REGISTER REPORT : BLP/BLP/KAI/D375A-6/BDKM-017/321/21/10/2020

Distributor's Name: Unit Number / Code :

Undercarriage
Inspection Report BDKM-017
Customer Name : Inspection Date : Model S.M.R Working hours/day Applic. Work Area Soil Condition
KARUNIA ARMADA
21 Oktober 2020 D375A-6R 19995 16 MINING PIT PRODUKSI Rawa Coal
INDONESIA
Format Report : Inspection By : Serial No HM Install Work Operation Site / Location Tanah
v OB
Merah
GSR-TM M.RIFA'I 65226 0 Dozing TABANG
Comment and Summary :
- Jaga Selalu Kebersihan Unit

Nominal
Measurement % worn LH RH HM Install Install Date Brand Parts
Meas. Remark
Components Replacement Replacement Life Time LH Life Time RH Remark LH
Rebuild RH
Left Right Left Right Plan on Plan on Left Right Left Right Left Right
Limit
1121.2
1125.0 1125.0 32% 32% 12-Jun-21 12-Jun-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
1133.2
181.0
177.0 177.0 22% 22% 15-Jul-21 15-Jul-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
163.0
98.5
96.0 96.0 29% 29% 20-Jun-21 20-Jun-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
90.0
93.0
55.0 55.0 60% 60% 12-Apr-21 12-Apr-21 13592 13592 22-Oct-19 22-Oct-19 6403 6403 OTHER OTHER GOOD GOOD
30.0

210.0 199.0 198.0 44% 48% 3-Feb-21 26-Jan-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD

185.0 198.5 197.5 46% 50% 30-Jan-21 22-Jan-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD

23.5
27.0 27.0 28% 28% 3-Jun-21 3-Jun-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
36.0
0.0
2.0 2.0 33% 33% 23-Feb-21 23-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
6.0

20.0
23.0 23.0 normal normal
30.0

245.0 246.0 42% 40% 7-Feb-21 10-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
246.0 245.0 40% 42% 10-Feb-21 7-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
270.0 245.0 246.0 42% 40% 7-Feb-21 10-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
246.0 245.0 40% 42% 10-Feb-21 7-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
245.0 246.0 42% 40% 7-Feb-21 10-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
246.0 245.0 40% 42% 10-Feb-21 7-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
245.0 246.0 42% 40% 7-Feb-21 10-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD
210.0 246.0 245.0 40% 42% 10-Feb-21 7-Feb-21 17843 17843 29-Apr-20 29-Apr-20 2152 2152 OTHER OTHER GOOD GOOD

D375A-6R
100% Estimasi LT Komponen Part Number

80% Link Pitch 32% 5500 Link Pitch Track Link 99U12503T0
Rail Height 22% 5500 60% Rail Height Shoe Plate 99U12502H0
60% Bushing OD 29% 5500 Bushing47%
OD Track Roller SF 99U12503S0
41%
40% 32% Track Shoes 60% 7000 29% Track Shoes 28% 33% Track Roller DF 99U12503D0
22%
Carrier Rollers 47% 3000 Carrier Rollers Carrier Roller 99U12503R0
20% Idlers 28% 5000 Carrier Rollers Sprocket/Segment 99U12503G0

0% Sprockets 33% 3000 Carrier Rollers Idler 99U13502L0

Track Rollers 41% 3000
Link Pitch Rail Height Bushing OD Track Shoes Idlers
Carrier Rollers Idlers Sprockets Track Rollers
Sprockets

Inspection Was Preformed : ULTRASONIC & MANUAL*

Inspection By Aproved by Aproved by

Bina Pertiwi KARUNIA ARMADA INDONESIA

M.RIFA'I ( ) ( )
GUFI Officer MSRH/CAR Supervisor Unit
 UNDERCARRIAGE
D375 WEAR MEASUREMENT

Customer Name: Tipe Unit : D375A-6R

Code Unit : BDKM-017
KARUNIA ARMADA INDONESIA Serial Number : 65226

A. Link Pitch
LH side RH Side
Date 21-Oct 21-Oct
Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limit (hour Meter)
HM Unit (S.M.R) 19995.00 19995.00
HM Install 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
N
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
O
1 1121.2 1133.2 Measurement 1125 1125
2 Worn % 32% 32%
Remark

Track Elongation LH Track Elongation RH

40% 40%
30% 32% 30% 32%
20% 20%

Length
Length

10% 10%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
Hour Meter Hour Meter

LH Side RH Side
Date 21-Oct 21-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 181.0 163.0 Measurement 177.0 177.0
2 Worn % 22% 22%
Remark

Link Height LH Link Height RH

25% 25%
22% 22%
20% 20%
15% 15%
Length

10%

Length
10%
5%
5%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%

LH Side RH Side
Date 21-Oct 21-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 98.5 90.0 Measurement 96.0 96.0
2 Worn % 29% 29%
Remark

BUSHING OD LH Bushing OD RH

40% 40%
30% 29% 30% 29%
20%
Length

20%
Length

10%
10%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM METER 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%

