SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 1 of 12
LOCATION NO. 105 Date : 30.06.2019

SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

Sl.NO DESCRIPTION PAGE NO

1. Test Report for Transformer 2

2. Test Report for Bushing CT 4

3. Test Report for VCB 5

4. Test Report for ACB 6

5. Test Report for Potential Transformer 7

6. Test Report for Isolator & Surge Arrestor 8-9

7. Test Report for Protection Relay 9-10

8. Checklist for Transformer Functional Checks 10

9. Checklist for VCB Functional Checks 11

10. Checklist for ACB Functional Checks 11

11. Test Report for HT Cable 11

13. Details of Equipment’s used for Testing 12

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 2 of 12
LOCATION NO. 105 Date : 30.06.2019

Test Report for Transformer

Make : PROLEC-GE
KVA : 2300
Serial No : IT-54260
YOM : 2018
Rated Voltage in HV : 33000
Rated Voltage in LV : 690
Rated Current in HV : 40.24
Rated Current in LV : 1924.50
Rated Frequency : 50
Impedance Volts % : 6.42
Vector Group : Dyn11
Type of Cooling : ONAN

1) Insulation Resistance Test (Values in GΩ)

REF APPLIED VOLTAGE MEASURED VALUE

HV –EARTH 5000V 7.80 GΩ
LV-EARTH 500V >1 GΩ
HV –LV 5000V 7.25 GΩ

2) Magnetic Balance on HV Winding

1U1V 1V1W 1W1U

Tap No
(V) (V) (V)
399.4 268.3 132.0
4 214.6 398.5 184.7
108.0 292.7 399.2

3) Winding Resistance test on HV Winding (values in Ω)

TAP NO 1U1V 1V1W 1W1U

1 3.91 3.94 3.92
4 3.66 3.65 3.67
7 3.31 3.30 3.32

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 3 of 12
LOCATION NO. 105 Date : 30.06.2019

Winding Resistance test on LV Winding (values in mΩ)

2u2v 2v2w 2w2u 2u2n 2v2n 2w2n

1.312 1.308 1.314 0.689 0.685 0.689

4) Voltage Ratio test: (Allowable Deviation ±0.5%)

TAP Applied Voltage in Measured Voltage in Measured

%Error
NO HV(V) LV(V) Ratio
1U1V 400.1 2u2n 4.49 89.11 0.22
1 1V1W 398.8 2v2n 4.50 88.62 0.44
1W1U 399.3 2w2n 4.49 88.93 0.22
TAP Applied Voltage in Measured Voltage in Measured
%Error
NO HV(V) LV(V) Ratio
1U1V 400.1 2u2n 4.83 82.84 0.12
4 1V1W 398.8 2v2n 4.83 82.57 0.21
1W1U 399.3 2w2n 4.82 82.84 -0.12
TAP Applied Voltage in Measured Voltage in Measured
%Error
NO HV(V) LV(V) Ratio
1U1V 400.1 2u2n 5.21 76.50 0.19
7 1V1W 398.8 2v2n 5.22 76.39 0.38
1W1U 399.3 2w2n 5.22 76.49 0.38

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 4 of 12
LOCATION NO. 105 Date : 30.06.2019

Test Report for HV Bushing CT

Make : Sine Wave

Ratio : 50/1 A
Serial No : R – 23253 , Y- 30796 , B- 30798
YOM : 2018
Burden : 5VA
Class : 5P10
ISF/ALF : 10

Insulation Resistance Test (Values in GΩ)

REF APPLIED VOLTAGE MEASURED VALUE

R PH (SEC-E) 500V >1 GΩ
Y PH (SEC-E) 500V >1 GΩ
B PH (SEC-E) 500V >1 GΩ

Secondary Winding Resistance Test: (values in Ω)

1U Phase 1V Phase 1W Phase

0.5 0.5 0.5

Polarity Check:

1U Phase 1V Phase 1W Phase Remarks

OK OK OK OK

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 5 of 12
LOCATION NO. 105 Date : 30.06.2019

TEST REPORT FOR VACUUM CIRCUIT BREAKER

Make : ABB
Model No : VD4
0 : 1VYN020219000223
YOM : 2018
Rated Voltage : 36KV
Rated Current : 1250A
Rated Frequency : 50 HZ
Breaking Current : 31.5KA RMS
Close Coil : 24V DC
Trip Coil : 24V DC

