TEST REPORT FOR DIFFERENTIAL PTD/7UM62

PROTECTION RELAY 7UM62

Power Transmission Distribution
Page 1 of 9

TEST REPORT

RELAY TYPE: GENERATOR PROTECTION RELAY (GR1)

PANEL REF: GRP 1
MLFB: 7UM6225-5EB22-3CB0 VERSION: 4.62
Sr.No : 0609073074
RATED CURRENT: 5 AMPS RATED VOLTAGE: 220 V DC

CT TERMINALS: SIDE 1 GRP1/TB 1-1,2,3,5. (Terminal Side)

SIDE 2 GRP1/TB 1-10,11,12,13. (Neutral side)
PT TERMINALS: GRP1/BB 1-3,4,5,6.

1) NEGATIVE SEQUENCE TEST

TRIP TIME: T= K/(I2/IN)2 K= MACHINE CONSTANT=5.0 , In= 5 A

FOR 1 PHASE FAULT
CURVE CHARACTERISTIC TEST

SET % OF In=Ir I calculated=3 times Ir=I I TRIP (AMPS) SET TIME (S) OPTD TIME (S)
injected=Ix
20 3.00 3.00 125 127.9
40 6.00 6.00 31.25 32.37
50 7.50 7.50 20.0 21.09
55 8.25 8.25 16.5 17.15

DEFINITE TIME TEST

SET TRIP TIME = AS PER GIVEN DATA.

SET % OF I calculated=3 times Ir=I I TRIP (AMPS) SET TIME (S) OPTD TIME
In=Ir injected = Ix (S)
20 3.0 3.01 3.0 3.224
Remarks: I/P, O/P & LED checked ok

2) BACK UP IMPEDENCE TEST

ZONE 1
VOLTS APPLIED CURRENT SET OPTD SET TIME OPTD
VOLTS(V) INJECTED VALUE VALUE (s) TRIP TIME(s)
(A) (Z=V/I) (Z=V/I)
IN IN

Vr-n 2.00 Ir 4.00 0.5 0.5 0.1 0.156
Vy-n 2.0-120 Iy 4.0-120 0.5 0.5 0.1 0.156
Vb-n 2.0+120 Ib 4.0+120 0.5 0.5 0.1 0.156

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 2 of 9

ZONE 2
VOLTS APPLIED CURRENT SET OPTD SET TIME OPTD
VOLTS(V) INJECTED VALUE VALUE (s) TRIP TIME(s)
(A) (Z=V/I) (Z=V/I)
IN IN
 
Vr-n 2.00 Ir 2.0 1.0 1 0.5 0.554
Vy-n 2.0-120 Iy 2.-120 1.0 1 0.5 0.554
Vb-n 2.0+120 Ib 2.+120 1.0 1 0.5 0.554

Remarks: I/P, O/P & LED checked ok

3) OVERVOLTAGE TEST

STAGE 1
VOLTS APPLIED SET VALUE OPTD VALUE SET TIME OPTD TRIP
IN (VOLTS) (s) TIME(s)
VOLTS
Vr-n 66750 115.0/3=66.4 67.5 3.0 3.045
Vy-n 67.5-120 115.0/3=66.4 67.5 3.0 3.045
Vb-n 67.5+120 115.0/3=66.4 67.5 3.0 3.045

STAGE 2
VOLTS APPLIED SET VALUE OPTD VALUE SET TIME OPTD TRIP
IN (VOLTS) (s) TIME(s)
VOLTS
Vr-n 76.50 130.0/3=75 76.5 0.5 0.531
Vy-n 76.5-120 130.0/3=75 76.5 0.5 0.531
Vb-n 76.5+120 130.0/3=75 76.5 0.5 0.531

Remarks: I/P, O/P & LED checked ok

4) UNDER FREQUENCY TEST

STAGE 1
VOLTAGE APPLIED SET OPTD VALUE SET TIME OPTD
IN VALUE (HZ) (s) TIME(s)
VOLTS AT @HZ IN HZ
Vr-n 63.50 @48HZ 48 48 1.0 1.156
Vy-n 63.5-120@48HZ 48 48 1.0 1.156
Vb-n 63.5+120@48HZ 48 48 1.0 1.156

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 3 of 9

STAGE 2
VOLTAGE APPLIED SET OPTD VALUE SET TIME OPTD
IN VALUE (HZ) (s) TIME(s)
VOLTS AT @HZ IN HZ
Vr-n 63.50 @47 HZ 47 47 2.0 2.15
Vy-n 63.5-120@47 HZ 47 47 2.0 2.15
Vb-n 63.5+120@47 HZ 47 47 2.0 2.15

