Quotation Summary

Customer: INOX AIR PRODUCTS PVT LTD Emerson Process Management

Contact: Contact: Praveenkumar G
Customer Reference: 850 TPD Sales Office Reference:
Quote: 875H-PG-210215-0051114 / Arcelor Mittal Nippon Steel, Rev: D
Gujarat
Date Last Modified: 22/02/2021

Item Rev Qty Description/Tags

1 1 NPS 4 8580 2052 Size 2

General Notes:
 Painting and Testing shall be as per Fisher standard procedure.
 Doc No: WI-P-09-002(a) - Std. Paint Procedure (Temp. up to 120 deg C) enclosed
 Doc No: WI-P-09-002(b) - Std. Paint Procedure (Temp. above 120 deg C) enclosed

Tag: HV-1814
 Packing and trims are suitable for temperature upto 232 deg C. Valve will not be
exposed to Maximum design temp.
 Valve body selected for Max design conditions (7.37 barg/-20 to 325 deg C)
Material Equivalents & Cross Reference Table
Please note that the materials for valve body, bonnet and trim parts are sourced from our approved
suppliers in different forms, as Fisher design allows the use of the same as cast/forged/bar when they
comply to our quality requirements. Hence, it is possible that our assembled valves might use the
specified material (Fisher Specification sheet) in different equivalent forms.

Material Category Casting Bar Forging

Spec Grade Spec Grade Spec Grade
Carbon Steel SA216 WCC - SA105 -
Carbon Steel-LowTemp SA352 LCC - - SA350 LF2
1-1/4 Cr – ½ Mo SA217 WC6 - SA182 F11
2-1/4 Cr – 1 Mo SA217 WC9 - SA182 F22
9 Cr – 1 Mo – V SA217 C12A - SA182 F91
304 SA351 CF8 SA479 S30400 (304) SA182 S30400 (304)
304L SA351 CF3 SA479 S30403 (304L) SA182 S30403 (304L)
316 SA351 CF8M SA479 S31600 (316) SA182 S31600 (316)
316L SA351 CF3M SA479 S31603 (316L) SA182 S31603 (316L)
347 SA351 CF8C SA479 S34700 (347) SA182 S34700 (F347)
2205 Duplex SA995 CD3MN (4A) SA479 S31803 SA182 S31803 (F51)
Alloy 255 (Ferralium) FMS 20B32 CD7McuN SA479 S32550 SA182 S32550 (F61)
Superduplex(Zeron100) SA995 CD3MWCuN (6A) SA479 S32760 SA182 S32760 (F55)
17-4 A747 CB7Cu-1 SA564 S17400 A705 S17400 (630)
Nitronic 50 - - S32760 S20910 (XM-19) SA182 S20910 (FXM-19)
416 - - A581/A582 S41600 A314 S41600
420 A743 CA40 A276 S42000 (420) - -
422 A743 CA28MWV A565 S42200 A565 S42200
440C - - A276 S44004 -

