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Brueninghaus Hydromatik Rexroth A4VSG Pump: Closed Circuit Variable Hydraulic Piston A4VG Pump
Brueninghaus Hydromatik Rexroth A4VSG Pump: Closed Circuit Variable Hydraulic Piston A4VG Pump
Pump model A4VSG71 A4VSG125 A4VSG180 A4VSG250 A4VSG355 A4VSG500 A4VSG750 A4VSG1000
www.hydpump.com
Axial piston, swash plate design, variable displacement pump model A4VSG is designed for hydrostatic
transmissions in closed circuit.
Flow is proportional to input speed and displacement, and is infinitely variable by adjustment of the swash plate.
Nominal pressure 5100 psi (350 bar). Peak pressure 5800 psi (400 bar)
Ordering code:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 Fluid
2 Version
3 Axial piston unit
4 Operation model
5 Size
6 Control device
7 Series
8 Direction of rotation
9 Seals
10 Shaft end
11 Mounting flange
12 Port connections
13 Through drive
14 Valves
15 Filtration
More explanation:
Features:
– slot-controlled swashplate design – high power/weight ratio
– infinitely variable adjustment of displacement – modular design
– reversible flow – short control times
– permissible nominal pressure 350 bar – through drive and tandem pumps possible
– low noise level – pump swivel angle indicator
– long service life –installation position optional
– drive shaft capable of absorbing axial and radial loads –Interchangeable with original Rexroth pump of same model
– operation on HF fluids possible with reduced operating parameters
Variable displacement pump A4VSG, series 1 and 2
Selection Diagram
Victory Pump Manufacturing
Variable displacement pump A4VSG, series 1 and 2
Technical Data
(Valid for operation on petroleum oil based fluids)
Operating pressure range – Inlet Port Operating pressure range – Outlet Port
Recommended boost pressure pabs min 230 psi (16 bar) Pressure at ports A or B
Recommended boost pressure if Nominal pressure pn 5100 psi (350 bar)
a common auxiliary pump is used for the Peak pressure pmax 5800 psi (400 bar)
boost oil and pilot oil circuits (EO1) pabs max 360 psi (25 bar)
Max. boost pressure – auxiliary pump
peak pressure with control options
MA-, HM-, HS-, EO-, DS- 725 psi (50 bar)
with control options
HD-, HW-, LR.N-, DR- 230 psi (16 bar)
Auxiliary pump – inlet pressure
Suction pressure ps min at v = 60…1400 SUS (10…300 mm2/s)
ε 10 psi (0.7 bar) absolute
Application of force
Fq
± Fax
X/2 X/2
X
Variable displacement pump A4VSG, series 1 and 2
Table of values (theoretical values, without considering ⎜mh and ⎜v; values rounded)
Size 40 71 125 180 250 355 500 750 1000
Displacement in3/rev
V g max 2.44 4.33 7.63 11.0 15.26 21.7 30.51 45.8 61.02
(cm3/rev) (40) (71) (125) (180) (250) (355) (500) (750) (1000)
Max. speed nmax rpm 3700 3200 2600 2400 2200 2000 1800 1600 1600
Max. flow at n max Qmax gpm 39.1 60.0 85.9 114.1 145.3 187.5 237.7 317.0 422.6
(L/min) (148) (227) (325) (432) (550) (710) (900) (1200) (1600)
at nE = 1200 rpm Q gpm 12.7 22.5 39.6 57.0 79.3 112.5 158.5 237.8 317.0
(L/min) (48) (85) (150) (216) (300) (426) (600) (900) (1200)
at nE 1800rpm Q gpm 19.0 33.7 59.4 85.6 118.9 168.8 237.7 — —
(L/min) (72) (128) (2259) (324) (450) (639) (900) — —