Remarks: I/P, O/P & LED checked ok

5) OVERFLUX TEST

V/F110VOLTS/50HZ (NORMAL)
2.2=1 P.U

FOR 1.10 P.U V/F=2.2*1.1=2.42.CORRESPONDING PH-PH VOLTS=2.42*50=121 VOLTS

PH-N VOLTS TO BE APPLIED=121/3=69.85

STAGE 1
VOLTAGE APPLIED CALC VALUE IN SET VALUE OPTD SET TIME OPTD
IN VOLTS AT @ 50HZ VOLTS IN V/F VALUE (s) TIME(s)
PH-N V/F
(IN EACH PHASE
SEPARATELY)
71.5 121/3=69.85 1.10 1.12 10 10.02

STAGE 2
VOLTAGE APPLIED CALC VALUE IN SET VALUE OPTD SET TIME OPTD
IN VOLTS AT @ 50HZ VOLTS IN V/F VALUE (s) TIME(s)
PH-N V/F
(IN EACH PHASE
SEPARATELY)
88.5 154.0/3=88.9 1.40 1.40 1.0 1.57

CHARACTERISTIC CURVE
VOLTAGE APPLIED SET OPTD SET TIME (s) OPTD
IN VALUE VALUE TIME(s)
VOLTS AT @ 50HZ IN V/F V/F
PH-N
88.9 1.40 1.40 10 9.903
85.7 1.35 1.35 13 13.78
82.56 1.30 1.30 19 19.29
79.4 1.25 1.25 30 31.98

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 4 of 9

76.3 1.20 1.20 60 59.27

6) STATOR EARTH FAULT (90%)

PT TERMINALS
Directly to relay. Relay terminals R1,R5.
SETTINGS
Uo--------10 VOLTS
Vn--------Neutral Transformer connected.

SET VALUE OF OPTD VALUE SET TIME (s) OPTD TRIP TIME
OF (s)
Uo Uo
10 10.1 0.3 0.375
Remarks: I/P, O/P & LED checked ok

7) LOSS OF EXCITATION TEST

a) Characteristics 1 set value 0.41 at 80 deg & 10sec.

CURRENT
INJECTED
VOLTS APPLIED
IN RELAY PICK UP
IN REMARKS
AMPS (  ) @ 100 (char-1)
VOLTS
mA

Vr-n 63.50 Ir 3.030 Ir 3.130 Active power = 191 MW &

Vy-n 63.5-120 Iy 3.0-90 Iy 3.1-90 Reactive power = -110 MVAR is
Vb-n 63.5+120 Ib 3.0+150 Ib 3.1+150 observed at the relay pick up stage.
Relay has operated after 10.03 sec.

b) Characteristics 2 set value 0.36 at 90 deg at 10 sec.

CURRENT
INJECTED
VOLTS APPLIED
IN RELAY PICK UP
IN REMARKS
AMPS (  ) @ 100 (char-2)
VOLTS
mA

Vr-n 63.50 Ir 3.050 Ir 3.150 Active power = 137 MW &

Vy-n 63.5-120 Iy 3.0-70 Iy 3.1-70 Reactive power = -164 MVAR is
Vb-n 63.5+120 Ib 3.0+170 Ib 3.1+170 observed at the relay pick up stage.
Relay has operated after 10.21 sec.

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 5 of 9

c) Characteristics 3 set value 1.1 at 90 deg at 0.3.

CURRENT
INJECTED
VOLTS APPLIED
IN RELAY PICK UP
IN REMARKS
AMPS (  ) @ 100 (char-3)
VOLTS
mA

Vr-n 63.50 Ir 3.090 Ir 5.590 Active power = 0 MW & Reactive

Vy-n 63.5-120 Iy 3.0-30 Iy 5.5-30 power = -380 MVAR is observed at
Vb-n 63.5+120 Ib 3.0210 Ib 5.5+210 the relay pick up stage.
Relay has operated after 0.350 sec.

c) Loss of exitation + U/V

CURRENT VOLTAGE
VOLTS APPLIED VOLTAGE SET
INJECTED ACTUAL OPTD
IN VALUE IN REMARK
IN VALUE
VOLTS VOLTS
AMPS
Vr-n 63.50 Ir 3.730 44 42 RELAY HAS
Vy-n 63.5-120 Iy 3.7-90 44 42 OPERATED IN
Vb-n 63.5+120 Ib 3.7+150 44 42 CHAR 1.

All Binary Inputs, Output and LEDs has been checked for all the 3 Characteristics.

