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    Process Flow Chart: Symbols Operation Transport Delay Inspection Storage

    Uploaded by

    DÃljït Sīñgh
    The document outlines the process flow chart for manufacturing men's shirts. It details each step of the process from procuring fabric to shipping the finished shirts. Key steps include spreading and cutting the fabric, sewing various parts like collars and sleeves, finishing like ironing, quality checks, packing and shipping. The total time taken for manufacturing 750 shirts is calculated to be 36458.15 minutes or 607.6358333 hours.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Process Flow Chart: Symbols Operation Transport Delay Inspection Storage

    Uploaded by

    DÃljït Sīñgh
    264 views1 page
    The document outlines the process flow chart for manufacturing men's shirts. It details each step of the process from procuring fabric to shipping the finished shirts. Key steps include spreading and cutting the fabric, sewing various parts like collars and sleeves, finishing like ironing, quality checks, packing and shipping. The total time taken for manufacturing 750 shirts is calculated to be 36458.15 minutes or 607.6358333 hours.

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    The document outlines the process flow chart for manufacturing men's shirts. It details each step of the process from procuring fabric to shipping the finished shirts. Key steps include spreading and cutting the fabric, sewing various parts like collars and sleeves, finishing like ironing, quality checks, packing and shipping. The total time taken for manufacturing 750 shirts is calculated to be 36458.15 minutes or 607.6358333 hours.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    264 views1 page

    Process Flow Chart: Symbols Operation Transport Delay Inspection Storage

    Uploaded by

    DÃljït Sīñgh
    The document outlines the process flow chart for manufacturing men's shirts. It details each step of the process from procuring fabric to shipping the finished shirts. Key steps include spreading and cutting the fabric, sewing various parts like collars and sleeves, finishing like ironing, quality checks, packing and shipping. The total time taken for manufacturing 750 shirts is calculated to be 36458.15 minutes or 607.6358333 hours.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    PROCESS FLOW CHART

    Flow Process Chart Man/Material/Equipment Type


    Location of Materials Product Name Survey Date Analyst Dept
    Men's Shirt 29/1/2022 Daljit Singh
    Start Point Procuring fabric from inventory
    End point Shipping Catoons of manufactured Shirts

    Symbols Time (in minutes) Distance(in meters)


    Activity Operation 36458.15
    Transport 90 75m
    Delay 600
    Inspection 43
    Storage 3

    Tasks Quantity Distance Travelled Time (min.) Remarks


    Transporting fabric rolls 4 Rolls 25m 20
    from fabric store to
    cutting room
    Spreading Fabric 4 Rolls 275
    Checking Alignment of 150 Plies 5
    plies in the lay
    Relaxing fabric 150 Plies 600 (to allow fabric to shrink so it doesn't happen during later steps)
    Marker Placement 1 Sheet 10
    Checking position of the 5
    marker
    Fabric Cutting 750 Garments 60
    Inspecting cut panels 750 Garments 30
    Ticketing & Bundeling 30
    Transporting bundles to 20 m 30
    sewing department

    Collar Construction 750 Collars 4.5


    Cuff Construction 1500 Cuffs 2
    Patch Pocket 750 Pockets 3.5 Time consumption per operation can be reduced with jigs and acrylic frames.
    Construction With this, less skilled operators can handle this operation too. And Jigs aren't
    that expensive
    Sewing Button Placket 750 Plackets 2

    Sewing Button-hole 750 Plackets 2


    Placket
    Yoke Panels and Back 750 Garments 2
    Panel attachment
    Sleeve placket with 1500 sleeve 3
    sleeve panel attachment plackets

    Transporting these 10 m 10
    panels for assembly
    Back and front panels 750 Garments 3
    attachment at shoulder
    line
    Attaching sleeves with 1500 sleeves 2
    previously attached with 750 bodice
    front and back panels

    Side seam construction 750 3

    Collar attachment 750 Garments 3


    Cuff attachement 1500 Cuffs 3
    Hem closing 750 Garments 1

    Button hole contruction 750 Garments 3 Time consumption can be be reduced by upto 70% when an fully automated
    on button-hole placet workstation is used. On average ROI is about 1.2 years, which is acceptable

    Button attachment on 750 Garments 3 Time consumption can be be reduced by upto 70% when an fully automated
    button placket workstation is used. On average ROI is about 1.2 years, which is acceptable

    Transporting garment to 30 m 30
    finishing department

    Finishing garment 750 Garments 2 5 minutes per garment


    Ironing & tag
    Quality Check inspection 750 Garments 1 3 minutes per garment

    Packing 10 Cartons 5 5 minutes per cartoon

    Packing Inspection 10 Cartons 2 2 minutes per cartoon


    Storing Cartons 10 Cartons 3 3 minutes per garment

    Shipping 10 Cartons

    Total Time consumed 36458.15


    (in minutes)
    Total Time consumed 607.6358333
    (in hours)
    Time consumed for 1 48.61086667
    shirt (in minutes)

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