Surface Well Test Technical Datasheet

Surface and Downhole Testing – KIU
Surface Well Testing Equipment

OiLSERV Oilfield Services Ltd CONFIDENTIAL
Surface Well Test Technical Datasheet
Page 1 of 33
FLOW HEAD
Temporary Christmas Tree to control the well
Features:
 Four gate vales, the main block contain a swab valve and
two wing valves, one with a hydraulic actuator.
 Top of a main block is a lifting sub with a quick union for
wire line equipment.
 The master valve which allows isolation of the surface
equipment from down hole test string.
 The swab valve allows introduction and retrieval of wire
line tools.
 Two wing valves, one allowing fluid to flow the well and
the other for pumping into the well.
 The flow line valve is normally closed and is operated by
a hydraulic actuator, which is connected to an emergency
shutdown system.
 Swivel joint helps to set and unset packer without
removing the flow line
Description:
A flow head is a temporary Xmas tree to control
the well, it is equipped with a hydraulic
actuator safety valve which is operated
through emergency shutdown system
SPECIFICATIONS
Bore Size : 3 1/16”
Service : H2S (Sour)
Material Class : DD
Working Pressure : 10,000 PSI
Test Pressure : 1 5,000 PSI
Working Temperature : -20°F to +250°F
Work Tensile Load : 630,000 lbs @ 0 PSI
: 425,000 lbs @ 10K PSI
CONNECTIONS
Flow Line Connection : 3” Fig. 1502 Hammer Union Male
Kill Line Connection : 3” Fig. 1502 Hammer Union Female
Top Connection : 6-1/2”OTIS-4 ACME Box
Bottom Connection : 5-3/8”-4 ACME Pin
CERTIFICATIONS (Third Party Certifications)

Manufacturing : Compliance to API 6A, PSL-3
Compliance to NACE MR0175
Documentation : Hydro-pressure Test
Ultrasonic Thickness Measurement
Load Test
WEIGHT AND DIMENSIONS

Flow Head Transportation Skid
Foot print : 1.29 m X 1.10 m 4.6 m X 2.00 m

Height : 3.83 m 1.10 m
Weight : 2270 kg 3400 kg
Page 2 of 33
EMERGENCY SAFETY SHUTDOWN SYSTEM

Remotely closing of hydraulic actuators
Features:
 Suitable for closing simultaneously three actuators.

 One Flow Head Hydraulic actuator.
 Second SSV equipped with Hydraulic actuator.
 Third SSSV.
 Auto-Pilot activation.
 Auto control activation pressure.
 Fail safe operated system.
 Quick relief valve
Description:
The Emergency Shutdown System (ESD) allows
remote closing of two valves fitted with a hydraulic
actuator. In case of any emergency the complete
system can be closed within 4 Sec
Configuration : Dual String

Hydraulic Output Pressure : 10,000 PSI Max
Pneumatic Output Pressure : 100 PSI Max
Air Supply Requirements : 150 PSI Max
Outputs : 4 x 100 PSI
Remote Stations : No limit
Safety Devices : 10,000 PSI Hi-Low Pilot
Fluid : Hydraulic
Connections:
Inlet Air Supply Connection : ½” NPT Box

Auto-Pilot Stations : ¼” Tubing
Output Air Connections : ¼” NPT
Hydraulic : 15 Kpsi ¼” Autoclave
Weight and Dimensions
Foot print : 1.4 m X 1.0 m

Height : 1.16 m
Weight : 200 kg
Page 3 of 33
SURFACE SAFETY VALVE

Fail Safe Hydraulic Surface Safety Valve
Features:
 One gate with a hydraulic actuator.

 Hydraulic Actuator.
 Fail Safe Valve
 Connected with Emergency Shut Down System
Description:
The surface safety valve is used to shut in the flow
upstream of the choke manifold in case of emergency. It
is operated by the emergency shutdown device (ESD).
SPECIFICATIONS
Gate Valve : 3 1/16”
Service : H2S (Sour) - NACE MR0175
Material Class : EE
Test Pressure : 1 5,000 PSI
CONNECTIONS
Inlet Line Connection : 3” Fig. 1502 Hammer Union Female
Outlet Line Connection : 3” Fig. 1502 Hammer Union Male

Manufacturing : Compliance to API 6A
Load Test

Height : 1.8 m
Weight : 450 kg
Page 4 of 33
3” 1502 DATA HEADER
FEATURES:
 Equipped with 4 Ports.

 Light weight.
 H2S service
DESCRIPTION:
The 3” Fig 1502 Data Header is used to put the pressure -
temperature recorder and injection point for chemical into the
pipeline
SPECIFICATIONS
Material Class : XXS
Test Pressure : 15,000 PSI
Ports : 4 ports ½” NPT
Internal Diameter : 58.42 mm
Seal Type : Hammer Lug Union Lip Seal
CONNECTIONS

Manufacturing : Compliance to ANSI B31.3

Lengths : 797 mm
Diameter : 88.9 mm
Weight : 50 kg
Page 5 of 33
3-1/16” 10K CHOKE MANIFOLD

Control the Well Flow Rate and Pressure
FEATURES:
 The choke manifold is consist of four gate valves.
 Adjustable choke.
 Fixed choke box.
 Tapping points for measurement of upstream and
downstream pressures.
 Thermometer port is provided.
 Each choke box has a pressure bleed off port that is
fitted with a needle valve.
 The manifold is skid mounted and comes with
an integral storage box for a fixed choke set. Valve
handles and other accessories.
DESCRIPTION:
The choke manifold is used for controlling
flow rate and for reducing the effluent
pressure to acceptable levels before it
enters the process equipment.
SPECIFICATIONS
Configuration : Four Gate Valves Arrangement
Gate Valve Size : 3 1/16”
Material Class : EE
Adjustable Choke Valve Size : 2 Inch – 128/64 Inch in 4/64 Inch Increment
Positive Choke : 1 Inch - 4/64 Inch -64/64 Inch in 4/64 Inch Increment
2 Inch – 64/64 Inch – 128/64 Inch in 8/64 Inch Increment
CONNECTIONS
Inlet Connection : 3” Fig. 1502 Hammer Union Female
Outlet Connection : 3” Fig. 1502 Hammer Union Male