Max. power at n max Pmax HP 116 178 255 339 432 558 707 943 1257
p = 5100psi (350 bar) (kW) (86) (132) (190) (252) (321) (414) (525) (700) (933)
at nE = 1200 rpm P HP 37.8 66.9 117.8 169.6 236.0 334.7 471.6 707.6 943.2
(kW) (28) (50) (88) (126) (175) (248) (350) (525) (700)
at nE 1800rpm P HP 56.5 100.3 176.7 254.7 353.8 502.3 707 — —
(kW) (42) (75) (131) (189) (263) (373) (525) — —
Max. torque at V g max Tmax lb-ft 165 293 516 743 1032 1465 2064 3096 4127
p = 5100psi (350 bar) (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174) (5565)
Torque at V g max T lb-ft 32 57 101 146 202 287 405 607 809
p = 1450psi (100 bar) (Nm) (64) (113) (199) (286) (398) (564) (795) (1193) (1590)
Moment of inertia about drive axis J lb-ft2 0.116 0.287 0.712 1.305 2.276 4.509 7.890 15.66 28.47
(kgm2) (0.005) (0.012) (0.03) (0.055) (0.096) (0.19) (0.333) (0.66) (1.20)
Filling volume (case) gal 0.5 0.6 1.3 1.0 2.6 2.1 3.7 5.0 7.13
(L) (2) (2.5) (5) (4) (10) (8) (14) (19) (27)
Approx. weight m lbs 104 132 220 251 472 523 772 1102 1389
(pump with press. control) (kg) (47) (60) (100) (114) (214) (237) (350) (500) (630)
Permissible max. axial force ± Fax max lbf 135 180 225 315 405 450 450 495 495
loading of (N) (600) (800) (1000) (1400) (1800) (2000) (2000) (2200) (2200)
drive shaft max. radialforceF q max lbf 225 270 360 450 450 495 562 674 787
(N) (1000) (1200) (1600) (2000) (2000) (2200) (2500) (3000) (3500)
Installation notes
Optional installation position. The pump housing must be filled
with fluid during commissioning and stay full when operating. In
order to obtain the lowest noise level, all connections (suction,
pressure, case drain ports) must be linked by flexible couplings to
tank.
Avoid placing a check valve in the case drain line. This may be
permissible in individual cases, but only after consultation with us.
Calculation of size
Vg • n • ⎜ v Vg • n • ⎜v
Flow Q=
231
gpm
( Q=
1000
L/min
) Vg
n
p
= Geometric displacement per rev. - in3 (cm3)
= Speed rpm (rpm)
= Pressure differential - psi (bar)
Q = Flow - gpm (L/min)
Torque T=
Vg • p
lb-ft ( T=
Vg • p
Nm ) P = Power - HP (kW)
T = Torque - lb-ft (Nm)
24 • • ⎜mh 20 • • ⎜mh ⎜v = Volumetric efficiency
Q•p Q • p
Power P = HP ( P= kW ) ⎜mh
=Totalefficiency( =
= Mechanical-hy⎜ dr⎜auli c
•⎜mh
)
efficiency
1714 • ⎜t 600 •⎜t t v
Victory Pump Manufacturing
Variable displacement pump A4VSG, series 1 and 2
Port connections
A,B Pressure ports 1" SAE (high pressure series; Code 62)
MA, MB Test ports 7/16-20 UNF-2B (plugged)
T Case drain port 1 1/16-12 UN-2B (plugged)
E Boost port 3/4-16 UNF-2B
K2,K3 Flushing ports 1 1/16-12 UN-2B (plugged)
R (L) Fluid fill and air bleed port 1 1/16-12 UN-2B
for exact location see control data sheets
U Flushing port 7/16-20 UNF-2B; 0.47(12) deep (plugged)
Victory Pump Manufacturing
Variable displacement pump A4VSG, series 1 and 2
Summary of controls
(Example: HM1)
Through-drive
Axial piston units A4VSG can be supplied with a through-drive Permissible through drive torque
capability, as shown in the ordering code on page 3:
It is recommended that no more than three individual pumps are
coupled in series.
Included in the supply are:
Coupling, fixing screws, seal and an intermediate flange (if Splined shaft Z
required).
