P 220 Testing Procedure

Page 1 of
P220 RELAY DEMONSTRATION TEST

PROCEDURE NOTES
CONFIDENTIAL
The information contained

in this document is not to
be communicated either
directly or indirectly to any
person not authorized to
receive it.
SUMMARY:
This report is intended to explain procedures for demonstrating /testing
the main functions of the P220 relay using an Omicron test set or
similar.
TABLE OF CONTENTS
1.
INTRODUCTION
2.
EQUIPMENT REQUIRED
3.
INITIAL CONFIGURATION
4.
PRODUCT CHECKS
5.
PROTECTION FUNCTION CHECK
6.
ON-LOAD TESTS

1.
Page 2 of
INTRODUCTION
The following procedures are written for demonstrating the main

protection functions of the P220 relay using an Omicron test set or
similar. This document is not meant to be a complete commissioning
procedure but could be referred to when performing commissioning
tests in association with the commissioning section of the service
manual.
The test configuration is based on a standard relay to test set
connections and initial (mostly default) P220 settings. The procedures
will state if a deviation from the standard connections or initial settings
is required for testing a particular function. For specific on site
applications only enabled functions would be tested using application
specific settings. For testing the protection features please enable one
protection feature at time & disable other protection features to avoid
confusion .
Important :
The testing engineer should familiarize himself with menu
navigation, setting change etc. from front panel as well as
MiCOM S1. Please refer to relevant sections in the TECHNICAL
MANUAL.
2.
EQUIPMENTS REQUIRED
1. Three phase relay test set:

Omicron CMC156/256 or Similar
2. Digital Multi meter
3.0
INITIAL CONFIGURATION
3.1
P220 CONNECTIONS
Terminal no.
1 A CT
Current A
Current B
Current C
49,50
51,52
53,54
Page 3 of
Current N
5 A CT
Current
Current
Current
Current
55,56
Short 50-52-54-56
A
B
C
N
41,42
43,44
45,46
47,48
Short 42-44-46-48
Power supply
Opto input-1 (52-A )
Opto input-2 Speed
Opto input-3
Opto input-4
Opto input-5
Output relay- ( RL1)
Output relay- (RL2)
Output relay- (RL3)
Output relay- (RL4)
Output relay- (RL5)
3.2
33(+),34(-)
22(+),24(-)
26(+),28(-)
13,15
17,19
21,23
(2-4 NC )( 2-6 NO)
(8-10 NC)(,8-12 NO)
(14-16-NC)(14-18 NO)
(1-3-NC)(1-5 -NO)
(7-9 NC ) (7-11-NO)
P220 INITIAL SETTINGS
Load default settings into relay from either MiCOM S1 .By default; the
frequency is set to 50 Hz. Change this to 60 Hz, if required. From 50
Hz or 60 Hz)
4.0
PRODUCT CHECKS
4.1
POWER UP TESTS
After auxiliary voltage is applied, check that LED indicators for Healthy
light up. After approx. 2-10 seconds the P220 is ready for operation.
4.2
INPUT OPTO-ISOLATORS
Page 4 of
Check all the Opto inputs by applying the required field voltage and
see the status of all the inputs in the menu Op Parameter.
During testing please make the Opto input 1 high. Opto input 1 is
dedicated for 52 A contacts in this relay.
5.1
THERMAL PROTECTION CHECK
Relay Opt. Time (t) = T * ln (K2 - I) / (K2 1))

Where T=Thermal time constant value in seconds
K= Ratio of Ieq/I theta
I eq = equivalent thermal current Value
I theta= thermal over load current threshold
I = Initial Thermal state of the motor
Now I eq 2= (I +ve)
+ Ke (I -ve) 2
Where Ke can be set from 0 to 10
Now for single phase testing say if Ke is 3 then