Manufacturing : Compliance to API 6A, ANSI B31.3
Load Test
Height : 1.1 m
Weight : 3400 kg
Page 6 of 33
PNEUMATIC CHEMICAL INJECTION PUMP

Pumped Chemicals to Prevent Freezing, Foaming
FEATURES:
 Easy to handle.
 Fast response.
 Number of strokes can be adjusted.
 Different chemical can be used.
 Regulator t o control t h e p u mp in g
volume.
 None return valve, prevent back flow.
 Air driven.
DESCRIPTION
Pneumatic pump used to pump respective chemicals during
flowing the well to reduce foaming, emulsion, freezing and
H2S
SPECIFICATIONS
Type : Positive Displacement

Plunger Size : 1/2 Inch
Configurable stroke : Long Stroke
Short Stroke
Packing : Soft
Discharge Pressure : 10,000 PSI Max
Discharge Rate : 360 Gallon of Fluid per day
APPLICATIONS
 Methanol and glycol injection in gas system to prevent hydrates formation.

 Water treatment.
 Injection of De-emulsifiers, Corrosion inhibitors, De-scaling agents.
 High and low pressure lubrication systems.
 High pressure addition of fluid compound in chemical processing and blending.
 Injection of Surfactant (Soap) in wells with high water content.
Page 7 of 33
4.3 MMBTU INDIRECT HEATER

Hydrate prevention, Viscosity reduction and breakdown of emulsion
FEATURES:
 A water vessel containing two coils through
which the well fluid passes.
 The water vessel is heated by a diesel burner and
remains at atmospheric pressure.
 A choke assembly enables the well to be
controlled at the heater, rather than at the choke
manifold.
 An inlet manifold of three gate valves controls
fluid flow and provides a bypass of coils and
choke.
 The diesel flame is regulated by an automatic
control valve to maintain a preset temperature.
 A shutdown valve cuts the diesel supply if the
pilot light is extinguished.
DESCRIPTION:
The indirect heater is used to raise the temperature of well
effluent for hydrate prevention, viscosity reduction and
breakdown of emulsions
SPECIFICATIONS
Configuration : Three Gate Valves Arrangement
Gate Valve Size : 4” coil (upstream choke) and 3” coil (downstream choke)
Capacity : 4.3 MMBTU/hr
Coil Working Pressure : 2,000 PSI
Coil Test Pressure : 3,000 PSI
Adjustable Choke Valve Size : 2 Inch (128/64) 3 1/16”
Power supply : 380 Volt
Control Panel : 280 Volt
CONNECTIONS
Diesel Connection : ½” Pin X 3/8” Box
Water Connection : 2” King Nipple

Manufacturing : Compliance to ASME VIII Div. 1, ANSI B31.3, API 6A
Load Test
Height : 2.60 m
Weight : 12,000 kg
Page 8 of 33
HORIZONTAL TEST SEPARATOR

Efficiently Separate and Accurately Measure Well Influent
FEATURES:
 Vessel 42” X 10’ with 18” manhole

 Oil compartment with weir plate
 Flow measuring s y s t e m on oil by
dual flow meter
 Isolation valves on flow meters
(uptream and downstream)
 Flow measuring system on gas by
two orifice meter (6” and 3”), set of
orifices and 3-pen recorder
 Flow measuring system on water
 Pneumatic control valve on water
outlet
 Two pilot operated safety valve
DESCRIPTION:
A well test separator is designed to separate, meter and
sample all elements or phases of the effluent
SPECIFICATIONS
Configuration : 3-Phase Horizontal
Service : H2S
Working pressure : 1,440 PSI
Working Temperature : 20°F to 250°F
Oil Flow Metering System : 3” Cameron NUFLO Turbine Meter (range: 2,750 BOPD – 14,400 BOPD)
1 ½” Cameron NUFLO Turbine Meter (range: 515 BOPD – 6,000 BOPD)
Water Flow Metering System : 2” Cameron NUFLO Turbine Meter (range: 1,300 BPD – 13,000 BPD)
1 ½” Cameron NUFLO Turbine Meter (range: 515 BPD – 6,000 BPD)
Gas Flow Metering System : 6” Orifice Meter and 3” Orifice Meter
Flow rate Gas : 60 MMSCFD at 1440 psi and low liquid level
25 MMSCFD at 1440 psi and high liquid level
Flow rate Liquid : 3,000 BPD with 1 min retention time and low liquid level
14,000 BPD with 1min retention time and high liquid level
CONNECTIONS
Inlet : 3” Fig. 602 Hammer Union Female
Gas Outlet : 3” Fig. 602 Hammer Union Male
Oil Outlet : 3” Fig. 602 Hammer Union Male
Water Outlet : 3” Fig. 602 Hammer Union Male
PSV Outlet : 3” Fig. 602 Hammer Union Male

Manufacturing : Compliance to ASME VIII Div. 1, ASME B31.3
Load Test
Height : 2.553 m
Weight : 8,980 kg
Page 9 of 33
ROXAR MULTIPHASE METER

Identifies and Measures non Symmetrical Flow
BRAND: ROXAR
FEATURES:
 Simple, light-weight design, 80% weight
reduction and half-length compared to
previous generation
 Innovative Zector® technology: Advanced
signal processing, new field electronics and
innovative electrode geometry
 Field replaceable insert venturi
 Compact, integrated measurement solution for
pressure, differential pressure and
temperature
 Gamma and non-gamma versions available
 Measurement in Multiphase and wetgas mode
DESCRIPTION:
The Roxar Zector® technology identifies and measures
non symmetrical flow, in varying flow regimes, and with
that information, improves measurement uncertainty
and reliability.
SYSTEM PERFORMANCE AND CHARACTERISTICS
Operating range : 0-100% water in liquid ratio (WLR)
: 0-100% gas volume fraction (GVF)
Meter sizes : 2” – 3”
Installation : Vertical upwards flow
TYPICAL UNCERTAINTY (95% CONFIDENCE INT.)

