Manual Mass Combi Ultra

MASS COMBI ULTRA
12/3000-150, 24/3500-100, 48/3500-50

MULTI PURPOSE CHARGER INVERTER
USER AND INSTALLATION MANUAL

10000006554/10
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2 Mass Combi Ultra 12/3000-150, 24/3500-100, 48/3500-50 – User and Installation Manual
OVERVIEW MASS COMBI ULTRA
1
2
3
4
5
6 8
7 9
10
13
11
14
12
15
Figure 0-1: Overview of the Mass Combi Ultra
1. Display with front switch 6. Mains AC input terminal (“MAINS”) 11. Fan (3x)
2. Main battery negative 7. Generator AC input terminal (“GEN”) 12. Ground stud
3. Main battery positive 8. AC output 1 (“OUT-1”) 13. Sync connector (2x)
4. Secondary battery positive (“SEC”) 9. AC output 2 (“OUT-2”) (switched) 14. Temperature sensor connector
5. Solar DC terminal (“SOLAR”)* 10. DIP switch units (2x8) 15. MasterBus connector (2x)
* Models 12/3000-150 and 24/3500-100 only

Mass Combi Ultra 12/3000-150, 24/3500-100, 48/3500-50 – User and Installation Manual 3
TABLE OF CONTENTS:
4.1.4 Power bar LEDs ........................................12
OVERVIEW MASS COMBI ULTRA ................................. 2 4.1.5 AC Output-1 LED ......................................12
4.1.6 AC Output-2 LED ......................................12
1 GENERAL INFORMATION ........................................ 4
4.1.7 Charge bar LEDs ......................................12
1.1 Product description ............................................. 4
4.1.8 Secondary charging LED ..........................12
1.2 Use of this manual .............................................. 4
4.1.9 Main switch ...............................................12
1.3 Validity of this manual ......................................... 4
4.2 Protections ........................................................13
1.4 Disclaimer ........................................................... 4
4.2.1 Output overload or short circuit .................13
1.5 Scope of warranty ............................................... 4
4.2.2 Overheating ..............................................13
1.6 Liability ................................................................ 4
4.2.3 Under and over voltage .............................13
1.7 Changes to the Mass Combi Ultra ...................... 4
4.2.4 Dynamic DC input window ........................13
1.8 Identification label ............................................... 4
4.3 Operation policies ..............................................13
1.9 Correct disposal of this product .......................... 4
4.3.1 AC input policy ..........................................13
2 SAFETY GUIDELINES AND WARNINGS.................. 5 4.3.2 AC Output-2 policy ....................................13
2.1 Warnings and symbols ....................................... 5 4.3.3 Secondary charging policy ........................14
2.2 Use for intended purpose ................................... 5 4.4 Maintenance ......................................................14
2.3 Organizational measures .................................... 5 4.5 Daily use, MasterBus monitoring .......................14
2.4 Warning of special dangers ................................ 5
5 INSTALLATION ........................................................15
2.5 General safety and installation precautions ........ 5
5.1 Unpacking .........................................................15
2.6 Warning regarding life support applications ........ 6
5.2 Environment ......................................................15
2.7 Warning regarding the use of batteries ............... 6
5.3 Wiring ................................................................15
3 HOW IT WORKS ........................................................ 7 5.3.1 AC-wiring ..................................................15
3.1 Principle .............................................................. 7 5.3.2 DC wiring ..................................................16
3.1.1 User interface (1)........................................ 7 5.3.3 AC safety grounding .................................16
3.1.2 AC transfer switch (2) ................................. 7 5.4 Things you need ................................................16
3.1.3 Inverter/ Main charger (3) ........................... 7 5.5 Removal of the front lid......................................16
3.1.4 Solar charger (4)* ....................................... 7 5.6 Mounting the cabinet to a surface .....................17
3.1.5 Secondary charger (5)................................ 7 5.7 Wiring instructions .............................................17
3.2 Battery charger ................................................... 7 5.8 Installation overview ..........................................18
3.2.1 3-step+ charge system ............................... 7 5.9 Setting up a MasterBus network ........................19
3.2.2 Temperature compensated charging.......... 8 5.10 How to set up a MasterBus network ..................19
3.2.3 Connection of a secondary battery ............. 8
6 CONFIGURATION.....................................................20
3.3 Inverter ............................................................... 8
6.1 Configuration via DIP-switches..........................20
3.3.1 General ...................................................... 8
6.1.1 Ground relay .............................................20
3.3.2 Energy saving mode (selectable) ............... 8
6.2 MasterBus configuration ....................................21
3.4 Operation modes ................................................ 8
6.2.1 MasterBus alarms .....................................23
3.4.1 Inverting mode............................................ 9
6.2.2 List of event sources .................................23
3.4.2 Charging mode ........................................... 9
6.2.3 List of event commands ............................24
3.4.3 Output 1 and 2............................................ 9
3.4.4 Power sharing mode ................................ 10 7 COMMISSIONING, DECOMMISSIONING ................25
3.4.5 Gen-/Mains support .................................. 10 7.1 Commissioning ..................................................25
3.4.6 Solar charging .......................................... 11 7.2 Decommissioning ..............................................25
3.4.7 Secondary charging mode ....................... 11 7.3 Trouble shooting................................................25
3.4.8 Silent mode .............................................. 11 7.3.1 Trouble shooting table ..............................26
4 OPERATION ............................................................. 12 8 TECHNICAL DATA ...................................................27

4.1 LED indicators .................................................. 12 8.1 Specifications ....................................................27
4.1.1 Solar charging LED* ................................. 12 8.2 Dimensions........................................................30
4.1.2 Generator input LED ................................ 12
4.1.3 Mains input LED ....................................... 12
1 GENERAL INFORMATION
1.1 Product description limited to the costs of repair and/or replacement of the
The Mass Combi Ultra is a multifunctional charger inverter. product by Mastervolt only.
It passes through power from an external AC source (e.g. a Costs for installation labour, shipping of the defective parts
generator or shore power connection) to your AC loads and and indirect damage are not covered by this warranty. For
charges your main batteries. making an appeal on warranty you can contact your
In addition, it can charge a secondary battery bank with a supplier directly, stating your complaint, application, date of
dedicated charge algorithm. Solar modules can be purchase and part number / serial number.
connected for additional power to charge both battery 1.6 Liability
banks.
Mastervolt accepts no liability for:
1.2 Use of this manual • consequential damage due to use of the Mass Combi
Ultra;
This manual serves as a guideline for the safe and
• possible errors in the manuals and the results thereof.
effective use and installation of the Mass Combi Ultra, also
• use that is inconsistent with the purpose of the product.
called Combi Ultra further in this manual:
• For the installer this manual gives directions for the 1.7 Changes to the Mass Combi Ultra
installation, operation and commissioning. Changes to the Mass Combi Ultra may be carried out only
• For the end user, this manual gives directions for the after obtaining the written permission of Mastervolt. This is
operation, maintenance and possible correction of not applicable for DIP-switches which are used for user
minor malfunctions. settings.
• Every person who works with the device should be
familiar with the contents of this manual and must 1.8 Identification label
carefully follow the instructions contained herein.
• Store the manual in an accessible place.
1.3 Validity of this manual

This manual is valid for the following models:
Part no Model
38013000 Mass Combi Ultra 12/3000-150
38023500 Mass Combi Ultra 24/3500-100
38043500 Mass Combi Ultra 48/3500-50
All the specifications, provisions and instructions contained
in this manual apply solely to the Mastervolt-delivered
standard version of a single Mass Combi Ultra.
1.4 Disclaimer Figure 1-1: Example of an identification label

Our products are subject to continual development and
The identification label is positioned at the right side of the
improvement. Therefore, additions or modifications to the
Mass Combi Ultra, see figure 1-1.
products may cause changes to the technical data and
CAUTION!
functional specifications. No rights can be derived from this
document. Please consult our most current Terms & Never remove the identification label.
Conditions of Sale.
1.9 Correct disposal of this product
1.5 Scope of warranty
Mastervolt assures the product warranty of the Mass This product is designed and manufactured
with high quality materials and components,
Combi Ultra during two years after purchase, on the
which can be recycled and reused.
condition that all instructions and warnings given in this
Please be informed about the local
manual are taken into account during installation and
separate collection system for electrical and
operation.
electronic products.
Among other things, this means that installation is carried
Please act according to your local rules and do not dispose
out by a qualified electrician, that installation and
of your old products with your normal household waste.
maintenance are executed according to the stated
The correct disposal of your old product will help prevent
instructions and correct working sequence, and that no
potential negative consequences to the environment and
changes or repairs may have been performed on the Mass
Combi Ultra other than by Mastervolt. The warranty is human health.
2 SAFETY GUIDELINES AND WARNINGS
2.1 Warnings and symbols
Safety instructions and warnings are marked in this manual WARNING
and on the product by the following pictograms: Never use the Mass Combi Ultra in situations
where there is danger of gas or dust explosion
A procedure, circumstance, etc. which deserves or potentially flammable products!
extra attention.
3 Use of the Mass Combi Ultra other than mentioned in
CAUTION! point 2 is considered to be inconsistent with the
Special information, commands and prohibitions intended purpose. Mastervolt does not hold itself liable
in order to prevent damage. for any damage resulting from the above.
WARNING 2.3 Organizational measures