Note: For example, the cage material that was indicated in our specsheet as CF8M may be assembled
with a cage manufactured from 316 SST bar or its forged equivalent F316 just based on best availability
to meet delivery schedule.
 Control Valves Specification Sheet
Customer: INOX AIR PRODUCTS PVT LTD Emerson Process Management
Contact: Contact: Praveenkumar G
Customer Reference: 850 TPD Sales Office Reference: Lead Time:
Item: 1 Rev: Qty: 1 Quote: 875H-PG-210215-0051114 / Arcelor Mittal Rev: D
Nippon Steel, Gujarat
Tags: HV-1814 Date Last Modified: 22/02/2021
Description: NPS 4 8580 2052 Size 2
Service Description: TSA REPRESSURISATION VALVE
1 Fluid: AIR Crit. Pres. PC:
SERVICE CONDITIONS Units: Case-1 Maximum Normal Case-2
2 Mass Flow Rate Gas (w) kg/h 3878.0000 5176.3307 5176.3307 3878.0000
3 Inlet Pressure (P1) bar(a) 5.890 6.254 6.254 5.500
4 Pressure Change (dP) bar 4.840 0.175 4.793 4.450
5 Inlet Temperature (T1) deg C 17.00 23.50 23.50 17.00
6 M / Gg M 28.97 28.95 28.95 28.970
7 Specific heats ratio (gamma) 1.400 1.400 1.400 1.400
8 Kinematic Viscosity (Nu) cSt 0.00001 0.00001 0.00001 0.00001
9 Sizing Coefficient (Cv) 48.171 170.818 61.057 51.532
10 Deg. Open 20 50 23 21
11 (Allowed / Calculated) dB(A) /83 /54 /84 /83
12
| PIPE LINE | 53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 4 in, SCH STD 54 Mfg/Model: Fisher/2052
14 Size, Schedule Out: 4 in, SCH STD 55 Size: 2 Eff Area: 73.6 in2
15 Insulation: - 56 On/Off: Yes Modulating: NA
16 VALVE BODY/BONNET Type: Butterfly, Wafer 57 Spring Action: Close
17 Size: NPS 4 ANSI CL150 58 Max Allow Press: 73 psig
18 Max Press/Temp: 7.37 barg/-20 to 325 deg C 59 Min Req'd Press: 2,2 barg
19 Mfg/Model: Fisher/8580 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WCC Steel/1.0619 Steel 61 Max: 3.8 barg Min: 3 barg
21 Liner Matl/ID: - 62 Bench Range: |
22 End Connection In: CL150 RF Flg Compatible 63 Act Orientation: Right Hand,Pos 1
23 End Connection Out: CL150 RF Flg Compatible 64 Handwheel Type: None
24 Flg Face Finish: - 65 Air Failure Valve: Close Set at: |
25 End Ext/Matl: - 66 |
26 Flow Direction: Forward 67 Input Signal: 4-20 mA
27 BONNET Type: None 68 POSITIONER Type: Smart Electro-Pneumatic
28 Lub-Iso Valve: - Lube: - 69 Mfg/Model: Fisher/DVC 6200-HC
29 Packing Material: PTFE 70 Incr Signal Output: Increases
30 Packing Type: | 71 Gauges: Supply,Output By-Pass: NA
31 72 Cam Characteristic: |
32 TRIM Type: Soft 73 Inside WP Enclosure, IP66
33 Size: | Travel: 90 Deg SWITCHES
34 Characteristic: Modified Linear 74 Type: NA Qty: |
35 Balanced/Unbalanced: | 75 Mfg/Model: |
36 Rated Cv: 484.0 Fl: 0.58 Xt: 0.48 76 Contacts/Rating: |
37 Material: CF3M SST/1.4409 SST 77 Actuation Points: |
38 Seat Material: RPTFE/S31600 SST Spring 78 |
39 Guide Material: PEEK/PTFE AIRSET
40 Stem Material: S17400 SST 79 Mfg/Model: Shavo/SB20K-2A-M6D-RGFB
41 | 80 Set Pressure: 2.5 barg
42 | 81 Filter: 5 Micron Gauges: Output
SPECIAL ACCESS. 82 1/4" NPTF(Pneumatic Connection)
43 NEC Class: | Group: | Div: | 83 TESTS Hydro Press: |
44 3/8" SS316 Tubing and Dbl Comp. Fittings-Swagelok 84 ANSI/FCI Leak Class: ANSI CL VI
45 Flow: Bidirectional 85 |
46 Bug Screens for Vent ports offered 86 Cleaning as per 4WPI-SW70002,Class B
47 Valve body selected for Max design conditions Rev Date Revision Orig App
48 Packing & Trims suitable for temp upto 232 deg C 00 15.02.21 Initial Offer gp vm
49 | | | | | |
50 | | | | | |
51 Close to Open <=10 Sec, Open to Close <=10 Sec | | | | |
52 Paint: Body-Green|Actuator-Green | | | | |
 Valve/Regulator Sizing Calculation
Customer: INOX AIR PRODUCTS PVT LTD Emerson Process Management
Contact: Contact: Praveenkumar G
Customer Reference: 850 TPD Sales Office Reference: Lead Time:
Item: 1 Rev: Qty: 1 Quote: 875H-PG-210215-0051114/Arcelor Mittal Rev: D
Nippon Steel, Gujarat
Tags: HV-1814 Date Last Modified: 22/02/2021
Description: NPS 4 8580 2052 Size 2
Service Description: TSA REPRESSURISATION VALVE

Sizing Type: Gas Flow is Turbulent Solving for: Cv Noise is IECAerodynamic Flow is Mass
Variable Name Units Normal Maximum Case-1 Case-2
SERVICE & SIZING
Gas AIR AIR AIR AIR
Inlet Pressure (P1) bar(a) 6.254 6.254 5.890 5.500
Pressure Change (dP) bar 4.793 0.175 4.840 4.450
Inlet Temperature (T1) deg C 23.50 23.50 17.00 17.00
Mass Flow Rate Gas (w) kg/h 5176.3307 5176.3307 3878.0000 3878.0000
Pressure drop ratio factor (Xt) 0.473 0.460 0.470 0.471
Pressure Recovery Factor (Fl) 0.821 0.770 0.831 0.828
Valve style modifier (Fd) 0.195 0.330 0.180 0.183
Atmospheric Pressure psi 14.69 14.69 14.69 14.69
Kinematic Viscosity (Nu) cSt 0.00001 0.00001 0.00001 0.00001
Specific heats ratio (gamma) 1.400 1.400 1.400 1.400
Molecular Weight/Specific Gravity M 28.95 28.95 28.97 28.970
Inlet Compressibility Factor (Z1) 1.000 1.000 1.000 1.000

