Statys Ul: Static Transfer Switch

STATYS UL
Static Transfer Switch

Models: 3ST-CXXU-XXB-XFX
MANUAL
Powersmiths International Corp. (Socomec Group)
Tel: 1-800-747-9627/ (1) 905 791-1493
8985 Airport Rd, Ontario, Canada, L6T 5T2 Fax: 905 791 8870
www.powersmiths.com email: info@powersmiths.com
Warranty & Limitation of Liability
For products and software that are sold or licensed by Powersmiths International Corp.
(“Powersmiths”) during the period from the date of purchase until the present, Powersmiths
warrants to the original buyer:
(1) that this product (other than software) is substantially free from defects in materials and workmanship
during the warranty period, which is 1 year from the date of purchase by the original buyer; and
(2) that the medium on which any purchased software (“Software”) is provided is substantially free from
defects in materials and workmanship for a period of 1 year from the date of purchase by the original buyer.
The software itself is provided “as is” without any warranty of any kind.
Powersmiths’ warranty obligation is limited, at Powersmiths’ sole option, to either a refund of the
purchase price, charge free repair, or replacement of a defective product, which is returned to
Powersmiths or an authorized distributor of Powersmiths (“distributor”) within the warranty
period.
This warranty and limitation of liability (“limited warranty”) shall extend only to the original buyer
or original end-user customer of Powersmiths. This limited warranty shall not apply to any product
that has been subject to alteration, damage by accident, misuse, abuse, neglect, or a failure to
follow Powersmiths’ instructions for operation, maintenance and repair.
Only the terms expressed in this limited warranty shall apply and no partner, distributor, employee
or other representative of Powersmiths or any other entity is authorized to amend, modify or extend
this limited warranty in any way.
To obtain warranty service, contact Powersmiths or send the product, with a description of the problem, transportation
and insurance prepaid, to Powersmiths, 8985 Airport Road, Brampton, Ontario, Canada L6T 5T2. Powersmiths
assumes no risk for loss or damage in transit. Following warranty repair, the product will be returned to the sender,
transportation prepaid. If Powersmiths determines that the failure was caused by alteration, accident, misuse, abuse,
neglect or a failure to follow Powersmiths instructions for operation, maintenance and repair, Powersmiths will
provide an estimate of repair costs and a Purchase Order giving authorization for the repair and payment will be
necessary prior to the commencement of the repair.
This limited warranty is the exclusive remedy and is in lieu of all other warranties, express or
implied, including but not limited to warranties of non-infringement and the implied warranties of
merchantability and fitness for a particular purpose or use.
In no event shall Powersmiths be liable to the original buyer, the original end-user customer of
Powersmiths, or to any other person or entity under any legal claim or theory (whether based on
contract, indemnity, tort (including negligence and strict liability or otherwise).
In no event shall Powersmiths be liable to the original buyer, the original end-user, or to any other
person or entity for special, indirect, incidental, punitive, exemplary, liquidated or consequential
damages whatsoever with respect to this product including but not limited to, business interruption,
STATYS UL MANUAL i 228-005650-800 Rev: X00

loss of use, work stoppage, loss of revenue or profit, loss of goodwill, data loss, or system failure
or malfunction in connection with the purchase or operation of the product, even if Powersmiths
or any of its representatives has been advised of the possibility of such damages.
The original buyer or original end-user, as the case may be, agrees that it has carefully reviewed
the terms of this limited warranty prior to its purchase of this product and that these terms reflect
a reasonable allocation of risk and limitation of liability.
If any provision in this Limited Warranty is held invalid or unenforceable by a court of competent jurisdiction, such
holding will not affect the validity or enforceability of any other provision.
This Limited Warranty and each of the documents contemplated by or delivered under or in connection with this
Limited Warranty shall be governed by and construed in accordance with the laws of the Province of Ontario (and the
laws of Canada applicable therein) without reference to its conflict of law principles and shall be treated in all respects
as an Ontario contract. The parties to this Limited Warranty hereby irrevocably and unconditionally attorn to the
exclusive jurisdiction of the courts of the Province of Ontario and all courts competent to hear appeals therefrom.
STATYS UL MANUAL ii 228-005650-800 Rev: X00