A WARNING refers to possible injury to the user The user must always:
or installer or significant material damage to the • have access to the user manual;
Mass Combi Ultra if the installer / user does not • be familiar with the contents of this manual. This
(carefully) follow the stated procedures. applies in particular to chapter 2, Safety Guidelines and
Measures.
Read this manual before installation and use
2.4 Warning of special dangers
This product complies with the EC directives and 1 If the Mass Combi Ultra is switched off during
standards. maintenance and/or repair activities, it should be
secured against unexpected and unintentional
Degree of protection: IP23. The product is switching on:
protected against touch by fingers and water • Remove the AC supply.
spray < 60 degrees from vertical. • Remove the connection to the batteries.
• Be sure that others cannot reverse the measures
Safety class 1. This product must be provided taken.
with an equipment grounding conductor to the 2 If maintenance and repairs are required, use only
AC-output ground terminal original spare parts.
2.2 Use for intended purpose 2.5 General safety and installation precautions
1 The Mass Combi Ultra is constructed as per the • Do not expose the Mass Combi Ultra to rain, snow,
applicable safety-technical guidelines. spray, moisture, excessive pollution and condensing
2 Use the Mass Combi Ultra only: circumstances. To reduce risk of fire hazard, do not
• for the charging of batteries and the supply of cover or obstruct the ventilation openings. Do not install
loads attached to these batteries, in permanent the Combi Ultra in a non-ventilated area, overheating
systems; results.
• for the conversion of battery DC voltage to AC • The Mass Combi Ultra must be provided with an
voltage; equipment grounding conductor to the AC-input ground
• when connected to a dedicated double pole circuit terminal. Grounding and all other wiring must comply
breaker and RCD; with local rules and regulations.
• with fuses, protecting the Mass Combi Ultra AC • In case of fire, you must use a fire extinguisher which is
and DC wiring; appropriate for electrical equipment.
• in a technically correct condition; • Short circuiting or reversing polarity will lead to serious
• in a closed, well-ventilated room, protected damage to batteries, Combi Ultra and wiring. Fuses
against rain, moist, dust and condensation; between batteries and Combi Ultra cannot prevent
• after observing the instructions in the user manual. damage caused by reversed polarity and warranty will
WARNING be void.
NEVER connect shore power to the generator • Protect all DC wiring with a proper fuse, according to
the guidelines in this manual.
input. This may result in an electric shock!
• Connection and protection must be done in accordance
with local standards.
• Do not work on the Mass Combi Ultra or system if it is
still connected to a power source. Only allow changes
in your electrical system to be carried out by qualified
electricians.
• Check the wiring and connections at least once a year. 2.6 Warning regarding life support applications
Defects such as loose connections, burnt cables etc. The Mass Combi Ultra products are not sold for
must be corrected immediately. applications in any medical equipment intended for use as
• Do not touch the equipment when wet or with clammy a component of any life support system unless a specific
hands. written agreement pertaining to such intended use is
• Not only the batteries, but the Mass Combi Ultra as well executed between the manufacturer and Mastervolt. Such
can become a projectile if your vehicle is involved in an agreement will require the equipment manufacturer either
accident! Ensure adequate and secure mounting and to contract additional reliability testing of the Mass Combi
always use suitable transportation handling equipment. Ultra parts and/or to commit to undertake such testing as a
• Except for the connection compartment, see section part of the manufacturing process. In addition, the
5.5, the cabinet of the Mass Combi Ultra must not be manufacturer must agree to indemnify and not hold
opened. There are no serviceable parts inside the Mastervolt responsible for any claims arising from using
cabinet. Only qualified, authorized and trained Mass Combi Ultra parts for life support equipment.
electricians are allowed to open the connection
compartment. 2.7 Warning regarding the use of batteries
Excessive battery discharge and/or high charging voltages
can cause serious damage to batteries. Do not exceed the
recommended limits of your batteries. Avoid short circuiting
batteries, as this may result in explosion and fire hazard.
Installation of the batteries and adjustments of the Mass
Combi Ultra should only be undertaken by authorised
personnel!
3 HOW IT WORKS
The Mass Combi Ultra is a multifunctional charger inverter. 3.1.4 Solar charger (4)*
It combines an inverter, a battery charger with secondary The PV input (“SOLAR”) is meant for the connection of a
(small) charger, an AC transfer switch and a solar charger*. PV-array. The PV-voltage is converted to the proper DC
voltage for battery charging.
3.1 Principle
3.1.5 Secondary charger (5)
The secondary battery charger (“SEC”) is suitable for a
secondary battery set or as power supply.
3.2 Battery charger

The built-in battery charger is electronically controlled. It is
designed for optimal recharging of lead acid (flooded, gel,
AGM) and Li-ion batteries. Battery charging via AC or Solar
input is accomplished with Mastervolt’s 3-Step+ charging
algorithm. With an external AC source connected, the
Mass Combi Ultra charger also serves the functions of an
AC to DC converter to supply DC loads which are
connected to the batteries. Simple, automatic operation is
enabled by the microprocessor that is the brain of the
inverter/charger combination.
*
Figure 3-1: Working principle of the Mass Combi Ultra
3.1.1 User interface (1)

The Mass Combi Ultra user interface consists of a front
switch with status LEDS and MasterBus communication.
Figure 3-2: 3-step+ charge system
3.1.2 AC transfer switch (2)

3.2.1 3-step+ charge system
This part of the Mass Combi Ultra regulates the AC energy
See figure 3-2. The first step of the 3-step+ charge system
flow through the device. The generator (“GEN”) and mains
is the BULK phase, in which the output current of the
(“MAINS”) input are switched, as is AC output 2 (“OUT-2”).
charger is 100 %, and the greater part of the battery
All AC is connected to the inverter (3). If the MAINS plug is
capacity is charged rapidly. The current charges the
disconnected and the Generator is not running, the inverter
batteries and gradually the voltage rises to the absorption
takes over using battery power to provide AC power.
voltage, refer to the specifications. The duration of this
phase depends on the ratio of battery capacity to charger
3.1.3 Inverter/ Main charger (3)
current, the loads connected and the degree to which the
This part converts the AC power to DC for charging of the
batteries were discharged to begin with.
main battery and it inverts the DC power from the battery to
supply AC to Output 1 and 2. (“OUT-1” and “OUT-2”).
The bulk phase is followed by the absorption phase.
Absorption charging ends when the battery is completely
full. Battery voltage remains constant throughout this stage
and the charge current decreases during charging of the
battery. With flooded batteries this stage lasts some four
hours, with gel and AGM around three. Once the battery is
100 % full or when the maximum absorption timer has
* Models 12/3000-150 and 24/3500-100 only
passed, the charger automatically switches over to the float
phase.
During the float phase the Mass Combi Ultra switches to 3.2.3 Connection of a secondary battery
Float voltage, refer to the specifications, and stabilises this The Mass Combi Ultra is equipped with a secondary
voltage to maintain the batteries in an optimum condition. charge output to use for charging a small battery set like a
Connected DC-loads are powered directly by the charger. starter battery. If the main battery nominal voltage is 24 V,
If the load is higher than charger capacity, the required the secondary battery can be 24 V or 12 V. Maximum
additional power comes from the battery, which will be output current as power supply or battery charger: 10 A.
progressively discharged until the charger automatically
switches back to the bulk phase. Once consumption 3.3 Inverter
decreases, the charger goes back to normal operation of
the 3-step+ charge system. 3.3.1 General
The inverter provides voltage and frequency regulated AC
As the Mass Combi Ultra is equipped with a 3-step+ charge power from a battery bank. Fast acting electronic circuits
system, the batteries can also remain connected to the protect the inverter against extreme overloads, low and
Mass Combi Ultra in winter. One hour every 12 days the high battery voltage and overheating of the inverter.
charger automatically switches to the Bulk phase to keep A large momentary surge power is available for inductive
the battery working properly and prolong its life span. The loads, such as electric motors.
3-step+ charge system is also safe for all the connected
equipment. 3.3.2 Energy saving mode (selectable)
In the inverter mode the Mass Combi Ultra has a built-in
3.2.2 Temperature compensated charging automatic energy saving feature that reduces battery
The Mass Combi Ultra is delivered with a battery power consumption when no load is present on the
temperature sensor. By installing this battery temperature outputs. Response from idle is instant. In most cases the
sensor (for Lead Acid batteries only) the charge voltages operation is not noticeable. The energy saving mode can
are automatically adapted for deviating temperatures. be set by means of MasterBus or dipswitch A4, refer to
When the battery temperature is low, the charge voltage chapter 6, Configuration.
increases. On the other hand, when the battery
temperature is high, the charge voltage is decreased. The Mass Combi Ultra scans the AC outputs with pulses of
Overcharge and gassing are prevented this way. This will 230 V every 2½ seconds. When it detects a load that is
extend the life of your batteries. larger than 50 W (adjustable), it switches On the inverter
automatically.
Small loads such as clocks in VCRs or micro

waves are most likely not to work in this mode.
3.4 Operation modes

In the next sections different operation modes are
described.
Temperature compensated charging cannot

prevent the batteries from overcharging
situations.
3.4.1 Inverting mode
See figure 3-3. When there is no external AC power
available, the inverter of the Mass Combi Ultra provides AC
power on the AC outputs.
Figure 3-5: AC power from Mains input
3.4.3 Output 1 and 2

