C2H2 CO CO2 O2 N2 TCG

GASES
Before
Charging
Note:-
i. TCG should be below1%
ii. One fresh oil sample per lot (from drum) shall be sent to Lab for carrying out Oxidation
Stability test
2) Operational Test and Checks of Other Equipments
a) Test On OLTC
SL.N STATUS
40
C
DOC: D-2-01-03-01-05
O DESCRIPTION OK NOT OK REMARKS
1 Visual inspection of equipment  OK
Manual operation on all taps (local) with  OK

confirmation of the no. Of revolutions and
2 locking at extreme taps
3 Over load device of driving motor  OK
4 Local operation (electrical)  OK
5 Remote operation (electrical)  OK
6 Tap position indicator  OK
7 Check operation with master follower  OK
Scheme (parallel operation)  OK
8 Out of step relay  OK
9 Step by step contactor  OK
10 Limit switch  OK
11 Winding resistance at all taps  OK
 OK
Continuity test of winding during one complete
12
cycle of operation
b) Checking of cooling Equipments
STATUS
SL.NO DESCRIPTION
OK NOT OK
1 Rotation direction of Pumps
2 Rotation direction of Fans
c) Protection Check
SINGLE PHASING
EQUIPMENT FAN NO SETTING VALUE PICKUP VALUE
PREVENTION CHECK
1
2
3
-
-
41
C
DOC: D-2-01-03-01-05
Pump No.
1
2
3
4
(a) Checks on Bushing CT’s Rated Data And Duty

Burden Imag.@ Vk Rct
Nomenclature Ratio Class kPV (V)
(VA) (mA) (ohm)
WTI-HV 1300/2 0.5 15 - - -
WTI-IV 2500/2 0.5 15 - - -
WTI-LV 180/2 0.5 15 - - -
HV-CORE2(1CT2) 1500/1 0.2 30@ISF<5 - - -
HV-CORE1(1CT1) 3000/1 PS - 3000 <20 <12
IV-CORE1(2CT2) 3000/1 0.2 30@ISF<5 - - -
IV-CORE2(2CT1) 3000/1 PS - 3000 <20 <12
NCT-CORE1(NCT1) 3000/1 PS - 3000 <20 <12
NCT-COMMON(NCT) 3000/1 PS - 3000 <20 <12
(b) Insulation Resistance Measurement Of Bushing Ct’s(Using 500vMegger)

Measurement
Unit 1.1 2.1 3.1 NCT
Between
Earth - Core S GΩ 5.93 6.91 3.71 -
Earth - Core I GΩ 4.39 5.61 - 4.31
Earth - Core II GΩ 4.30 5.93 - -
Measurement
Unit 1.1 2.1 3.1 NCT
Between
Core I – Core II GΩ 5.61 7.61 - -
Core I – Core S GΩ 5.93 2.31 - -
Core II – Core S GΩ 4.32 6.51 - -
(c) CONTINUITY TEST OF BUSHING CT’S

Continuity, Check between Terminals: OK / NOTOK
CORE BETWEEN CONTINUITY

TERMINAL 1.1 2.1 3.1 NCT
Core – S S1 – S2 OK OK OK -
Core – I 1S1 – 1S2 OK OK - OK
42
C
DOC: D-2-01-03-01-05
Core – II 2S1 – 2S2 OK OK - -
(d) SECONDARY WINDING RESISTANCE OF BUSHING CT’S (INOHM)
BETWEEN 1.1 2.1 3.1 NCT

CORE UNIT
TERMINAL (AT 75°C) (AT 75°C) (AT 75°C) (AT 75°C)
FACTORY SITE FACTORY SITE FACTORY SITE FACTORY SITE
Core – S S1 – S2 Ω 1.868 2.487 0.251 -
Core – II 1S1 – 1S2 Ω 9.219 8.513 - 11.055
Core – III 2S1 – 2S2 Ω 4.346 10.328 - -
(e) Polarity Test Of Bushing CT’s

With 1.5 V DC supply (Connect +ve at P1 and –ve at P2)
BETWEEN POLARITY
CORE
TERMINAL 1.1 2.1 3.1 NCT
Core – S S1 (+ve) S2 (-ve) OK OK OK -
Core – II 1S1 (+ve) 1S2 (-ve) OK OK - OK
Core – III 2S1 (+ve) 2S2 (-ve) OK OK - -
Note: Extra row may be added for additional cores
(f) CURRENT RATIO TEST

