Bulletin 71.

2:1098-EGR
July 2011

Types 1098-EGR and 1098H-EGR Pressure

Reducing Regulators

•  Differential as low as
  1 psi / 70 mbar •  Materials of Construction
  Compatible with Below
  Grade Installations

•  Quick Change
   Trim Package
•  In-Service Travel
Inspection

•  Optional Noise
Abatement Trim •  NPS 1 through 12 x 6
  (Up to 30dBA reduction) / DN 25 through
  300 x 150 Body Sizes
  Available
•  No Atmospheric
  Bleed •  Aqueous
W6956 Trim Packages
(Application Specific)

•  Easy Top Entry In-Line

Maintenance

•  Stainless Steel Construction 

for Corrosive Environments
and Oxygen Service
D100143X012

www.fisherregulators.com
Bulletin 71.2:1098-EGR
Specifications

Body Sizes and End Connection Styles Construction Materials

See Table 1 Main Valve
Main Valve Maximum Inlet Pressure(1) Body and Body Flange: Cast iron,
400 psig / 27,6 bar or body rating limit WCC Steel, CF8M Stainless steel
whichever is lower Cage: CF8M Stainless steel (Linear),
416 or 316 Stainless steel (Whisper Trim®), or
Maximum Pilot Supply Pressure(1)(2)
hardened ENC coated Cast iron (Quick Opening)
600 psig / 41,4 bar
Seat Ring and Valve Plug: Hardened 416 Stainless
Outlet Pressure Ranges steel or 316 Stainless steel
See Table 2 Travel Indicator Assembly: Steel or Stainless steel
Maximum and Minimum Differential Pressures except plastic for indicator scale
See Table 4 Piston Ring: Polytetrafluoroethylene (PTFE)
O-rings and Soft Parts: Nitrile (NBR) (standard),
Actuator Sizes and Maximum Pressures Fluorocarbon (FKM) or Ethylenepropylene (EPR)
See Table 3 Spring: Steel or Inconel® X-750
Supply Pressure Settings Required for the Bolting: Steel, Stainless steel
Type 95H Regulator Actuator
See Table 5     Bonnet: Zinc-Plated Steel or 304 Stainless steel
Pressure Registration Diaphragm Case: Steel or Stainless steel    
External Bolting: Steel, Stainless steel
Diaphragm Plate: Cast iron,
Temperature Capabilities(1)
    316 or WCC Stainless steel
Nitrile (NBR): -20° to 180°F / -29° to 82°C Stem Guide: Stainless steel
Fluorocarbon (FKM): 0° to 300°F / -18° to 149°C, Diaphragm and O-rings: Nitrile (NBR) (standard),
except water is limited to 0° to 200°F / -18° to 93°C Fluorocarbon (FKM), Ethylenepropylene (EPDM)
Ethylenepropylene (EPR): Stem: 17-4 PH Stainless steel (standard) or
-20° to 275°F / -29° to 135°C 316 Stainless steel
Options Pilot Mounting Parts
•  NACE Construction Tubing and Connector Fittings: Steel (standard)
•  Monitor Configuration or Stainless steel
•  Boiler Fuel Construction Pipe Bushing: Malleable iron, Stainless steel
•  Aqueous (Liquid) Service Construction Pipe Nipples: Galvanized steel, Stainless steel
•  Noise Abatement Trim
Type 6351 Pilot
Port Diameters and Travels
Body, Body Plug, and Spring Case: Aluminum
BODY SIZES
PORT TRAVEL Valve Plug Stem: Brass (standard) or Stainless steel
DIAMETER Standard Restricted
Diaphragm, O-rings, and Gaskets: Nitrile (NBR)
Percentage of Inches mm
NPS DN Inches mm Inches mm
Flow Capacity
(standard) or Fluorocarbon (FKM)
1 25 1-5/16 33,3 3/4 19 ---- ---- ---- Type 6352, 6353, 6354L, 6354M, or 6354H Pilot
30 3/8 9,5 Body, Body Plug, Spring Case, and Closing Cap:
2 50 2-3/8 60,3 1-1/8 29
70 5/8 16 Aluminum (standard) or Stainless steel
3 80 3-3/8 85,7 1-1/2 38 40 7/8 22 Diaphragm: Nitrile (NBR), Fluorocarbon (FKM),
4 100 4-3/8 111 or Ethylenepropylene (EPR)
40 1 25
6 150 Types 6354M and 6354H Diaphragm
200 x 2 51 Limiter: Aluminum
8x6
150 and 7-3/16 183
O-rings and Soft Parts: Nitrile (NBR) (standard) or
and ---- ----
300 x
12 x 6
150 Fluorocarbon (FKM)

1. The pressure/temperature limits in this Bulletin or any applicable standard limitation should not be exceeded.
2. For stability or overpressure protection, a reducing regulator may be installed upstream of the pilot according to the Installation section.
Inconel® is a mark owned by Special Metals Corporation.

- continued -

2
 Bulletin 71.2:1098-EGR
Specifications (continued)
Type 6352, 6353, 6354L, 6354M, or     Size 40 (Standard)
    6354H Pilot (continued)     NPS 1 / DN 25 Body: 65 pounds / 29 kg
    Filter: Brass (Type P594-1 standard) or Aluminum     NPS 2 / DN 50 Body: 85 pounds / 39 kg
(Type P593-1), except cellulose for filter element     NPS 3 / DN 80 Body: 125 pounds / 57 kg
61 Series Pilots     NPS 4 / DN 100 Body: 175 pounds / 79 kg
    NPS 6 / DN 150 Body: 360 pounds / 163 kg
Body and Spring Case: Cast iron
    NPS 8 x 6 / DN 200 x 150 Body: 635 pounds / 288 kg
Upper and Lower Diaphragm: Nitrile (NBR),
    NPS 12 x 6 / DN 300 x 150 Body: 1112 pounds / 504 kg
        Neoprene (CR), or Fluorocarbon (FKM)
Composition Seats: Nitrile (NBR) or    Size 70
        Fluorocarbon (FKM)     NPS 1 / DN 25 Body: 140 pounds / 64 kg
O-rings: Nitrile (NBR) or Fluorocarbon (FKM)     NPS 2 / DN 50 Body: 160 pounds / 73 kg
Type Y600AM Pilot     NPS 3 / DN 80 Body: 200 pounds / 91 kg
    NPS 4 / DN 100 Body: 250 pounds / 113 kg
Body, Spring Case, and Lower Casing: Cast Iron
    NPS 6 / DN 150 Body: 435 pounds / 197 kg
Diaphragm: Nitrile (NBR)
    NPS 8 x 6 / DN 200 x 150 Body: 710 pounds / 322 kg
Composition Seats: Nitrile (NBR)
    NPS 12 x 6 / DN 300 x 150 Body: 1187 pounds / 538 kg
Trim: Aluminum
   Type 1098H Size 30 Actuator
Pilot and Actuator Vents
    NPS 1 / DN 25 Body: 80 pounds / 36 kg
Type Y602 vent assembly
    NPS 2 / DN 50 Body: 100 pounds / 45 kg
Approximate Weights (With Standard Single-     NPS 3 / DN 80 Body: 140 pounds / 64 kg
Pilot Construction)     NPS 4 / DN 100 Body: 190 pounds / 86 kg
   Type 1098 Actuator     NPS 6 / DN 150 Body: 375 pounds / 170 kg
    NPS 8 x 6 / DN 200 x 150 Body: 650 pounds / 295 kg
   Size 30     NPS 12 x 6 / DN 300 x 150 Body: 1127 pounds / 511 kg
   NPS 1 / DN 25 Body: 55 pounds / 25 kg
   NPS 2 / DN 50 Body: 75 pounds / 34 kg
   NPS 3 / DN 80 Body: 115 pounds / 52 kg
   NPS 4 / DN 100 Body: 165 pounds / 75 kg
   NPS 6 / DN 150 Body: 350 pounds / 159 kg
    NPS 8 x 6 / DN 200 x 150 Body: 625 pounds / 284 kg
    NPS 12 x 6 / DN 300 x 150 Body: 1102 pounds / 500 kg

Table 1. Body Sizes and End Connection Styles

Body Size
Cast Iron Steel or stainless steel
NPS Dn
1 or 2 25 or 50 NPT, CL125 FF, or CL250 RF NPT, CL150 RF, CL300 RF, CL600 RF, BWE, SWE, or PN 16/25/40
3, 4, or 6 80, 100, or 150 CL125 FF or CL250 RF CL150 RF, CL300 RF, CL600 RF, BWE, or PN 16/25/40
8 x 6 or 12 x 6 200 x 150 or 300 x 150 ---- CL150 RF, CL300 RF, CL600 RF, or BWE