See figure 3-6. The Mass Combi ultra has two AC-outputs.
AC-power is always available on output 1 and this is the
Figure 3-3: Inverting mode ideal output for loads that need continuous AC-power.
Output 2 is only available when external AC power comes
3.4.2 Charging mode available on the Mains- and/or Gen input. Output 2 policy is
See figure 3-4 and 3-5. When external AC power comes configurable by the dipswitches locally on the Mass Combi
available on the Mains- or Gen input, the main battery will Ultra or a MasterBus monitoring device. (See chapter
be charged and the AC outputs are supplied by the 4.3.2).
external power.
Figure 3-6: Out-1 and Out-2
Figure 3-4: AC power from Generator input

3.4.4 Power sharing mode means that energy from the batteries is added to the AC-
See figure 3-7. If the available power at the AC-input is output only.
limited, and the load connected to the AC output increases,
the external AC circuit breaker may trip if nothing is done. Under no circumstances AC power from the inverter can be
To avoid this, the Mass Combi Ultra can automatically fed back into the AC grid. Please mind that several
reduce the battery charger output, and thus the AC power countries maintain different regulations with regard to AC-
consumption. sources operating in parallel with the AC-grid. This may
mean that in some situations the use of the Generator /
The Power Sharing level should be set to match the value Mains support function is not allowed. Please acquaint
of the external circuit breaker, which protects the incoming yourself with local regulations on this issue. Never use the
AC power. For example, when the external AC power is Generator / Mains support mode if this is not allowed!
limited by a 6 A fuse, the Power Sharing level must be set
to 6 A. When the total connected AC load reaches the
level of the Power Sharing setting (6 A), there will be no
power left over to charge the battery. This means that the
charge current of the Mass Combi will be reduced to 0 A.
The Power Sharing level can be adjusted by means of the

DIP-switches locally on the Mass Combi Ultra. However,
we recommend the use optional remote control, like the
MasterView Easy.
Figure 3-8: Example: The AC-input is limited to 6 A. This is

not enough to supply the total load (4 + 5 = 9 A) connected
to the AC outputs. The inverter will supply the remaining 9
– 6 = 3 A.
Figure 3-7: Power Sharing level is set to a 6 A while the AC

outputs consume a total of 4 A. This means that 6 – 4 = 2 A
is left over for charging.
3.4.5 Gen-/Mains support

See figure 3-8. If the demand for AC power is higher than
the available power at the AC–input, the external AC circuit
breaker may trip if nothing is done. This problem can be
solved by the Generator / mains support function. With the
Generator / mains support mode enabled, the inverter will
operate in parallel with the external AC power source. This
3.4.6 Solar charging 3.4.7 Secondary charging mode
See figure 3-9. DC voltage coming from a solar panel is See figure 3-10. The secondary battery charger is suitable
converted to DC for battery charging. Refer to the for a secondary battery set or as power supply (constant
specifications for allowable solar string voltages. The voltage). The secondary charge output is active (charging a
available solar charge current will be added to the main secondary battery) when external AC power comes
charger current. available on the Mains- or Gen input. In power supply
mode (constant voltage) the output is also active in inverter
mode.
*
*
Figure 3-9: Solar charging active

Figure 3-10: Secondary charger active
3.4.8 Silent mode

This is perfect for night-time operation, if little power is
consumed. In silent mode the fan speed will be limited to
the percentage that is selected during configuration. To
avoid too high a temperature, the Mass Combi Ultra will
reduce its charging current.
Silent mode is activated by a command-based event. This

means that on a control panel like the EasyView 5 for
example, a key to activate the Silent mode can be used.
4 OPERATION
4.1.4 Power bar LEDs
* 1 Solar charging LED*, See figure 4-1 item 4. These LEDs have a double function,
refer to section 4.1.1. depending on the mode the Combi Ultra is in.
2 Generator input LED, During charging: charge current (20 % of nominal charge
section 4.1.2. current per LED).
3 Mains input LED, During inverting: 20 % of nominal inverter power per LED).
section 4.1.3. If the upper LED illuminates red, the inverter is in overload.
4 Power bar LEDs,
section 4.1.4 4.1.5 AC Output-1 LED
5 AC Output-1 LED, See figure 4-1 item 5. The illuminated arrow indicates that
section 4.1.5. AC Output-1 is powered.
6 AC Output-2 LED,
section 4.1.6. 4.1.6 AC Output-2 LED
7 Charge bar LEDs. See figure 4-1 item 6. The illuminated arrow indicates that
During charging: switched AC Output-2 is powered.
charging state. 4.1.7
8 Secondary charging 4.1.7 Charge bar LEDs
LED, 4.1.8 See figure 4-1 item 7. The 3-LED bar has two functions.
9 Main switch. It has • During charging the blinking LEDs indicate the charge
three positions: On phase of the 3-step+ charge algorithm.
(up), Off (mid) and • During inverting the LEDs give a rough estimation of
Inverter Off (down). the battery voltage: the more LEDs are illuminated, the
Figure 4-1: Front panel
* Models 12/3000-150 and 24/3500-100 only higher the battery voltage.
4.1 LED indicators 4.1.8 Secondary charging LED

See figure 4-1. The operation of the Mass Combi Ultra is See figure 4-1 item 8. The illuminating arrow indicates the
displayed by means of LED indicators at the front side of secondary battery is being charged.
the housing. If the Mass Combi Ultra is activated and as • On: charging.
long as none of the red indicators are illuminated, no failure • Off: not charging.
is detected and the unit is operating normally. • Flashing: error.
4.1.1 Solar charging LED* 4.1.9 Main switch

See figure 4-1 item 1. The illuminating top LED indicates See figure 4-1 item 9. The only control on the Mass Combi
there is a DC input from the PV system. This input is used Ultra itself is the main switch on the front of the unit. This
to charge both battery banks. switch controls on, off and Inverter off (Charger only).
• On: PV input. After switching on, expect a three till five second delay
• Off: no PV input. before the unit is activated.
• Blinking: standby, solar voltage out of range. With the main switch in position “on“, the Combi Ultra
inverter can also be switched off and on via MasterBus.
4.1.2 Generator input LED If AC power is available on the AC input and within the
See figure 4-1 item 2. The arrow is illuminated if AC power specified limits, the Mass Combi Ultra switches on in
comes from the generator. Charger Mode and will start to charge the batteries. If the
• On: generator input, AC power from the external AC-source is unavailable or
• Off: no generator input, outside the specified limits, the unit switches on as an
• Blinking: synchronizing, inverter.
• Blinking fast: AC input out of range. Move the main switch to the “off” position to switch off the
Mass Combi Ultra.
4.1.3 Mains input LED If the main switch is set to the Inverter Off-position, the
See figure 4-1 item 3. The arrow is illuminated if AC power Mass Combi Ultra is only able to work as a charger. This
comes from the mains. means that the inverter mode is disabled. This setting is
• On: mains input. useful if you want to keep your batteries charged and
• Off: no mains input. maintained in case you have left i.e. in the winter time.
• Blinking: synchronizing.
• Blinking fast: AC input out of range.
4.2 Protections 4.2.4 Dynamic DC input window
The Mass Combi Ultra is protected against overload, short
24V 1
circuit, overheating and under and over voltage. You can
detect failures from the front panel or from the MasterBus 22V
control panel. 21V
CAUTION! U 19V 2
The Mass Combi Ultra is not protected against
reversing polarity of the DC-input, AC voltage on 17V 3
the DC-input and extreme over voltage (>300
VAC ) on the AC-input or AC-outputs.
0 2% 100% 200%
% I nom
4.2.1 Output overload or short circuit
In case of overload or short circuit during inverter mode,
the Power bar top LED illuminates red and the output Figure 4-2: Dynamic DC input window
voltage of the Mass Combi Ultra is limited. Mass Combi
Ultra shuts down if this overload or short circuit lasts over 5 The Dynamic DC input window is used to switch off
seconds. The Mass Combi Ultra will automatically restart depending on both the battery voltage and current. The
after shutdown. After 5 failed start attempts the Mass reason for this is that low current loads cause a small
Combi Ultra shuts down permanently, the Power bar top voltage drop but they are responsible for severe battery
LED and the Charge bar bottom LED stay blinking red. You damage.
can restart the Mass Combi Ultra only by switching the unit Shown in figure 4-2 is the graph for a 24 V lead acid
manually off and on with the main switch on the Mass battery. The graph shows three lines:
Combi Ultra after the overload or short circuit is removed.
(1) Low voltage switch on. Above this voltage the inverter
4.2.2 Overheating switches on.
In the event of overheating the Mass Combi Ultra inverter (2) Low voltage switch off with delay. Below this line the
shuts down, the charger reduces charge current. inverter switches off after a delay.
Overheating is most likely caused by: (3) Low voltage switch off without delay. Below this line
• heavy or non-resistive loads operating for a longer the inverter switches off without delay.
period.
• high ambient temperature. 4.3 Operation policies
• disrupted air flow (dust or too little space). Via MasterBus configuration, the preferred behaviour of AC
As soon as the temperature drops below the factory default in and outputs can be set.
threshold, the inverter is powered up automatically or the
charger resumes its charge current. 4.3.1 AC input policy
4.2.3 Under and over voltage Preference Description