Important Safety Instructions
A potential Shock and Injury Hazard exists when working on or around electrical systems which
could lead to serious injury or even death. Only qualified competent personnel who have been
trained in and are familiar with the Risk of Electric Shock and Plasma Arc Flash Hazards should
perform installation and maintenance on electrical systems. It is the sole responsibility of the
personnel doing the work to be fully cognizant of all necessary safety regulations and procedures
and be familiar with the installation instructions detailed in this manual.
FOR YOUR SAFETY, IT IS IMPERATIVE THAT THE POWER BE PROVEN
DISCONNECTED BEFORE ANY WORK ON OR PHYSICAL CONTACT TO ELECTRICAL
CIRCUITS IS ATTEMPTED: DO NOT ASSUME BUT CHECK ACROSS THE LINES AND TO
GROUND WITH AN APPROVED VOLTAGE INDICATING DEVICE AND ENSURE THAT THE
POWER SOURCE(S) DISCONNECTION DEVICES ARE LOCKED OUT.
WHEN WORKING IN CLOSE PROXIMITY TO LIVE INSTALLATIONS FOLLOW ALL
SAFETY REQUIREMENTS DEFINED IN NFPA 70E OR CSA Z462 WHICH INCLUDES, BUT
NOT LIMITED TO, THE USE OF PROTECTIVE EQUIPMENT (PPE: CLOTHING, INSULATED
GLOVES, SAFETY GOGGLES, ETC.). IT FURTHER RECOMMENDED THAT ALL METALLIC
OBJECTS (SUCH AS JEWELRY, WATCHES, CHAINS ETC.) BE REMOVED FROM THEIR
PERSON.
Symbols Used in this Manual
Risk of Electric Shock and/or ARC Flash Hazard: Life threatening voltages may be present
with the risk of ARC Flash in the event of an inadvertent short circuit.
Caution: Cautionary notes for the installer or user as to the defined limits. See notes
following the Caution symbol in the manual for instructions regarding particular caution
notice.
Limits to use of this equipment
This equipment is rated for permanent connection to an electrical low voltage power supply
of 480 volts.
Devices and connections to the ancillary inputs and outputs (other than to external power)
have specific limits with regard to voltages and isolation requirement; refer to relevant
sections of this manual for limits and additional notes
STATYS UL MANUAL iii 228-005650-800 Rev: X00

Table of Contents
Warranty & Limitation of Liability ..............................................................................................i
Important Safety Instructions .................................................................................................... iii
1 Overview .......................................................................................................................... 11
1.1 Equipment Description ............................................................................................... 11
1.1.1 General description .............................................................................................. 11
1.1.2 Model Configurations .......................................................................................... 11
2 Theory of Operation .......................................................................................................... 13
2.1 Modes of Operation .................................................................................................... 14
2.1.1 Automatic Transfer .............................................................................................. 14
2.1.1.1 Synchronous Transfer ................................................................................... 15
2.1.1.2 Asynchronous Transfer ................................................................................. 15
2.1.1.3 Sliding Transfer ............................................................................................ 15
2.1.2 Manual Transfer .................................................................................................. 15
2.1.3 Maintenance Bypass Transfer .............................................................................. 16
2.1.4 Automatic Restart Function ................................................................................. 16
2.1.5 Overload Operation.............................................................................................. 16
2.2 EPO (Emergency Power OFF) .................................................................................... 16
3 Operational Guide ............................................................................................................. 17
3.1 HMI User Interface ..................................................................................................... 18
3.1.1 Home screen ........................................................................................................ 18
3.1.2 System status bar ................................................................................................. 18
3.1.3 Presentation area .................................................................................................. 19
3.1.4 Quick access menu bar......................................................................................... 20
3.2 Preferred source selection ........................................................................................... 21
4 Status Monitoring and Control........................................................................................... 25
4.1 Status Indicators ......................................................................................................... 25
4.2 Alarm Management .................................................................................................... 25
4.3 Display Functions ....................................................................................................... 27
4.3.1 Waveforms .......................................................................................................... 27
4.3.2 Controls ............................................................................................................... 27
STATYS UL MANUAL v 228-005650-800 Rev: X00