Combination pumps Size 40 71 125 180 250 355 500 750
Two or more independent circuits are available to the user when Max. perm. through-drive torque at mounting flange pump1 (pump1 +
combination pumps are used. (pump2) Ttot. max lb-ft 329 583 1027 1478 2052 2914 4105 6156
(Nm) (446) (790) (1392)(2004) (2782) (3952) (5566) (8348)
1. If the combination pump consists of 2 Brueninghaus Hydro-
TD1max lb-ft 164 291 513 739 1026 1457 2052 3078
matik units and if it is supposed to be delivered as an Permissible (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174)
assembled unit, the two odering codes are to be combined 1 through
with the "+" symbol. drive torque TD2max lb-ft 164 291 513 739 1026 1457 2052 3078
(Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174)
Ordering example:
TD1max lb-ft 164 291 513 739 1026 1457 2052 3078
AA4VSG 125 EO1/22R – PKD60K169F + Permissible (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174)
AA4VSG 71 HM1/10R – PSD60N000N 2 through
drive torque TD2max lb-ft 164 291 513 739 1026 1457 2052 3078
1.1 Please see data sheet RA 90 139 (in preparation) if a gear (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174)
pump or radial piston pump is to be mounted as a combination
pump at the factory. This data sheet lists the pumps which can Keyed shaft P
be mounted and they are included in the ordering code of the
first pump. Size 40 71 125 180 250 355 500 750
2. Auxiliary pumps, built-on and piped up (see page 32) Max. perm. through-drive torque at mounting flange pump1(pump 1 +
Dependent upon the application, the following auxiliary (pump2) Ttot. max lb-ft 280 516 1027 1032 1696 2623 3835 5541
(Nm) (380) (700) (1392)(1400) (2300) (3557) (5200) (7513)
pumps and/or piping are available:
Ordering example (metric): TD1max lb-ft 164 291 513 739 1026 1457 2052 3078
Permissible (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174)
A4VSG 125 EO1/22R – PPB10H029F 1 through
A4VSG with auxiliary pump piped up for boost circuit drive torque TD2max lb-ft 116 225 513 293 670 1166 1783 2463
(Nm) (157) (305) (696) (398) (909) (1581) (2417) (3339)
A4VSG 71 EO1/10R – PPB10H059F
A4VSG with one auxiliary pump piped up for a common TD1max lb-ft 116 225 513 293 670 1166 1783 2463
Permissible (Nm) (157) (305) (696) (398) (909) (1581) (2417) (3339)
boost and pilot supply circuit, at speeds of > 2800 rpm. 2 through
It is recommended that no more than three individual pumps are drive torque TD2max lb-ft 164 291 513 739 1026 1457 2052 3078
(Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174)
coupled in series.
When planning a pump combination with equal pump sizes
(i.e. 125+125) and controls HD.P, HD.T and HD.U it is necessary
to consult us.
1 1
Tm = m1 • l1 • + m2 • l2 • [lb-ft]
12 12
1 1
Tm = m1 • l1 • + m2 • l2 • [Nm]
102 102
SAE
main pump AA4VSG 125 AA4VSG 250
2nd pump A1 A2 A3 A4 A1 A2 A3 A4
AA4VSG 71 12.48 15.12 10.26 27.24
(317) (384) (260.5) (692)
AA4VSG 125 12.48 15.12 12.48 29.45
(317) (384) (317) (748)
AA4VSG 250 15.28 18.94 15.28 38.78
(388) (481) (388) (985)
Metric
main pump A4VSG 40 A4VSG 71 A4VSG 125 A4VSG 180 A4VSG 250
2nd pump A 1 A2 A3 A4 A1 A 2 A3 A4 A 1 A2 A3 A 4 A1 A2 A3 A4 A1 A 2 A3 A4
A4VSG40 8.93 11.33 8.93 22.4 10.2 12.4 8.93 23.5 12.4 13.6 8.93 24.7 12.4 14.6 8.93 25.6 15.2 16.9 8.93 28.0
(227) (288) (227) (569) (259) (316) (227) (597) (315) (347) (227) (628) (315) (371) (227) (652) (386) (431) (227) (712)
A4VSG71 – – – – 10.2 12.4 10.2 24.5 12.4 14.6 10.2 26.7 12.4 15.6 10.2 27.6 15.2 16.9 10.2 29.0
(–) (–) (–) (–) (259) (316) (259) (623) (315) (373) (259) (680) (315) (397) (259) (703) (386) (431) (259) (737)
A4VSG125 – – – – – – – – 12.4 14.9 12.4 29.2 12.4 15.8 12.4 30.1 15.2 18.4 12.4 32.7
(–) (–) (–) (–) (–) (–) (–) (–) (315) (379) (315) (742) (315) (403) (315) (766) (386) (469) (315) (832)
A4VSG180 – – – – – – – – – – – – 12.4 15.8 12.4 30.7 15.2 18.4 12.4 33.3
(–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (315) (403) (315) (782) (386) (469) (315) (848)
A4VSG250 – – – – – – – – – – – – – – – – 15.2 18.4 15.2 35.9
(–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (386) (469) (386) (912)
SAE
main pump AA4VSG 125 AA4VSG 250
2nd pump A1 A2 A3 A4 A1 A2 A3 A4
AA4VSG 71 12.48 15.12 10.08 26.93
(317) (384) (256) (684)
AA4VSG 125 12.48 15.12 12.28 32.48
(317) (384) (312) (825)
AA4VSG 250 15.28 18.94 15.04 36.30 Other combination pumps in SAE-Version on
(388) (481) (382) (922) request.