3
Bulletin 71.2:1098-EGR
Table 2. Outlet Pressure Ranges
outlet (control) pressure range
pilot type spring Color Spring Part Number
psig bar
3 to 20 0,2 to 1,4 Green 1B986027212
6351 5 to 35 0,3 to 2,4 Unpainted 1B788327022
35 to 100 2,4 to 6,9 Red 1K748527202
14-inches w.c. to 2 psig 35 mbar to 0,1 bar Yellow 14A9672X012
6352
2 to 10 0,1 to 0,7 Black 14A9673X012
3 to 40 0,2 to 2,8 Yellow 1E392527022
6353
35 to 125 2,4 to 8,6 Red 1K748527202
6354L(1) 85 to 200 5,9 to 13,8 Blue 1L346127142
6354M(2) 175 to 220 12,1 to 15,2 Blue 1L346127142
6354H(2) 200 to 300 13,8 to 20,7 Green 15A9258X012
7-inches w.c. to 2 psig 17 mbar to 0,1 bar Red 1B886327022
61L 1 to 5 0,07 to 0,3 Yellow 1J857827022
61LD 2 to 10 0,1 to 0,7 Blue 1B886427022
61LE 5 to 15 0,3 to 1,0 Brown 1J857927142
10 to 20 0,7 to 1,4 Green 1B886527022
61H 10 to 65 0,7 to 4,5 Green Stripe 0Y066427022
15 to 45 1,0 to 3,1 Yellow 1E392527022
61HP 35 to 100 2,4 to 6,9 Blue 1D387227022
100 to 300 6,9 to 20,7 Red 1D465127142
4 to 8-inches w.c. 10 to 20 mbar Red 1B653827052
7 to 16-inches w.c. 17 to 4 mbar Unpainted 1B653927022
15-inches w.c. to 1.2 37 mbar to 0,08 bar Yellow 1B537027052
Y600AM
1.2 to 2.5 0,08 to 0,17 Green 1B537127022
2.5 to 4.5 0,17 to 0,31 Light Blue 1B537227022
4.5 to 7 0,31 to 0,48 Black 1B537327052
1. Without diaphragm limiter.
2. With diaphragm limiter.

Table 3. Actuator Sizes and Maximum Pressures

Outlet control pressure Emergency casing pressure

Actuator Type Actuator Size
psig bar psig bar
30 100 6,9 115 7,9
1098 40 (standard) 75 5,2 82 5,6
70 50 3,4 65 4,5
1098H 30 350 24,1 400 27,6

Table 4. Maximum and Minimum Differential Pressures for Main Valve Selection

Maximum allowable minimum differential pressure

BODY SIZES SPRING PART
Spring differential pressure(1) requireD For full Stroke
NUMBER
color Size 30 Actuator Size 40 Actuator Size 70 Actuator
NPS DN psig bar
psig bar psig bar psig bar
14A9687X012 Green 60 4,1 3.5 0,24 2.5 0,17 1 0,07
1 25 14A9680X012 Blue 125 8,6 5 0,34 3 0,21 1.5 0,10
14A9679X012 Red 400(3) 27,6(3) 7 0,48 5 0,34 2.5 0,17
14A6768X012 Yellow 20 1,4 ---- ---- ---- ---- 1 0,07
14A6626X012 Green 60 4,1 4 0,28 3 0,21 1.5 0,10
2 50
14A6627X012 Blue 125 8,6 6 0,41 5 0,34 2 0,14
14A6628X012 Red 400(3) 27,6(3) 11 0,76 10 0,69 3 0,21
14A6771X012 Yellow 20 1,4 ---- ---- ---- ---- 1 0,07
14A6629X012 Green 60 4,1 5 0,34 4 0,28 2 0,14
3 80
14A6630X012 Blue 125 8,6 8 0,55 6 0,41 2.5 0,17
14A6631X012 Red 400(3) 27,6(3) 14 0,97 11 0,76 4 0,28
14A6770X012 Yellow 20 1,4 ---- ---- ---- ---- 1.3 0,09
14A6632X012 Green 60 4,1 10 0,69 5 0,34 2.5 0,17
4 100
14A6633X012 Blue 125 8,6 13 0,90 8 0,55 3 0,21
14A6634X012 Red 400(3) 27,6(3) 22 1,5 13 0,90 5 0,34
15A2253X012 Yellow 20 1,4 ---- ---- ---- ---- 2.2 0,15
6, 8 x 6, 150, 200 x 150, 14A9686X012 Green 60 4,1 13 0,90 9.5 0,66 4 0,28
and 12 x 6 and 300 x 150 14A9685X012 Blue 125 8,6 19 1,3 14 0,97 6 0,41
15A2615X012 Red 400(3) 27,6(3) 28(2) 1,9 19 1,3 8 0,55
  1. Maximum inlet pressure is equal to set pressure plus maximum differential.
  2. Requires special 6300 Series pilot construction without integral relief valve and with external Type 1806 40 psid / 2,8 bar d relief valve.
  3. Should not exceed the body rating limit. Use this pressure value or the body rating limit, whichever is lower.

4
 Bulletin 71.2:1098-EGR
Introduction Type 6351 or 61 Series pilots but balanced in the
Types 6352 through 6354M pilots). Excess loading
The Types 1098-EGR and 1098H-EGR regulators pressure on the actuator diaphragm escapes downstream
provide economical and accurate pressure control in through the bleed hole (Type 6351 pilot), bleed orifice
a wide variety of applications: natural gas distribution (61 Series pilot), restriction (Types 6352 through
systems; fuel gas supply to industrial boilers, furnaces, 6354M pilots) or fixed restrictor (Type Y600AM pilot).
ovens, and mixers; and large commercial/industrial
establishments such as shopping centers and schools. Reduced actuator loading pressure permits the main
They are also used in plant air service and in liquid valve to close. The combination of main valve spring
service where a slow stroking time (approximately 30 to force and valve plug unbalance provides positive valve
90 seconds) is desired on both opening and closing the plug shutoff against the port and upper seals.
main valve.
To protect the Type 1098 or 1098H actuator
The superior performance of this regulator is due diaphragm from excessive differential pressure,
to the amplifying effect of the pilot and the two-path the 6300 Series pilots have a relief valve that
control system. Changes in outlet pressure act quickly allows loading pressure to bleed downstream at
on the actuator diaphragm to provide fast response to approximately 25 psig / 1,7 bar differential across the
system changes. Then, the pilot amplifies any small actuator diaphragm. An external relief valve
system changes to position the main valve for precise (Type 1806) is required when differential is higher than
pressure control. 25 psid / 1,7 bar d or when using the 61 Series or
Y600AM pilots.
Bubble-tight shutoff is achieved utilizing knife-edged
seats in the valve plug. When the regulator is in the
closed position, the knife-edged seats make a gas-tight Installation
seal against the upper and lower (port) valve seal. A
On the Type EGR main valve, normal pressure drop
variety of cages are offered for standard, speed of
assists shutoff. Therefore, leakage may result during
response, and noise applications. The cage-guided
any reverse pressure drop condition. The regulator
metal plug provides superior control and stability.
may be installed in any position. The normal mounting
position is with the pilot mounted to the right of the
main valve when looking downstream; however, the
Principle of Operation pilot may be moved to the left side. Control and
The pilot-operated Types 1098-EGR and 1098H-EGR supply lines necessary for installation are not supplied
regulators both use inlet pressure as the operating with the regulator.
medium, which is reduced through pilot operation to load
In some cases, good piping practice will require that
the actuator diaphragm. Outlet or downstream pressure
outlet piping be swaged up above the body size to
opposes loading pressure in the actuator and also
prevent excessive pressure drop along the outlet line.
opposes the pilot control spring. The Type 1098-EGR
The piping should be as close to the regulator outlet
regulator operation schematic is shown in Figure 2.
size as possible.
In operation, assume that outlet pressure is below
the pilot control setting. Control spring force on
the pilot diaphragm thus opens the pilot valve plug, Construction Features
providing additional loading pressure to the actuator
diaphragm. This loading pressure forces the actuator Pilots for Application Versatility
stem upward, opening the main valve plug via a bump
connection. The upward motion of the plug allows gas The balanced valve plug in the Types 6352, 6353,
to flow through the cage into the downstream system. and 6354 pilots provides fast closing action when
quick response is required and also minimizes outlet
When downstream demand has been satisfied, outlet pressure changes due to varying supply pressures.
pressure tends to increase, acting on the pilot and A tapped spring case with gasketed closing cap is
actuator diaphragms. This pressure exceeds the pilot standard for remote venting or for pressure loading
control spring setting, moving the pilot diaphragm away applications involving differential pressure control
and letting the valve plug spring (Type 6351, 61 Series, or remote pneumatic adjustment of the downstream
or Type Y600AM pilots) or bellows (Types 6352 through pressure setting.
6354M pilots) close the pilot valve plug (unbalanced in the