The AC-input of the Mass Combi Ultra is, within limits, Mains preferent Mains input is preferred
protected against over and under voltage. See Gen preferent Generator input is preferred
specifications. If the AC-input voltage is out of operating Max fuse preferent AC source with highest fuse setting
range, the Mass Combi Ultra will switch to inverter mode, Mains only No generator
disconnecting both AC inputs and it will switch back if the Generator only No mains
AC-input voltage is within range again. The DC-input of the
Mass Combi is also protected against over and under 4.3.2 AC Output-2 policy
voltage. See specifications. The Mass Combi Ultra
switches off if the DC-input voltage is out of range. Preference Description
Events only Operation manually
Generator input Generator input only
Mains input Mains input only
Gen/mains input Generator or main input
Always on Always connected to the loads
By default, AC power is only available on AC output 2 if

external power is available on the Main or Gen input.
See section 6.2, AC transfer, to change the operation
preferences of AC output 2.
4.3.3 Secondary charging policy Further, no specific maintenance is required. If necessary,

Secondary battery charging takes place when: use a soft clean cloth to clean the Mass Combi Ultra. Do
• activated by the Force sec charge event (section 6.2.3); not use any liquids or corrosive substances, such as
• charging from AC input; solvents, alcohol, petrol or abrasive components.
• set to a constant voltage (section 6.1, 6.2).
4.5 Daily use, MasterBus monitoring
4.4 Maintenance Below table shows the MasterBus Monitoring page. On this
Checking all connections every 6 months is required. page you can adjust the daily settings.
Value Meaning Default Range Group-item Index

General
Device state The state of your Mass Standby; Inverting; Alarm; Charging; Supporting; 1-1 16
Combi Ultra Overload; Low battery
Mains fuse Mains fuse rating 25 A 1..30 A 1-2 19
Inverter Option to switch Off the On On; Off 1-3 20
inverter to prevent depleting
of your batteries.
Mode User mode Initializing; On; Standby; Inverter off; Charger off 1-4 60
AC in state State of the AC input No AC present, Generator, Mains, Poor quality 1-5 4
AC out state State of the AC output No AC output, AC out1 only, AC out1&2 1-6 5
Main charger Main charger state On; Off 1-7 58
Sec. charger Secondary charger state On Off; On 1-8 14
Solar Solar charger state On Off; On 1-9 15
charger*
Battery (DC)
Main charger Main battery state of Bulk; Absorption; Float; Standby; Const. volt 2-1 18
charger
Main battery Main battery voltage 0..16 V; 0..32 V; 0..64 V 2-2 6
Main battery Main battery current (minus -500..500 A 2-3 7
is discharging)
Battery temp Main battery temperature -25..50 °C, if not connected: --- 2-4 21
Shunt device Selected shunt device for 2-5 22
the main battery
Battery SoC Main battery state of charge 0..100% 2-6 23
Sec. charger Secondary battery charger Bulk; Absorption; Float; Standby; Const. volt; 3-1 46
state Error
Sec. battery Secondary battery voltage 10..30 V 3-2 43
Sec. battery Secondary battery current 0..10 A 3-3 44
AC inputs
Mains Mains voltage 0..300 V 4-1 8
Mains Mains current 0..50 A 4-2 9
Mains Mains power 0..10000 W 4-3 94
Generator Generator voltage 0..300 V 4-4 95
Generator Generator current 0..50 A 4-5 96
Generator Generator power 0..20000 W 4-6 97
AC outputs
AC output 1 AC output 1 voltage 0..300 V 5-1 10
AC output 1 AC output 1 current 0..70 A 5-2 11
AC output 1 AC output 1 power 0..20000 W 5-3 98
AC output 2 AC output 2 voltage 0..300 V 5-4 99
AC output 2 AC output 2 current 0..70 A 5-5 100
AC output 2 AC output 2 power 0..20000 W 5-6 101
Solar input*
Solar state State of solar charger Standby; Charging; Error 6-1 42
Solar input* Solar DC power 0..500 W 6-2 41
Solar input* Solar DC voltage 0..100 V 6-3 39
Solar input* Solar DC current 0..20 A 6-4 40
* Models 12/3000-150 and 24/3500-100 only
5 INSTALLATION
During installation and commissioning of the Mass Combi 5.3 Wiring
Ultra, the Safety Guidelines & Measures are applicable at The wiring is connected inside the connection
all times. See chapter 2 of this manual. compartment. If necessary, the wiring can be fed from the
top to the bottom side of the cabinet along the back of the
5.1 Unpacking cabinet.
In addition to the Mass Combi Ultra the delivery includes: Always use the strain reliefs to fix the wiring. Fix the phase
• a battery temperature sensor; line wire to terminal L, the neutral wire to terminal N and
• this user manual; the ground wire to terminal PE, see figure 5-1.
• MasterBus terminating device.
After unpacking, check the contents for possible damage.

Do not use the product if it is damaged. If in doubt, contact
your supplier.
Check from the identification label (see section 1.6)
whether your Main battery voltage is the same as the DC-
input voltage of the Mass Combi Ultra (e.g. 24 V main
battery set for a 24 V input voltage). Also check that the AC
output voltage and output power of the Mass Combi Ultra
complies with your system and loads.
5.2 Environment
Obey the following stipulations during installation: Figure 5-1: AC terminal connections
• The Mass Combi Ultra is designed for indoor use only. WARNING
• Ambient temperature: -25 ˚C to 60 ˚C, (power derating
NEVER connect shore power to the generator
above 40 ˚C).
input. This may result in an electric shock!
• Maximum usage/installation height: 2000 m.
• Humidity: 0-95 % non-condensing.
5.3.1 AC-wiring
• Mount the Mass Combi Ultra on a solid surface, with
For a safe installation the correct wire cross section must
the connecting cables downwards.
be applied. Don’t use a cross section that is smaller than
• Make sure that the hot air produced during operation
indicated. See table below to select the appropriate cross
can be discharged. The Mass Combi Ultra must be
section for the AC wiring:
mounted in such a way that obstruction of the airflow
through the ventilation openings will be prevented.
AC-Current Minimum cross section:
• No objects must be located within a distance of 10 cm /
4 inch around the Mass Combi Ultra. Keep at least 15 0-20 A 2.5 mm² AWG 13
cm / 6 inch free space below the Mass Combi Ultra. 20-32 A 4 mm² AWG 11
• Do not locate the Mass Combi Ultra in the same 32-48 A 6 mm² AWG 9
compartment as the batteries. 48-80 A 10 mm² AWG 7
• Do not install the Mass Combi Ultra straight above the
batteries because of possible corrosive fumes. Recommended wire colours (refer to local rules and fig 5-1)
Wire color Meaning Connected to:
Brown or black Phase L1
Blue Neutral N
Green/Yellow Earth PE / GND
The current entering the Mass Combi Ultra must be limited.