8) LOW FORWARD POWER TEST

SET VALUE FOR REV POWER 0.5%

CALCULATED VALUE= (0.5/100) x 110 x 5 = 2.75MW (secondary value)

VOLTS APPLIED RELAY OPTD. AT SET OPTD SET OPTD

IN CURRENT VALUE VALUE TIME TRIP
VOLTS VALUE IN (REV P) (REV P) (ms) TIME(ms)
AMPS MW MW
Vr-n 63.50 Ir 0.0250 2.75 2.75 5.0 5.23
Vy-n 63.5-120 Iy 0.025-120 2.75 2.75 5.0 5.23
Vb-n 63.5+120 Ib 0.025+120 2.75 2.75 5.0 5.23

All Binary Inputs, Outputs and LEDs has been checked.

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 6 of 9

9) REVERSE POWER TEST

SET VALUE FOR REV POWER- 1.0%. CALCULATED VALUE= -(1.0/100) x 110 x 5 = -5.5 MW
 ANGLES B/W VOLTAGES & CURRENTS ARE REVERSED TO ACHIEVE REVERSE POWER.

a) Without Turbine Trip Binary Input

VOLTS APPLIED RELAY OPTD. AT SET OPTD SET OPTD
IN CURRENT VALUE VALUE TIME TRIP
VOLTS VALUE IN (REV P) (REV P) (ms) TIME(ms)
AMPS MW MW
Vr-n 63.50 Ir 0.05180 5.5 5.5 10.0 10.31
Vy-n 63.5-120 Iy 0.05+60 5.5 5.5 10.0 10.31
Vb-n 63.5+120 Ib 0.05-60 5.5 5.5 10.0 10.31

b) With Turbine Trip Binary Input

VOLTS APPLIED RELAY OPTD. AT SET OPTD SET OPTD
IN CURRENT VALUE VALUE TIME TRIP
VOLTS VALUE IN (REV P) (REV P) (ms) TIME(ms)
AMPS MW MW
Vr-n 63.50 Ir 0.05180 5.5 5.5 3.0 3.65
Vy-n 63.5-120 Iy 0.05+60 5.5 5.5 3.0 3.65
Vb-n 63.5+120 Ib 0.05-60 5.5 5.5 3.0 3.65

All Binary Inputs, Outputs and LEDs has been checked.

10) UNDER VOLTAGE TEST

STAGE 1
VOLTS APPLIED SET VALUE OPTD VALUE SET TIME OPTD TRIP
IN (VOLTS) (s) TIME(s)
VOLTS
Vr-n 43.50 75.0/3=43.3 43.5 3.0 3.03
Vy-n 43.5-120 75.0/3=43.3 43.5 3.0 3.03
Vb-n 43.5+120 75.0/3=43.3 43.5 3.0 3.03

STAGE 2
VOLTS APPLIED SET VALUE OPTD VALUE SET TIME OPTD TRIP
IN (VOLTS) (s) TIME(s)
VOLTS
Vr-n 37.50 65.0/3=37.5 37.5 0.5 0.528
Vy-n 37.5-120 65.0/3=37.5 37.5 0.5 0.528
Vb-n 37.5+120 65.0/3=37.5 37.5 0.5 0.528

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 7 of 9

11) ROTOR EARTH FAULT TEST

WIRES COMING OUT FROM GENERATOR EXCITOR ARE TO BE SHORTED.

TB’S TO BE SHORTED FOR ABOVE: GRP1/TB1-31,32

SET VALUE OF OPTD VALUE OF SET TIME (S) OPTD TIME (S)
ROTOR RESISTANCE ROTOR RESISTANCE
IN K  IN K
ALARM ----- 40 TETED BY 10.0 10.0
TRIP-------10 SHORTING ABOVE 1.0 1.02
TB’S

Remarks: I/P, O/P & LED checked ok

12) INADVERTENT ENERGIZATION

CURRENT INJ SET OPTD SET VALUE FOR OPTD SET OPTD
IN PHASE VALUE VALUE RESET VALUE TIME TRIP
IN (AMPS) THRESHOLD (AMPS) (ms) TIME(ms
AMPS (VOLTS) )
R-N 1.50 1.5 1.5 50/1.732=28.8 30 0.0 33
Y-N 1.5-120 1.5 1.5 50/1.732=28.8 30 0.0 33
B-N 1.5+120 1.5 1.5 50/1.732=28.8 30 0.0 33

Remarks: I/P, O/P & LED checked ok

13) OUT OF STEP/POLE SLIP TEST

KEEPING CURRENT CONSTANT ,VOLTAGE ANGLE IS VARIED FROM 0 TO 180 OR 180 TO 0
TO ACHIEVE POLE SLIP.