5
Bulletin 71.2:1098-EGR

TYPE 6351
TYPE 1098-EGR

TYPES 6352,
6353, 6354

INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
A6563

Type 1098-EGR with 6350 series pilot

TYPE 1098-EGR

TYPE 1806

TYPE 61LD

INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
A6641

Type 1098-EGR with type 61lD pilot and type 1806 relief valve

Figure 2. Operational Schematics

6
 Bulletin 71.2:1098-EGR

TYPE 1098-EGR

TYPE 95H

OPTIONAL:
TYPE 112 RESTRICTOR

TYPE Y600AM

INLET PRESSURE
OUTLET PRESSURE FIXED RESTRICTOR
ATMOSPHERIC PRESSURE
LOADING PRESSURE
PILOT SUPPLY PRESSURE
M1008

Type 1098-EGR with type y600AM pilot and type 95h pressure supply regulator

Figure 2. Operational Schematics (continued)

The Y600AM and 61 Series pilots provide the option Type 1098-EGR with Yellow Main Spring, Quick
for low setpoints and improved accuracy. The Opening Cage, Type 6352 pilot, Size 70 Actuator,
61 Series pilot is available in a variety of configurations and Type Y600AM or 627M Auxiliary Pilot mounted in
to meet your specific application needs – Type 61L parallel with the Type 6352 pilot.
low pressure pilot, Type 61LE low pressure, wide
proportional band pilot, Type 61LD low pressure, To provide faster response, two pilots mounted in
narrow proportional band pilot, and the Type 61H parallel sense the downstream pressure. The
high pressure pilot. These pilots can be configured to Type 6352 pilot is the primary controlling pilot and the
maximize the performance under various application Type Y600AM or 627M auxiliary pilot stands by until
scenarios. For instance, the 61 Series pilots are it senses a negative pressure shock condition. The
available for fast closing, fast opening, or monitor auxiliary pilot opens, allowing additional flow into the
applications. Refer to Bulletin 71.8:61 for specifics. actuator, increasing the stroking speed and providing
faster response. See Figure 5 for schematic.

Boiler Fuel Pressure Control The quick opening cage allows maximum capacity
at shorter travels to decrease stroking time in opening
To enhance proper operation and adequate response and closing directions. The Yellow Main Spring
to negative pressure shock condition in low differential requires that service conditions not exceed 20 psig /
pressure boiler fuel control applications, use the 1,4 bar maximum inlet pressure and 10 psi /
Type 1098-EGR boiler fuel configuration: 0,69 bar maximum differential pressure.

7
Bulletin 71.2:1098-EGR

Table 5. Supply Pressure Settings Required for the Type 95H Regulator

SUPPLY PRESSURE
BODY SIZE
TYPE EGR Type Y600AM Spring Color
SPRING COLOR Red Unpainted Yellow Green Light Blue Black
NPS DN
psig bar psig bar psig bar psig bar psig bar psig bar
Green 6 0,41 6 0,41 7 0,48 8 0,55 11 0,76 13 0,90
1 25 Blue 7 0,48 7 0,48 8 0,55 10 0,69 13 0,90 14 0,97
Red 8 0,55 8 0,55 9 0,62 11 0,76 14 0,97 15 1,0
Green 6 0,41 6 0,41 7 0,48 9 0,62 12 0,83 13 0,90
2 50 Blue 8 0,55 8 0,55 9 0,62 11 0,76 14 0,97 15 1,0
Red 13 0,90 13 0,90 14 0,97 16 1,1 19 1,3 20 1,4
Green 7 0,48 7 0,48 8 0,55 10 0,69 13 0,90 14 0,97
3 80 Blue 9 0,62 9 0,62 10 0,69 12 0,83 15 1,0 16 1,1
Red 14 0,97 14 0,97 15 1,0 17 1,2 20 1,4 21 1,5
Green 8 0,55 8 0,55 9 0,62 11 0,76 14 0,97 15 1,0
4 100 Blue 11 0,76 11 0,76 12 0,83 14 0,97 17 1,2 18 1,2
Red 16 1,1 16 1,1 17 1,2 19 1,3 22 1,5 23 1,6
Green 13 0,90 13 0,90 14 0,97 15 1,0 18 1,2 20 1,4
150 or
6 or 8 x 6 Blue 17 1,2 17 1,2 18 1,2 20 1,4 23 1,6 24 1,7
200 x 150
Red 22 1,5 22 1,5 23 1,6 25 1,7 28 1,9 29 2,0
1. The pressures shown in the table are the minimum supply pressures required by the pilot. If the inlet pressure is less than shown, an external pilot supply is necessary.

Supply the boiler pilot light gas with the Type 1098-EGR. Applications
The pilot light gas supply line should branch off the main
fuel line downstream of the Type 1098-EGR and include Low Pressure Gas Distribution Systems
a separate regulator to control the final pilot light gas
pressure, if required (see Figures 5 and 6). This allows The Type 1098-EGR offers superior performance
the Type 1098-EGR to have its main valve plug just off when utilized to supply low pressure (typically 4 to
the seat waiting for the sudden negative shock created 12-inches w.c. / 10 to 30 mbar) at district stations
when the boiler solenoid valve is opened to light the operated by gas distribution companies. The two path
boiler to the high fire load. This configuration significantly control system (outlet pressure by control pilot) allows
increases the stroking speed of the Type 1098-EGR. for tight control over the large range of flows typical
to district stations. The knife-edged seats in the main
Protection from Foreign Material valve plug allow for tight shutoff, and the cage-guided
metal plug aids in stability. Droop can be reduced
The standard brass Type P594-1 filter or aluminum to a minimum by utilizing an application specific
Type P593-1 filter in the pilot inlet connection has pilot control system, main valve spring, and actuator
a replaceable cellulose filter element. A Type 252 combination (for example, a low droop system would
filter is recommended for heavy amounts of foreign utilize the 95 Series Pilot supplying a Type Y600AM
material in the lines. These filters are described in control pilot, size 70 actuator, a fixed restrictor or the
separate bulletins. Type 112 variable restrictor set at 3, and the smallest
appropriate main valve spring).
Noise Abatement Trim
At elevated pressure drops and flow rates regulators
Monitoring Systems
with standard trims can produce noise levels that Monitoring regulators serve as overpressure protection
exceed regulatory limits, causing a nuisance for devices to limit system pressure in the event of open
neighbors and even causing mechanical damage failure of a working regulator feeding the system.
to equipment and piping. Whisper Trim® Cages are Two methods of using Type 1098-EGR regulators in
available with the Type 1098-EGR to reduce noise be monitoring systems are as follows:
up to 30 dBA.

8
 Bulletin 71.2:1098-EGR
VENT VALVE
UPSTREAM
VENT VALVE PRESSURE HAND VALVE

UPSTREAM
DOWNSTREAM
BLOCK VALVE INTERMEDIATE DOWNSTREAM
BLOCK VALVE
PRESSURE PRESSURE

HAND
VALVE VENT VALVE
HAND VENT
VALVE VALVE HAND VALVE

TYPE 1098-EGR SECOND STAGE

OR 1098H-EGR REGULATOR
WORKING MONITOR
REGULATOR

TYPE 161AYW or 627-109

MONITORING PILOT STANDARD 6350 SERIES PILOT FOR
TYPE 1098-EGR OR 1098H-EGR REGULATOR
26A4298–A
A2118–2

Figure 3. Working Monitor System

Table 6. Working Monitor Performance

MONITORING PILOT INFORMATION

MINIMUM PRESSURE AT WHICH
Spring Range WORKING MONITOR REGULATOR
Construction Spring Part Number CAN BE SET
psig bar
3 to 12-inches w.c. 7 to 30 mbar 1B653927022 3-inches w.c. / 7 mbar over
Type 161AYW pilot and 150 psig / 11 to 25-inches w.c. 27 to 62 mbar 1B537027052 normal distribution pressure
10,3 bar maximum allowable
pilot inlet pressure 25-inches w.c. to 2.5 psi 62 mbar to 0,17 bar 1B537127022
14-inches w.c. / 34 mbar over
2.5 to 4.5 psi 0,17 to 0,31 1B537227022
normal distribution pressure
4.5 to 7 psi 0,31 to 0,4 1B537327052
Type 627-109 pilot and 150 psig / 5 to 20 0,34 to 1,4 10B3076X012
3.0 psig / 0,21 bar over
10,3 bar maximum allowable pilot 15 to 40 1,0 to 2,8 10B3077X012
normal distribution pressure
inlet pressure for cast iron body 35 to 80 2,4 to 5,5 10B3078X012
or 750 psig / 51,7 bar maximum
allowable pilot inlet pressure for 70 to 150 4,8 to 10,3 5.0 psig / 0,34 bar over
10B3079X012
malleable iron or steel body 130 to 200 9,0 to 13,8 normal distribution pressure

Working Monitor (Figure 3)

On a working monitor installation, the working monitor The monitoring pilot must be upstream of the working
regulator is always upstream and acts as a first-stage monitor regulator. This enables a close setpoint
regulator through the working pilot during normal between the working regulator and the monitoring
operation. This arrangement allows the working pilot. Special Types 161AYW and 627-109 monitoring
monitor’s performance to be observed at all times. pilots with quick-bleed operation have been designed
to give faster response to abnormal downstream
If the second-stage regulator fails to open, the working conditions. Table 6 gives the spread between normal
monitor regulator assumes the entire pressure distribution pressure and the minimum pressure at
reduction function of the system via the monitoring which the working monitor regulator can be set to take
pilot. Note that the working monitor regulator actuator over if the working regulator fails open.
must be able to withstand full inlet pressure or be
protected from it if the working monitor fails wide-open.