LH Side RH Side
Date 21-Oct 21-Oct
Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
No Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 13592 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13592 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 6403 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6403 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 93.0 30.0 Measurement 55.0 55.0
2 Worn % 60% 60%
Remark

Grouser Shoe LH Grouser Shoe RH

80% 80%
60% 60% 60% 60%
40% 40%
Length

Length

20% 20%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
Date 21-Oct 21-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 17843 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 199.0 199.0
210.0 185.0 Measurement
198.5 198.5
44% 44%
2 Worn %
46% 46%
Remark

C arrier Roller LH C arrier Roller RH

60% 60%

40% 44% 40% 44%

Lenght
Lenght

20% 20%

0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter
Carrier Roller 1 Carrier Roller 2 Carrier Roller 1 Carrier Roller 2

LH Side RH Side
Date 21-Oct 21-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 23.5 36.0 Measurement 27.0 27.0
2 Worn % 28% 28%
Remark

Front Idler LH Front Idler RH

30% 30%
28% 28%
25% 25%
20% 20%
15% 15%
Lenght

Lenght

10% 10%
5% 5%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
Date 21-Oct 21-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 0.0 6.0 Measurement 2.0 2.0
2 0.0 6.0 Worn % 33% 33%
Remark

Teeth Sproket LH Teeth Sproket RH

35% 35% 33%

33%
30% 30%
25% 25%
20% 20%
Lenght

Lenght

15% 15%
10% 10%
5% 5%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
Date 21-Oct 21-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 19995 19995
HM Install 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17843 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2152 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 245.0 245.0
2 246.0 246.0
3 245.0 245.0
4 246.0 246.0
5 245.0 245.0
270.0 210.0 Measurement
6 246.0 246.0
7 245.0 245.0
8 246.0 246.0
9
10
11 42% 42%
12 40% 40%
13 42% 42%
14 40% 40%
15 42% 42%
Worn %
16 40% 40%
17 42% 42%
18 40% 40%
19
20
Remark

Track Roller LH Track Roller RH

45% 45%
40% 42% 40% 42%
35% 35%
30% 30%
25% 25%
Lenght
Lenght

20% 20%
15% 15%
10% 10%
5% 5%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter
Track Roller 1 Track Roller 2 Track Roller 3 Track Roller 4 Track Roller 5 Track Roller 1 Track Roller 2 Track Roller 3 Track Roller 4 Track Roller 5

Track Roller 6 Track Roller 7 Track Roller 8 Track Roller Other 1 Track Roller Other 2 Track Roller 6 Track Roller 7 Track Roller 8 Track Roller Other 1 Track Roller Other 2

Note: Form ini diisi berdasarkan hasil pengecekan.

= Disesuaikan dengan actual part/unit.

= Diisi berdasarkan hasil inspeksi.

 Foto Unit Hm Unit SN Unit Work Area

UC COMPONENT
Left Side Right Side

Undercarriage Assy Track Link Undercarriage Assy Track Link

Shoe Grouser Bushing Shoe Grouser Bushing

Carrier Roller Track Roller Carrier Roller Track Roller

Idler Sprocket/ Segment Idler Sprocket/ Segment

c Track Tension Track Tension

 Customer : KARUNIA ARMADA INDONESIA Location : TABANG

Code Unit : BDKM-017 HM Unit : 19995

Date : 21 Oct 20 Model Unit : D375A-6R

Recommendations based on Picture results:

1: Jaga selalu kebersihan unit guna mendapatkan lifetime komponen yang maksimal

2 :

3:

PICTURE :

1 2 3

Kondisi UC Assy

4 5 6

7 8 9

General Comments:

1: Penumpukan Matrial dapat menyebabkan kerusakan pada komponen carierr roller & mengurangi lifetime pada komponen lainnya

2 : Lakukan Monitoring adjust pada track untuk memaksimalkan lifetime track link , Carierr roller & segemnt

BLP/BLP/KAI/D375A-6/BDKM-017/321/21/10/2020
LIST ITEM COMPONENT
OEM Unit Unit Model Component Part Number Description Qty/Unit Brands
KOMATSU D375A TSA 99U13503P0 TRACK SHOE ASSY D375A 88L 610 MM 1 UT PARTS
KOMATSU D375A TL 99U12503T0 TL LUBRICATED D375A 88L 1 UT PARTS
KOMATSU D375A SHOE 99U12502H0 SHOE SINGLE GROUSER D375 610 MM 80 UT PARTS
KOMATSU D375A SBK 99U12503B0 SHOE BOLT KIT D375A 11 UT PARTS
KOMATSU D375A TR SF 99U12503S0 TRACK ROLLER SINGLE FLANGE D375A 6 UT PARTS
KOMATSU D375A TR DF 99U12503D0 TRACK ROLLER DOUBLE FLANGE D375A 8 UT PARTS
KOMATSU D375A CR 99U12503R0 CARRIER ROLLER D375A 4 UT PARTS
KOMATSU D375A-5/6 IDLER 99U13502L0 IDLER ASSY D375A-5/6 2 UT PARTS
KOMATSU D375A SEGMENT 99U12503G0 SEGMENT D375A 10 UT PARTS