Multiphase mode : Liquid rate: +/-3, 5% relative
: Water cut: +/-2, 5% absolute
: Gas rate: +/-6% relative
Wetgas mode : Total Hydrocarbon: +/- 5% relative
: Water Volume fraction: +/- 0, 2% absolute
Design pressure : 5000 psi (345 bars)
Operating temperature : 130 °C (266 °F)
MECHANICAL AND ELECTRICAL COMPONENTS METER BODY

Wetted parts materials : Inconel N06625
Flange connection : Grayloc®/Techlok® hub
VENTURI
• Insert design, field replaceable
• Compact isolation valve and manifold
• Rosemont Multivariable™ Transmitter
DENSITY MEASUREMENTS
Roxar non-gamma software : Recommended for GVF up to 85/90%
Roxar compact gamma system : Recommended for all applications
: Source: Cs-137, 2 mCi, Half-life 30.1 years
: Detector: Roxar T205
Page 10 of 33
SENSOR TECHNOLOGY: POWER SUPPLY:

DP 26 – Multi electrode, dual plane Voltage: 10-36 VDC, 85-264 VAC
Roxar Zector® technology Power consumption: 20W
COMMUNICATION INTERFACE : ELECTRICAL CERTIFICATION:

Comm ports : RS-232/RS-485/Ethernet ATEX (NEMKO 09ATEX1230X)
Communication protocol : Modbus ASCII/RTU/TCP IECEx (NEMKO 10.0004X)
SOFTWARE
• Roxar Service Console
ADD-ON MODULES DIMENSION

• Acoustic Sand monitor Length: 650 mm
• Roxar Field watch Weight: 110 kg
• PVTx
OPERATING RANGE:
Meter size: 2” sch 80

Meter ID 1.9 in
49 mm
Line conditions:
GVF Qliq Qgas Qliq Qgas

% am3/h am3/h bpd acfd
10% 10.5 – 105 1 – 12 1,586 – 15,861 1,377 – 13,770
30% 10.1 – 101 4 – 43 1,524 – 15,239 5,103 – 51,031
50% 8.6 – 86 9 – 86 1,296 – 12,958 10,125 – 101,253
60% 7.4 – 74 11 – 111 1,120 – 11,196 13,122 – 131,224
70% 6.0 – 60 14 – 139 902 – 9,019 16,443 – 164,435
80% 4.3 – 43 17 – 170 643 – 6,427 20,089 – 200,886
90% 2.3 – 23 20 – 204 342 – 3,421 24,058 – 240,577
96% 0.9 – 9 23 – 225 142 – 1,418 26,595 – 265,946
98% 0.5 – 5 23 – 233 72 – 717 27,466 – 274,662
100% - – - 24 – 240 - – - 28,351 – 283,508
Standard conditions
Operating Pressure 50 bar

% am3/h Sm3/h bpd MScfd
10% 10.5 – 105 60 – 595 1,586 – 15,861 70 – 702
30% 10.1 – 101 221 – 2,206 1,524 – 15,239 260 – 2,603
50% 8.6 – 86 438 – 4,377 1,296 – 12,958 516 – 5,164
60% 7.4 – 74 567 – 5,672 1,120 – 11,196 669 – 6,692
70% 6.0 – 60 711 – 7,108 902 – 9,019 839 – 8,386
80% 4.3 – 43 866 – 8,683 643 – 6,427 1,025 – 10,245
90% 2.3 – 23 1,040 – 10,399 342 – 3,421 1,227 – 12,259
96% 0.9 – 9 1,150 – 11,496 142 – 1,418 1,356 – 13,563
98% 0.5 – 5 1,187 – 11,872 72 – 717 1,401 – 14,008
100% - – - 1,225 – 12,255 - – - 1,446 – 14,459
Page 11 of 33
OPERATING RANGE :
Meter size: 3” sch 160

Meter ID 2.6 in
66 mm
Line conditions:

% am3/h am3/h bpd acfd
10% 18.9 – 189 2 – 21 2,849 – 28,489 2,473 – 24,734
30% 18.1 – 181 8 – 78 2,737 – 27,372 9,166 – 91,660
50% 15.4 – 154 15 – 154 2,328 – 23,275 18,187 – 181,865
60% 13.3 – 133 20 – 200 2,011 – 20,110 23,570 – 235,698
70% 10.7 – 107 25 – 250 1,620 – 16,200 29,535 – 295,349
80% 7.6 – 76 31 – 306 1,154 – 11,545 36,082 – 360,821
90% 4.1 – 41 37 – 366 614 – 6,145 43,211 – 432,112
96% 1.7 – 17 40 – 405 255 – 2,547 47,768 – 477,680
98% 0.9 – 9 42 – 418 129 – 1,289 49,334 – 493,335
100% - – - 43 – 432 - – - 50,922 – 509,223
Standard conditions
Operating Pressure 50 bar

