ELECTRO HYDRAULIC

THRUSTER BRAKES

BOSON ENGINEERING PVT LTD.

BRITISH TECHNOLOGY AT ITS BEST
CONTACT US:
Corporate Office: 22 Richard Court, Stanley Road London W3 8FT, London, UK
India Office: BC – 121, Sector – I, Saltlake, Kolktata – 700 064
Mobile: +91 98302 26444. Phone: 0044 (0)20 7193 7286
E-mail: sales@bosonengineers.co.in, Website: www.bosonengineers.co.in
BOSON Power Transmission Equipment
POWERED BY TECHNOLOGY

BOSON ELECTRO HYDRAULIC THRUSTER BRAKES

Thruster brake is a device used to retard the speed of moving machinery and to stop it accurately to the desired position.
The braking force is applied to the brake shoes by a pre stressed comprising spring. The releasing of the brake drum and
compressing of the spring is done by thruster.

Assembly and Function

A thruster shoe brake has a pair of cast iron shoes which are lined up with friction pads. The shoe are on main arm side arm
of the brake, each of them have a hinge pin fitted in the base. They are connected to each other on top by a tie rod, which is
hinged in the main arm and locked to the swivel block in the side arm, by a lock nut.
A crank lever is hinged on the main arm and the other end is fixed to the top clevis of the thruster by a hinge pin. A brake
spring is fixed on the main arm and is pre-loaded by a locknut on the lever. The pre-tension in this spring decides the braking
torque. The thruster is fitted on the base by a hinge pin. When the thruster is not energized, the brake shoes are pressed on the
brake drum fitted on the drive motor shaft and hold it under the effect of braking force provided by the spring. In such condition,
the brake is applied and the drum cannot rotate.
As the piston travels upwards the angle lever turns, pushes the brake rod and compresses the brake spring. Simultane-
ously, the brake lever on the other side of the wheel (Brake Drum) is retracted. When the first lever reaches the stop on the
brake base member the brake lever at the thruster begins to move, releasing the brake drum.

Electro Hydraulic Thruster Brakes. Mill duty Crane Control Equipments make Electro Hydraulic Thruster Brakes that are suit-
able for 400/440 Volts, 3Phase AC supply for a wide range of drum sizes from 100mm to 600mm dia. The braking to the shoes
is transmitted from the springs by means of an extremely rigid and simple lever / tie rod mechanism.
Since these Brakes are in normally closed position, the release of the Brake Shoes is effected by energizing the 3phase
Electro Hydraulic Thruster, which over comes the spring force and the shoes are moved clear off the Drum by lever / arm link-
age system, so that the Drum is free to rotate without any friction.
The angle of the Shoe being 70 degree makes the replacement and maintenance of the Brake Shoes easy at site.
The design of the Brake is such that as the Lining keeps wearing out due to normal operation of the Brake, the Thruster
stroke adjusts itself on its own to achieve the rated torque.

BOSON ENGINEERING PVT LTD.

BRITISH TECHNOLOGY AT ITS BEST
CONTACT US:
Corporate Office: 22 Richard Court, Stanley Road London W3 8FT, London, UK
India Office: BC – 121, Sector – I, Saltlake, Kolktata – 700 064
Mobile: +91 98302 26444. Phone: 0044 (0)20 7193 7286
E-mail: sales@bosonengineers.co.in, Website: www.bosonengineers.co.in
BOSON Power Transmission Equipment
POWERED BY TECHNOLOGY

Our Mill Duty Thruster Brakes forms part of the brake is a self contained unit and comprises of a centrifugal pimp and impeller
drives by an electric motor which is of.
When the power in given to the Thruster unit the impeller spins on oil and develops a pressure heard which is impressed
upon the Piston.
Since the Piston is connected to the arm of the Brake the arm is pushed and the Brake opens up.
When specified, Brake Drum or Drum Coupling both Pin Bush type and Flexible Geared type can be supplied along with
the Brakes.

TECHNICAL SPECIFICATIONS

Barking Torque THRUSTER DETAILS Length Width Height

Model No. DRU (Kg. M) Model No. Force (Kg) Stroke (MM) (Max.) (Max.) (Max.)
BE-EHTB 100/18 100 6 BE-EHTB 18 18 51 425 140 430
BE-EHTB 150/18 150 9 BE-EHTB 18 18 51 550 200 450
BE-EHTB 160/18 160 10 BE-EHTB 18 18 51 550 200 450
BE-EHTB 200/18 200 20 BE-EHTB 18 18 51 675 200 450
BE -EHTB 200/34 200 32 BE-EHTB 34 34 51 763 225 575
BE-EHTB 250/18 250 35 BE-EHTB 18 18 51 725 200 525
BE -EHTB 250/34 250 42 BE-EHTB 34 34 51 850 225 575
BE-EHTB 300/18 300 42 BE-EHTB 18 18 51 850 225 575
BE-EHTB 300/34 300 62 BE-EHTB 34 34 51 850 225 625
BE -EHTB 400/46 400 90 BE-EHTB 18 34 51 1000 238 675
BE -EHTB 400/68 400 110 BE-EHTB 18 46 51 1000 238 675
BE-EHTB 500/46 500 190 BE-EHTB 18 46 51 1525 262 700
BE-EHTB 500/68 500 290 BE-EHTB 18 68 76 1525 262 700
BE-EHTB 600/68 100 350 BE-EHTB 18 68 76 1625 262 775

 Rugged Design
 Consistant Braking Performance
 Robust In Construction
 Long Life
 Trouble Free Maintainence
 Easy In Service

BOSON ENGINEERING PVT LTD.