Therefore the AC-input must be protected by a fuse in the
L cable, as specified below. Maximum rating of the
generator AC input fuse: 50 A and Mains AC input fuse: 30
A. The PE/GND cable cross section must be at least equal
to L1.
5.3.2 DC wiring 5.4 Things you need

Keep in mind that high current will pass through the DC Make sure you have all the parts you need to install the
wiring. Keep the cable length as short as possible, this will Mass Combi Ultra:
keep the system efficiency as high as possible. The table
shows recommended DC wire sizes: • Mass Combi Ultra (included).
• Battery temperature sensor with cable and plug
Model Minimum cross section: (included).
12/3000 - 150 95 mm² 4/0 AWG • AC wiring. Double insulated three wire cable with wire
24/3500 - 100 50 mm² 0 AWG colours according to the locally applicable standards.
48/3500 - 50 25 mm² 3 AWG The applicable length and wire diameter depend on the
electrical installation. See section 5.3.1.
Use M8 cable lugs terminals on the ends of the wires. • DC-wiring to connect the DC connections of the Mass
These lugs should be crimped with a proper crimping tool. Combi Ultra to the DC-distribution; see section 5.3.2.
Use the following wire colours for DC wiring (refer to local • DC-fuse holder with a DC-fuse, to be integrated in the
rules): positive DC-cable. For specifications see section 5.3.2.
• Screws / bolts (Ø 6 mm) (with plugs) to mount the
Wire colour Meaning Must be connected to: cabinet to a surface. Use mounting materials which are
Red Positive + (POS) suitable to carry the weight of the Mass Combi Ultra.
Black Negative – (NEG) • Batteries. Refer to chapter 8 for specifications.
• Appropriate and reliable cable terminals, cable lugs,
Position the positive and negative cables next to each battery terminals and cord end terminals.
other to limit the electromagnetic field around the cables.
The negative cable should be connected directly to the We recommend as a minimum tool kit:
negative post of the battery bank or the load side of a • Socket wrench 13 mm to fix the DC-input (battery)
current shunt. Do not use the chassis frame or hull of the cables.
ship as the negative conductor. Tighten the DC • Flat blade screw driver 1.0 x 4.0 mm to fix the screw
connections securely (15 - 20 Nm / 130 - 175 In-Lbs.). The terminals.
positive battery cable must be fused and connected to the • Tools to fix the screws / bolts (Ø 6 mm) with plugs to
positive post of the battery bank. Fuse rating depends on mount the cabinets to a surface.
the applied cable cross section. • Philips screw driver to open the connection area of the
Mass Combi Ultra.
5.3.3 AC safety grounding
5.5 Removal of the front lid
WARNING
The ground wire offers protection only if the
cabinet of the Mass Combi Ultra is connected to
the safety ground.
The ground stud (M6) is positioned at the left side of the

cabinet, see page 2, position 12. Connect the earth
terminal (PE / GND) to the hull or the chassis with a
minimum 10 mm².
In some applications automatic connection between the

neutral conductor (N) and earth (PE / GND) is not required
or acceptable. Therefore the automatic connection
between the neutral conductor (N) and earth (PE / GND) is
disabled by default.
For safe installation it is necessary to insert a Residual Figure 5-2: Removal of the front lid
Current Device (earth leakage switch) of 30 mA in the AC
in and outputs of the Mass Combi Ultra. Refer to local Steps:
regulations on these issues! 1 Loosen the two screws that secure the front cover
plate.
2 Lift the front cover plate from the cabinet; see
figure 5-3.
5.7 Wiring instructions
WARNING
Have installation work done by a licensed
electrician only. Before connecting the wiring,
make the AC distribution as well as the DC
distribution voltage free. Move the main switch
to the “Off”-position.
CAUTION!
Short circuiting or reversing polarity may lead to
serious damage to the batteries, the Mass
Combi Ultra, the solar panels, the wiring and/or
the terminal connections. Fuses between the
Figure 5-3: Front lid removed batteries and the Mass Combi Ultra cannot
prevent damage caused by reversed polarity.
WARNING The damage as a result of reverse polarity is not
The front panel must not be removed while the covered by the warranty.
Mass Combi Ultra is still connected to a power
source! CAUTION!
Too-thin cables and/or loose connections can
5.6 Mounting the cabinet to a surface cause dangerous overheating of the cables
and/or terminals. Therefore tighten all
M6 bolts can be used for the mounting of the cabinet
connections well. Only use cables of the correct
vertically to a surface.
size.
Take the following steps to mount the cabinet:
1 Determine for the four mounting spots on the basis of
the outline drawings and 150 mm of free space
required below the Mass Combi Ultra for installation
and DIP switch operation.
2 Screw the topmost bolts somewhat into the wall.
3 Hang the cabinet with its key holes over the two bolts
and screw these bolts finger tight, so shifting is still
possible.
4 Place the two lowermost bolts.
5 Fasten all bolts securely.
5.8 Installation overview
* Models 12/3000-150 and 24/3500-100 only
Figure 5-4: Installation overview for one Mass Combi (stand-alone operation)
CAUTION!
Ensure correct polarities, cross sections and fuses for all wiring. An RCD according to local regulations must be
connected to output-1 and 2.
5.9 Setting up a MasterBus network Connections between the devices are made by
standard straight UTP patch cables.
All devices that are suitable for MasterBus are
marked by the MasterBus symbol.
MasterBus is a fully decentralized data network for

communication between the different Mastervolt system
devices. It is CAN-bus based which has proven itself as a
reliable bus-system in automotive applications. MasterBus
is used as power management system for all connected
devices, such as the inverter, battery charger, generator
and many more. This enables communication between the
connected devices, for instance to start the generator when
the batteries are low. MasterBus reduces complexity of OK
electrical systems by using UTP patch cables. All system
components are simply chained together. Therefore each
device is equipped with two MasterBus data ports. As only
a few MasterBus cables are needed, installation and
material costs are reduced importantly.
New devices can be added to the existing network easily.
Consequently the MasterBus network is highly flexible for At least one device in the network must be MasterBus
extended system configuration. Mastervolt also offers powering (see specifications). As all powering devices
several interfaces like the Modbus interface, making even are galvanic isolated, multiple powering devices are
non-MasterBus devices suitable to operate in the allowed.
MasterBus network. For central monitoring and control of
the connected devices Mastervolt offers different panels,
like the full colour MasterView System panel. All monitoring
panels can be used for monitoring, control and
configuration of all connected MasterBus equipment.
CAUTION!
OK
Never connect a non-MasterBus device to the
MasterBus network directly! This will void
warranty of all MasterBus devices connected.
Do not make ring networks.

5.10 How to set up a MasterBus network
Every MasterBus device is equipped with two data ports.
When two or more devices are connected via these ports,
a local data network called the MasterBus is formed. Keep
the following rules in mind:
Place a terminating device on both network ends.
OK
Do not make T-connections in the network.
6 CONFIGURATION
The Mass Combi Ultra is provided with two groups of DIP- 6.1.1 Ground relay
switches to adjust the Mass Combi Ultra according to the For safe installation:
specifications of the electrical installation, see figure 6-1. • Residual Current Devices (RCD) must be integrated in
DIP-switch settings are 0 for default values. The Mass the AC inputs and AC outputs of the Mass Combi Ultra.
Combi Ultra also features the more sophisticated • The neutral conductor (N) of the AC output of the
MasterBus configuration. Inverter must be connected to the safety ground
Previously done MasterBus settings are overruled by the (PE/GND) when the Mass Combi Ultra is working as an
DIP-switch settings and they are greyed out in the menu. inverter.
When a DIP-switch is set to 0, the corresponding The ground relay function allows you to connect the
MasterBus setting becomes default too, regardless the Neutral conductor (N) of the inverter output circuit to the
previous setting. Safety Ground (PE / GND) automatically when the Mass
Combi is working as an inverter. Refer to local standards
6.1 Configuration via DIP-switches on this issue.
The DIP-switches are located in the connection
compartment. Figure 6-1 shows the location of the DIP-
switches and the print on the inside of the front cover plate.
Figure 6-1: DIP-switches and cover print
DIP Function
switch
A1-A2 Parallel mode 0-0: Stand alone 1-0: Master 0 0-1: Slave 1-1: NA
A3 Output frequency inverter 0: 50 Hz 1: 60 Hz
A4 Energy saving mode 0: off 1: on (scan mode)
A5-A6 Secondary charger 12/3000 0-0: Follow main battery *
24/3500 0-0: Follow main battery * 1-0: 24 V constant 0-1: 12 V 3Step+ * 1-1: 12 V constant
voltage ** voltage **
48/3500 0-0: 24 V 3Step+ * 1-0: 24 V constant 0-1: 12 V 3Step+ * 1-1: 12 V constant
voltage ** voltage **
A7-A8 Main battery type 0-0: Flooded 1-0: Gel 0-1: AGM 1-1: Flooded traction
B1-B2 Fuse setting mains input 0-0: 30 A 1-0: 16 A 0-1: 10 A 1-1: 6 A
B3 Fuse setting generator input 0: 25 A 1: 50 A
B4 Power sharing mode 0: enabled 1: disabled
B5 Generator / Mains support mode 0: disabled 1: enabled
B6 AC voltage input window 0: wide (+/-40 V) 1: narrow (+/-23 V )
B7 Generator AC frequency window 0: wide (+8/-10 Hz) 1: narrow (+/-5 Hz )
B8 Ground relay 0: disabled 1: enabled
* Secondary battery charging only takes place when the main charger is active.
** In constant voltage mode the secondary output voltage cannot be higher than the main battery voltage.
6.2 MasterBus configuration
Parameters below can be changed via the MasterBus network. DIP switch settings overrule MasterBus settings. If DIP switches
are not set to default, the corresponding MasterBus configuration is greyed out
Value Meaning Default Adjustable range