4.3.3 Measurements ...................................................................................................... 28
4.3.4 History Log ......................................................................................................... 29
5 System configuration......................................................................................................... 31
5.1 Extended Menu ........................................................................................................... 31
5.1.1 Password ............................................................................................................. 31
5.1.2 Network Configuration ........................................................................................ 33
5.1.3 Brightness ............................................................................................................ 34
5.1.4 Time synchronization........................................................................................... 35
5.1.5 Device Information .............................................................................................. 35
5.1.6 Help ..................................................................................................................... 36
6 Installation ........................................................................................................................ 37
6.1 Receiving and Storage ................................................................................................ 37
6.1.1 Inspection ............................................................................................................ 37
6.1.2 Storage ................................................................................................................ 37
6.2 Handling and Moving ................................................................................................. 38
6.3 Installation Guidelines and Considerations .................................................................. 40
6.3.1 Environment overview ......................................................................................... 41
6.3.1.1 Cooling and air conditioning ......................................................................... 41
6.4 Outline Drawings ........................................................................................................ 42
6.4.1 Top Cable entry ................................................................................................... 42
6.4.2 Bottom Cable Entry ............................................................................................. 44
6.5 Power and Control Connections .................................................................................. 45
6.5.1 Single Line Power Diagram ................................................................................. 45
6.5.2 Input and Output Power terminals ........................................................................ 46
6.5.3 Cable sizing ......................................................................................................... 46
6.5.4 Required External Overcurrent Protection ............................................................ 46
6.5.5 Grounding ........................................................................................................... 47
6.5.6 User signal Connections....................................................................................... 49
6.5.7 Communication ................................................................................................... 50
6.6 Auxiliary Connections ................................................................................................ 51
7 Startup & Commissioning ................................................................................................. 52
7.1 System startup ............................................................................................................ 52
STATYS UL MANUAL vi 228-005650-800 Rev: X00

7.2 Maintenance Bypass Procedure ................................................................................... 53
8 System Maintenance ......................................................................................................... 56
8.1 Tightening torques ...................................................................................................... 56
8.2 Periodic testing of the system ...................................................................................... 56
8.3 Infrared (IR) Inspection View Ports ............................................................................ 57
8.4 Fans ............................................................................................................................ 57
8.4.1 Fan replacement procedure .................................................................................. 57
8.5 Advanced Diagnostics and Parameters ........................................................................ 57
9 Specifications .................................................................................................................... 58
9.1 Electrical Characteristics ............................................................................................. 58
9.2 Environmental Characteristics..................................................................................... 58
9.3 Physical Characteristics .............................................................................................. 58
Appendix A .............................................................................................................................. 59
STATYS UL MANUAL vii 228-005650-800 Rev: X00

List of figures
Fig 2.1 Outline diagram of STATYS UL................................................................................... 13
Fig 3.1 Menu structure for touchscreen display ......................................................................... 17

Fig 3.2 Home Screen................................................................................................................. 18
Fig 3.3 System status bar........................................................................................................... 18
Fig 3.4 Presentation area ........................................................................................................... 19
Fig 3.5 Quick access bar ........................................................................................................... 20
Fig 3.6 Control screen ............................................................................................................... 21
Fig 3.7 Sources screen .............................................................................................................. 21
Fig 3.8 Confirmation screen ...................................................................................................... 22
Fig 3.9 Confirmation screen- Transfer from S1 to S2 ................................................................ 23
Fig 3.10 Confirmation screen- Abort Onfly transfer .................................................................. 23
Fig 3.11 Confirmation screen - Force transfer ........................................................................... 24
Fig 4.1 Waveform screen .......................................................................................................... 27

Fig 4.2 Load Off screen ............................................................................................................ 28
Fig 4.3 Confirmation screen ...................................................................................................... 28
Fig 4.4 Measurement screen ...................................................................................................... 29
Fig 4.5 History log .................................................................................................................... 29
Fig 4.6 History Log Filter ......................................................................................................... 30
Fig 5.1 Extended Menu screen .................................................................................................. 31

Fig 5.2 Password screen ............................................................................................................ 31
Fig 5.3 Menu structure showing different access levels ............................................................. 33
Fig 5.4 Network Configuration screen....................................................................................... 34
Fig 5.5 Keyboard screen............................................................................................................ 34
Fig 5.6 Brightness screen .......................................................................................................... 35
Fig 5.7 Time synchronization screen ......................................................................................... 35
Fig 5.8 Device Information screen ............................................................................................ 36
Fig 5.9 Help screen ................................................................................................................... 36
Fig 6.1 Handling of unit using pallet truck ................................................................................ 38

Fig 6.2 Handling of unit from above ......................................................................................... 39
Fig 6.3 Spreader beam .............................................................................................................. 39
Fig 6.4 Easy skid....................................................................................................................... 39
Fig 6.5 Typical Outline drawing: Top cable entry for a 400-600A STATYS UL ....................... 43
Fig 6.6 Typical Outline drawing: Bottom cable entry for a 400-600A STATYS UL .................. 44
Fig 6.7 Single line power diagram of STATYS UL ................................................................... 45
Fig 6.8 Input Output Power Connections ................................................................................... 46
STATYS UL MANUAL viii 228-005650-800 Rev: X00

