DI-198 Design Idea

®
LinkSwitch-CV

Wide Range DVD Player Multiple Output Power Supply

Without Need for Optocoupler

Application Device Power Output Input Voltage Output Voltage Topology

DVD Player LNK626PG 7 W cont, 10 W pk 85 – 265 VAC 5 V, 12 V, -22 V Flyback

Design Highlights allow such simple EMI filtering techniques to meet compliance
• Primary side control eliminates optocoupler and reduces part with EN55022B, without the need for a Y-capacitor across the
count primary to secondary isolation barrier with floating output (see
• Provides ± 5% tolerance on 5 V output voltage across load and Figure 3).
line variations
• Multiple output power supply Device U1 is completely self-powered from the bypass (BP) pin
• Excellent cross regulation across all outputs and decoupling capacitor C4. The controller in U1 regulates the
• Highly energy efficient output using On/Off control. The ratio of R3 and R6 defines the
• 0.6 W output power available for 1 W input output voltage set-point.
• Low no-load power consumption (<130 mW at 230 VAC)
• Meets CISPR-22/EN55022B conducted EMI limits >10dB The output voltage is sensed by monitoring the voltage at the bias
margin winding. The feedback pin voltage is sampled 2.5 μs after the
• Green package: halogen free and RoHS compliant turn-off of the high voltage switch within U1. If the sensed voltage
is higher than the threshold of 1.8 V, the following switching cycle
Operation is disabled. In this manner, the controller maintains output
The LinkSwitch-CV based multiple output power supply shown in regulation by adjusting the ratio of enabled cycles to disabled
Figure 1 provides 7 W of continuous output power and 10 W of cycles. This also optimizes the efficiency of the converter over the
peak power. Typical applications include DVD players or set-top entire load range feedback pin voltage to remain at its threshold
boxes where a multiple output Flyback supply is required. voltage of 1.8 V using an On/Off state-machine.
Diodes D1, D2, D3 and D4 and capacitors C1 and C2 rectify and Diode D6, C6 and R4 form an optional bias circuit which provides
smooth the AC input. Differential EMI filtering is provided by C1, external bias to U1, reducing the no load power consumption.
C2, L1 and L2. The integrated frequency jitter feature of the
LNK626PG (U1) along with transformer E-Shield™ techniques
L1
3.5 × 7.6 mm T1 D8
Ferrite Bead EEL19 UF4003 12 V, 0.1 A
1 6
C9
47 MF R8
R1 25 V 24 k7
5.1 k7 3 7 L3 1/8 W
D1 D2 1/8 W C3 10 MH
FR106 FR106 820 pF D7 SB540 5 V, 1.7 A
1 kV
11 C8 C10 R7
VR1 C13 1000 MF 470 MF 510 7
1N5272B R10
8,9,10 47 7 270 pF 10 V 10 V 1/8 W

C11 R9 RTN
47 MF 39 k7
F1 R2 12 50 V 1/8 W
L 3.15 A 390 7
D9 -22 V, 15 mA
UF4003
D5 5
85 - 265 C1 C2 1N4007
VAC 22 MF 22 MF D6
400 V 400 V 1N4148
4
N RT1 RV1
10 7 275 V
2 R3
6.34 k7
D3 D4 LinkSwitch-CV 1%
1N4007 1N4007 U1
LNK626PG
D
FB

BP

R4 R5
S
6.2 k7 47 k7
1/8 W R6 C6
C4 C5 4.02 k7 10 MF
1 MF 680 pF 1% 50 V
L2
680 uH 50 V 50 V
PI-5205-102208

Figure 1. Schematic of a Universal Input, a Multiple Output DVD Player Power Supply Using LNK626PG.

www.powerint.com November 2008

The 5 V winding is placed next to the feedback winding for better 80

PI-5256-101508
coupling. The 12 V winding is DC stacked on top of the 5 V 70
winding for better cross regulation. Since the 12 V winding is DC QP
60
stacked the -22 V winding is physically placed in between the 5 V
AV
and 12 V outputs for better coupling to the 5 V winding. 50

Key Design Points 40

dBMV
• Diodes D1 and D2 were selected as fast rectifier diodes for 30
better EMI performance.
20
• Components D5, R1, R2, VR1 and C3 form the clamping
circuit. This series arrangement of VR1 and R1 reduces clamp -10
losses at no-load and standby. Resistor R2 damps excessive 0
ringing, thereby improving output regulation as well as EMI
margin -10
• Long cores can cause audible noise. To minimize audible noise -20
the flux density in the core was limited to 1500 Gauss (150 mT). 0.15 1 10.0 30.0
• Resistor R10 and C13 form a snubber network across D7 and
MHz
reduce high frequency conducted and radiated EMI.
Figure 3. Conducted EMI at 230 VAC With Output Floating
• Preload resistor R7, R8 and R9 limit the output voltage to within (CISPR-22 / EN55022B Limit Lines Shown).
specification limits when no load is present on the respective
outputs.
Transformer Parameters
0.7 EEL19 NC-2H or equivalent, gapped for

PI-5255-101508
Core Material
ALG of 40.5 nH/t²
0.6 Bobbin EEL19, 12 pin, Horizontal

0.5 3 mm margin on Primary side and 6 mm margin

Pin = 0.3 W on Secondary side of the bobbin to meet safety
Pout (W)

Pin = 0.5 W Shield: 33T × 1, 31 AWG, tape

0.4
Pin = 1 W Primary: 200T × 1, 37 AWG, tape
Winding Details Bias: 10T × 1, 32 AWG, tape
0.3 Feedback: 9T × 3, 28 AWG, 3 layers, tape
5 V: 10T × 3, 29 AWG, tape
0.2 12 V: 13T × 3, 32 AWG, tape
-22 V: 40T × 1, 33 AWG, tape
0.1
Shield (2–NC), Primary (3–1), Bias (5–4),
0 Winding Order Feedback (4–2), 5 V (11–9), 12 V (6–7),
0 50 100 150 200 250 300 -22 V (10–12)
Primary Inductance 1.62 mH, ±10%
Vin (VAC)
Primary Resonant
Figure 2. Available Stand-by Power at 0.3 W, 0.5 W and 1 W Input Power. 375 kHz (minimum)
Frequency
Leakage 210 μH (maximum)
Inductance

Table 1. Transformer Parameters. (NC = No Connection)

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11/08 DI-198