CHARACTERISTIC - 2
VOLTS APPLIED CURRENT SET OPTD SET OPTD
IN INJECTED VALUE VALUE TIME (s) TRIP TIME(s)
VOLTS IN (Z=V/I) (Z=V/I)
AMPS IN IN
 
Vr-n 11.0+170 Ir 6.10 1.66 1.833 0
0.47
Vy-n 11.0+50 Iy 6.1-120 1.66 1.833 0
Vb-n 11.0-70 Ib 6.1+120 1.66 1.833 0

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 8 of 9

CHARACTERISTIC - 1
VOLTS APPLIED CURRENT SET OPTD SET OPTD
IN INJECTED VALUE VALUE TIME (s) TRIP TIME(s)
VOLTS IN (Z=V/I) (Z=V/I)
AMPS IN IN
 
Vr-n 11.0160 Ir 6.10 2.0 1.833 0
Vy-n 11.040 Iy 6.1-120 2.0 1.833 0 0.44
Vb-n 11.0-80 Ib 6.1+120 2.0 1.833 0

All Binary Inputs, Outputs and LEDs has been checked.

14) DIFFERENTIAL PROTECTION

a) DIFFERENTIAL PICK UP TEST

SIDE 2 (GR NEUTRAL SIDE)
CURRENT INJ IN PHASE SET VALUE CALCULATED OPTD SET TIME OPTD TRIP
IN I/In diff > VALUE VALUE (ms) TIME(ms)
AMPS (AMPS) (AMPS)
R-N 0.82 0 0.2 0.82 0.82 0.0 39
Y-N 0.82 -120 0.2 0.82 0.82 0.0 39
B-N 0.82 +120 0.2 0.82 0.82 0.0 39

SIDE 1 (GR TERMINAL SIDE)

CURRENT INJ IN PHASE SET VALUE CALCULATED OPTD SET TIME OPTD TRIP
IN I /In diff > VALUE VALUE (ms) TIME(ms)
AMPS (AMPS) (AMPS)
R-N 0.82 0 0.2 0.82 0.82 0.0 36
Y-N 0.82 -120 0.2 0.82 0.82 0.0 36
B-N 0.82 +120 0.2 0.82 0.82 0.0 36

b) DIFFERENTIAL HIGH SET TEST(I DIFF>>)

SIDE 2 (GR NEUTRAL SIDE)
CURRENT INJ IN SET VALUE CALCULATED OPTD SET TIME OPTD TRIP
PHASE I/In diff > VALUE VALUE (ms) TIME(ms)
(AMPS) (AMPS)
R-N 8.230 2.0 8.23 8.25 0.0 35
Y-N 8.23-120 2.0 8.23 8.25 0.0 33
B-N 8.23+120 2.0 8.23 8.25 0.0 33
Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.

 TEST REPORT FOR DIFFERENTIAL PTD/7UM62
PROTECTION RELAY 7UM62
Power Transmission Distribution
Page 9 of 9

SIDE 1 (GR TERMINAL SIDE)

CURRENT INJ IN SET VALUE CALCULATED OPTD VALUE SET OPTD TRIP
PHASE I diff > VALUE (AMPS) TIME TIME(ms)
IN (AMPS) (ms)
AMPS
R-N 8.230 2.0 8.23 8.25 0.0 40
Y-N 8.23-120 2.0 8.23 8.25 0.0 40
B-N 8.23+120 2.0 8.23 8.25 0.0 40

C) DIFFERENTIAL BIAS TEST

SIDE 2 CURRENT IS DECREASED () & SLOPE IS VERIFIED FROM TRIPPING VALUES OF
CURRENT.
SLOPE=(I1-I2)/(I1+I2)

SETTINGS
1. Slope 1 0.25
2. Slope 2 0.5

Current SIDE 1 (HV SIDE) SIDE 2 (LV SIDE) Relay

injected in 3 PHASE CURRENT 3 PHASE CURRENT condition
P.U. (AMPS) (AMPS)
Ir=4.110 Ir=4.11180 Relay stable
Iy=4.11-120 Iy=4.1160
1 pu Ib=4.11120 Ib=4.11300
Ir=4.110 Ir=2.45180 Relay
Iy=4.11-120 Iy=2.4560 operated.
Ib=4.11120 Ib=2.45300
Ir=8.230 Ir=8.23180 Relay stable
Iy=8.23-120 Iy=8.2360
Ib=8.23120 Ib=8.23300
2 pu
Ir=8.230 Ir=4.9180 Relay
Iy=8.23-120 Iy=4.960 operated.
Ib=8.23120 Ib=4.9300

All Binary Inputs, Outputs and LEDs has been checked.

14) Relay found healthy : Yes

Tested By : Witnessed by :
Salman Ali
SIEMENS BHEL DVC

Siemens Ltd.
Gurgaon
Date :

SIEMENS LTD. Dept./Ref. No.