9
Bulletin 71.2:1098-EGR

16A4296–A

FLEXIBLE WIDE-OPEN MONITOR ARRANGEMENT

THAT PERMITS WIDE-OPEN MONITOR TO BE
EITHER UPSTREAM OR DOWNSTREAM

16A4297–A

MINIMUM PIPING WIDE-OPEN MONITOR ARRANGEMENT

THAT REQUIRES WIDE-OPEN MONITOR
ALWAYS TO BE UPSTREAM

Figure 4. Wide-Open Monitor System

10
 Bulletin 71.2:1098-EGR
TYPE 1098-EGR TO BURNER PILOT
SIZE 70 WITH
QUICK OPENING
CAGE AND YELLOW
MAIN SPRING

20 psi / 1,4 bar MAxIMUM TO MAIN BURNER

TYPE 6352
WORKING PILOT

TYPE Y600AM
AUxILIARY PILOT

E0711

Figure 5. Boiler Fuel Configuration

Wide-Open Monitor (Figure 4) Adjustment Recommendations for

Either the upstream or downstream regulator can be Monitor Applications
the monitoring regulator. During normal operation, the Low amplitude/high frequency monitor trim oscillations 
monitoring regulator is standing wide-open with the can occur if the monitor regulator pressure setting is
reduction to distribution pressure being taken across adjusted too closely to the working regulator pressure
the working regulator.  Only in case of open failure of  setting and/or if the monitor pilot supply regulator
the working regulator does the wide-open monitoring pressure setting is adjusted too closely to the monitor
regulator take control at its slightly higher setting. regulator pressure setting. The monitor pressure
Regardless of which regulator is used as the monitor, setting should be adjusted so it is at minimum 2
it should be equipped with a pilot supply regulator  times the pilot proportional band pressure above the
set to limit the pilot supply pressure to 10 to 15 psig working regulator pressure setting. The monitor pilot
/ 0,69 to 1,0 bar above control pressure. Since the supply pressure setting should be adjusted so it is at
pilot on the monitoring regulator is wide-open during minimum 5 psig / 0,34 bar plus the monitor minimum
normal operation, the pilot supply regulator prevents differential pressure above the working regulator
differential relief valve chatter on the monitoring pressure setting. These adjustments must be made
regulator pilot. such that other governing pressure limits, such as
casing ratings, pilot maximum differential pressures, or
regulatory limits, are not exceeded.

11
Bulletin 71.2:1098-EGR
SAFETY
SHUTOFF VALVE

GAS
TO BOILER
SUPPLY

FAST-ACTING
LOAD VALVE

TYPE 1098-EGR

PILOT
GAS
SUPPLY

E0710

PILOT GAS TO PILOT LIGHT

REGULATOR

Figure 6. Boiler Fuel Configuration Installation Guide

BLEED VALVE
(NORMALLY CLOSED)

BLOCK VALVE BLOCK VALVE

(NORMALLY OPEN) (NORMALLY OPEN)

TYPE 1098-EGR
S
MAIN VALVE
SOLENOID VALVE
(NORMALLY CLOSED)
E0712

Figure 7. Fast-Closing Application Installation Guide

12
 Bulletin 71.2:1098-EGR
Table 7. Auxiliary Pilot Selection (Fast Stroke Dual Pilot)

SPRING RANGE MINIMUM PRESSURE

ORIFICE, SPRING SPRING
SIZE CONSTRUCTION AT WHICH AUXILIARY
INCHES / mm psi bar NUMBER COLOR
PILOT CAN BE SET
4 to 8-inches w.c. 10 to 20 mbar 1B653827052 Red
1-inch w.c. / 2 mbar
7 to 16-inches w.c. 17 to 40 mbar 1B653927022 Unpainted Under working
pilot setpoint
15-inches w.c. to 1.2 psi 37 mbar to 0,08 bar 1B537027052 Yellow
Type Y600AM
1.2 to 2.5 0,08 to 0,17 1B537127022 Green
3/4 NPT 1/4 / 6,4 6-inches w.c / 14 mbar
2.5 to 4.5 0,17 to 0,31 1B537227022 Light Blue Under working
pilot setpoint
4.5 to 7 0,31 to 0,48 1B537327052 Black
8-inches w.c / 21 mbar
Type 627M 5 to 10 0,34 to 0,69 10B3076X012 Yellow Under working
pilot setpoint

Table 8. Boiler Fuel Pressure Control Construction Selections

MINIMUM DIFFERENTIAL PRESSURE

TYPE EGR BODY SIZES QUICK-OPENING YELLOW MAIN SPRING FOR FULL STROKE(3)
CAGE PART NUMBER(1) PART NUMBER(2)
NPS DN psi bar
1 25 37A7211X012 NA ----
2 50 37A7212X012 14A6768X012
1 0,07
3 80 37A7213X012 14A6771X012
4 100 37A7214X012 14A6770X012 1.3 0,09
6, 8 x 6, and 12 x 6 150, 200 x 150, and 300 x 150 37A7215X022 15A2253X012 2.2 0,15
  1. Limited to maximum P1 of 20 psig / 1,4 bar.
  2. Yellow spring is limited to use with Size 70 actuator only.
  3. Minimum differential pressure for full stroke is based on yellow main spring and a Size 70 actuator.

Table 9. Construction Materials for Aqueous Service

Construction Materials
Aqueous Service Type
Cage and Seat Ring Body Flange Main Spring
Erosive 416 Stainless steel
CF8M Stainless steel Inconel® X-750
Corrosive 316 Stainless steel
  1. A low gain pilot should be used on aqueous applications.
 Inconel® is a mark owned by Special Metals Corporation.

Water Service
When using the Type 1098-EGR in aqueous service, A solenoid can be installed as shown in Figure 7. In
it is important to make the proper material and pilot normal operation, the solenoid valve is closed. The
selections. Table 9 shows proper material selections solenoid wiring is connected to the block valve electric
for erosive or corrosive service. In both cases, a low logic so that the solenoid on the regulator opens when
gain pilot should be used on any aqueous service. the block valve is closed.
The low gain pilot improves the speed of response
of the regulator in aqueous applications. Follow This concept will quickly equalize pressure on both
all general procedures when operating the sides of the Type 1098 diaphragm and allow quick
Type 1098-EGR in aqueous service. closure. In some systems, the Type 1098-EGR will
close faster than the block valve as evidenced by
a momentary decline in the Type 1098-EGR outlet
Fast Closing Regulator (Figure 7) pressure. The pressure is then promptly restored
When a Type 1098-EGR regulator is used upstream back to a setpoint by flow through the pilot only
of a double block and bleed system, it is sometimes (i.e., the main valve is unable to open because of the
necessary to modify the Type 1098-EGR control solenoid valve).
system to increase the closing speed.