Device
Language Language that is displayed on a English English, Nederlands, Deutsch,
monitoring device connected to the Français, Castellano, Italiano,
MasterBus Norsk, Svenska, Suomi, Dansk
Device name Name of this particular device in MCU [Serial number] All names with a maximum of 12
MasterBus. This name will be characters.
recognized by all devices that are
connected to the MasterBus network.
Lock config Option to lock the configuration (installer Not checked Not checked, Checked
login).
Factory settings Option to reset the configuration to Not selected Not checked, Selected
default (installer login).
System
MasterBus power Checkbox to have the Combi power Checked Checked, Not checked
MasterBus or not.
Silent mode Activate this mode to reduce the sound Not checked Not checked, Checked
of the cooling fans. This may affect the
charging time.
Silent mode Maximum fan speed 36 % 25-100 %
Shunt device Select a device in the list, the values of No shunt Shunt devices in the list
select which must be used by the Mass Combi
Ultra.
Main charger
Maximum current Maximum charging current adjustable. 100 A 1..150 A/1..100 A/1..50 A
Method Charging method selectable. 3-Step +, refer to 3-Step+, constant voltage
chapter 3
Battery type Select the main battery type. Flooded (Lead acid User defined, Flooded, Gel, AGM,
wet cell) Spiral, MLi, Flooded traction,
Nickel Cadmium
Bulk
Bulk voltage Maximum Bulk voltage (adjustable if 14.40/28.80/57.60 V 8..16.00/16..32.00/32..64.00 V
User Defined).
Min bulk time Minimum time that the charger stays in 2 min 0-600 min
Bulk mode.
Start bulk time Voltage at which to start the bulk timer. 13.25/26.50/53.00
Max bulk time Maximum time the bulk phase lasts 480 min 0-600 min, Max bulk time > Min
before the charger changes to bulk time
absorption.
Bulk ret. volt. Bulk return voltage. If the battery voltage 12.8/25.6/51.2 V
has dropped below this voltage, the
charger will return to bulk phase.
Bulk return time Delay time before the charger returns to 30 s 0-255 s
Bulk after reaching the Return to Bulk
voltage.
Absorption
Abs. voltage Absorption voltage (adjustable if User 14.25/28.50/57.0 V 8-16.00/16-32.00/32-64.00 V
Defined is selected.
Max absorp.time Maximum time that the charger stays in 240 min 1-65535 min
absorption mode.
Return amps Charging current at which the charger 9.0 A/6.0 A/3.0 A 0.0-25.0
changes to Float phase.
Min absorp.time Minimum time that the charger stays in 15 min 0-255 min
absorption mode.

Float settings
Float voltage Float voltage (adjustable if User 13.25/26.50/53.0 V 8-16.00/16-32.00/32-64.00 V
Defined).
Sec. charger
Maximum current Maximum charging current adjustable 10 A 1-10 A
Method Charging method selectable Follow main 12V: follow main, events only
24/48V: follow main, 3-Step+,
constant voltage
Battery type Select the main battery type Flooded (Lead acid User defined, Flooded, Gel, AGM,
wet cell) Spiral, Lithium Ion, Flooded
traction, Nickel Cadmium
Inverter
Voltage AC voltage 230 V 180-260 V
Frequency AC frequency 50 Hz 50 Hz, 60 Hz
Enable GND rel. Option to enable ground relay Not checked Not checked, checked
Energy save mode Option to enable Energy save mode Not checked Not checked, checked
Scanning below The Combi starts scanning below this 10 W 10-250 W
inverted power level in Energy save
mode.
Dynamic window Select to base the input window upon Use battery type Use battery type, user defined
battery type default values or upon your (Use battery type: dynamic input
own preset values. Refer to section 4.2.4 window still present, but not
configurable)
DC high off High battery voltage for inverter switch 16.00/32.00/64.00 V 13.00-16.00/26.00-32.00/52.00-
off (12/24/48 V, user defined only). 64.00 V
DC high on High battery voltage for inverter switch to 15.50/31.00/62.00 V 13.00-16.00/26.00-32.00/52.00-
DC High Off alarm (12/24/48 V, user 64.00 V
def.)
DC low off I=0% Low battery voltage at which the inverter 10.00/20.00/40.00 V 9.50-13.00/19.00-26.00/38.00-
switches off when the battery current is 52.00 V
0-2% of nominal (12/24/48 V, user def.)
DC low off I=2% Low battery voltage at which the inverter 9.75/19.50/39.00 V 9.50-13.00/19.00-26.00/38.00-
switches off when the battery current is 52.00 V
2% of nominal (12/24/48 V, user def.)
DC low off 100% Low battery inverter switch off voltage, 9.50/19.00/38.00 V 9.50-13.00/19.00-26.00/38.00-
batt. current 100% (12/24/48 V, user 52.00 V
def.)
DC low on Low battery inverter switch on voltage at 12.00/24.00/48.00 V 10.00-13.00/20.00-26.00/40.00-
DC Low off alarm (12/24/48 V, user def.) 52.00 V
DC low off delay Delay time before inverter switches off 30 s 0-30 s
on low battery voltage.
AC transfer
AC input policy Define which AC input to be used under Gen preferent Mains preferent, Gen preferent,
which conditions, refer to section 4.3 Max fuse prefer
AC out 2 policy Define under which conditions to use AC Gen/Mains input Events only, Generator input,
output-2, refer to section 4.3 Mains input, Gen/Mains input,
Always on
Generator fuse Generator fuse value 25 A 1-50 A
Mains fuse max. Mains fuse maximum value that can be 30 A 1-30 A
set in the monitoring tab
Mains limit A Mains fuse value setting 6A 1-30 A
Mains limit B Mains fuse value 10 A 10 A 1-30 A
Mains limit C Mains fuse value 16 A 16 A 1-30 A
Power sharing Power sharing mode option, chapter 3. Checked Not checked, checked
Allow AC support AC support mode option, chapter 3. Not checked Not checked, checked
Gen. high volt. Generator AC input window 275 V 184-275 V
Gen. low volt. Generator AC input window 180 V 184-275 V
Gen. high freq. Generator AC input window 58 Hz 36-68 Hz
Gen. low freq. Generator AC input window 40 Hz 36-67 Hz
Generator delay Time to trigger a Generator alarm 10 s 5 – 300 s
Mains high volt. Mains AC input window 275 V 184-275 V
Mains low volt. Mains AC input window 180 V 184-275 V
Mains high freq. Mains AC input window 65 Hz 35-68 Hz
Mains low freq. Mains AC input window 40 Hz 35-68 Hz
Mains delay Time to trigger a Mains alarm 10 s 5-20 s
6.2.1 MasterBus alarms

This is the Mass Combi Ultra list of MasterBus alarms with their meaning
Alarm Description
Overload Combi in overload. The loads exceed the nominal inverter power.
Over temperature Internal temperature of the Combi is too high.
Battery low Main battery voltage is too low.
Battery high Main battery voltage is too high.
Batt temperature Battery temperature is out of range.
Temp sense error An error has been detected in the temperature sensor signal.
Sync. error Two or more Mass Combi Ultra units in a multiple configuration do not synchronize well.
Config error Configuration error, most often in multi Combi installations. Check MasterBus and DIP switch settings.
Install error Installation error around the Combi Ultra, not inside the unit. Check all connections.
System error Internal Combi Ultra error. Contact your Mastervolt supplier.
Cable losses Cable between Mass Combi Ultra and battery is too thin causing too high voltage drops
Setting for nominal voltage (12, 24 or 48 V) at the MasterShunt or the nominal voltage of the MLi
batteries differs from nominal voltage detected by the Mass Combi Ultra. Check battery voltage and
Shunt Mismatch settings of the MasterShunt or voltage of the MLi Ultra battery.
6.2.2 List of event sources

This is the Mass Combi Ultra list of event sources. These can initiate an event at another MasterBus connected device.
Event source Description

Disabled (no event programmed)
Inverting The Mass Combi Ultra is in Inverter mode
Charging The Mass Combi Ultra is in Charge mode
Supporting The Mass Combi Ultra is in Supporting mode
Overload The inverter current is too large
Low bat The main battery voltage has dropped below the Low bat value
Alarm A Mass Combi Ultra alarm has been triggered
Generator input Generator input (“GEN”) is present
Mains input Mains input (“MAINS”) is present
ACout 2 enabled Switched Output-2 is enabled
Sec charging The second battery is being charged
Solar charging* Solar powered charging takes place
Bulk Charge phase Bulk
Absorption Charge phase Absorption
Float Charge phase Float
External fan Trigger point to activate an external cooling fan
Silent mode The Mass Combi Ultra is in Silence mode
* Models 12/3000-150 and 24/3500-100 only
6.2.3 List of event commands