BRITISH TECHNOLOGY AT ITS BEST

CONTACT US:
Corporate Office: 22 Richard Court, Stanley Road London W3 8FT, London, UK
India Office: BC – 121, Sector – I, Saltlake, Kolktata – 700 064
Mobile: +91 98302 26444. Phone: 0044 (0)20 7193 7286
E-mail: sales@bosonengineers.co.in, Website: www.bosonengineers.co.in
BOSON Power Transmission Equipment
POWERED BY TECHNOLOGY

Brake Thruster Drum Braking Brake Dimensions Are In M.M Appx.

Type Type Ø In Trq. In Shoe Wt. In
mm Kgm. Width A B C E F G H J K L M N P S DØ Kg.
100 TH 3240 100 4.50 60 250 125 410 90 500 50 144 12 65 465 130 37.5 57 50 13 73
150 TH 3240 150 9 70 310 155 476 90 520 50 144 12 65 531 130 37.5 57 50 13 85
160 TH 3240 160 9 70 310 155 476 90 520 50 144 12 65 531 130 37.5 57 50 13 85
200 TH 3240 200 14 100 370 185 608 104 500 60 164 14 75 663 150 37.5 57 50 13 108
250 TH 3240 250 42 100 440 220 645 140 610 70 225 16 90 700 180 37.5 57 50 13 125
300 TH 3240 300 50 125 530 265 771 140 550 80 232 16 100 826 200 37.5 57 50 17 147
315 TH 3240 315 50 140 530 265 771 140 550 80 232 16 100 826 200 37.5 57 50 17 150

NOTES:
1. WITH THRUSTOR TYPE TH 3230 (INSTEAD OF TH3240 BRAKE TYPE ARE DESIGNATED STR (INSTED OF 5BTS).
2. DIMENSION OF FIXING CENTRE AND CENTRE HEIGHT WILL BE MAINTAINED OTHER DIMENSIONS ARE APPROXIMATE EX-
TREMA OR INDICATIVE
3. THIS SUPERSED FOR 5BTS SERIES
4. A1-ARM STOP AT THRUSTOR END AND THRUSTOR CABLE ENTRY SHOWN AND AUX SPRING OMITTED.

OUTSIDE DIMENSION OF THRUSTOR RELEASED SPRING, ACTUATED BRAKES FOR TYPE 5TS SERIES

BOSON ENGINEERING PVT LTD.

BRITISH TECHNOLOGY AT ITS BEST
CONTACT US:
Corporate Office: 22 Richard Court, Stanley Road London W3 8FT, London, UK
India Office: BC – 121, Sector – I, Saltlake, Kolktata – 700 064
Mobile: +91 98302 26444. Phone: 0044 (0)20 7193 7286
E-mail: sales@bosonengineers.co.in, Website: www.bosonengineers.co.in
BOSON Power Transmission Equipment
POWERED BY TECHNOLOGY

Size Braking Brake Dimensions Are In M.M. Appx.

BE-EHTB Thruster Drum Ø Trq. In Shoe Wt. In
3275 Type In mm Kgm. Width A B C E F G H J K L M N S D Kg.
100 TH3275/TC 100 7.80 60 250 125 410 90 563 50 144 12 65 522 130 37.5 50 13 73
101 TH3275/TC 100 7.80 60 250 125 410 90 400 50 100 12 65 522 130 37.5 50 13 73
150 TH3275/TC 150 11.50 70 310 155 476 90 600 50 144 12 65 588 130 37.5 50 13 85
160 TH3275/TC 160 11.50 70 310 155 476 90 600 50 144 12 65 500 130 37.5 50 13 85
200 TH3275/TC 200 25.30 100 370 185 608 104 578 60 164 14 75 720 150 37.5 50 13 108
250 TH3275/TC 250 75.00 100 440 220 645 140 605 70 225 16 90 757 180 37.5 50 13 125
300 TH32100/TC 300 93.00 125 530 265 771 140 572 80 232 16 100 883 200 37.5 50 17 147
315 TH32100/TC 315 93.00 140 530 265 771 140 572 80 232 16 100 883 200 37.5 50 17 150
376 TH32120/TC 376 93.00 160 616 300 875 140 662 100 288 16 125 987 200 37.5 70 17 220
400 TH32120/TC 400 159.00 150 640 320 900 140 673 100 300 16 125 1012 250 37.5 50 17 236
401 TH32121/TC 400 210.00 150 640 320 900 140 673 100 300 16 125 1012 250 37.5 50 17 236
450 TH32121/TC 450 162.00 200 740 370 1050 200 715 100 325 18 125 1087 250 40.0 75 18 295
500 TH32120/TC 500 165.00 200 740 370 1100 200 765 100 350 18 125 1137 250 60.0 75 18 315
501 TH32121/TC 500 250.00 200 740 370 1100 200 765 100 350 18 125 1137 250 60.0 75 18 315

BOSON ENGINEERING PVT LTD.

BRITISH TECHNOLOGY AT ITS BEST
CONTACT US:
Corporate Office: 22 Richard Court, Stanley Road London W3 8FT, London, UK
India Office: BC – 121, Sector – I, Saltlake, Kolktata – 700 064
Mobile: +91 98302 26444. Phone: 0044 (0)20 7193 7286
E-mail: sales@bosonengineers.co.in, Website: www.bosonengineers.co.in