Primary Injection through Primary Injection Kit at Primary Terminal P1 – P2
Measure current on the secondary Terminals. In case of factory fitted turret CTs, current
ratio may be carried out by CT analyzer
i. HV side
Core Current Secondary Theoretical Actual % Of
S1 - S2 Actual (A) Current (A) Ratio Ratio Error
Core S 324.90 0.50010 650 649.7 -0.051
(S1-1S2) 649.87 1.00035 650 649.6 -0.055
1300/2 974.91 1.50031 650 649.8 -0.030
Core I 749.75 0.24999 3000 2999.1 -0.029
(1S1 – 1S2) 1499.85 0.49969 3000 3001.6 0.052
3000/1 2249.69 0.74999 3000 2999.6 -0.012
Core II 374.91 0.25001 1500 1499.6 -0.028
(2S1 –2S2) 749.15 0.50010 1500 1498.0 -0.133
1500/1 1124.96 0.75012 1500 1499.7 -0.020
ii. IV side
Current Secondar Theoretical Actual % Of
Core
Actual y Current Ratio Ratio Error
S1 - S2
(A) (A)
43
C
DOC: D-2-01-03-01-05
Core S 624.93 0.49979 1250 1250.4 0.031
(S1-S2) 1249.97 0.99963 1250 1250.4 0.035
2500/2 1875.89 1.49976 1250 1250.8 0.063
Core I 749.79 0.24989 3000 3000.5 0.016
(1S1 – 1S2) 1499.87 0.49987 3000 3000.5 0.017
3000/1 2249.77 0.74987 3000 3000.2 0.007
Core II 749.83 0.24991 3000 3000.4 0.013
(2S1 – 2S2) 1499.87 0.49992 3000 3000.2 0.007
3000/1 2249.76 0.74980 3000 3000.5 0.016
iii. LV side
Current Secondar
Core Theoretical Actual % Of
Actual y Current
S1 - S2 Ratio Ratio Error
(A) (A)
Core S 44.938 0.50096 90 89.7 -0.329
(S1 – S2) 89.920 1.00363 90 89.6 -0.450
180/2 134.973 1.50476 90 89.7 -0.336
iv. Neutral side

Current Secondar
Core Theoretical Actual % Of
Actual y Current
S1 - S2 Ratio Ratio Error
(A) (A)
Core I 749.69 0.25019 3000 2996.5 -0.117
(1S1-1S2) 1499.79 0.50021 3000 2998.3 -0.056
3000/1 2249.93 0.75030 3000 2998.7 -0.043
Note: Minimum current shall be 1000A or 80% whichever is achieved. In case of any
abnormality, ratio test to be carried out at 40% and 60% also.
Permissible limit: Protection core-± 3% and metering core ±0.5%.
(a) MAGNETISING CURVES PERFORMANCE (Not to be done for metering Core)

Knee Point Voltage(KVp)= 3000Volt
HV Side KVP=3000V Imag. @ Vk (mA) – <20

VOLTAGE CURRENT MEASUREMENT
UNIT
TO BE APPLIED ACTUAL VALUE 1S1 – 1S2
1.00 x KVp 3000 mA 17.2
1.10 x KVp 3300 mA 19.9
44
C
DOC: D-2-01-03-01-05
IV Side KVP=3000V Imag. @ Vk (mA) – <20

UNIT
TO BE APPLIED ACTUAL VALUE 1S1 – 1S2
1.00 x KVp 3000 mA 16.6
1.10 x KVp 3300 mA 23.0
NEUTRAL Side KVP=3000V Imag. @ Vk (mA) – <20

UNIT
TO BE APPLIED ACTUAL VALUE N1S1 – N1S2
1.00 x KVp 3000 mA 28.1
1.10 x KVp 3300 mA 41.2
Note:-
a) Test to be carried out by Automatic CT analyzer
b) CT should not saturate at 110% of Knee Point Voltage(KVp)
c) If Knee Point Voltage is not mentioned then Knee Point Current may be taken into
consideration.
3) Protection And Alarms

a)
SET FOR PROVED
SL.NO DEVICE
ALARM TRIP ALARM TRIP
1 Excessive winding temperature
2 Excessive oil temperature
3 Oil flowfailure NA NA
SET FOR PROVED

SL.NO DEVICE
ALARM TRIP ALARM TRIP
4 Pressure relief valve NA NA
5 Main tank Buchholz relay
6 OLTC Buchholzrelay NA NA
7 Fanfailure NA NA
8 Low oil level (MOG) NA NA
9 Differentialrelay NA NA
10 Over loadrelay NA NA
11 Restricted Earth fault relay ( ref ) NA NA
45
C
DOC: D-2-01-03-01-05
12 Back up O/C & EF relay (HV & IV) NA NA
13 Inter trip , if any NA NA
14 Trip freecheck NA NA
16 Over flux (HV & IV)
17 SPR relay (if provided)
18 On line DGA
Yes No Remarks
b) Protection setting applied as per Engg. approvedsettings
c) Stability test of differential and REF protection Ok Not Ok Remarks
NOTE : Prove the tripping of associated breakers by actual operation of the various
devices and relays as per the schemes.
d) Delta formation of single phase units and spare switching arrangement scheme checked
Yes No Remarks
4) Final Documentation Review

Yes No
a) Factory test results are available
b) All electrical test results compared with factory test results & found to be in order Yes No
c) Final documents of Pre- Commissioning checks reviewed and approved

Yes No
d) Document regarding spares equipment, O&M manuals etc available at Yes No