Ieq= 0.667 I
Now for three phase injection I eq= I

For example Say Ke =3, In = 1 A, Ith set = 1* In = 1
Injected Current
in single Phase
Injected current
in 3 phase
Thermal time
Theoretical time
Const. set
Of operation in
sec
2.7 A
1.8 A
22.2 sec
2.7 A
1.8 A
111 sec
Page 5 of
3.9 A
2.6 A
9.6 sec
3.9 A
2.6 A
48 sec
Similarly we can check for the times in other thermal time constant
setting s.
5.2 E/F PROTECTION Set the Pick up value & time value then
inject the required current in E/F terminal ( 55,56 for 1A & 47,48 for
5 A ) and check the operation of the relay after the set time delay .
E/F Protection
E/F Set
0.1 A
Pick
Time
up
delay set
curren in m-Sec
t
0.1 A
Actual
Time of
operation
In Sec
Indicati
on
Check
Relay
Front
Display
5.3Unbalance Protection /negative phase sequence : Two stages

of unbalance protections are available . 1st stage is D.M.T. & 2nd stage
will operate according to this formula.
Operating time ( t ) = 1.2/( I ve/ I threshold)
Reminder: Micom P220 relay calculates the negative phase sequence
component using the formula
I2 = 1/3 (Ia + a2 Ib + a Ic )
Where a = Cos (2/3) + j Sin (2/3)
Now if we are injecting current in A phase then

I2 = 1/3 Ia
Testing format will be like this
First Stage-

I2 > Set
(1st
stage)
0.1 A
Page 6 of
Pick
Time
up
delay set
curren in m-Sec
t
( I2 )
0.1 A
Actual
Time of
operation
In m-Sec
Indicati
on
Check
Relay
Front
Display
Indicati
on
Check
Relay
Front
Display
msec
I2 >>
Set
(2nd
stage)
0.2 A
Pick
up
curren
t
( I2 )
0.2 A
Theoretica
l Time of
operation
In Sec
Actual
Time of
operation
In Sec
5.4 Phase Over Current : This feature will follow DMT curve .
Set the O/C threshold & time delay. Now inject the current in each
phase and check the operation .
Phase Over Current Protection:
Relay
Inject Time set
Actual
set
ed
in Sec
Time of
1.5 Ith
curren
operation
t
In Sec
Indicati
on
Check
Relay
Front
Display
1.5 A
OK
OK
2 A
5.5 Block Rotor Protection :- : This feature will follow DMT

curve . Set the block rotor threshold current value & block rotor time
delay. Now inject current slightly more than the block rotor threshold
in each phase and check the operation of the relay .
Block Rotor Protection:
Relay set
Injected
1.5 Ith
current
Time set in Sec
Actual Time of
operation
In Sec
Indication
Check
Relay Front
Display

1.5 A
Page 7 of
2 A
OK
OK
5.6 Excess long start : Set the excess long start current value &
excess long start time delay. Now inject current slightly more than the
excess long start threshold in each phase and check the operation of
the relay. Relay should operate after the set time delay.
Excess Long Start

Relay
Inject
set
ed
1.5 Ith
curren
t
( thre
e
phase
)
1.5 A
2 A
Protection: ( Start Detection 52a + I )

Time set
Actual
Indicati Relay
in Sec
Time of
on
Front
operation Check
Display
In Sec
OK
OK
5.7 TOO MANY START & TIME BETWEEN TWO STARTS :

Set the No. of Hot and cold start in the automatic control menu of the
relay . Now programme one output relay ( say out put relay 4 for
example )for this protection.
Now set the time between two starts if you want to use this
protection and programme the same out put relay ( say out put relay
4 for example ) .
Now use the normally closed contact of the said output relay in the
closing circuit of the breaker/ contactor.
Page 8 of
ON LOAD TESTS
The purpose of the on-load checks are to:

Confirm the external wiring to the current inputs are correct.
The Motor needs to be energised for these checks. With the motor
supplying load current check that the relay measurements are as
expected.

P 220 Testing Procedure

Uploaded by

Copyright:

Available Formats

P 220 Testing Procedure

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

P 220 Testing Procedure

Uploaded by

Copyright:

Available Formats

Page 1 of

P220 RELAY DEMONSTRATION TEST

The information contained

PROTECTION FUNCTION CHECK

The following procedures are written for demonstrating the main

1. Three phase relay test set:

P220 INITIAL SETTINGS

THERMAL PROTECTION CHECK

Relay Opt. Time (t) = T * ln (K2 - I) / (K2 1))

Where Ke can be set from 0 to 10

Now for single phase testing say if Ke is 3 then

Now for three phase injection I eq= I

5.3Unbalance Protection /negative phase sequence : Two stages

Now if we are injecting current in A phase then

5.5 Block Rotor Protection :- : This feature will follow DMT

Time set in Sec

Excess Long Start

Protection: ( Start Detection 52a + I )

5.7 TOO MANY START & TIME BETWEEN TWO STARTS :

The purpose of the on-load checks are to:

You might also like