13
Bulletin 71.2:1098-EGR
Capacity Information

) )
Note
Flow capacities are laboratory Cg = 520 C P SIN 3417 ∆P DEG
g 1
verified; therefore, regulators may GT C1 P1
be sized for 100% of the published
flow capacities. It is not necessary to where,
reduce published capacities.
      Q  =  gas flow rate, scfh
Gases       G  =  gas specific gravity of the gas
      T  =  absolute temperature of gas at inlet, °Rankine
Table 12 shows the natural gas regulating capacities
of the Type 1098-EGR at selected inlet and outlet    Cg  =  gas sizing coefficient
pressure settings. Flows are in thousands of scfh at    P1  =  absolute inlet pressure, psia
60°F and 14.7 psia and in thousands of Nm3/h at 0°C
and 1,01325 bar of 0.6 specific gravity natural gas.                 (P1 gauge + 14.7)
   C1  =  flow coefficient
To determine equivalent capacities for air, propane,
butane, or nitrogen, multiply the capacity by the    ∆P  =  pressure drop across the regulator, psi
following appropriate conversion factor: 0.775 for Then, if capacity is desired in normal cubic meters
air, 0.628 for propane, 0.548 for butane, or 0.789 for per hour (Nm3/h ) at 0°C and 1,01325 bar, multiply
nitrogen. For gases of other specific gravities, multiply scfh by 0.0268.
the given capacity by 0.775, and divide by the square
root of the appropriate specific gravity.
Liquids
To find appropriate regulating capacities at pressure
settings not given in Table 12 or to find wide-open The liquid capacities in Table 13 are in gallons per
flow capacities for relief sizing at any inlet pressure, minute and liters per minute of water. To determine
perform one of the following procedures. Then, if flow capacity not given, use the following equation:
necessary, convert using the factors provided above.
For critical pressure drops (absolute outlet pressure
equal to or less than one-half of absolute inlet Q = Cv ∆P
pressure), use the following formula: G
Q = (P1)(Cg)(1.29) where,
where,
      Q  =  liquid flow rate, gpm
    Q  =  gas flow rate, scfh    Cv  =  liquid sizing coefficient
  P1  =  absolute inlet pressure, psia (P1 gauge + 14.7)
   ∆P  =  pressure drop across the regulator, psi
  Cg  =  regulating or wide-open gas sizing coefficient
      G  =  specific gravity (specific gravity of water is 1)
        from Table 14, 15, or 16
If capacity is desired in liters per minute, multiply
Then, if capacity is desired in normal cubic meters per
gallons per minute by 3.785. Use the Km values to
hour at 0°C and 1,01325 bar, multiply scfh by 0.0268.
predict choked flow on aqueous service.
For pressure drops lower than critical (absolute outlet
pressure greater than one-half of absolute inlet pressure).

14
 Bulletin 71.2:1098-EGR
Table 10. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator(1))

body Size pilot proportional band

Yellow or Green Blue Red
NPS DN Types Control Spring Color Main Valve Spring Main Valve Spring Main Valve Spring
psi mbar psi mbar psi mbar
Green 0.10 7 0.20 14 0.40 28
6351 Unpainted 0.20 14 0.40 28 0.80 55
Red 0.40 28 0.80 55 1 69
Yellow 0.04 3 0.10 7 0.20 14
6352
Black 0.08 6 0.20 14 0.40 28
Yellow 0.20 14 0.40 28 0.80 55
6353
Red 0.40 28 0.80 55 1 69
61L 0.09 6 0.16 11 0.30 21
1 25
61LD All 0.04 3 0.08 6 0.20 14
61LE, 61H, and 61HP 0.40 28 0.80 55 1 69
Red 0.01 0,6 0.02 1 0.04 3
Unpainted 0.01 0,6 0.02 1 0.04 3
Yellow 0.05 3 0.10 7 0.15 10
Y600AM(2)
Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Green 0.20 14 0.30 21 0.50 34
6351 Unpainted 0.30 21 0.50 34 1 69
Red 0.50 34 1 69 1.40 97
Yellow 0.05 3 0.15 10 0.30 21
6352
Black 0.10 7 0.30 21 0.60 41
Yellow 0.30 21 0.50 34 1 69
6353
Red 0.50 34 1 69 1.40 97
61L 0.10 7 0.20 14 0.60 41
2 50
61LD All 0.05 3 0.10 7 0.30 21
61LE, 61H, and 61HP 0.50 34 1 69 1.40 97
Red 0.01 0,6 0.02 1 0.04 3
Unpainted 0.01 0,6 0.02 1 0.04 3
Yellow 0.05 4 0.10 7 0.15 10
Y600AM(2)
Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Green 0.30 21 0.40 28 0.60 41
6351 Unpainted 0.40 28 0.60 41 1.20 83
Red 0.90 62 1.20 83 1.50 103
Yellow 0.10 7 0.20 14 0.40 27,6
6352
Black 0.20 14 0.40 28 0.80 55,2
Yellow 0.40 28 0.60 41 1.20 82,8
6353
Red 0.90 62 1.20 83 1.50 103
61L 0.20 14 0.40 28 1 69,0
3 80
61LD All 0.10 7 0.20 14 0.50 34,5
61LE, 61H, and 61HP 0.90 62 1.20 83 1.50 103
Red 0.01 0,6 0.02 1 0.04 3
Unpainted 0.01 0,6 0.02 1 0.04 3
Yellow 0.05 4 0.10 7 0.15 10
Y600AM(2)
Light Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
  1.  For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction, and 0.5 for a high-gain
Type 6352 or 6353 pilot restriction. For instance, a standard NPS 2 / DN 50 Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a
proportional band of 0.3 psi / 0,021 bar as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi / 0,021 bar x
        2.0 x 0.4 = 0.24 psi / 0,017 bar.
  2. The configuration utilized in determining the proportional band of the Type Y600AM included the 95 Series pilot supplying the Type Y600AM for improved stability and a fixed
restrictor, part number 1K9484X0022, or an optional Type 112 variable restrictor with a setting of 3.

- continued -

15
Bulletin 71.2:1098-EGR
Table 10. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator(1)) (continued)

pilot proportional band

body SizeS Yellow or Green Blue Red
Control Spring Main Valve Spring Main Valve Spring Main Valve Spring
Types
Color
NPS DN psi mbar psi mbar psi mbar
Green 0.40 28 0.50 34 0.80 55
6351 Unpainted 0.70 48 0.80 55 1.40 97
Red 1.20 83 2.00 138 3.00 207
Yellow 0.15 10 0.30 21 0.60 41
6352
Black 0.30 21 0.60 41 1.20 83
Yellow 0.70 48 0.80 55 1.40 97
6353
Red 1.20 83 2.00 138 3.00 207
61L 0.30 21 0.60 41 1.40 97
4 100
61LD All 0.15 10 0.30 21 0.70 48
61LE, 61H, and 61HP 1.20 83 2.00 138 3.00 207
Red 0.01 0,6 0.02 1 0.04 3
Unpainted 0.01 0,6 0.02 1 0.04 3
Yellow 0.05 3 0.10 7 0.15 10
Y600AM(2)
Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Green 0.50 34 0.60 41 1.00 69
6351 Unpainted 0.90 62 1.50 103 2.00 138
Red 1.50 103 2.50 172 3.50 241
Yellow 0.20 14 0.40 28 0.80 55
6352
Black 0.40 28 0.80 55 1.60 110
Yellow 0.90 62 1.50 103 2.00 138
6353
Red 1.50 103 2.50 172 3.50 241
6, 8 x 6, 150, 200 x 150, 61L 0.60 41 1.20 83 2.00 138
and 12 x 6 and 300 x 150 61LD All 0.30 21 0.60 41 2.00 69
61LE, 61H, and 61HP 1.50 103 2.50 172 3.50 241
Red 0.01 0,6 0.02 1 0.04 3
Unpainted 0.01 0,6 0.02 1 0.04 3
Yellow 0.05 3 0.10 7 0.15 10
Y600AM(2)
Green 0.05 3 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
1.  For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction, and 0.5 for a high-gain
Type 6352 or 6353 pilot restriction. For instance, a standard NPS 2 / DN 50 Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a
proportional band of 0.3 psi / 0,021 bar as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi / 0,021 bar x
        2.0 x 0.4 = 0.24 psi / 0,017 bar.
  2. The configuration utilized in determining the proportional band of the Type Y600AM included the 95 Series pilot supplying the Type Y600AM for improved stability and a fixed
restrictor, part number 1K9484X0022, or an optional Type 112 variable restrictor with a setting of 3.

Table 11. Approximate Proportional Band Range (Standard Pilot Restriction, Size 30 Type 1098H Actuator(1))

body Size pilot approximate proportional band range

Green Main Blue Main Red Main
Control Spring Valve Spring Valve Spring Valve Spring
NPS DN Type
Color
psi bar psi bar psi bar
1 25 1 0,07 1.5 0,10 2.5 0,17
2 50 1.5 0,10 2.0 0,14 3.0 0,21
3 80 6354L, 6354M, or 2.5 0,17 3.0 0,21 4.0 0,28
Blue or Green
6354H
4 100 3.5 0,24 4.0 0,28 5.0 0,34
6, 8 x 6, or 150, 200 x 150,
4 0,28 5.0 0,34 Not Available
12 x 6 or 300 x 150
  1.  For other restrictions, multiply table values by 2.0 for a low-gain restriction or by 0.5 a for high gain restriction. For instance, a standard NPS 2 / DN 50 Type 1098H-EGR-6354L
regulator with blue control spring and blue main valve spring has a proportional band of 2.0 psi / 0,14 bar as given in the table. But this same regulator with low-gain restriction has
a proportional band of 2.0 psi / 0,14 bar x 2.0 = 4.0 psi / 0,28 bar.