This is the Mass Combi Ultra event commands list. Other MasterBus connected devices can be configured to initiate these
commands
Event command Description

Inverter On/Off Change the Mass Combi Ultra inverter state to On/Off
Charger On/Off Change the Mass Combi Ultra charger state to On/ Off
Bulk Changes to charge phase Bulk
Absorption Changes to charge phase Absorption
Float Changes to charge phase Float
Mains limit A Fuse setting of the Mains input is set to 6 A (adjustable)
Mains limit B Fuse setting of the Mains input is set to 10 A (adjustable)
Mains limit C Fuse setting of the Mains input is set to 16 A (adjustable)
AC out 2 enabled Switched Output-2 is enabled
Force Sec charge Force charging of the second battery
Power off Command to switch off the charger, inverter and open the input relays
Silent mode Command to switch on/off the silent mode
7 COMMISSIONING, DECOMMISSIONING
7.1 Commissioning 7.3 Trouble shooting
If a failure occurs, the origin of the failure is displayed by
CAUTION! means of the LEDs at the front of the Mass Combi, see
Check the polarity of all wiring before figure 7-1.
commissioning: plus connected to plus (red
cables), minus connected to minus (black
cables).
The DIP-switches must be adjusted prior to
commissioning; see chapter 6.
1
Follow the steps described below to switch on the Mass
2 4 6
Combi Ultra.
1 Tighten all strain reliefs.
2 Check all wiring and connections.
3 Close the front cover plate of the connection
3 7
compartment. 5
4 Place the DC-fuse(s) of the DC-distribution to connect
the batteries to the Mass Combi Ultra.
WARNING
When placing this fuse, a spark can occur,
caused by the capacitors used in the Mass
Combi Ultra. This is particularly dangerous in
places with insufficient ventilation, due to the
11
gassing of the batteries an explosion can occur 8
and avoid having flammable materials close by.
9
Now the Mass Combi Ultra is ready for operation. 10
7.2 Decommissioning
Figure 7-1: Error LEDs
If it is necessary to put the Mass Combi Ultra out of
operation, follow the instructions in order of succession as
The table shows the meaning of the error indications and
described below:
their solutions, together with other directions. If you cannot
1 Move the Main-switch of the Mass Combi Ultra to “Off”.
solve a problem using this table, contact your local
2 Remove DC-distribution fuses and/or disconnect the
Mastervolt Service Centre. See www.mastervolt.com. Make
batteries.
sure you have the following information present if you have
3 Remove AC-input fuses and/or switch off the AC-
to contact your local Mastervolt Service Center to solve a
sources.
problem:
4 Open the connection compartment of the Mass Combi
Ultra.
• Article and serial number (see section 1.7).
5 Check with a suitable voltage meter whether the inputs
• Software version (by means of MasterAdjust software).
and the outputs of the Mass Combi Ultra are voltage
free.
6 Disconnect all the wiring.
Now the Mass Combi Ultra can be demounted in a safe

way.
7.3.1 Trouble shooting table
Illuminating LEDs MasterBus alarm Explanation / Possible cause What to do

Normal operation and warnings
None The Mass Combi Ultra is switched Switch on the Mass Combi Ultra by
off manually. means of the main switch.
(1) blinking Error: solar voltage or current out Check Solar input, refer to input
of range specifications in chapter 8.
(2) blinking slowly Inverter is synchronizing voltage Wait until the inverter is ready
(2x/sec) and frequency to generator AC. synchronizing. After this, it will
activate the generator input.
(2) blinking fast MB monitoring: ACin Error: generator input voltage or Check generator voltage and
(5x/sec) Low quality frequency out of range frequency, refer to generator input
specifications in chapter 8.
(3) blinking slowly The inverter is synchronizing its Wait until the inverter is ready
(2x/sec) voltage and frequency to mains synchronizing. After this, it will
AC activate the mains input.
(3) blinking fast MB monitoring: ACin Error: mains input voltage or Check mains voltage and frequency,
(5x/sec) Low quality frequency out of range refer to generator input specifications
in chapter 9.
(4) red MB monitoring: Inverter in overload, inverted Check the load connected and
Overload power exceeds 3500 W disconnect.
(10) red Battery low Battery voltage low Stop inverting, start charging
(11) blinking Error in sec charger Internal Hardware error Contact Mastervolt
(10) blinking red Charging a low battery Disconnect all DC loads
Errors (Mass Combi Ultra shuts down)
(4) and (10) red, (5) Overtemperature Combi too hot. Restart when Check ventilation
yellow alarm is over
(10) red, 8 and 9 Battery high Battery voltage too high, Combi Stop charging, check battery voltage
yellow restarts when the alarm is over. setting
(10) red, (8) yellow, (9) Temp sense error Temperature sensor sends a Check battery sensor and its cable
off wrong signal.
(10) red, (8) yellow, (9) Batt temperature Battery hot, Combi restart when
off alarm is over.
(4) and (10) red System error, Communication disturbed Check Sync cables and connectors
Sync error, Configuration wrong
Config error
Permanent errors (manual reset required)
(4) and (10) blinking Overload Number of inverter overload Reduce the output loads, shut off and
fast red restart attempts exceeded. on the Mass Combi Ultra.
System error Hardware issue Switch off and on the Mass Combi
Ultra.
(6) and (7) blinking fast Install error Installation error Correct installation, shut off and on
the Mass Combi Ultra.
8 TECHNICAL DATA
8.1 Specifications
Mass Combi Ultra 12/3000-150 24/3500-100 48/3500-50

Article number 38013000 38023500 38043500
Inverter specifications
Nominal battery voltage 12 V 24 V 48 V
Inverter output voltage 230 V (±2 %) (adjustable 180 – 260 V)
Frequency 50/60 Hz (±0.005%) configurable
Continuous power 3000 W 3500 W 3500 W
@Tamb=25˚C, cos phi = 1
Continuous power@Tamb=40˚C, cos phi = 1 3000 W 3500 W 3500 W
Max. peak load 6000 W 7000 W 7000 W
Output waveform True sine wave, Thd < 1 % under standard conditions
Max. efficiency ≥ 90 % ≥ 92 % ≥ 93 %
DC input voltage range 9.5 – 16 V 19 – 32 V 38 – 62 V
Dynamic input window battery Programmable, current dependent switch-off levels, vary with set battery type
(Gel / AGM settings below)
Switch off voltage low battery@ load ≤ 2% 11.0 V (±2 %) 22.0 V (±2 %) 44.0 V (±2 %)
Switch off voltage low battery@ load 2-100% 10.5 V - 9.5 V (±2 %) 21.0 V - 19.0 V (±2 %) 42.0 V – 38.0 V (±2 %)
Switch on voltage low battery 12.0 V (±2 %) 24.0 V (±2 %) 48.0 V (±2 %)
Switch off voltage high battery 16.0 V (±2 %) 32.0 V (±2 %) 64.0 V (±2 %)
Switch on voltage high battery 14.5 V (±2 %) 29.0 V (±2 %) 60.0 V (±2 %)
Max. ripple on DC @ full load < 5% RMS < 5% RMS < 5% RMS
Nominal DC current at full load 300 A 175 A 90 A
Recommended batteries 300 – 900 Ah* 200 – 600 Ah* 100 – 300 Ah*
No load, DC drain
Off mode (hard switched) 0W 0W 0W
Inverter off mode (remote) 4W 4W 4W
Energy saving mode 7W 7W 7W
Normal operation mode 26 W 26 W 26 W
Battery charger specifications
Input voltage range 184 – 275 V 184 – 275 V 184 – 275 V
Max AC input current 12 A 16 A 16 A
Charge characteristic Mastervolt 3-step+
Battery types AGM / Gel / MLi / Flooded / Flooded traction / Spiral / NiCad
Battery temperature sense Input present, sensor included
Voltage sense Only through MasterShunt, else automatic compensation
Max. charge current @Tamb=40˚C 150 A @ 14.25 V 100 A @ 28.5 V 50 A @ 57 V adjustable
adjustable adjustable
Secondary output Follows main charge (if sec. V < main V) / Fixed (power supply)
Secondary output voltage 12 V 12 V/24 V selectable 12 V/24 V selectable
Secondary charger output current 10 A 10 A 10 A
Transfer system specifications
AC input 1 (“GEN”) (switched) Yes, 50 A Yes, 50 A Yes, 50 A
AC input 2 (“MAINS”) (switched) Yes, 30 A Yes, 30 A Yes, 30 A
AC Output 1 (“OUT-1”) Yes, 67 A Yes, 67 A Yes, 67 A
AC Output 2 (“OUT-2”) (switched) Yes, 50 A Yes, 50 A Yes, 50 A
AC input fuses No No No
Transfer speed Seamless (<1 ms) Seamless (<1 ms) Seamless (<1 ms)
Transfer voltage range (adjustable) 184 V-275 V 184 V-275 V 184 V-275 V
Transfer frequency range (adjust.) 35 – 68 Hz 35 – 68 Hz 35 – 68 Hz
Power sharing Yes Yes Yes
Generator/Mains support Yes Yes Yes
Auto-synchronize with AC input 1 / 2 Yes Yes Yes
Mass Combi Ultra 12/3000-150 24/3500-100 48/3500-50

Paralleling/3-phase
Parallel stacking Yes, up to 10 standard from hardware version D
3-phase configuration Yes, up to 3 x 3 from hardware version D
Solar charge regulator*
Solar input**
Max connected solar power (Wp) 375 Wp 750 Wp n/a
Max solar short circuit current (Isc) 25 A 25 A n/a
Absolute max solar input voltage 100 V 100 V n/a
(Voc) (> 100V: permanent damage)
Maximum power (Pmpp) 300 W 600 W n/a
MPPT range (Vmpp) 15 – 80 V 30 – 80 V n/a
Maximum solar current (Impp) 19 A 19 A n/a
PV start-up voltage Battery voltage +2 V Battery voltage +2 V n/a
Permitted PV module configuration 1x 36 cells 2x 36 cells in series n/a
2x 36 cells in series 3x 36 cells in series
When you connect PV modules in 3x 36 cells in series 1x 60 cells
series and/or parallel, always use 1x 60 cells 2x 60 cells in series
PV modules of the same type and 2x 60 cells in series 1x 72 cells
specifications.
1x 72 cells
Battery output
Maximum charge current 20 A 20 A n/a
Charge voltage range 10 – 15 V 10 – 30 V n/a
Flat battery charge No No n/a
General specifications
Dimensions (HxWxD) 472x318x178 mm 472x318x178 mm 472x318x178 mm
Weight 15.3 kg 15.3 kg 15.3 kg
Protection degree IP23 (vertical wall mounting)
Safety class IEC protection class I
Grounding Ground relay standard, includes ground stud (ABYC compliant) configurable
Operating temperature -25 ˚C to 60 ˚C, above 40 ˚C derating
Overvoltage category Gen: OVII; Mains: OVIII
Pollution degree PDII
Relative humidity Protected against humidity and condensing air by conformal coating, max 95% relative
humidity, none condensing
Standards, approvals & listings CE, ABYC
Options & features
Front panel display Yes, shows charge state, inverter power, input/output state and includes on/off/inverter
off switch
Battery temperature sensor Yes
Cooling Maintenance free vario fans
MasterBus functionality
MasterBus powering Standard on, selectable
Overload protection
Gen & Mains input
Digital fuse Adjustable with three preset values
Frequency monitoring Relay disconnects when frequency is out of range
Voltage monitoring Relay disconnects when voltage is out of range
Overvoltage protection Non recoverable protection of the unit
Mass Combi Ultra 12/3000-150 24/3500-100 48/3500-50
Output-1 & 2
Short circuit protection Yes (inverter only)
Overload protection Yes
Over temperature protection Yes
AC backfeed protection Yes
Main & Secondary battery
Short circuit protection Yes
Reversed polarity protection No
High / low battery voltage Yes
* From hardware version E onwards, models 12/3000-150 and 24/3500-100 only
** The specifications in this section apply to hardware version R onwards.
Note: the following charge specifications are based on Mastervolt batteries. Specifications for a given chemistry of a different
manufacturer may vary. If connecting batteries of a different manufacturer, make sure the manufacturer's
recommendations are met.
Charging Battery type
specifications Flooded (default) Gel / AGM / Spiral Li-Ion (MLI) Traction NiCad
Bulk voltage 14.25 V* 14.25 V* 14.25 V* 14.55 V* 14.50 V*
Max bulk time 480 min 480 min 480 min 480 min 480 min
Min bulk time 120 s 120 s 120 s 120 s 120 s
Start bulk time 13.25 V* 13.25 V* 13.25 V* 13.25 V* 13.25 V*
Bulk ret. volt. 12.80 V* 12.80 V* 13.25 V* 12.80 V* 13.50 V*
Bulk return time 30 s 30 s 240 s 30 s 30 s
Abs. voltage 14.25 V* 14.25 V* 14.25 V* 14.55 V* 14.50 V*
Max absorp. time 240 min 240 min 240 min 240 min 240 min
Min absorp. time 15 min 15 min 15 min 15 min 240 min
Return amps 6.0 % IMAX 6.0 % IMAX 6.0 % IMAX 6.0 % IMAX 6.0 % IMAX
Float voltage 13.25 V* 13.80 V* 13.50 V* 13.25 V* 14,50 V*
* For a 24 V battery charger, multiply the voltages by two.
8.2 Dimensions
Figure 8-1: Dimensions in mm

8.3 Characteristics
Figure 8-2: Charge characteristic of the 3-step+ charging method (at 25°C)
document in any form without the prior written permission of Mastervolt is prohibited
Reproduction, transfer, distribution or storage of part or all of the contents in this
Copyright © 2020 Mastervolt. All rights reserved.
Europe, Middle East & Africa Americas & Caribbean Asia Pacific
Customer Service Customer Service Customer Service
T: +31 (0) 20 34 22 100 T: +1 800 307 6702, Option 1 T: +64 9 415 7261 Option 1
E: info@mastervolt.com E: orderentry@marinco.com E: enquiries@bepmarine.com
Technical Support Technical Support Technical Support

T: +31 (0) 20 34 22 100 T: +1 800 307 6702, Option 2 T: +64 9 415 7261 Option 3
E: ts@mastervolt.com E: tsusa@mastervolt.com E: technical@bepmarine.com
Location & Shipping Location & Shipping Location & Shipping

Mastervolt Power Products, LLC BEP Marine
Snijdersbergweg 93 N85 W12545 Westbrook Crossing 42 Apollo Drive
1105 AN Amsterdam Menomonee Falls, Wisconsin 53051 Rosedale, Auckland 0632
The Netherlands United States New Zealand

Manual Mass Combi Ultra

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MASS COMBI ULTRA

12/3000-150, 24/3500-100, 48/3500-50

USER AND INSTALLATION MANUAL

To download this manual in other languages, please

OVERVIEW MASS COMBI ULTRA

Figure 0-1: Overview of the Mass Combi Ultra

* Models 12/3000-150 and 24/3500-100 only

4 OPERATION ............................................................. 12 8 TECHNICAL DATA ...................................................27

1.3 Validity of this manual

1.4 Disclaimer Figure 1-1: Example of an identification label

WARNING 2.3 Organizational measures

3.2 Battery charger

Figure 3-1: Working principle of the Mass Combi Ultra

3.1.1 User interface (1)

3.1.2 AC transfer switch (2)

Small loads such as clocks in VCRs or micro

3.4 Operation modes

Temperature compensated charging cannot

Figure 3-5: AC power from Mains input

3.4.3 Output 1 and 2

Figure 3-6: Out-1 and Out-2

Figure 3-4: AC power from Generator input

The Power Sharing level can be adjusted by means of the

Figure 3-8: Example: The AC-input is limited to 6 A. This is

Figure 3-7: Power Sharing level is set to a 6 A while the AC

3.4.5 Gen-/Mains support

Figure 3-9: Solar charging active

3.4.8 Silent mode

Silent mode is activated by a command-based event. This

4.1 LED indicators 4.1.8 Secondary charging LED

4.1.1 Solar charging LED* 4.1.9 Main switch

4.2.3 Under and over voltage Preference Description

By default, AC power is only available on AC output 2 if

4.3.3 Secondary charging policy Further, no specific maintenance is required. If necessary,

Value Meaning Default Range Group-item Index

After unpacking, check the contents for possible damage.

The current entering the Mass Combi Ultra must be limited.

5.3.2 DC wiring 5.4 Things you need

The ground stud (M6) is positioned at the left side of the

In some applications automatic connection between the

5.8 Installation overview

* Models 12/3000-150 and 24/3500-100 only

MasterBus is a fully decentralized data network for

Do not make ring networks.

Place a terminating device on both network ends.

Figure 6-1: DIP-switches and cover print

Value Meaning Default Adjustable range

Value Meaning Default Adjustable range

6.2.1 MasterBus alarms

6.2.2 List of event sources

Event source Description

6.2.3 List of event commands

Event command Description

Now the Mass Combi Ultra can be demounted in a safe

7.3.1 Trouble shooting table

Illuminating LEDs MasterBus alarm Explanation / Possible cause What to do

Mass Combi Ultra 12/3000-150 24/3500-100 48/3500-50

Mass Combi Ultra 12/3000-150 24/3500-100 48/3500-50

Figure 8-1: Dimensions in mm

Technical Support Technical Support Technical Support

Location & Shipping Location & Shipping Location & Shipping

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