% am3/h Sm3/h bpd MScfd
10% 18.9 – 189 107 – 1,069 2,849 – 28,489 126 – 1,261
30% 18.1 – 181 396 – 3,962 2,737 – 27,372 467 – 4,675
50% 15.4 – 154 786 – 7,861 2,328 – 23,275 928 – 9,275
60% 13.3 – 133 1,019 – 10,188 2,011 – 20,110 1,202 – 12,021
70% 10.7 – 107 1,277 – 12,767 1,620 – 16,200 1,506 – 15,063
80% 7.6 – 76 1,560 – 15,597 1,154 – 11,545 1,840 – 18,402
90% 4.1 – 41 1,868 – 18,678 614 – 6,145 2,204 – 22,038
96% 1.7 – 17 2,065 – 20,648 255 – 2,547 2,436 – 24,362
98% 0.9 – 9 2,132 – 21,325 129 – 1,289 2,516 – 25,160
100% - – - 2,201 – 22,011 - – - 2,597 – 25,970
Page 12 of 33
COFLEXIP
Flexible Line
Features:
 Longer Section.
 Set and Unset packer without disconnecting the flow
line.
 Composed of steel and thermoplastic materials. The
steel components act as armor and also give the
mechanical resistance required to withstand the
rigours of work, i.e. the resistance to pull, the high
burst pressure.
Description
The coflexip hoses longer sections give better
resistance to corrosion and low restrictions to the
fluid passing through them. Helps in setting and
unsetting of packer without disconnecting the flow
line
SPECIFICATIONS
Configuration : Production Test Line with COFLON Liner
Length : 60 feet
Material Class : DD
Bending Stiffeners : One at each end
Handling Collars : One at each end
Protection : Stainless Steel Outlet Wrap
Minimum Bending Radius (MBR) : 2.92 feet (Storage) 4.38 feet (in service)
CONNECTIONS

Manufacturing : Compliance to API 6C, FSL 3
Load Test
Length : 60 feet
Weight : 1,142 kg for 60 feet
Page 13 of 33
Chemical Compatibility of COFLON Liner:
CHEMICAL CONC TEMPERATURE

0 OF 75 OF 150 OF 200 OF 250 OF
- 18 OC 24 OC 66 OC 93 OC 121 OC
Hydrochloric acid HCL 15% S S S S S

30% S S S S S
Hydrofluoric acid HF 3% S S S S S
7.5% S S S S S
Xylene C6H4 (CH3)2 100% S S S S S
Methanol CH3OH 100% S S S S S
Zinc bromide ZnBr2 saturated S S S S S
Calcium bromide CABr2 saturated S S S S S
Calcium chloride CaCl2 saturated S S S S S
Methane CH4 100% S S S S S
Diesel 100% S S S S S
Crude Oil 100% S S S S S
Sodium hydroxide NaOH 50% S S L NR NR
Hydrogen sulphide H2S < 20% S S S S S
Nomenclature:
S: Satisfactory
NR: Not Recommended
F: Forbidden
L: Limited use
Conc.: Concentration
Sat.: Saturated
Page 14 of 33
3” 1502 PIPE WORK

Connect the process Equipment
FEATURES:
 Hammer union easy to connect.
 Light weight.
 H2S service.
 Different lengths.
 Proper basket to protect the threads
DESCRIPTION:
The 3” Fig 1502 piping is used to connect the well test
process equipment
SPECIFICATIONS
Configuration : Welded Pup Joint
Material Class : XXS
Cold Working Pressure : 10,000 PSI
Outside Diameter : 3.500”
Nominal Wall Thickness : 0.600”
CONNECTIONS

Manufacturing : Compliance to ANSI B31.3
Load Test on pipe racks

Lengths : 3ft, 5ft & 10ft
Weight : 34 kg for 3ft Piping
51 kg for 5ft Piping
Page 15 of 33
3” and 4” 602 PIPE WORK

Connect the process Equipment
FEATURES:
 Hammer union easy to connect.
 Light weight.
 H2S service.
 Different lengths.
 Proper basket to protect the threads
DESCRIPTION:
The 3” and 4” Fig 602 piping is used to connect the well test
process equipment.
SPECIFICATIONS
Configuration : Welded Pup Joint
Material Class : Schedule 80
Outside Diameter : 3.500” (for 3” 602) and 4.500” (for 4” 602)
Nominal Wall Thickness : 0.300” (for 3” 602) and 0.337” (for 4” 602)
CONNECTIONS
Inlet Line Connection : 3” and 4” Fig. 602 Hammer Union Male
Outlet Line Connection : 3” and 4” Fig. 602 Hammer Union Female

Manufacturing : Compliance to ASME B31.3
Pipe Racks or Pipe baskets Load Test

Lengths : 3ft, 5ft & 10ft
Weight : 33 kg for 3ft Piping
Page 16 of 33
Page 17 of 33
Surface and Downhole Testing - KIU
VERTICAL SURGE TANK

Secondary Separator, Gauging where H2S present
FEATURES:
 Double compartment.
 An automatic pressure control valve on the
gas outlet line to maintain a constant
backpressure.
 The change in volume can be monitored
through the sight glasses.
 Equipped with a relief valve in case of
accidental over pressuring
DESCRIPTION
A surge tank is a secondary stage of separation, the
vertical surge serves an additional function by repacking
gauge tank where H2S is present in the effluent and the
pressurized vessel is used to measure flow rate
SPECIFICATIONS
Configuration : Dual Compartment
Working Pressure : 150 PSI
Total Capacity : 100 BBLS
Set Safety Relief Line Pressure : 135 PSI
Pressure Control Valve : Built-In
Level Sight Gauge : Built-in
CONNECTIONS
Drain Line Connection : 3” Fig. 602 Hammer Union Male
Gas Line Connection : 3” Fig. 602 Hammer Union Male
Relief Line : 3” Fig. 602 Hammer Union Male

Manufacturing : Compliance to ASME VIII Div. 1, ASME B31.3
Load Test
Working Position Shipping Position
Foot print : 3.01 m X 2.52 m 7.20 m X 2.52 M
Height : 7.20 m 3.01 M
Weight : 13,000 kg 13,000 kg
Page 18 of 33
500 BBLS STORAGE TANKS

Trailer Mounted Storage Tank ( with Heating Coil )
Features:
 Non Pressurized vessel.