Pipe Size Up in 4 4 4 4
Pipe Schedule Up STD STD STD STD
Pipe Size Down in 4 4 4 4
Pipe Schedule Down STD STD STD STD
Nominal Valve Diameter (dv) in 4.000 4.000 4.000 4.000
Aerodynamic Distance (Rn) m 1.00 1.00 1.00 1.00

Sizing Coefficient (Cv) 61.057 170.818 48.171 51.532

Deg. Open 23 50 20 21
dP Choked bar 2.95814 2.87684 2.76830 2.59050
dP/P1 Valve 0.766 0.028 0.822 0.809
Fp 1.00 1.00 1.00 1.00

NOISE CALCULATION
Valve/Trim Butterfly Butterfly Butterfly Butterfly
LpAeTrim1m dB(A) 84 54 83 83
LpAeOutlet1m dB(A) < 50 < 50 < 50 < 50
Valve Lpa (LpAe1m) dB(A) 84 54 83 83
Valve Lpa (LpAeRn) dB(A) 84 54 83 83

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 13.00 13.00 13.00 13.00
M1 Pipe Mach 0.069 0.069 0.054 0.058
Mo Valve Mach 0.289 0.070 0.298 0.298
M2 Pipe Mach 0.295 0.071 0.304 0.304
V1 Pipe m/s 23.8446 23.8446 18.5394 19.8540
Vo Valve m/s 99.9519 24.0220 101.8394 101.8394
V2 Pipe m/s 102.0697 24.5310 103.9973 103.9973
C1 Pipe m/s 345.4660 345.4660 341.5423 341.5423
Co Valve m/s 345.4660 345.4660 341.5423 341.5423
C2 Pipe m/s 345.4660 345.4660 341.5423 341.5423
 Valve/Regulator Sizing Calculation
Customer: INOX AIR PRODUCTS PVT LTD Emerson Process Management
Contact: Contact: Praveenkumar G
Customer Reference: 850 TPD Sales Office Reference: Lead Time:
Item: 1 Rev: Qty: 1 Quote: 875H-PG-210215-0051114/Arcelor Mittal Rev: D
Nippon Steel, Gujarat
Tags: HV-1814 Date Last Modified: 22/02/2021
Description: NPS 4 8580 2052 Size 2
Service Description: TSA REPRESSURISATION VALVE

Sizing Type: Gas Flow is Turbulent Solving for: Cv Noise is IECAerodynamic Flow is Mass
Variable Name Units Case-3 Design Pr/Temp
SERVICE & SIZING
Gas AIR AIR
Inlet Pressure (P1) bar(a) 5.890 8.383
Pressure Change (dP) bar 0.100
Inlet Temperature (T1) deg C 17.00
Mass Flow Rate Gas (w) kg/h 3878.0000
Pressure drop ratio factor (Xt) 0.460 .46
Pressure Recovery Factor (Fl) 0.770 .77
Valve style modifier (Fd) 0.330 .33
Atmospheric Pressure psi 14.69 14.69
Kinematic Viscosity (Nu) cSt 0.00001 0.00001
Specific heats ratio (gamma) 1.400 1.400
Molecular Weight/Specific Gravity M 28.970 28.970
Inlet Compressibility Factor (Z1) 1.000 1.000

Pipe Size Up in 4 4
Pipe Schedule Up STD STD
Pipe Size Down in 4 4
Pipe Schedule Down STD STD
Nominal Valve Diameter (dv) in 4.000 4.000
Aerodynamic Distance (Rn) m 1.00 1.00

Sizing Coefficient (Cv) 171.072

Deg. Open 50
dP Choked bar 2.70940
dP/P1 Valve 0.017
Fp 1.00

NOISE CALCULATION
Valve/Trim Butterfly Butterfly
LpAeTrim1m dB(A) < 50
LpAeOutlet1m dB(A) < 50 --
Valve Lpa (LpAe1m) dB(A) < 50
Valve Lpa (LpAeRn) dB(A) < 50

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 13.00 13.00
M1 Pipe Mach 0.054
Mo Valve Mach 0.054
M2 Pipe Mach 0.055
V1 Pipe m/s 18.5394
Vo Valve m/s 18.4683
V2 Pipe m/s 18.8596
C1 Pipe m/s 341.5423
Co Valve m/s 341.5423
C2 Pipe m/s 341.5423
Item Notes: