Type Series Booklet

1115.51/6-10 Rio/Rio Z
Circulator Pumps
with Manual Speed Selection

Energy efficiency
Rio Rio Z class
see technical data

Applications Design
F Hot-water heating systems Rio: Maintenance-free wet rotor pump (glandless), flanged or
F Heat recovery systems screw-ended, with three speed levels.
F Cooling circuits in air-conditioning systems Rio Z: Rio twin pump for standby operation (integrated swing
check valve) or on option peak-load operation (parallel opera-
Fluid Pumped tion).
Clean water and/or water treated in accordance with the rele-
vant regulations, not containing aggressive, abrasive or solid
substances.
Bearings
Water with commercial antifreeze agents based on glycols Special plain bearings lubricated by the fluid handled.
(mixture ratio max. 1:1) with inhibitors (antirust). If the glycol
content exceeds 20 %, the operating data must be checked and Materials
verified. Volute casing cast iron EN-GJL-250 5)
Heating water in accordance with VDI 2035. with cataphoretic dip coating
Shaft chrome steel X 46 Cr 13
Operating Data Impeller glass-fibre reinforced polypropylene
Screw-ended pumps Flanged pumps 1) Bearings special carbon, metal-impregnated
Rp 1 and 1 1/4 DN 32 to 100
5) To EN 1561 (previously GG-25)
Q up to 8.6 m3/h, 2.4 l/s up to 120 m3/h, 33.3 l/s 2)
H up to 11 m up to 18 m
P1 up to 390 W up to 3100 W Drive
p 10 bar 6 bar, 10 bar on option Canned motor, IP 44, thermal class H
t --20 ˚C to +130 ˚C 3) --20 ˚C to +130 ˚C 3)
(for short periods (for short periods Connection to power supply
up to +140 ˚C) 4) up to +140 ˚C) 4) 1~230--240 V, 50 Hz
Ambient temperature max. +40 °C. 3~400--415 V, 50 Hz
1) RFI emission to EN 61000-6-3
DN 32 -- DN 65: adapter flanges PN 6/PN 10
2) Interference immunity to EN 61000-6-2
If operated in parallel.
3) Rio/Rio Z 80-150 and 80-200 +110 ˚C
4) Rio/Rio Z 80-150 and 80-200 +130 ˚C

Designation
Rio Z 50 - 100
Type series
Twin pump
Nominal diameter in mm
Discharge head in m x 10 (example 100 =10 m)
 Rio/Rio Z

Selection Chart, Single Pumps 2800 rpm

Rio

Selection Chart, Twin Pumps 2800 rpm

The characteristic curves refer to parallel operation of both pumps.

Rio Z

2
 Rio/Rio Z

Modular Design Principle

Heat insulation Pump casing

Terminal box

Impeller Cartridge Motor

Sectional Drawing
Energy-saving
-- Highly efficient impeller
-- Heat insulation as standard

Reduction in logistics and

storage costs
-- Flexible installation options thanks
to PN 6 / PN 10 adapter
(oval bolt hole) flange (up to DN 65)

Reliable operation
-- Shaft made of corrosion-resistant
chrome nickel steel
-- Rotor with corrosion-proof
protective sleeve Low operating costs
-- Canned motor with -- Carbon bearings wear-resistant and
condensation-proof winding safe to run dry for short intervals

3
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 25-50 Rio 25-50

Rio 30-50 Rio 30-50
1~230 V -- Rp1/Rp11/4 3~400 V -- Rp1/Rp11/4

Rio 25-70 Rio 25-70

Rio 30-70 Rio 30-70
1~230 V -- Rp1/Rp11/4 3~400 V -- Rp1/Rp11/4

4
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 25-100 Rio 25-100

Rio 30-100 Rio 30-100
1~230 V -- 3~400 V --
Rp1/Rp11/4 Rp1/Rp11/4

Rio 30-40 Rio 30-40

1~230 V -- Rp11/4 3~400 V -- Rp11/4

5
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 40-40 Rio 40-40

1~230 V -- DN 40 3~400 V -- DN 40

Rio 40-70 Rio 40-70

1~230 V -- DN 40 3~400 V -- DN 40

6
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 40-100 Rio 40-150

3~400 V -- DN 40 3~400 V -- DN 40

Rio 50-40 Rio 50-40

1~230 V -- DN 50 3~400 V -- DN 50

7
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 50-70 Rio 50-100

3~400 V -- DN 50 3~400 V -- DN 50

Rio 50-150 Rio 65-70

3~400 V -- DN 50 3~400 V -- DN 65

8
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 65-100 Rio 65-130

3~400 V -- DN 65 3~400 V -- DN 65

Rio 80-70
Rio 65-150
3~400 V -- DN 80
3~400 V -- DN 65

9
 Rio/Rio Z

Single Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio 80-100 Rio 80-150

3~400 V -- DN 80 3~400 V -- DN 80

Rio 80-200 Rio 100-100

3~400 V -- DN 80 3~400 V -- DN 100

10
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 30-50 Rio Z 30-50

1~230 V -- Rp 1 1/4 1~230 V -- Rp 1 1/4

Rio Z 30-50 Rio Z 30-50

3~400 V -- Rp 1 1/4 3~400 V -- Rp 1 1/4

Single pump Parallel

operation operation

11
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 32-70 Rio Z 32-70

1~230 V -- DN 32 1~230 V -- DN 32

Rio Z 32-70 Rio Z 32-70

3~400 V -- DN 32 3~400 V -- DN 32

Single pump Parallel

operation operation

12
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 32-100 Rio Z 32-100

1~230 V -- DN 32 1~230 V -- DN 32

Rio Z 32-100 Rio Z 32-100

3~400 V -- DN 32 3~400 V -- DN 32

Single pump Parallel

operation operation

13
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 40-30 Rio Z 40-30

1~230 V -- DN 40 1~230 V -- DN 40

Rio Z 40-30 Rio Z 40-30

3~400 V -- DN 40 3~400 V -- DN 40

Single pump Parallel

operation operation

14
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 40-70 Rio Z 40-70

1~230 V -- DN 40 1~230 V -- DN 40

Rio Z 40-70 Rio Z 40-70

3~400 V -- DN 40 3~400 V -- DN 40

Single pump Parallel

operation operation

15
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 40-100 Rio Z 40-100

3~400 V -- DN 40 3~400 V -- DN 40

Rio Z 40-150 Rio Z 40-150

3~400 V -- DN 40 3~400 V -- DN 40

Single pump Parallel

operation operation

16
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 50-70 Rio Z 50-70

3~400 V -- DN 50 3~400 V -- DN 50

Rio Z 50-100 Rio Z 50-100

3~400 V -- DN 50 3~400 V -- DN 50

Single pump Parallel

operation operation

17
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 50-150 Rio Z 50-150

3~400 V -- DN 50 3~400 V -- DN 50

Rio Z 65-100 Rio Z 65-100

3~400 V -- DN 65 3~400 V -- DN 65

Single pump Parallel

operation operation

18
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 65-130 Rio Z 65-130

3~400 V -- DN 65 3~400 V -- DN 65

Rio Z 65-150
Rio Z 65-150
3~400 V -- DN 65
3~400 V -- DN 65

Single pump Parallel

operation operation

19
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 80-100 Rio Z 80-100

3~400 V -- DN 80 3~400 V -- DN 80

Rio Z 80-150 Rio Z 80-150

3~400 V -- DN 80
3~400 V -- DN 80

Single pump Parallel

operation operation

20
 Rio/Rio Z

Twin Pump Characteristic Curves ≈2800 rpm

= Speed level and ηopt.

Rio Z 80-200 Rio Z 80-200

3~400 V -- DN 80 3~400 V -- DN 80

Single pump Parallel

operation operation

Min. Pressure Pipe Connection

Min. pressure p min at the pump suction nozzle to avoid cavita- Flanged pumps fitted with an adapter flange (oval bolt hole pat-
tion noise at an ambient temperature of +40 ˚C and a pumped tern) can be connected to PN 6 and PN 16 mating flanges to
water temperature t: DIN or DIN EN up to nominal diameters of DN 65. Adapter
flanges of this type cannot be connected with other adapter
The values are applicable up to 300 m above sea level. flanges. Use bolts of property class 4.6 or higher for the flange
connections. The washers included in the scope of supply must
For installation altitudes >300 m, +0.01 bar/100 m must be add- be fitted between the bolt / nut head and the adapter (oval bolt
ed. hole) flange.

t 50 ˚C 95 ˚C 110 ˚C 130 ˚C
pmin Recommended bolt lengths:
Rio/Rio Z bar bar bar bar
Rp 1, Rp 1 1/4 0.05 0.5 1.1 2.4 Thread Tightening
g g Min. bolt length
DN 32 0.05 0.5 1.1 2.4 torque DN 32/DN 40 DN 50/DN 65
DN 40 0.05 0.5 1.1 2.4
DN 50 0.3 1.0 1.6 2.9 PN 6 flanged connection
DN 65 0.3 1.0 1.6 2.9
DN 80 0.3 1.0 1.6 2.9 M 12 40 Nm 55 mm 60 mm
DN 100 0.3 1.0 1.6 2.9 PN 10 flanged connection
M 16 95 Nm 60 mm 65 mm
21
 Rio/Rio Z

Technical Data

Rio 1) ISO 7/1 Speed Speed P1 P2 Motor Cable Rated current EEC Max. permissible operating pressure
level max p gland 2)
protection to g 3)
terminal 230 V 400 V 230 V PN 6 PN 10
wiring 1~ 3~ 3~
diagram
Rp/DN rpm W W A A A kg kg
max. 2320 100 -- 140 0.65 -- --
25-50 E 1 1640 75 -- 110 50 A 1 0.55 -- -- D -- -- 29 132 121 4.5
min. 1200 55 -- 75 0.35 -- --
max. 2650 85 -- 150 -- 0.40 0.65
25-50 D 1 2190 55 -- 100 50 B 1 -- 0.20 0.35 D -- -- 29 132 122 4.5
min. 1890 40 -- 75 -- 0.15 0.25
max. 2600 140 -- 195 0.95 -- --
25-70 E 1 2300 110 -- 175 90 A 1 0.87 -- -- D -- -- 29 130 550 5.0
min. 1800 85 -- 120 0.62 -- --
max. 2600 120 -- 200 -- 0.45 0.78
25-70 D 1 2100 85 -- 130 90 B 1 -- 0.25 0.43 D -- -- 29 130 551 5.0
min. 1750 65 -- 90 -- 0.17 0.30
max. 2700 225 -- 390 1.90 -- --
25-100 E 1 2550 190 -- 385 180 C 2 1.87 -- -- D -- -- 29 132 123 6.3
min. 2400 165 -- 335 1.72 -- --
max. 2650 190 -- 380 -- 0.78 1.35
25-100 D 1 2250 140 -- 270 180 D 2 -- 0.48 0.84 D -- -- 29 132 124 6.3
min. 1950 115 -- 195 -- 0.35 0.61
max. 2660 145 -- 180 0.85 -- --
30-40 E 1 1/ 4 2340 95 -- 150 70 A 1 0.75 -- -- D -- -- 29 132 125 5.0
min. 1710 70 -- 110 0.55 -- --
max. 2610 95 -- 160 -- 0.40 0.65
30-40 D 1 1/ 4 2120 60 -- 105 70 B 1 -- 0.20 0.35 D -- -- 29 132 126 5.0
min. 1810 40 -- 75 -- 0.15 0.25
max. 2320 100 -- 140 0.65 -- --
30-50 E 1 1/ 4 1640 75 -- 110 50 A 1 0.55 -- -- D -- -- 29 132 127 4.5
min. 1200 55 -- 75 0.35 -- --
max. 2650 85 -- 150 -- 0.40 0.65
30-50 D 1 1/ 4 2190 55 -- 100 50 B 1 -- 0.20 0.35 D -- -- 29 132 128 4.5
min. 1890 40 -- 75 -- 0.15 0.25
max. 2600 140 -- 195 0.95 -- --
30-70 E 1 1/ 4 2300 110 -- 175 90 A 1 0.87 -- -- D -- -- 29 130 552 5.0
min. 1800 85 -- 120 0.62 -- --
max. 2600 120 -- 200 -- 0.45 0.78
30-70 D 1 1/ 4 2100 85 -- 130 90 B 1 -- 0.25 0.43 D -- -- 29 130 553 5.0
min. 1750 65 -- 90 -- 0.17 0.30
max. 2700 225 -- 390 1.90 -- --
30-100 E 1 1/ 4 2550 190 -- 385 180 C 2 1.87 -- -- D -- -- 29 130 554 6.3
min. 2400 165 -- 335 1.72 -- --
max. 2650 190 -- 380 -- 0.78 1.35
30-100 D 1 1/ 4 2250 140 -- 270 180 D 2 -- 0.48 0.84 D -- -- 29 130 555 6.3
min. 1950 115 -- 195 -- 0.35 0.61
max. 2550 155 -- 195 0.95 -- --
40-40 E 40 2100 130 -- 175 90 A 1 0.87 -- -- D -- -- 29 132 129 9.5
min. 1600 100 -- 120 0.62 -- --
max. 2550 145 -- 195 -- 0.45 0.78
40-40 D 40 2050 100 -- 130 90 B 1 -- 0.25 0.43 D -- -- 29 132 130 9.5
min. 1700 70 -- 90 -- 0.17 0.30
max. 2650 250 -- 390 1.93 -- --
40-70 E 40 2450 220 -- 380 180 C 2 1.88 -- -- D -- -- 29 132 131 11.0
min. 2200 200 -- 330 1.70 -- --
max. 2600 220 -- 370 -- 0.76 1.31
40-70 D 40 2100 165 -- 260 180 D 2 -- 0.47 0.81 C -- -- 29 132 132 11.0
min. 1800 130 -- 185 -- 0.33 0.57
max. 2800 300 -- 585 -- 1.17 2.02
40-100 D 40 2500 230 -- 465 350 D 2 -- 0.82 1.43 C -- -- 29 132 133 14.0
min. 2200 200 -- 365 -- 0.65 1.12
max. 2800 500 -- 905 -- 1.84 3.19
40-150 D 40 2500 380 -- 720 570 D 2 -- 1.30 2.25 D -- -- 29 132 134 20.6
min. 2200 330 -- 585 -- 1.05 1.82
max. 2650 280 -- 330 1.62 -- --
50-40 E 50 2450 255 -- 320 180 C 2 1.61 -- -- D -- -- 29 132 135 13.0
min. 1950 235 -- 290 1.51 -- --
max. 2600 245 -- 330 -- 0.71 1.25
50-40 D 50 2100 190 -- 240 180 D 2 -- 0.44 0.78 D -- -- 29 132 136 13.0
min. 1700 145 -- 180 -- 0.32 0.56
max. 2800 360 -- 610 -- 1.19 2.06
50-70 D 50 2450 285 -- 470 350 D 2 -- 0.83 1.43 C -- -- 29 132 137 16.0
min. 2150 245 -- 375 -- 0.66 1.14
max. 2700 450 -- 880 -- 1.73 3.00
50-100 D 50 2300 330 -- 680 450 D 2 -- 1.20 2.09 C -- -- 29 132 138 17.0
min. 2000 280 -- 500 -- 0.89 1.54
max. 2800 1060 --1570 -- 3.13 5.43
50-150 D 50 2500 830 --1260 1100 D 2 -- 2.25 3.90 C -- -- 29 132 139 25.0
min. 2200 720 --1005 -- 1.81 3.14

22
 Rio/Rio Z

Technical Data
Rio 1) ISO 7/1 Speed Speed P1 P2 Motor Cable Rated current EEC Max. permissible operating pressure
level max gland 2)
protection to g
p 3)
terminal 230 V 400 V 230 V PN 6 PN 10
wiring 1~ 3~ 3~
diagram
Rp/DN rpm W W A A A kg kg
max. 2800 340 -- 590 -- 1.16 2.01
65-70 D 65 2450 270 -- 470 350 D 2 -- 0.82 1.42 C -- -- 29 132 140 18.5
min. 2150 235 -- 375 -- 0.66 1.14
max. 2650 525 -- 845 -- 1.67 2.89
65-100 D 65 2250 410 -- 630 450 D 2 -- 1.10 1.91 C -- -- 29 132 141 21.1
min. 1950 340 -- 470 -- 0.83 1.44
max. 2800 1000 --1450 -- 2.93 5.07
65-130 D 65 2550 810 -- 1180 1100 D 2 -- 2.10 3.64 C -- -- 29 132 142 25.5
min. 2250 700 -- 960 -- 1.74 3.00
max. 2850 1170 --1685 -- 3.41 5.91
65-150 D 65 2650 925 --1425 1300 D 2 -- 2.53 4.38 C -- -- 29 132 143 29.0
min. 2400 815 --1210 -- 2.18 3.78
max. 2700 560 -- 730 -- 1.53 2.65
80-70 D 80 2400 430 -- 560 450 D 2 -- 1.00 1.74 C 29 132 144 26.0 29 132 145 24.3
min. 2100 350 -- 470 -- 0.79 1.36
max. 2800 1100 --1590 -- 3.13 5.43
80-100 D 80 2500 880 --1290 1100 D 2 -- 2.29 3.96 C 29 132 146 28.0 29 132 147 30.0
min. 2150 745 --1015 -- 1.84 3.19
max. 2900 1610-- 2350 -- 4.81 --
80-150 D 80 2700 1320-- 1995 1800 D 2 -- 3.63 -- C 29 132 148 42.0 29 132 149 42.0
min. 2400 1190-- 1670 -- 3.19 --
max. 2900 2060-- 3100 -- 6.05 --
80-200 D 80 2700 1670-- 2635 2200 D 2 -- 4.73 -- C 29 132 150 44.8 29 132 151 44.8
min. 2450 1490-- 2230 -- 4.24 --
max. 2800 1100 --1590 -- 3.13 5.43
100-100 D 100 2500 880 --1290 1100 D 2 -- 2.29 3.96 C 29 132 152 28.5 29 132 153 30.5
min. 2150 745 --1015 -- 1.84 3.19

1) E = 1~230 V, D = 3~400 V
2) Type of PG cable gland (for each motor) -- 1 = 1 x PG 13.5. 2 = 2 x PG 13.5
3) Energy efficiency class

Wiring Diagrams for Rio / Rio Z

Wiring Diagram A Wiring Diagram B

Power supply 3~400 V, 50 Hz

3~230 V, 50 Hz (with optional switch plug 3~230 V)
Power supply 1~230 V, 50 Hz
Internal protection against excessive winding temperatures
Internal protection against excessive winding temperatures Trip: Internal interruption of motor phase
Trip: Internal interruption of motor voltage Reset: Interrupt mains voltage, let motor cool down, turn mains
Reset: Automatic after motor has cooled down voltage back on

Wiring Diagram C Wiring Diagram D

GFI
TCB

GFI
TCB
Power supply 3~400 V, 50 Hz
Power supply 1~230 V, 50 Hz 3~230 V, 50 Hz (with optional switch plug 3~230 V)

TCB = Thermal circuit breaker Full motor protection with integrated trip electronics in the terminal box
Full motor protection at all speed levels with switchgear DV/DVP for all speed levels
Trip: Internal trip at the switchgear/control device Trip: All poles of motor switched off by integrated trip electronics
Reset: Manual reset at the switchgear/control device required Reset: Manual reset at the terminal box required

Current-carrying capacity of volt-free NC contact to VDI 3814 for gen-

eral fault indication (GFI) 1 A, 250 V~
23
 Rio/Rio Z

Technical Data
Rio 1) Speed Speed P1 P2 max Motor
oo Cab e
Cable Rated current EECC Max. permissible operating pressure
level protection to gland 2) 230 V 400 V 230 V
3)
PN 6 PN 10
terminal 1~ 3~ 3~
wiring
DN rpm W W diagram A A A kg kg
max. 2320 100 -- 140 0.65 -- --
Z 30-50 E 1 1/ 4 1640 75 -- 110 50 A 1 0.55 -- -- D -- -- 29 132 154 8.0
min. 1200 55 -- 75 0.35 -- --
max. 2650 85 -- 150 -- 0.40 0.65
Z 30-50 D 1 1/ 4 2190 55 -- 100 50 B 1 -- 0.20 0.35 D -- -- 29 132 155 8.0
min. 1890 40 -- 75 -- 0.15 0.25
max. 2600 140 -- 195 0.95 -- --
Z 32-70 E 32 2300 110 -- 175 90 A 1 0.87 -- -- E -- -- 29 130 574 14.0
min. 1800 85 -- 120 0.62 -- --
max. 2600 120 -- 200 -- 0.45 0.78
Z 32-70 D 32 2100 85 -- 130 90 B 1 -- 0.25 0.43 D -- -- 29 130 575 14.0
min. 1750 65 -- 90 -- 0.17 0.30
max. 2600 260 -- 410 2.05 -- --
Z 32-100 E 32 2500 210 -- 395 180 C 2 1.95 -- -- D -- -- 29 132 156 18.0
min. 2300 185 -- 340 1.75 -- --
max. 2600 210 -- 400 -- 0.79 1.37
Z 32-100 D 32 2200 160 -- 280 180 D 2 -- 0.49 0.84 D -- -- 29 132 157 18.0
min. 1800 130 -- 200 -- 0.35 0.61
max. 2660 145 -- 180 0.85 -- --
Z 40-30 E 40 2340 95 -- 150 70 A 1 0.75 -- -- E -- -- 29 132 158 15.0
min. 1710 70 -- 110 0.55 -- --
max. 2610 95 -- 160 -- 0.40 0.65
Z 40-30 D 40 2120 60 -- 105 70 B 1 -- 0.20 0.35 D -- -- 29 132 159 15.0
min. 1810 40 -- 75 -- 0.15 0.25
max. 2650 250 -- 390 1.93 -- --
Z 40-70 E 40 2450 220 -- 380 180 C 2 1.88 -- -- D -- -- 29 132 160 20.5
min. 2200 200 -- 330 1.70 -- --
max. 2600 220 -- 370 -- 0.76 1.31
Z 40-70 D 40 2100 165 -- 260 180 D 2 -- 0.47 0.81 D -- -- 29 132 161 20.5
min. 1800 130 -- 185 -- 0.33 0.57
max. 2800 300 -- 585 -- 1.17 2.02
Z 40-100 D 40 2500 230 -- 465 350 D 2 -- 0.82 1.43 C -- -- 29 132 162 29.5
min. 2200 200 -- 365 -- 0.65 1.12
max. 2800 500 -- 905 -- 1.84 3.19
Z 40-150 D 40 2500 380 -- 720 570 D 2 -- 1.30 2.25 D -- -- 29 132 163 40.0
min. 2200 330 -- 585 -- 1.05 1.85
max. 2800 360 -- 610 -- 1.19 2.06
Z 50-70 D 50 2450 285 -- 470 350 D 2 -- 0.83 1.43 C -- -- 29 132 164 30.5
min. 2150 245 -- 375 -- 0.66 1.14
max. 2700 450 -- 880 -- 1.73 3.00
Z 50-100 D 50 2300 330 -- 680 450 D 2 -- 1.20 2.09 D -- -- 29 132 165 33.5
min. 2000 280 -- 500 -- 0.89 1.54
max. 2800 1060 -- 1570 -- 3.13 5.43
Z 50-150 D 50 2500 830 -- 1260 1100 D 2 -- 2.25 3.90 D -- -- 29 132 166 50.0
min. 2200 720 -- 1005 -- 1.81 3.14
max. 2650 525 -- 845 -- 1.67 2.89
Z 65-100 D 65 2250 410 -- 630 450 D 2 -- 1.10 1.91 D -- -- 29 132 167 38.2
min. 1950 340 -- 470 -- 0.83 1.44
max. 2800 1000 -- 1450 -- 2.93 5.07
Z 65-130 D 65 2550 810 -- 1180 1100 D 2 -- 2.10 3.64 D -- -- 29 132 168 50.0
min. 2250 700 -- 960 -- 1.74 3.00
max. 2850 1170 -- 1685 -- 3.41 5.91
Z 65-150 D 65 2650 925 -- 1425 1300 D 2 -- 2.53 4.38 D -- -- 29 132 169 55.5
min. 2400 815 -- 1210 -- 2.18 3.78
max. 2800 1100 -- 1590 -- 3.13 5.43
Z 80-100 D 80 2500 880 -- 1290 1100 D 2 -- 2.29 3.96 D 29 132 170 54.5 29 132 171 56.0
min. 2150 745 -- 1015 -- 1.84 3.19
max. 2900 1610 -- 2350 -- 4.81 --
Z 80-150 D 80 2700 1320 -- 1995 1800 D 2 -- 3.63 -- D 29 132 172 78.6 29 132 173 78.6
min. 2400 1190 -- 1670 -- 3.19 --
max. 2900 2060 -- 3100 -- 6.05 --
Z 80-200 D 80 2700 1670 -- 2635 2200 D 2 -- 4.73 -- D 29 132 174 85.1 29 132 175 85.1
min. 2450 1490 -- 2230 -- 4.24 --
1) E = 1~230 V, D = 3~400 V
2) Type of PG cable gland (for each motor) -- 1 = 1 x PG 13.5. 2 = 2 x PG 13.5
3) Energy efficiency class

24
 Rio/Rio Z

Rio Outline Drawings

A B

C D

Rio Pipe connection/ Thread Pump dimensions Weight Outline

Nom. diameter approx. drawing
kg
Rp/DN G I0 I2 a1 a2 a3 l1 b1 b2 b3 b4 b5 PN 6/10
25-50 Rp 1 G 1 1/2 180 92 150 40 65 90 50 52 88 60 44 4.5 A
25-70 Rp 1 G 1 1/2 180 92 165 34 56 90 66 56 80 60 44 5.0 A
25-100 Rp 1 G 1 1/2 180 102 172 45 68 90 69 68 92 66 66 6.3 B
30-40 Rp 1 1/4 G2 180 92 156 50 65 90 53 65 88 60 44 5.0 A
30-50 Rp 1 1/4 G2 180 92 150 40 65 90 50 52 88 60 44 4.5 A
30-70 Rp 1 1/4 G2 180 92 172 34 64 90 66 57 88 60 44 5.0 A
30-100 Rp 1 1/4 G2 180 102 172 45 68 90 69 68 92 66 66 6.3 B
40-40 40 -- 220 102 178 54 76 110 83 60 103 60 44 9.5 C
40-70 40 -- 250 102 193 46 72 125 78 62 97 66 66 11.0 D
40-100 40 -- 250 109 216 58 88 125 90 79 121 66 66 14.0 D
40-150 40 -- 250 119 258 55 83 125 99 86 135 66 66 20.6 D
50-40 50 -- 240 102 199 52 80 120 93 64 112 66 66 13.0 D
50-70 50 -- 280 109 224 65 82 140 91 77 119 66 66 16.0 D
50-100 50 -- 280 109 222 70 91 140 101 86 123 66 66 17.0 D
50-150 50 -- 340 119 242 81 113 170 105 90 137 66 66 25.0 D
65-70 65 -- 280 109 234 74 97 140 111 86 124 66 66 18.5 D
65-100 65 -- 340 109 241 67 97 170 110 89 132 66 66 21.1 D
65-130 65 -- 340 119 253 80 100 170 118 98 136 66 66 25.5 D
65-150 65 -- 340 119 283 80 100 170 118 98 136 66 66 29.0 D
80-70 80 -- 360 119 227 96 130 180 111 87 135 66 66 26.0 D
80-100 80 -- 360 119 258 95 130 180 135 108 159 66 66 28 / 30 D
80-150 80 -- 360 143 316 89 119 180 129 108 150 66 66 42.0 D
80-200 80 -- 360 143 316 89 119 180 129 108 150 66 66 44.8 D
100-100 100 -- 360 119 258 95 130 180 135 108 159 66 66 28.5/30.5 D
25
 Rio/Rio Z

Flange Dimensions
Rio Flange Nom. Pump flange dimensions
diameter
DN ∅D f1 f2 ∅d ∅k/ n x dL /
∅ kL1/kL2 n x dL1/dL2
40-40 Adapter flange PN 6/10 40 150 65 65 84 100 / 110 4 x ∅ 14/19
40-70 (selected as for PN 16, to EN 1092-2)
40-100
40-150
50-40 Adapter flange PN 6/10 50 165 70 70 99 110 / 125 4 x ∅ 14/19
50-70 ((selected as for PN 16,, to EN 1092-2))
50-100 75
50-150 75 83
65-70 Adapter flange PN 6/10 65 185 80 80 118 130 / 145 4 x ∅ 14/19
65-100 (selected as for PN 16, to EN 1092-2)
65-130
65-150
80-70 Flange PN 6 80 200 90 90 132 150 4 x ∅ 19
(selected as for PN 16, to EN 1092-2)
Flange PN 16 (to EN 1092-2) 160 8 x ∅ 19
80-100 Flange PN 6 80 200 90 98 150 4 x ∅ 19
(selected as for PN 16, to EN 1092-2)
Flange PN 16 (to EN 1092-2) 138 160 8 x ∅ 19
80-150 Flange PN 6 80 200 90 90 132 150 4 x ∅ 19
80-200 (selected as for PN 16, to EN 1092-2)
Flange PN 16 (to EN 1092-2) 80 200 90 90 132 160 8 x ∅ 19
100-100 Flange PN 6 100 220 100 100 156 170 4 x ∅ 19
(selected as for PN 16, to EN 1092-2)
Flange PN 16 (to EN 1092-2)
1092 2) 180 8 x ∅ 19
26
 Rio/Rio Z

Outline Drawings Rio Z

A B

C F

Rio Z Pipe connection/ Thread Pump dimensions Weight Out-

Nom. diameter line
approx. kg d
dra-
Rp/DN G I0 I1 I2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 wing

30-50 Rp 1 1/4 G2 180 105 92 150 40 112 112 120 102.5 -- -- -- 8.0 A
32-70 32 -- 220 115 99 172 38 126 119 123 107 -- -- -- 14.0 B
32-100 32 -- 220 110 102 173 60 144 143 141 141 107 11 172 18.0 C/F
40-30 40 -- 250 135 92 156 75 126 133 123 107 108 14 154 15.0 B
40-70 40 -- 250 135 104 193 75 150 140 153 153 108 11 172 20.5 C/F
40-100 40 -- 250 135 111 216 75 178 172 167 167 132 35 225 29.5 C/F
40-150 40 -- 250 125 119 258 65 200 195 172 172 132 25 225 40.0 C/F
50-70 50 -- 280 160 111 224 82.5 179 169 167 167 132 30 225 30.5 C/F
50-100 50 -- 280 155 111 222 82.5 198 192 176 176 157 50 228 33.5 C/F
50-150 50 -- 340 170 119 243 86 214 201 173 173 184 30 252 50.0 C/F
65-100 65 -- 340 170 109 241 81 214 201 172 172 180 25 225 38.2 C/F
65-130 65 -- 340 185 120 253 92.5 223 209 187 187 162 25 225 50.0 C/F
65-150 65 -- 340 185 120 283 92.5 223 209 187 187 162 25 225 55.5 C/F
80-100 80 -- 360 205 120 253 100 249 231 183.5 206 180 43 240 54.5/56.0 C/F
80-150 80 -- 360 180 143 316 90 259 248 201 201 185 20 270 78.6 C/F
80-200 80 -- 360 180 143 316 90 259 248 201 201 185 20 270 85.1 C/F
27
 Rio/Rio Z

Flange Dimensions
Rio Z Flange Nom. Pump flange dimensions
diameter
DN ∅D f1 f2 ∅d ∅k n x dL
∅ kL1/kL2 n x dL1/dL2
32-70 Adapter flange PN 6/10 32 140 -- -- 78 90 / 100 4 x ∅ 14/19
(flange PN 16 to DIN 2533)
32-100 Adapter flange PN 6/10 60 60
(flange PN 16 to EN 1092-2)
40-30 Adapter flange PN 6/10 40 150 -- -- 88 100 / 110 4 x ∅ 14/19
(selected as for PN 16, to DIN 2533)
40-70 Adapter flange PN 6/10
40-100 (selected as for PN 16, to EN 1092-2)
40-150 Adapter flange PN 6/10 65 65 84
(selected as for PN 16, to EN 1092-2)
50-70 Adapter flange PN 6/10 50 165 -- -- 102 110 / 125 4 x ∅ 14/19
50-100 (selected as for PN 16, to EN 1092-2)
50-150 Adapter flange PN 6/10 65 82,5 99
(to DIN 2533, to EN 1092-2)
65-100 Adapter flange PN 6/10 65 185 80 80 118 130 / 145 4 x ∅ 14/19
(selected as for PN 16, to EN 1092-2)
65-130 Adapter flange PN 6/10 -- -- 122
65-150 (selected as for PN 16, to EN 1092-2)
80-100 Flange PN 6 80 200 -- -- 132 150 4 x ∅ 19
(selected as for PN 16, to EN 1092-2)
Flange PN 16 (to EN 1092-2) -- -- 160 8 x ∅ 19
80-150 Flange PN 6 90 90 150 4 x ∅ 19
80-200 (selected as for PN 16, to EN 1092-2)
Flange PN 16 (to EN 1092-2) 160 8 x ∅ 19
28
 Rio/Rio Z