 Capacity 500 bbls.
 2 flame arrestors.
 Two compartments, one can be
emptied by a transfer pump while
the other compartment is being
filled.
 Hot steam or water can be circulate
through the coil inside the tank to
decrease the viscosity of the oil and
improve pumping.
Description:
A Storage tank is a non-pressurized vessel used to store well liquid.
SPECIFICATIONS
Total Capacity : 500 BBL
Compartment 1 : 300 BBL
Compartment 2 : 200 BBL
Working Pressure : Atmospheric
Working Temperature : 0°F to +120°F
Flame Arrestor : Built-in
CONNECTIONS
Intel Connection : 4” Fig. 206 Hammer union Female
Outlet Line Connection : 4” Fig. 206 Hammer union Male
Drain Connection : 4” Fig. 206 Hammer union Male
Vent Connection : 3” Fig. 602 Hammer union Male
Heating Coil Connection : 2” Line Pipe

Manufacturing : Compliance to ASME
Compliance to NACE
Documentation : Ultrasonic Thickness Measurement
Load Test
Height : 4m
Weight : 13000 kg
Page 19 of 33
100 Bbls Atmospheric Tank

Features:
 Non Pressurized vessel.

 Capacity 100 bbls.
 2 flame arrestors.
 Two compartments, one can be emptied
by a transfer pump while the other
compartment is being filled.
SPECIFICATIONS
Working Pressure : Atmospheric
Working Temperature : 0°F to 120°F
Flame Arrestor : Built-in
CONNECTIONS
Inlet Connection : 3” Fig. 602 Hammer union Female
Outlet Line Connection : 3” Fig. 602 Hammer union Male
Vent Connection : 3” Fig. 602 Hammer union Male

Manufacturing : Compliance to ASME
Load Test

Height : 2.520 m
Weight : 5000 kgs
Page 20 of 33
OIL MANIFOLD
Direct Flow of Oil to Burner or Tanks
FEATURES:
 Skid mounted a s s e m b l y with five
number of 3” ball valves.
 H2S service
 Direct the flow of Oil to tanks or burner
and pumped oil from the tanks to burner or
loading gantry
DESCRIPTION
Oil from the separator is routed to the gauge tank or
directly to the burner through the oil manifold. Oil from
the tank is also pumped to the burner by the way of oil
manifold
SPECIFICATIONS
Valves Brand : Balon (USA)
Size : 3” ball Valves
Maximum Working Pressure : 1,440 PSI
Maximum Working Temperature : -20°F to 250°F
Number of Valve : 5
CONNECTIONS
Interconnection Pipes : 3” Schedule-80
Interconnection Flanges : 3” RF-Class 600
Interconnection TEE : 3” Schedule-80

Load Test
Height : 1.0 m
Weight : 500 kg
Page 21 of 33
GAS MANIFOLD
Direct Gas to Flare or to Gas User
FEATURES:
 Skid mounted assembly with two numbers of 3”
ball valves.
 H2S service
 Direct the flow of gas.
DESCRIPTION
The 3” gas manifold directs the gas to the flare or to
gas user.
SPECIFICATIONS
Valves Brand : Balon (USA)

Size : 3” ball Valves
Number of Valve : 2
CONNECTIONS
Interconnection Pipes : 3” Schedule-80
Interconnection Flanges : 3” RF-Class 600
Interconnection TEE : 3” Schedule-80

Load Test
Height : 1.0 m
Weight : 200 kg
Page 22 of 33
ELECTRICAL CENTRIFUGE TRANSFER PUMP

Empty the Tanks or Re-injection of Effluent into a Flow line
FEATURES:
 Explosion Proof Electrical AC motor.

 Explosion Proof Starter.
 Rated for H2S services.
 Standard coupling Guard
DESCRIPTION
The high flow rate transfer pump is designed to empty one
compartment of a tank while the other is being filled or to re-
inject effluent into a flow line.
SPECIFICATIONS (Motor)
Type : Explosion Proof Electrical AC Motor

Brand : Baldor
Configuration : 3-Phase
Horse Power : 40 HP
Frame : 324T
Voltage : 220/380 Volt
Frequency : 60 Hz
Speed : 2,920 RPM
Control Panel : Built-in with Explosion Proof Starter
SPECIFICATIONS (Pump)
Brand : Double Life

Model : 50-8/5-c/RA
Seal : Mechanical
Services : Sour
Impeller Size : 3”
Maximum Inlet pressure : 50 PSI
Maximum Discharge Pressure : 260 PSI
Capacity : 1 to 45 m3/h
Head : 40 to 400 m
Maximum Discharge Rate : 6,500 BPD at 177 m diff head
Inlet Flange Size & Class : 3” Class 150
Outlet Flange Size & Class : 3” Class 150

Foot Print : 2.1 m X 2.99 m
Height : 0.99 m
Weight : 725 kg
Page 23 of 33
SKID MOUNTED AIR COMPRESSOR

Supply Air to Burner and Testing Instrumentation
FEATURES:
 High discharge air temperature automatic shutdown.
 Low engine oil pressure automatic shutdown.
 High engine coolant temperature automatic shut-down.
 Low fuel level automatic shutdown.
 Engine over speed automatic shutdown
 Manual emergency shutdown system
 Automatic blow down valve.
 Minimum pressure device.
 ASME safety relief valve.
 Engine air starter.
 Exhaust spark arrestor
 Drip pan
DESCRIPTION:
Compressors are used for atomizing the oil in
tiny droplets and with the swirl generated on
each head optimize the vaporization of the oil
droplets for a better combustion.
SPECIFICATIONS (Engine)
Model : IR61RC8A
Number of Cylinders : 6
Break Horse Power : 275 BHP at 2800 RPM
Fuel Tank Capacity : 462L
Operating Time : 10 Hours at 100%
SPECIFICATIONS (Compressor)
Type : Single Stage Oil Flooded Rotary Screw
Free-Air Delivery : 23.4 m3/Min (825 SCFM)
Rated Operating Pressure : 150 PSI
Pressure Range : 80 PSI to 175 PSI
Air Outlet Line : 1 x 2” NPT

Manufacturing : ProTech
Documentation : Load Test

Height : 3.04 m
Weight : 4,200 kg
Page 24 of 33
4-HEADED OIL BURNER

Efficiently Burn the Disposal of Oil at High Rate
FEATURES:
 4 Heads for efficient burning.
 Each burner head is equipped with an
atomizer in which compressed air will
generate a swirling turbulence to the oil
flow for maximizing vaporization and get
an efficient burning
 Gas pilot light and electric ignition system
 Pneumatic control panel for high
efficiency.
 Water Nozzles reduces the radiant heat. DESCRIPTION:
 Water spraying on the flame reduces the The 4-Head Dragon high efficiency burner is designed for
heat radiation. When burner combustion clean disposal of oil produced at high rates during well
generates black smoke a proper testing
adjustment of water rate will reduce the
release of soot.
 4” gas line with 8” tip to reduce back
pressure.
 Check valve in airline.
SPECIFICATIONS
Configuration : 4 Smokeless Shrouded Burner Heads
Cooling System : 4 Built-in Water Curtains (each 16 water Nozzles)
Pilot System : 3/8” Tubing
Ignition Unit : Remote Ignition Unit
Maximum Burning Rate : 15,000 BPD Fluid
Maximum Flaring Rate : 65 MMSCFD Gas
Air Supply Requirement : 600 CFM at 100 PSI per 4,000 bopd
CONNECTIONS
Oil Line Connection : 4” Fig. 602 Hammer Union Female
Gas Line Connection : 4” Fig. 602 Hammer Union Female with 8” Tip
Water Line Connection : 4” Fig. 602 Hammer Union Female
Air Line connection : 3” Fig. 602 Hammer Union Female

Load Test
Height : 1.0 m
Weight : 500 kg
Page 25 of 33
VERTICAL FLARE STACK

Use to Burn Gases
FEATURES:
 Equipped w i t h a g a s p i l o t a n d
electrical ignition system.
 Different sizes 45’, 60’ and 90’.
 Hammer Union connection.
 Allow temporary f l a r i n g of gas
during cleanup operation.
 Continuous pilot light ensures gas flare
ignition.
 Reduces carbon emissions.
 Reduces noise emissions.
DESCRIPTION:
The Flare Stack is used to burn gas during land operations.
This allows gas to be burned at a safe distance from the work
area, protecting workers and the environment. Also, used in
hazardous environments such as H2S
SPECIFICATIONS
Configuration : 3” Line (End Tip 6”)

: 4” Line (End Tip 6”)
: Full ignition system for both line
Gas Flaring Capacity : 90 MMSCFD
Cement Block : 6 Cement Block Provided
Guide Line : 6 guide Line Provided
CONNECTIONS
Line Connection : 3” Fig. 602 Hammer Union Female
Line Connection : 4” Fig. 602 Hammer Union Female

Load Test
Length : 60 FT
Weight : 7000 kg
Page 26 of 33
LAB CABIN, ZONE 2
FEATURES:
 Positive Pressure.
 Zone 2
 Explosion Proof.
 Equipped with Emergency Exit Door
 Power Controller
 Support Testing Data Acquisition System.
 Equipped with Air Conditioner
DESCRIPTION:
Lab Cabin is used for Data Acquisition System and Well
Effluent Analysis.
SPECIFICATIONS
Rated Voltage : 500 VAC

Frequency : 50/60 Hz
Rated Current : 40 A
LIST OF ACCESSORIES
• Barton or Foxboro Pressure and Temperature Chart Recorder
• Surface Sampling Kit
• Dead Weight Tester
• Gas Gravitometer (Ranarex)
• Sets of Hydrometers for Oil and Water
• Sets of Thermometer Stick
• Sets of Pressure Gauges Bourdon Tube
• Chloride Analysis Test Kit/ Salinity Kit
• Electrical Centrifuge complete with Measuring Tube and Cylinder
• Oven (heated centrifuge)
• Wall Thickness Meter
• CO2 and H2S Draeger Sniffer Detector complete with Low and High Concentration CO2 and H2S Tube
• Sample Container
• Chemical inhibitors, demulsifier (emulsion breakers)
• Set of spare parts and handtools for Well Testing Equipment

Documentation : Load Test

Dimension : 6.05 m x 2.42 m
Height : 2.58 mm
Weight : 6,500 kg
Page 27 of 33
DATA ACQUISITION SYSTEM

Data Collection and Reporting
Features:
 View Test results at a glance.

 Superb graphical presentation.
 Detailed tabular outputs.
 Monitor key location for possible
hydrating or liquid loading
conditions.
 Monitor recovered fluids and
frac Gases
SPECIFICATIONS
Brand : Fekete FieldNotes

Gas Rate Calculation System : AGA 3, AGA 7 and AGA 8
Oil Rate Calculation System : ASTM 1250D, AGA 7 and different oil correlations such
as Standing and Vasquez & Beggs to determine GOR2
and liberated gas
READY FOR THE FIELD:
 Monitor Post-Completion Flow Backs and Limited Production Tests.

 Select a customizable template to represent the type of test being
conducted.
 Production rates, volumes, and ratios are immediately calculated as
data is entered.
 Quickly generate detailed plots and reports for submission to client
and regulatory agencies.
 Calculate super compressibility using AGA 8 (detailed or simplified) or
the Benedict-Webb-Rubin equation of state method.
 Calculate returning frac gas (CO2, N2 and propane) from reservoir gas.
 Separate fluid production into oil (stock tank equivalence), waterand
sediment.
 Identify swabbing sequences and recoveries.
REAL TIME DATA ACQUISITION:
 Connect any surface or sub-surface instrumentation that supports

standard Modbus Protocol.
 Set alarms to monitor tanks, separators, rates, etc., and automatically
issue an email report.
 Data plots and tables are updated instantaneously to detail current
operating conditions.
Page 28 of 33
Wireless Base Stations (Data Logger)

Type : iPro 1000/3000
Brand : DataPort
RF Characteristic : 902 MHZ – 928 MHZ FHSS
Receiver Distance : up to 3,000 feet
Pressure Sensor
Type : Wireless Instrumentation
Pressure Range : 0 – 10,000 psi
Accuracy : ± 0.1 % of sensor URL including
combined effects of linearity,
hysteresis, repeatability and
temperature.
Stability : less than ± 0.1% of sensor URL per
year at 70°F (Combined zero and
span stability)
Output Resolution : 24 bit Analog to Digital conversion
Operating Temperature : -40OF to +250OF (-40OC to 121OC)
Temperature Sensor
Linearization : RTD linearization to ± .05OC
: Custom linearization with 22-point curve
Accuracy of Electronics : ± 0.1 % full scale reading
Accuracy of RTD : 0.002 % of reading per OC for
ambient temperature effect.
Long-Term Stability : stability deviation less than 0.025% per year
Totalizer/Flow Meter Turbine Head

Accuracy : ± 0.1 % of sensor URL including Flow Meter
temperature.
Range and Resolution Differential Pressure
• Standard turbine sizes are 3/8” to 12”
 Liquid flow rates ranging from 0.25 GPM to 12,000 GPM
• Gas ranges: 0.1 to 12,000 SCFM. Differential Pressure Sensor
• Turn-down of 10:1 is standard. Type : Wireless Instrumentation
Stability : less than ± 0.1% of sensor URL per Static Pressure Effect :
year at 70°F. • ± 1.0 % of sensor URL per 1000 PSI typical Return from over
(Combined zero and span stability) pressure.
Operating Temperature : -40OF to +185OF (-40OC to +85OC) • ± 0.04 % Sensitivity in Reverse Pressure Direction.
• Within 1.0 % of forward direction Mounting and
Positioning Effect.
• ± 1.5 In H2O, correctable with position zero Output
Resolution
Accuracy : ± 0.2 % of sensor URL including
temperature.
Stability : less than ± 0.25% of sensor URL per
year at ambient temperature
Data Logger Output Resolution : 24 bit Analog to Digital conversion
Page 29 of 33
WDSS Prime
Deliver Real Time Data from Wellsite to Anywhere through WEB
FEATURES:
 Real-Time data surveillance
 128 bit SSL Encryption
 Tight hole security
 Mobile apps for iPhone and Android
devices to monitor well testing progress
 Custom Charting
 Active log view
 Analog and digital gauge views
 Well-site schematic view
 Data table view with CSV export
 Client administration tools
 Data compression
 Communication vendor neutral
 Multiple file transfer capability
 Data file downloads
 Automatic processing of F.A.S.T
FieldNotes* (FLD) files into PAS, CSV and
PDF Reports.
DESCRIPTION:
WDSS Prime will deliver the data from the Wellsite to
Anywhere in the format any choice – selecting various format,
plot requirements and exporting the data that choosing for
analysis as it happens.
Real Time Digital Data
OVERVIEW:
 Data from FieldNotes will be transmitted through FTS
(Field Information Transfer Specification) to WDS
Solution Inc. Web Server at user specified intervals.
 WDS Solution Inc. Website automatically process the
uploaded FiledNotes file into digital and analog Real Time Trending Charts
gauges, trending plots, site schematic overlaid with
digital data, data listings, activity Log and
PDF/CSV/Excel reports.
 With a specific username and password, data can be
accessed real-time from well site or can be
downloaded later.
 Data can be transmitted from different
locations to the web server and access rights
can be filtered for each user.
Real Time Schematic View
Page 30 of 33
SURFACE SAMPLING KIT

A kit for collecting PVT Oil and Gas Sample from Separator
DESCRIPTION:
The Surface Sampling Kit includes a set of tools that

allows the operator to take PVT Surface Sampling
from separator.
FEATURES:
 It is provided with a transportable glass fiver box.