46
C
DOC: D-2-01-03-01-05
site
e) After modification, if any, “As built Drawings” are available at site

Yes No
1) Checks After Charging of Transformer

Record the following after charging
a) Any abnormal sound emanating from the transformer Yes No Remarks
b) No load current at relay terminal

R-Ø A
Y-Ø A
B-Ø A
c) Temperature at the time of charging

OTI ºC
WTI ºC
AMBIENT ºC
d) Maximum temperature after24hours ºC
e) OLTC electrical operation checked in idle charged condition from minimum position
to maximum position & back to normal position
Yes No Remarks
f) Thermo vision scanning done at least after 24 hours of loading & repeated after one
week.
Yes No Remarks
47
C
DOC: D-2-01-03-01-05
g) Dissolve gas Analysis
1 month 3 month
Dissolve 24 hrs after 7 days after 15 days after
after after
gases charging charging charging
charging charging
H2
CH4
CO
CO2
48
C
DOC: D-2-01-03-01-05
C2H4
C2H6
C2H2
O2
N2
TCG
Note: If any abnormal increase in fault gasses observed after 24 Hrs. of

charging, immediate oil sampling to be sent to Lab for confirmation and
matter shall be referred to OEM
Signature: Signature: Signature: Signature:
Name: Name: Name: Name:
Designation: Designation: Designation: Designation:
Organization: (Erection Agency) (POWERGRID Site (POWERGRID

(Supplier I/C) Commissioning. Team)
Representative) Members:
(Wherever 1.
Applicable) 2.
3.
4.

T14166-4 Report 31.03.2021

Uploaded by

Copyright:

Available Formats

T14166-4 Report 31.03.2021

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

T14166-4 Report 31.03.2021

Uploaded by

Copyright:

Available Formats

C

PRE-COMMISSIONING FORMATS FOR TRANSFORMER

Sub-Station: PGCIL – NIRONA,BHUJ

Make: TBEA Sr. No.: T14166-4

Equipment identification: Type: Auto Transformer

Voltage Ratio : 765/400/33 KV Cooling Type : OFAF

Type of Neutral Grounding: Solid Oil Make: SAVITA TRANSOL

Oil type: Napthenic Oil quantity: 82 kL

Quantity of Radiator: 32 % Impedance details for all tap (To be enclosed in

Date of Completion of Erection and Oil Equipment SAP ID:

II. CHECK LIST OF ELECTRICAL TESTS CARRIED OUT FORTRANSFORMER

1 Core Insulation Measurement Fluke

Comments of Commissioning Team on test Results:

Name: Name: Name: Name:

Desgn.: Desgn.: Desgn.: Desgn.:

Organization: (Erection Agency) (POWERGRID Site (POWERGRID

a) N2/ Dry Air Pressure & Dew Point Record

Date Of N2/ Dry Air Ambient

b) Impact Recorder Analysis

Sl.No. Check Status Remarks

i. Manufacturer to provide necessary software and downloading tools to respective sites so

CL-G >2.5 G Ohm Semi-shield –G (if provided) at 1 kV

Details of abnormality observed during internal inspection (if noticed)

a) Checks / Precautions During Erection:

Sl.No. Description Remarks

b) Evacuating And Oil Filling

(ii) Details of oil filter machine (As per latest TS of Transformers)

Sl.No Description Of Works Remarks / Reading

c) Vacuum pump for evacuation of transformer

Sl.No Description of Works Remarks / Reading

1 Changing of Lubricating oil of vacuum pump O.K

d) Oil storage tank

Sl.No Description of Works Remarks / Reading

Sl.No Description of Works Remarks / Reading

f) N2/ Dry Air sealing in case of delay in oil filling

g) Leakage Test through pressure

h) Schedule for Vacuum & Tightness Test

1 Starting of evacuation on complete unit

1 First Nitrogen purging cycle N.A N.A N.A

1 Ensure measurement of Particle counts during oil N.A N.A N.A

3 Check Main Tank has been provided with double earthing  OK

4 Check neutral is grounded through separate connections. OK

8 Check leveling of Transformer and its accessories  OK

9 Erection Completion Certificate along with list of OK

12 Oil level is correct on all Bushings  OK

13 Check brazing of all Bushings Leads  OK

14 Check oil leakage through any Joints / Valves etc.  OK

15 Check oil drain valves are properly closed and locked  OK

16 Check oil level in Main / OLTC Conservator tank  OK

17 Check oil level at conservator matches with oil temperature OK

20 Check all valves for their opening & closing sequence  OK

21 Check the colour of the breather silica gel  OK

22 Check availability of oil in the breather cup  OK

28 Check no debris, loose T & P and oil strains on and around OK

31 Ensure unused secondary cores of Bushing CT’s, if any, has OK

38 Check all cables and Ferrules are provided with Number as OK

40 Check external cabling from Junction Box to Relay / Control OK

44 Check that neutral connection has twin conductor in case of OK

50 Ensure RTCC is commissioned and kept in service  OK