Fig 6.9 Detail of typical power terminal .................................................................................... 46
Fig 6.10 Grounding of a 3-wire 3- pole STS.............................................................................. 47
Fig 6.11 Grounding of a 4-wire 3-pole STS............................................................................... 48
Fig 6.12 Grounding of a 4-wire 4-pole STS............................................................................... 48
Fig 6.13 User terminal layout .................................................................................................... 49
Fig 6.14 Ethernet plug............................................................................................................... 50
Fig 6.15 Auxiliary connections ................................................................................................. 51
Fig 7.1 Position of Kirk Keys during normal operation ............................................................. 54

Fig 7.2 Position of Kirk keys during bypass 1 mode .................................................................. 54
Fig 7.3 Position of Kirk Keys during normal operation ............................................................. 55
Fig 7.4 Position of kirk keys during bypass-2 mode .................................................................. 55
Fig 8.1 Location of IR View Ports............................................................................................. 57
STATYS UL MANUAL ix 228-005650-800 Rev: X00

List of Tables
Table 1.1 STATYS UL model Configurations........................................................................... 12
Table 4.1 Status Indicator.......................................................................................................... 25

Table 4.2 List of alarms ............................................................................................................ 26
Table 6.1 Recommended Torques (dry) for bolted connection ................................................... 41

Table 6.2 Recommended Torques for compression electrical lugs ............................................. 41
Table 6.3 Environmental conditions for STATYS UL ............................................................... 41
Table 6.4 Cooling and air conditioning ..................................................................................... 42
Table 6.5 STS Module connection ............................................................................................ 45
Table 6.6 Recommended external protection breaker rating ...................................................... 47
Table 8.1 Recommended Torques (dry) for bolted connection ................................................... 56

Table 8.2 Recommended Torques for compression electrical lugs ............................................. 56
Table 9.1 Electrical characteristics of STATYS UL .................................................................. 58

Table 9.2 Environmental characteristics of STATYS UL .......................................................... 58
Table 9.3 Physical properties of STATYS UL........................................................................... 58
STATYS UL MANUAL x 228-005650-800 Rev: X00

1 Overview
The information in this manual is provided to aid the user in the installation, operation, and
maintenance of the STATYS UL Static Transfer Switch (STS) manufactured by Powersmiths
(Socomec Group). Please read, understand and follow the procedures given to ensure trouble-free
installation and operation.
Note: For specific Installation Instructions please refer to the Installation Manual shipped with
each unit. Additional documents and setup software are available on request.
1.1 Equipment Description
The function of the STATYS UL STS is to provide reliable source of power to the load by selecting
between two independent sources. Typical applications include, but not limited to, IT
infrastructures, telecom, medical and diverse industrial applications. Under normal operation, the
STS connects the load at the output to the “Preferred” source and switches to the alternate source
if anomalies in its power quality (operating parameters outside set limits) are detected, provided
that the alternate source is within acceptable parameters. The controls in the STS monitor the input
sources and the output, to ensure that the outputs are operating within set of parameters.
STATYS UL has been designed with multiple levels of redundancy for the highest level of
reliability. Some of its other salient features includes:
• Front Only Access requirement for operation, installation and maintenance
• Maintenance Bypass equipped with Kirk-key interlock and HMI Guided instructions
• Redundancy on critical components including fans, controls, power supplies and SCR
drivers
• Fan replacement without power down
• Safe Maintainability aids
• Effective Preventative Maintenance through integrated IR View Ports and Grills
• Extensive modularization that facilitates quick MTTR (Mean Time to Repair)
• Cold tap power stage change-out without load interruption
• Optional dual output switches
• Pluggable switches for easy safe replacement
STATYS UL is available in different configurations for specific electrical system type, selected at
time of order by the engineer of record. The available model configurations are listed in the table
below with reference to the specific system type and rating.
STATYS UL MANUAL 11 228-005650-800 Rev: X00

Table 1.1 STATYS UL model Configurations
Model Number Rating System Configuration

3ST-C02U-33B-5FX 200A, 480V 3-phase 3-Wire 3-Pole Switch (no Neutral)
3ST-C02U-43B-5FX 200A, 480V 3-phase 4-Wire 3-Pole Switch (Neutral, not switched)
3ST-C02U-44B-5FX 200A, 480V 3-phase 4-Wire 4-Pole Switch (Neutral, switched)
Note: 5FX changes to 6FX when dual output switches are specified; eg. 3ST-C06U-44B-6FX
The type of system for a particular distribution configuration impacts the internal structure and the
choice of the type of STS to be used. The entire STS range differs not just in terms of rating, but
also in terms of different number of switched poles which characterize the unit.
For the specific as shipped unit configuration please refer to the nameplate and documentation
package (Test Certificate, Installation Manual, Outline Drawing, Schematic) included with each
unit or contact Powersmiths International Corp. for support with reference to the nameplate serial
number. Units may be additionally supplied with configurations and options as defined by
customer at time of order.