Pump Accessories
Rio/Rio Z

Rp 1 1/4

DN 100
DN 40
DN 50
DN 65
DN 80
Rp 1
Ident. No. ~kg
Y-pipes for twin pumps suction side X 40 000 688 12.0
PN 10 / 16 discharge side X 40 000 679 13.0
Scope of supply: bolts, nuts, suction side X 40 000 689 15.0
gaskets and integrated changeover discharge side X 40 000 680 17.0
flap (on discharge side only) suction side X 40 000 690 19.0
discharge side X 40 000 681 20.0
suction side X 48 936 065 25.0
discharge side X 48 936 202 28.0
suction side X 40 000 692 33.0
discharge side X 40 000 440 35.0
Screw union set with internal thread
of malleable cast iron X 40 980 836 0.2
X 40 980 837 0.2

Extension Modules and Electrical Accessories

Rio
25-50 E 25-50 D 25-100 E 25-100 D
25-70 E 25-70 D 30-100 E 30-100 D
30-40 E 30-40 D 40-70 E to
30-50 E 30-50 D 50-40 E 100-100 D
30-70 E 30-70 D Z 32-100 E Z 32-100 D
40-40 E 40-40 D Z 40-70 E to
Z 30-50 E Z 30-50 D Z 80-200 D
Z 32-70 E Z 32-70 D
Z 40-30 E Z 40-30 D Ident. No. kg
Function modules
Plug-in modules for type series Rio and Rio Z
(2 modules required) with mains connection
1~230 V, 50 Hz, (E) or 3~400 V, 50 Hz (D)

Additional functions:
-- Fault message (SSM)
-- ”In operation” message (SBM)
-- Control input ”Priority off”
-- Blocking detector with trip
-- Full motor protection with trip
-- Twin pump management (Rio Z)
Type 22 E X 01 100 533 0.6
Type 22 D X 01 100 534 0.6
Type 32 E X 01 100 535 0.6
Type 32-52 D X 01 100 536 0.6
Switch plug X X 01 084 050 0.1
for connecting Rio and Rio Z
with three-phase current motor
to 3~230 V 50 Hz

Switchgear DVP 84x130x66 X 01 018 335 0.35

Switchgear as above, but with volt-free
contacts for operation and fault reporting.

29
 Rio/Rio Z

Additional functions of function modules Wiring diagram for single pumps Rio

KSB function module

Type 22 E -- 1~230 V
Mains terminals

F Fault message SSM as volt-free NC contact, can be set

as individual or general fault message Control terminals
F ”In operation” message SBM as volt-free NO contact, can
be set as individual or general fault message
F Control input ”Priority off” by external volt-free (NC) con-
tact
F Blocking message of the pump is recognized and reported
as fault
F Full motor protection with integrated trip
Type 32 E -- 1~230 V
F Fault acknowledgement
F Integrated twin pump management with the following
functions (Rio Z only) Mains terminals
-- Duty/stand-by operation with switchover from duty to
stand-by pump after 24 operating hours
-- Fault-based switchover to stand-by pump ready for
operation

Technical data of function modules

Ambient temperature: max. +40 ˚C Control terminals
Fluid temperature: --20 °C to +110 ˚C
Weight: approx. 0.6 kg
Enclosure: IP 44
Interference suppression class: N
Thermal class: F
4 cable entries Pg 9 (control cable max. 6-core)
No separate mains supply required. Type 22 D -- 3~400 V
Mains terminals
Terminal diameter: max. 2.5 mm2 Mains terminals
Message terminals
Max. switching capacity 250 V/1 A
Terminal diameter: max. 2.5 mm2

Control terminals Ext.Off Control terminals

Min. contact rating: 24 VDC, 10 mA
Terminal diameter: min. 0.75 mm2, max. 2.5 mm2

Dimensional drawing of function modules

Type 32-52 D -- 3~400 V

Mains terminals

Module as ls Control terminals

Type 22 E 27 61
Type 22 D 27 61
Type 32 E 28 63
Type 32-52 28 63
30
 Rio/Rio Z

Wiring diagram for twin pumps Rio Z

KSB function module
Type 22 E -- 1~230 V

Mains terminals Mains terminals

Control terminals Control terminals

To be supplied by the owner/

operator: 2-core connection
cable, min. 2 x 0.75 mm2
Connection protected
against polarity reversal.
Type 32 E -- 1~230 V

Mains terminals Mains terminals

Control terminals Control terminals

To be supplied by the owner/
operator: 2-core connection
cable, min. 2 x 0.75 mm2
Connection protected
against polarity reversal.
Type 22 D -- 3~400 V

Mains terminals Mains terminals

Control terminals Control terminals

To be supplied by the owner/
operator: 2-core connection
cable, min. 2 x 0.75 mm2
Connection protected
against polarity reversal.
Type 32-52 D -- 3~400 V

Mains terminals Mains terminals

Control terminals Control terminals

To be supplied by the owner/
operator: 2-core connection
cable, min. 2 x 0.75 mm2
Connection protected
against polarity reversal.

31
 Rio/Rio Z

1115.51/6-10 / 1.10.2008 Subject to technical modification without prior notice.