16
 Bulletin 71.2:1098-EGR
Table 12. Natural Gas Capacities

CAPACITIES IN THOUSANDS OF SCFH / Nm3/h of 0.6 SPECIFIC GRAVITY natural GAS

OUTLET FOR REGULATORS WITH STANDARD LINEAR CAGE, STANDARD TRAVEL,
INLET PRESSURE AND LINE SIZE EQUALS MAIN VALVE BODY SIZE
PRESSURE SETTING NPS 1 / NPS 2 / NPS 3 / NPS 4 / NPS 6 / NPS 8 x 6 / NPS 12 x 6 /
DN 25 DN 50 DN 80 DN 100 DN 150 DN 200 x 150 DN 300 x 150
Body Size Body Size Body Size Body Size Body Size Body Size Body Size
psig bar psig bar SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h
3 0,21 7-inches w.c. 17 mbar 8 0,2 32 0,9 66 1,8 101 2,7 ---- ---- ---- ---- ---- ----
7-inches w.c. 17 mbar 11 0,3 42 1,1 87 2,3 135 3,6 257 6,9 372 10,0 427 11,4
5 0,34 1 0,07 10 0,3 39 1,0 82 2,2 126 3,4 241 6,5 350 9,4 401 10,7
2 0,1 9 0,2 35 0,9 73 2,0 112 3,0 ---- ---- ---- ---- ---- ----
7-inches w.c. 17 mbar 17 0,5 63 1,7 129 3,5 201 5,4 376 10,1 542 14,5 622 16,7
3 0,2 15 0,4 56 1,5 116 3,1 180 4,8 341 9,1 493 13,2 565 15,1
10 0,69
5 0,3 13 0,4 49 1,3 102 2,7 158 4,2 302 8,1 438 11,7 502 13,5
7 0,5 11 0,3 40 1,1 82 2,2 127 3,4 ---- ---- ---- ---- ---- ----
1 0,07 21 0,6 79 2,1 163 4,4 254 6,8 471 12,6 678 18,2 777 20,8
4 0,3 20 0,5 74 2,0 153 4,1 237 6,4 445 11,9 642 17,2 735 19,7
15 1,0
8 0,5 17 0,5 63 1,7 130 3,5 201 5,4 385 10,3 557 14,9 638 17,1
12 0,8 12 0,3 44 1,2 91 2,4 140 3,8 ---- ---- ---- ---- ---- ----
1 0,07 27 0,7 102 2,7 207 5,6 328 8,8 577 15,5 827 22,1 948 25,4
10 0,7 21 0,6 79 2,1 164 4,4 254 6,8 482 12,9 696 18,7 798 21,4
20 1,4
15 1,0 16 0,4 60 1,6 125 3,4 192 5,2 371 9,9 538 14,4 616 16,5
17 1,2 13 0,4 48 1,3 99 2,7 153 4,1 ---- ---- ---- ---- ---- ----
4 0,3 or less 35 0,9 131 3,5 267 7,2 422 11,3 744 19,9 1066 28,6 1221 32,7
15 1,0 29 0,8 108 2,9 223 6,0 345 9,3 651 17,5 940 25,2 1077 28,9
30 2,1
20 1,4 25 0,7 93 2,5 192 5,2 297 8,0 568 15,2 822 22,0 942 25,2
25 1,7 18 0,5 69 1,6 144 3,9 221 5,9 429 11,5 622 16,7 713 19,1
9 0,6 or less 42 1,1 161 4,3 327 8,8 517 13,9 910 24,4 1304 34,9 1495 40,1
20 1,4 36 1,0 136 3,6 280 7,5 434 11,6 816 21,9 1178 31,6 1350 36,2
40 2,8
30 2,1 28 0,8 105 2,8 217 5,8 335 9,0 644 17,3 933 25,0 1069 28,6
35 2,4 21 0,6 77 2,1 161 4,3 247 6,6 480 12,9 697 18,7 798 21,4
13 0,9 or less 50 1,3 190 5,1 386 10,3 611 16,4 1077 28,9 1542 41,3 1768 47,4
20 1,4 45 1,2 172 4,6 354 9,5 551 14,8 1023 27,4 1473 39,5 1688 45,2
50 3,4 30 2,1 40 1,1 152 4,1 313 8,4 485 13,0 919 24,6 1327 35,6 1521 40,8
40 2,8 31 0,8 115 3,1 240 6,4 369 9,9 712 19,1 1032 27,7 1182 31,7
45 3,1 22 0,6 85 2,3 176 4,7 270 7,24 526 14,1 764 20,5 875 23,5
24 1,6 or less 69 1,9 264 7,1 536 14,4 847 22,7 1493 40,0 2138 57,3 2451 65,7
50 3,4 54 1,5 203 5,4 419 11,2 648 17,4 1232 33,0 1781 47,7 2041 54,7
75 5,2
60 4,1 44 1,2 166 4,5 343 9,2 529 14,2 1019 27,3 1476 39,6 1692 45,3
70 4,8 27 0,7 101 2,7 209 5,6 322 8,63 627 16,8 911 24,4 1044 28,0
35 2,4 or less 89 2,4 337 9,0 685 18,4 1083 29,0 1909 51,2 2734 73,2 3134 84,0
100 6,9 60 4,1 74 2,0 280 7,5 578 15,5 896 24,0 1689 45,3 2438 65,3 2794 74,9
75 5,2 62 1,7 236 6,3 489 13,1 754 20,2 1444 38,7 2090 56,0 2396 64,2
46 3,2 or less 108 2,9 411 11,0 834 22,4 1319 35,3 2325 62,3 3330 89,2 3817 102
125 8,6
75 5,2 91 2,4 344 9,2 710 19,0 1101 29,5 2072 55,5 2990 80,1 3427 91,8
57 3,9 or less 127 3,4 484 13,0 984 26,4 1555 41,7 2741 73,5 3926 105 4500 121
150 10,3
75 5,2 115 3,1 436 11,7 897 24,0 1396 37,4 2593 69,5 3735 100 4281 115
175 12,1 68 4,7 or less 147 3,9 558 15,0 1133 30,4 1791 48,0 3157 84,6 4522 121 5183 139
200 13,8 166 4,5 631 16,9 1282 34,4 2027 54,3 3573 95,8 5118 137 5866 157
250 17,2 205 5,5 779 20,9 1581 42,4 2500 67,0 4405 118 6310 169 7232 194
300 20,7 75 5,2 or less 244 6,5 926 24,8 1880 50,4 2972 79,6 5237 140 7502 201 8598 230
350 24,1 282 7,6 1073 28,8 2178 58,4 3444 92,3 6069 163 8694 234 9964 267
400 27,6 321 8,6 1220 32,7 2477 66,4 3916 105 6901 185 9886 265 11 331 304