Insulation Resistance Test:

Close: Injected Voltage: 5000V DC
Phase Ref Measured In Value (GΩ)
R–Y
Y–B
B–R
R–E
Y–E
B –E

Open: Injected Voltage:

5000V DC
Phase Ref Measured In Value (GΩ)
R – R’ 70.5
Y – Y’ 77.6
B – B’ 75.6

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 6 of 12
LOCATION NO. 105 Date : 30.06.2019

Contact Resistance Test:

Injected Current: 100A DC No. of Joints: 03

Phase Ref Measured Value (µΩ)
R – R’
Y – Y’
B – B’

Time Interval Test:

Measured Time in ms
Operation
R-PH Y-PH B-PH
CLOSE
OPEN
CLOSE-OPEN

TEST REPORT FOR AIR CIRCUIT BREAKER

Make : ABB
Model No : SACE E2N20
Serial No : V9R3UQ18A
YOM : 2018
Rated Voltage : 690V
Rated Current : 2000A
Rated Frequency : 50-60HZ
Breaking Current : 55KA
Making Capacity : 55KA
Close Coil : NA
Trip Coil : 230V

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 7 of 12
LOCATION NO. 105 Date : 30.06.2019

Insulation Resistance Test:

Close: Injected Voltage: 500V DC
Phase Ref Measured In Value (GΩ)
R–Y >1.0 GΩ
Y–B >1.0 GΩ
B–R >1.0 GΩ
R–E >1.0 GΩ
Y–E >1.0 GΩ
B –E >1.0 GΩ

Open: Injected Voltage: 500V

DC
Phase Ref Measured In Value (GΩ)
R – R’ >1.0 GΩ
Y – Y’ >1.0 GΩ
B – B’ >1.0 GΩ

Contact Resistance Test:

Injected Current: 100A DC No. of Joints: 05

Phase Ref Measured Value (µΩ)
R – R’ 60.4
Y – Y’ 62.6
B – B’ 67.4

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 8 of 12
LOCATION NO. 105 Date : 30.06.2019

TEST REPORT FOR POTENTIAL TRANSFORMER:

Make : Vidyut Udyog

Ratio : 33000/√3 / 230 V
Serial No : PT1 – V19382 , PT2 – V19383
YOM : 2018
Burden : 600VA
Class : 3P
INSUL. LEVEL : 36/70/170KVP
CLASS OF INSULATION : E

1) Insulation Resistance Test (Values in GΩ)

PH REF. REF APPLIED VOLTAGE MEASURED VALUE

HV –EARTH 5000V 62.8 GΩ
R PH (PT-1) LV-EARTH 500V >1.0 GΩ
HV –LV 5000V 70.5 GΩ
HV –EARTH 5000V 60.8 GΩ
B PH (PT-2) LV-EARTH 500V >1.0 GΩ
HV –LV 5000V 75.6 GΩ

2) Winding Resistance Test: ( In Secondary side with cable)

PH REF Measured value in Ω

PT-1 0.7
PT-2 0.7

3) Ratio Test:

PH REF Applied Voltage in HV side Measured Voltage in LV side

PT-1 232.4V 2.78
PT-2 232.7V 2.78

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 9 of 12
LOCATION NO. 105 Date : 30.06.2019

TEST REPORT FOR ISOLATOR

MAKE: TRITECH
RATING: 33KV
TYPE: DOUBLE BREAK

Insulation Resistance Test:

Close: Injected Voltage: 5000V DC
Phase Ref Measured In Value (GΩ)
R–E 45.3 GΩ
Y–E 39.2 GΩ
B –E 40.8 GΩ

Open: Injected Voltage:

5000V DC
Phase Ref Measured In Value (GΩ)
R – R’ >1.0 TΩ
Y – Y’ >1.0 TΩ
B – B’ >1.0 TΩ

TEST REPORT FOR SURGE ARRESTOR

MAKE: OBLEUM ELECTRIC

RATING: 30KV, 10KA DISCHARGE CLASS-2
MODEL: PBW

Insulation Resistance Test:

Injected Voltage: 5000V DC

Phase Ref Measured In Value (GΩ)
R–E 20.2
Y–E 17.6
B –E 19.4

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 10 of 12
LOCATION NO. 105 Date : 30.06.2019

Test Report for Protection Relay

Relay Make: C & S RELAY

Relay Model : CSDPR V2
Aux. Supply : 24V DC
Relay Serial No: 58499120005

1) I> (OC PROTECTION)