 It consists of:
 Manifold for Oil Sample Bottle
 Manifold for Gas Sample Bottle
 Cylinder Glass
 “FULL” Sticker
 “EMPTY” Sticker
 Pressure Gauges
 Hoses for Sampling
 Spanners
 Vacuum Pump
SPECIFICATIONS
Brand : Leutert
Operating Pressure : 1,450 psi (100 bar)
Maximum operating temperature : 150OF (65OC)
Material of construction : Stainless Steel
Tube and Fittings : NACE Approved for H2S and CO2 Service
Page 31 of 33
POSITIVE DISPLACEMENT CYLINDER - PDC

Oil Sample Bottle
FEATURES:
 Pressure Volume Temperature (PVT) and
Formation Water Studies
 Minimal Dead Volume.
 Safe Operation
 Positive Piston Displacement
 Mercury Free
 Sampling Agitation Ball Mixer
 Designed for sour services
 UN Number approval
 Valve incorporates in end caps
 Equipped with Floating Piston to separate sample
fluid from secondary driving fluid.
DESCRIPTION:
The Piston Type Sample Cylinder PDC is a shipping bottle
designed to transport and store pressurized samples.
To separate the sample fluid from a secondary driving
fluid, the bottles are equipped with a floating piston. A
mixing ball is also incorporated in the bottles. The bottles
are designed with a minimum of dead volume. The two
end caps are sealed with double O-ring seals and back-up
rings. The piston has a single O-ring seal and a wear ring
and is designed to minimize friction and reduce pressure
load.
SPECIFICATIONS
Brand : Leutert
Capacity (Nominal) : 600 cc
Total Volume : 700 cc
Weight : 17.5 Kg (38.6 Lbs)
Inlet Connection : ¼” NPT Female
Construction Material : Stainless Steel, Resistant to H2S and CO2
Pressure Rating : 10,000 psi (690 bar) and 15,000 psi (1,034 bar)
Temperature Rating : - 4O F to 300O F (20O C to 150O C)
Service : Sour
CERTIFICATES
Up to 10,000 psi UN Approval, TPED (Transportable Pressure Equipment Directive) and Hydrostatic Certificate
Up to 15,000 psi Hydrostatic Certificate PED on request
Page 32 of 33
GAS SAMPLE CYLINDER

Gas Sample Bottle
FEATURES:
 Collection and transportation of large

volumes of separator gas for physical
recombination
 Sampling large volumes of separator oil for
core flood studies.
 Light weight
 Strong
 Metal fatigue and corrosion resistant
 Large volumes
 No welds
 Evacuated for filling
DESCRIPTION:
It is made from aluminum for strength, corrosion resistance
and metal fatigue resistance. It is also lighter, easy to handle
and more cost effective in transportation.
The special two-entry cylinder valve and filler tube assembly
allows filling the sample cylinder from the bottom like a
double-ended cylinder.
SPECIFICATIONS
Brand : Leutert
Capacity : 20 Liters (4.4 Gal)
Diameter : 24 mm (8.03”)
Weight : 23.4 Kg (51.6 Lbs)
Inlet Connection : ¼” NPT Female
Construction Material : Aluminum Alloy, Valve: Stainless Steel
Pressure Rating : 2,900 psi (200 bar)
Temperature Rating : - 4O F to 149O F (20O C to 65O C)
Service : Sour
CERTIFICATES
TPED (Transportable Pressure Equipment Directive)
Page 33 of 33

Surface Well Test Technical Datasheet

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Surface and Downhole Testing – KIU

Surface Well Testing Equipment

Surface Well Test Technical Datasheet

CERTIFICATIONS (Third Party Certifications)

WEIGHT AND DIMENSIONS

Foot print : 1.29 m X 1.10 m 4.6 m X 2.00 m

EMERGENCY SAFETY SHUTDOWN SYSTEM

 Suitable for closing simultaneously three actuators.

Configuration : Dual String

Inlet Air Supply Connection : ½” NPT Box

Weight and Dimensions

Foot print : 1.4 m X 1.0 m

SURFACE SAFETY VALVE

 One gate with a hydraulic actuator.

CERTIFICATIONS (Third Party Certifications)

Weight and Dimensions

3” 1502 DATA HEADER

 Equipped with 4 Ports.

CERTIFICATIONS (Third Party Certifications)

WEIGHT AND DIMENSIONS

3-1/16” 10K CHOKE MANIFOLD

CERTIFICATIONS (Third Party Certifications)

PNEUMATIC CHEMICAL INJECTION PUMP

Type : Positive Displacement

 Methanol and glycol injection in gas system to prevent hydrates formation.

4.3 MMBTU INDIRECT HEATER

CERTIFICATIONS (Third Party Certifications)

HORIZONTAL TEST SEPARATOR

 Vessel 42” X 10’ with 18” manhole

CERTIFICATIONS (Third Party Certifications)

ROXAR MULTIPHASE METER

TYPICAL UNCERTAINTY (95% CONFIDENCE INT.)

MECHANICAL AND ELECTRICAL COMPONENTS METER BODY

SENSOR TECHNOLOGY: POWER SUPPLY:

COMMUNICATION INTERFACE : ELECTRICAL CERTIFICATION:

ADD-ON MODULES DIMENSION

Meter size: 2” sch 80

GVF Qliq Qgas Qliq Qgas

GVF Qliq Qgas Qliq Qgas

Meter size: 3” sch 160

GVF Qliq Qgas Qliq Qgas

GVF Qliq Qgas Qliq Qgas

CERTIFICATIONS (Third Party Certifications)

Chemical Compatibility of COFLON Liner:

CHEMICAL CONC TEMPERATURE

Hydrochloric acid HCL 15% S S S S S

3” 1502 PIPE WORK

CERTIFICATIONS (Third Party Certifications)

WEIGHT AND DIMENSIONS

3” and 4” 602 PIPE WORK

CERTIFICATIONS (Third Party Certifications)

WEIGHT AND DIMENSIONS

VERTICAL SURGE TANK

CERTIFICATIONS (Third Party Certifications)

500 BBLS STORAGE TANKS

 Non Pressurized vessel.

A Storage tank is a non-pressurized vessel used to store well liquid.

CERTIFICATIONS (Third Party Certifications)

100 Bbls Atmospheric Tank