17
Bulletin 71.2:1098-EGR
Table 13. Liquid Capacities

CAPACITIES IN GPM / l/min of Water

OUTLET FOR REGULATORS WITH STAINLESS STEEL Linear HOLE CAGE
INLET
PRESSURE
PRESSURE NPS 1 / NPS 2 / NPS 3 / NPS 4 / NPS 6 / NPS 8 x 6 / NPS 12 x 6 /
SETTING
DN 25 DN 50 DN 80 DN 100 DN 150 DN 200 x 150 DN 300 x 150
Body Size Body Size Body Size Body Size Body Size Body Size Body Size
psig bar psig bar GPM l/min GPM l/min GPM l/min GPM l/min GPM l/min GPM l/min GPM l/min
3 0,21 0.25 0,02 28 106 105 397 219 829 335 1268 658 2491 959 3630 1098 4156
0.25 0,02 37 140 138 522 288 1090 440 1665 865 3274 1260 4769 1443 5462
5 0,34 1 0,07 34 129 127 481 264 999 404 1529 794 3005 1156 4375 1324 5011
2 0,1 29 110 110 416 229 867 350 1325 688 2604 1001 3789 1147 4342
0.25 0,02 52 197 198 749 412 1559 631 2388 1240 4693 1805 8632 2067 7824
3 0,2 44 167 167 632 349 1321 534 2021 1050 3974 1529 5787 1751 6628
10 0,69
5 0,3 38 144 142 537 295 1117 452 1711 888 3361 1292 4890 1480 5602
7 0,5 29 110 110 416 229 867 350 1325 688 2604 1001 3789 1147 4341
1 0,07 63 238 237 897 494 1870 756 2861 1485 5621 2163 8187 2477 9375
4 0,3 56 212 210 795 438 1658 670 2536 1317 4985 1917 7256 2196 8312
15 1,0
8 0,5 44 167 167 632 349 1321 534 2021 1050 3974 1529 5787 1751 6628
12 0,8 29 110 110 416 229 867 350 1325 688 2604 1001 3789 1147 4341
1 0,07 73 276 276 1045 575 2176 880 3331 1730 6548 2519 9534 2886 10 924
10 0,7 53 201 200 757 417 1578 639 2419 1255 4750 1828 6919 2093 7922
20 1,4
15 1,0 38 144 142 537 295 1117 452 1711 888 3361 1292 4890 1480 5602
17 1,2 29 110 110 416 229 867 350 1325 688 2604 1001 3789 1147 4341
4 0,3 or less 86 326 323 1223 673 2547 1030 3899 2024 7661 2947 11 154 3376 12 778
15 1,0 65 246 245 927 511 1934 782 2960 1538 5821 2239 8475 2564 9705
30 2,1
20 1,4 53 201 200 757 417 1578 639 2419 1255 4750 1828 6919 2093 7922
25 1,7 38 144 142 537 295 1117 452 1711 888 3361 1292 4890 1480 5602
9 0,6 or less 94 356 352 1332 735 2782 1125 4258 2210 8365 3218 12 180 3686 13 952
20 1,4 75 284 283 1071 590 2233 903 3418 1775 6718 2585 9784 2961 11 207
40 2,8
30 2,1 53 201 200 757 417 1578 639 2419 1255 4750 1828 6919 2093 7922
35 2,4 38 144 142 537 295 1117 452 1711 888 3361 1292 4890 1480 5602
13 0,9 or less 102 386 385 1457 803 3039 1229 4652 2415 9141 3516 13 308 4027 15 242
20 1,4 92 348 347 1313 723 2737 1106 4186 2174 8229 3166 11 983 3626 13 724
50 3,4 30 2,1 75 284 283 1071 590 2233 903 3418 1775 6718 2585 9784 2961 11 207
40 2,8 53 201 200 757 417 1578 639 2419 1255 4750 1828 6919 2093 7922
45 3,1 38 144 142 537 295 1117 452 1711 888 3361 1292 4890 1480 5602
24 1,6 or less 120 454 452 1711 943 3569 1443 5462 2835 10 730 4128 15 624 4728 17 895
50 3,4 84 318 317 1200 660 2498 1010 3823 1985 7513 2890 10 939 3310 12 528
75 5,2
60 4,1 65 246 245 927 511 1934 782 2960 1538 5821 2239 8475 2564 9705
70 4,8 38 144 142 537 295 1117 452 1711 888 3361 1292 4890 1480 5602
35 2,4 or less 135 511 510 1930 1064 4027 1629 6166 3201 12 116 4660 17 638 5337 20 201
100 6,9 60 4,1 106 401 400 1514 835 3160 1278 4837 2511 9504 3656 13 837 4187 15 848
75 5,2 84 318 317 1200 660 2498 1010 3823 1985 7513 2890 10 939 3310 12 528
46 3,2 or less 149 564 563 2131 1173 4440 1795 6794 3529 13 357 5137 19 444 5884 22 271
125 8,6
75 5,2 119 450 448 1696 933 3531 1428 5405 2807 10 624 4087 15 469 4681 17 718
57 3,9 or less 162 613 610 2309 1273 4818 1948 7373 3829 14 493 5574 21 098 6384 24 163
150 10,3
75 5,2 145 549 548 2074 1143 4326 1749 6620 3438 13 013 5006 18948 5733 21 699
175 12,1 68 4,7 or less 174 659 655 2479 1365 5167 2090 7911 4107 15 545 5979 22 630 6848 25 920
200 13,8 188 712 708 2680 1476 5587 2258 8547 4439 16 802 6462 24 459 7401 28 013
250 17,2 222 840 837 3168 1746 6609 2672 10 114 5252 19 879 7646 28 940 8757 33 145
300 20,7 75 5,2 or less 252 954 950 3596 1980 7494 3030 11 469 5955 22 540 8670 32 816 9930 37 585
350 24,1 279 1056 1050 3974 2189 8285 3350 12 680 6584 24 920 9585 36 279 10 978 41 552
400 27,6 303 1147 1141 4319 2380 9008 3642 13 785 7157 27 089 10 420 39 440 11 934 45 170

18
 Bulletin 71.2:1098-EGR
Table 14. Flow Coefficients for Type 1098-EGR with Linear Cage

IEC Sizing
1:1 Line Size to Body Size 2:1 Line Size to Body Size
body size Coefficients
Km
Cg Cv Cg Cv
C1 C1 XT FD FL
NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open
1 25 600 632 16.8 17.7 35.7 568 598 17.2 18.1 33.0 0.806 0.43
2 50 2280 2400 63.3 66.7 36.0 2050 2160 59.6 62.8 0.820 0.35
34.4
3 80 4630 4880 132 139 35.1 4410 4650 128 135 0.779 0.30
4 100 7320 7710 202 213 36.2 6940 7310 198 209 35.0 0.70 0.829 0.84
6 150 12,900 13,600 397 418 32.5 12,100 12,800 381 404 31.7 0.668
0.28
8 x 6 200 x 150 18,480 19,450 578 608 17,370 18,280 543 571
32.0 32.0 0.648
12 x 6 300 x 150 21,180 22,290 662 697 19,900 20,950 622 655

Table 15. Flow Coefficients for Type 1098-EGR with Quick Opening Trim

IEC Sizing
1:1 Line Size to Body Size 2:1 Line Size to Body Size
body size Coefficients
Km
Cg Cv Cg Cv
C1 C1 XT FD FL
NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open
1 25 769 810 23.9 25.2 32.2 728 766 24.5 25.7 29.8 0.656
2 50 2460 2590 68.3 71.9 36.0 2214 2331 64.4 67.8 34.4 0.820 0.36
3 80 4790 5050 141 149 33.9 4571 4812 137 145 33.3 0.727
4 100 8120 8550 229 242 35.4 7701 8106 225 237 34.2 0.70 0.793 0.30 0.84
6 150 14,915 15,700 445 469 33.5 14,571 15,350 435 458 33.5 0.710
8x6 200 x 150 22,470 681 20,100 609 0.28
15,770 478 33.0 15,410 467 33.0 0.689
12 x 6 300 x 150 25,750 780 25,760 781

Table 16. Flow Coefficients for Type 1098-EGR with Whisper Trim® Cage

IEC Sizing
1:1 Line Size to Body Size 2:1 Line Size to Body Size
body size Coefficients
Km
Cg Cv Cg Cv
C1 C1 Xt Fd FL
NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open
1 25 576 607 16.7 17.6 34.5 529 557 15.6 16.4 34.0 0.753 0.10
2 50 1970 2080 54.7 57.8 36.0 1830 1930 52.3 55.1 35.0 0.820 0.07
3 80 3760 3960 107 113 35.0 3630 3830 106 110 34.2 0.775 0.05
4 100 6280 6610 180 190 34.8 6020 6340 171 180 35.2 0.80 0.766 0.04 0.89
6 150 9450 9950 295 310 32.0 9240 9730 291 306 31.7 0.648
8 x 6 200 x 150 10,660 11,220 305 321 10,020 10,550 286 301 0.03
35.0 35.0 0.775
12 x 6 300 x 150 11,050 11,630 316 332 10,380 10,930 297 312

19
Bulletin 71.2:1098-EGR

A/2 R

C
1.94 /
49,3

AR (ACTUATOR REMOVAL CLEARANCE)

(REMOVAL
CLEARANCE FOR
TRIM PACKAGE)

INCHES /
mm

B1113_1_B

Figure 8. Type 1098-EGR Dimensions

20
 Bulletin 71.2:1098-EGR
Table 17. Dimensions

ACTUATOR DIMENSIONS
C (Diameter) E H M
Type and With Pilot Spring Without Pilot Spring
Actuator Size Inches mm Inches mm Inches mm Case Vent Case Vent
Inches mm Inches mm
1098 - 30 11.38 289 5.69 145
7.88 200 9.50 241 9.31 236
1098 - 40 13.12 333 5.75 146
1098 - 70 21.12 536 7.44 189 14.19 360 15.81 402 15.62 397
1098H - 30 11.38 289 6.06 154 7.88 200 9.50 241 9.31 236

MAIN VALVE DIMENSIONS

A Z
NPT Cast
CL125 FF CL250 RF
Iron,
Cast Iron or Cast Iron or PN 16/25/40
Body Size CL600 RF, D G R Steel and AR
CL150 RF CL300 RF Steel and
BWE or NPT Cast Iron Stainless
Steel and Steel and Stainless
Steel and Steel
Stainless Stainless Steel
Stainless
Steel Steel
Steel
NPS DN Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm
1 25 8.25 210 7.25 184 7.75 197 7.62 194 3.88 98,6 8.62 219 12 305 13.75 349 3 76,2
4.06 103
2 50 11.25 286 10 254 10.5 267 10.19 259 4.56 116 9.12 232 13.31 338 15.06 383 3.12 79,2
3 80 13.25 337 11.75 298 12.5 317 11.81 300 5.31 135 11.31 287 16.5 419 18.25 464 3.88 98,6
5.06 129
4 100 15.5 394 13.88 353 14.5 368 13.56 344 6.56 167 12.69 322 19.12 486 21.12 536 5.12 130
6 150 20 508 17.75 451 18.62 473 17.48 444 8.06 205 13.62 346
200 x
8x6 24 610 21.4 544 22.4 569 9.76 248 15.02 382
150 8 203 20.25 514 23.25 591 6.62 168
----
300 x
12 x 6 32.3 820 29 737 30.5 775 12.56 319 17.72 450
150