Setting: i>: 1.0xIn Char: NINV 3.0 ti>: 0.05

PH REF Set Current(A) Injected Measured time(S)

Current(A)
RY 1.0 2.0 0.493
YB 1.0 2.0 0.490
BR 1.0 2.0 0.484

2) I>> (SC PROTECTION)

Setting: i>> : 10xIn t>>: 0.05s

PH REF Set Current(A) Injected Measured time(S)

Current(A)
RY 10.0 10.0 0.093
YB 10.0 10.0 0.087
BR 10.0 10.0 0.091

3) Ie> (OC-E PROTECTION)

Setting: ie> : 0.2xIn Char: NINV 3.0 tie>: 0.05

PH REF Set Current(A) Injected Measured time(S)

Current(A)
R-E 0.2 1.0 0.234
Y-E 0.2 1.0 0.240
B-E 0.2 1.0 0.242

CHECKLIST FOR TRANSFORMERS FUNCTIONAL CHECK

SlNo Check Points Status Remarks

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 11 of 12
LOCATION NO. 105 Date : 30.06.2019

1 Check the Transformer Installed properly on the plinth/Platform.

2 Check the Transformer J.Box to VCB Control Panel wiring done.
3 Check the Bucholz relay Operation by Pressing Test switch
(Alarm/trip)
4 Check the PRV Operation by Operating Latch switch(Trip)
5 Check the MOG Alarm signal
6 Check OTI Operation by Rotating test handle (Alarm/Trip) OK
7 Check WTI Operation by Rotating test handle (Alarm/Trip) OK
8 Check the Tap changer Operation OK
9 Check all trip circuit wrt to breaker operation OK

CHECKLIST FOR VACUUM CIRCUIT BREAKERS

SlNo Check Points Status Remarks

OK
1 Check the VCB Operation for ON/OFF OK
2 Check the VCB Local/Remote Operation. OK
3 Check the VCB Functional Checks for VCB operation. OK
4 Check the VCB Control Relay settings configured as per the Site OK
requirement for Over Current/Earth Fault/Transformer
supervisory control protection.
5 Check the VCB tripping test OK
6 Check the VCB tripping by operating PT Door limit switch OK
7 Check Space Heater Operation OK
8 Check Panel illumination lamp operation OK
9 Check the VCB Panel door movements are Open/Close. OK
10 Check PT Mounting and its terminal connectors OK
11 Check PT Secondary terminal tightness OK
12 Check PT Primary Neutral & Secondary Neutral is properly OK
Earthed

CHECKLIST FOR AIR CIRCUIT BREAKERS

SlNo Check Points Status Remarks

1 Check the ACB Operation for ON/OFF OK
2 Check the ACB Spring Charge by Manual spring charging. OK
3 Check the ACB tripping test. OK
4 Check the ACB Rack-in/Rack-out Operation OK

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 SITE TEST REPORT FOR SKID MOUNTED SUBSTATION

PROJECT Dayapar Wind Project, Kutch, Gujarat Doc No. : TR-

CUSTOMER M/s.Adani Green Energy MP Limited Page No : 12 of 12
LOCATION NO. 105 Date : 30.06.2019

TEST REPORT FOR HT CABLE

Insulation Resistance Test: Injected Voltage: 5000V DC
Phase Ref Measured In Value (GΩ)
R–Y 45.7 GΩ
Y–B 53.4 GΩ
B–R 47.9 GΩ
R–E 37.7 GΩ
Y–E 42.5 GΩ
B –E 41.7 GΩ

Equipment’s Used For Testing:

Equipment’s Used Sl. No Make Calibration Due

Contact Resistance Meter Kit 2301.02.AD.0877 SCOPE 26.8.2019

Three Pole Timer Kit 2100.02A.D0756 SCOPE 26.8.2019

Digital IR Tester W0378976 KYROTSU 03.03.2020

Digital Multimeter 34620130WS FLUKE 26.8.2019

Micro Ohm meter 20100733 ELTEL 26.8.2019

Relay Testing Kit 2012/18932-2 ISA ITALY 26.8.2019

Earth Resistance Tester 9933989 KUSAM MECO 04.07.2020

For M/s ProlecGE For M/s AGEPL(Execution) For M/s AGEPL(FQA) For M/s AGEPL(O&M)
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S K BHOWMICK