Metric
main pump A4VSG 40 A4VSG 71 A4VSG 125 A4VSG 180 A4VSG 250
2nd pump A 1 A2 A3 A4 A1 A 2 A3 A4 A 1 A2 A3 A 4 A1 A 2 A3 A4 A1 A2 A3 A 4
A4VSG40 8.93 11.33 8.93 21.9 10.2 12.4 8.93 23.0 12.4 13.6 8.93 24.2 12.4 14.6 8.93 25.1 15.2 16.9 8.93 27.5
(227) (288) (227) (557) (259) (316) (227) (585) (315) (347) (227) (616) (315) (371) (227) (640) (386) (431) (227) (700)
A4VSG71 – – – – 10.2 12.4 10.0 24.2 12.4 14.6 10.0 26.4 12.4 15.6 10.0 27.3 15.2 16.9 10.0 28.7
(–) (–) (–) (–) (259) (316) (254) (6i5) (315) (373) (254) (671) (315) (397) (254) (695) (386) (431) (254) (729)
A4VSG125 – – – – – – – – 12.4 14.9 12.2 28.8 12.4 15.8 12.2 30.1 15.2 18.4 12.2 32.4
(–) (–) (–) (–) (–) (–) (–) (–) (315) (379) (310) (734) (315) (403) (310) (758) (386) (469) (310) (824)
A4VSG180 – – – – – – – – – – – – 12.4 15.8 12.5 30.7 15.2 18.4 12.5 33.3
(–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (315) (403) (318) (782) (386) (469) (318) (848)
A4VSG250 – – – – – – – – – – – – – – – – 15.2 18.4 14.9 35.7
(–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (386) (469) (380) (908)
SAE
main pump AA4VSG 40 AA4VSG 71 AA4VSG 125 AA4VSG 250
2nd pump A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4
AA10VSO 28 9.02 11.50 8.11 19.60 10.26 12.76 8.11 20.87 12.48 14.53 8.11 22.64
(229) (292) (206) (498) (260.5) (324) (206) (530) (317) (369) (206) (575)
AA10VSO 71 15.28 17.05 10.12 27.17
(388) (433) (257) (690)
Metric
main pump A4VSG 40 A4VSG 71 A4VSG 125 A4VSG 180 A4VSG 250
2nd pump A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4
A10VSO 18 8.93 10.3 7.67 18.0 10.2 11.4 7.67 19.1 12.4 13.6 7.67 21.3 12.4 14.6 7.67 22.2 15.2 16.9 7.67 24.6
(227) (263) (195) (458) (259) (291) (195) (486) (315) (347) (195) (542) (315) (371) (195) (566) (386) (431) (195) (626)
A10VSO 28 8.93 11.4 8.11 19.5 10.2 12.4 8.11 20.5 12.4 14.4 8.11 22.5 12.4 15.3 8.11 23.5 15.2 16.9 8.11 25.0
(227) (290) (206) (496) (259) (316) (206) (522) (315) (367) (206) (573) (315) (391) (206) (597) (386) (431) (206) (637)
A10VSO 45 8.93 11.4 8.81 20.2 10.2 12.2 8.81 21.0 12.4 14.4 8.81 23.2 12.4 15.3 8.81 24.2 15.2 16.9 8.81 25.7
(227) (290) (224) (514) (259) (311) (224) (535) (315) (367) (224) (591) (315) (391) (224) (615) (386) (431) (224) (655)
A10VSO 71 – – – – 10.2 12.6 10.1 22.8 12.4 14.8 10.1 25.0 12.4 15.8 10.1 25.9 15.2 17.6 10.1 27.7
(–) (–) (–) (–) (259) (321) (257) (580) (315) (378) (257) (635) (315) (402) (257) (659) (386) (449) (257) (706)
A10VSO 100 – – – – – – – – 12.4 15.1 12.8 27.9 12.4 16.0 12.8 28.9 15.1 17.9 12.8 30.8
(–) (–) (–) (–) (–) (–) (–) (–) (315) (385) (326) (711) (315)(408.5)(326) (735) (386) (457) (326) (783)
A10VSO 140 – – – – – – – – – – – – 12.4 10.8 15.1 18.4 13.2 31.7
(–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (–) (315) (275) (386) (469) (337) (806)