Ordering Information
Use the Specifi cations section on pages 2 and 3 and  Main Valve Body Material and
carefully review the description to the right of each End Connection Style (Select One)
specifi cation.  Use this information to complete the 
Ordering Guide on the following page.  Specify the  Cast Iron Body
desired selection wherever there is a choice to be   NPT (1 or 2 NPT only)***
made.  Then send the Ordering Guide to your local    CL125 FF***
Sales Offi ce.    CL250 RF***
WCC Steel Body
Ordering Guide   NPT (1 or 2 NPT only)***         
Main Valve Body Size (Select One)   CL150 RF*** 
  NPS 1 / DN 25*** SWE (NPS 1 or 2 / DN 25 or 50 only)**
  NPS 2 / DN 50***   CL300 RF***
  NPS 3 / DN 80***   CL600 RF* 
  NPS 4 / DN 100*** Sch 40 BWE
  NPS 6 / DN 150*** Sch 80 BWE
  NPS 8 x 6 / DN 200 x 150    PN 16/25/40 (Not Available for NPS 8 x 6 or 
         (not available in cast iron)***         12 x 6 / DN 200 x 150 or 300 x 150)* 
  NPS 12 x 6 / DN 300 x 150  Specify ____________
         (not available in cast iron)***
- continued -

21
Bulletin 71.2:1098-EGR
Ordering Guide (Continued)
CF8M Stainless Steel Diaphragm, O-rings, and Other Elastomers
    NPT (1 or 2 NPT only)***          (Select One)
    CL150 RF***     Nitrile (NBR)***
    CL300 RF***     Fluorocarbon (FKM)***
     CL600 RF*     Ethylenepropylene (EPDM)**
     SWE (NPS 1 or 2 / DN 25 or 50 only)**
Outlet Pressure Range (Select One)
     Sch 40 BWE
     Sch 80 BWE Type 6351 Pilot
    PN 16/25/40 (Not Available for NPS 8 x 6 or     3 to 20 psig / 0,21 to 1,4 bar**
        12 x 6 / DN 200 x 150 or 300 x 150)*                           5 to 35 psig / 0,34 to 2,4 bar**
     Specify ____________     35 to 100 psig / 2,4 to 6,9 bar**
Cage and Cage Material (Select One) Type 6352 Pilot
    CF8M stainless steel linear cage***     14-inches w.c. to 2 psig / 35 mbar to 0,14 bar***
    416 Stainless steel Whisper Trim® cage***     2 to 10 psig / 0,14 to 0,69 bar**
    316 Stainless steel Whisper Trim cage**
Type 6353 Pilot
    ENC coated cast iron quick opening cage***
    3 to 40 psig / 0,21 to 2,8 bar**
Main Valve Spring (Select One)     35 to 125 psig / 2,4 to 8,6 bar**
Maximum Differential and Spring Color Type 6354L Pilot 
    20 psi / 1,4 bar, Yellow**      85 to 200 psig / 5,9 to 13,8 bar**
    60 psi / 4,1 bar, Green***
Type 6354M Pilot 
    125 psi / 8,6 bar, Blue***
    175 to 220 psig / 12,1 to 15,2 bar**
    400 psi / 27,6 bar, Red***
Type 6354H Pilot
Spring Material (Select One)
    200 to 300 psig / 13,8 to 20,7 bar**
   Steel
   Inconel® X-750 Type 61L, 61LD, or 61LE Pilot
Specify Type _______________
Actuator Size (Select One)
    7-inches w.c. to 2 psig / 17 mbar to 0,14 bar**
    Type 1098 Size 70, maximum set pressure
    1 to 5 psig / 0,07 to 0,34 bar**
     50 psig / 3,4 bar
    2 to 10 psig / 0,14 to 0,69 bar**
    Type 1098 Size 40, maximum set pressure
    5 to 15 psig / 0,34 to 1,0 bar**
     75 psig / 5,2 bar (standard)
    10 to 20 psig / 0,69 to 1,4 bar**
    Type 1098 Size 30, maximum set pressure
     100 psig / 6,9 bar Type 61H Pilot
    Type 1098H Size 30H, maximum set pressure     10 to 65 psig / 0,69 to 4,5 bar**
     350 psig / 24,1 bar
Type 61HP Pilot
Actuator and Bonnet Material (Select One)     15 to 45 psig / 1,0 to 3,1 bar**
    Steel casing with steel bonnet***     35 to 100 psig / 2,4 to 6,9 bar**
    Stainless steel casing with stainless steel bonnet**     100 to 300 psig / 6,9 to 20,7 bar**
Body Flange Material (Select One) Type Y600AM
    ENC Coated cast iron***     4 to 8-inches w.c. / 10 to 20 mbar
    ENC Coated steel***     7 to 16-inches w.c. / 17 to 40 mbar
    ENC Coated CF8M Stainless steel**     15-inches w.c. to 1.2 psig / 37 mbar to 0,08 bar
    1.2 to 2.5 psig / 0,08 to 0,17 bar
Plug and Seat Ring (Select One)
    2.5 to 4.5 psig / 0,17 to 0,31 bar
    416 Stainless steel***
    4.5 to 7 psig / 0,31 to 0,48 bar  
    316 Stainless steel**

- continued -
Inconel® is a mark owned by Special Metals Corporation.

22
 Bulletin 71.2:1098-EGR
Ordering Guide (Continued)
Liquid Service
    Low gain restriction
6350 Series Pilot Construction (Select One)
    Aluminum***
    Stainless steel**
Tubing and Fittings (Select One)
    Stainless steel tubing and steel plated fittings**
    Stainless steel tubing and fittings**
Main Valve Replacement Parts Kit (Optional)
    Yes, send one replacement parts kit
   to match this order.
Actuator Replacement Parts Kit (Optional)
    Yes, send one replacement parts kit
   to match this order.
Pilot Replacement Parts Kit (Optional)
    Yes, send one replacement parts kit
   to match this order.
Wireless Position Monitor Mounting Kit (Optional)
    Yes, send one mounting kit for mounting the
     Topworx® 4310 or the Fisher® 4320 wireless
     position monitor.
Option
    NACE Construction

Specification Worksheet
  Application:
  Specific Use
  Line Size
  Gas Type and Specific Gravity
  Gas Temperature
  Does the Application Require Overpressure Protection?
   Yes    No  If yes, which is preferred:
    Relief Valve    Monitor Regulator    Shutoff Device
  Is overpressure protection equipment selection assistance
  desired? 
  Pressure:
  Maximum Inlet Pressure (P1max)
  Minimum Inlet Pressure (P1min)
  Downstream Pressure Setting(s) (P2)
Regulators Quick Order Guide    Maximum Flow (Qmax)

*** Readily Available for Shipment Performance Required:

** Allow Additional Time for Shipment   Accuracy Requirements?
  Need for Extremely Fast Response?
Special Order, Constructed from Non-Stocked Parts.
*
Consult your local Sales Office for Availability.   Other Requirements:
Availability of the product being ordered is determined by the component with the
longest shipping time for the requested construction.

23
Bulletin 71.2:1098-EGR

Industrial Regulators Natural Gas Technologies TESCOM

Emerson Process Management Emerson Process Management Emerson Process Management

Regulator Technologies, Inc. Regulator Technologies, Inc. Tescom Corporation
USA - Headquarters USA - Headquarters USA - Headquarters
McKinney, Texas 75069-1872, USA McKinney, Texas 75069-1872, USA Elk River, Minnesota 55330-2445, USA
Tel: +1 800 558 5853 Tel: +1 800 558 5853 Tels: +1 763 241 3238
Outside U.S. +1 972 548 3574 Outside U.S. +1 972 548 3574     +1 800 447 1250
Asia-Pacific Asia-Pacific Europe
Shanghai 201206, China Singapore 128461, Singapore Selmsdorf 23923, Germany
Tel: +86 21 2892 9000 Tel: +65 6770 8337 Tel: +49 38823 31 287
Europe Europe Asia-Pacific
Bologna 40013, Italy Bologna 40013, Italy Shanghai 201206, China
Tel: +39 051 419 0611 Tel: +39 051 419 0611 Tel: +86 21 2892 9499
Gallardon 28320, France
Middle East and Africa Tel: +33 2 37 33 47 00
Dubai, United Arab Emirates
Tel: +971 4811 8100

For further information visit www.fisherregulators.com

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business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson
Process Management product remains solely with the purchaser.

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