2 Theory of Operation
The STATYS UL STS is a solid state, 3-pole or 4-pole (model dependent), double throw switch,
which connects the output to one of the two input sources. Under normal conditions, the unit
supplies the load from the preferred source. The user can select which is the preferred source via
the touchscreen LCD panel. The other source is referred to as the alternate source and powers the
load if the preferred source fails or if a manual transfer is activated. The topology of the switch is
shown in the single line diagram below with Kirk-keys, shunt-trip coils and auxiliary contacts.
Source 1 Source 2
S1 Bypass K1 K2 S2 Bypass
S1 Input S2 Input
K2 + K3 K1 + K3
Backfeed
Protection
Bypass Bypass
(source 1) (source 2)
STS
Module
Output A switch Output B switch
O/P
Fig 2.1 Outline diagram of STATYS UL

S1 Input and S2 Inputs, Output A and Output B and S1 Bypass and S2 Bypass are 100% rated
(600Arms) molded case switches connected via pluggable bases for easy and quick service. The
molded case switches do not provide overcurrent protection but will operate for short-circuits.
Overcurrent protection is required to be provided by external means using Breakers or Fuses rated
for the unit rating. In normal operation, all the Input and Output switches are closed and the Bypass
Switches are only closed under specific procedures for maintenance Bypass operation. The transfer

procedure for manual Bypass is controlled by Kirk-key interlock to help assure a safe no-break
transfer to bypass and described in detail in section 7.2.
The transfer switch mechanism comprises Silicon Controlled Rectifiers (SCRs) connected in anti-
parallel, to function as a bi-directional AC switch. For 3-phase 3-pole switching, three pairs of
SCRs are connected to each phase of both sources for a total of 6 switches. The switches are
turned on by the controls to select the appropriate source based on the selection of the preferred
source and prevailing power quality. The switching action is at sub-cycle speed and provides
essentially no-break transfer between the sources. For applications where the two sources are
independently grounded, such as with backup generators, a 4-pole neutral switch is used to also
switch the neutral where all conductors are switched. It is generally necessary to switch the Neutral
conductor where the two sources are independently grounded, such as with generator sets, to avoid
ground currents flowing between the sources.
Under normal operation, power is provided to the load through the appropriate source SCR being
turned on allowing power to flow from the input to the output to the load. When an anomaly is
detected in the output that falls outside set parameters, the alternate SCR on the other source is
gated on and the prior source SCR is switched off, transferring the load power to the other source
following the same power flow (Input Switch through Output).
The controls in the STS continuously monitor the status of the SCR switching devices for opens
or shorts for uninterrupted operation. In the unlikely event of an SCR short, the unit will generate
an alarm and isolate the other source by shunt tripping its input switch which prevents back-feed
(inadvertent connection between two sources) thus inhibiting any transfer operation. This prevents
the sources from being connected together under this fault condition. For failed open SCRs, the
system provides an alarm and transfers the load to the alternate source. Also, the status of all
switches is monitored via integrated auxiliaries which allows for greater system integrity.
2.1 Modes of Operation
When the output power quality falls outside acceptable power quality limits such as voltage or
frequency limits of the set parameters, the STS transfers the output to the alternate source (if it is
in acceptable limits) and returns to the preferred source when its parameters return to normal
conditions with an appropriate time delay as set/programmed.
The parameters that define the quality thresholds of the sources and operational characteristics are
adjusted using the Socomec ExpertSoft software suite (contact Powersmiths for support).
For a totally secure transfer between sources, the parameters must be within acceptable limits, or
transfer cannot take place. The unit continuously monitors the alternate source. If the alternate
source is unavailable (or if the voltage exceeds the preset tolerances), the transfer function is
inhibited. An alarm is triggered to warn the operator that the transfer is not permissible.

The transfer function is also inhibited, in case of a short circuit or overcurrent at the output of the
supplied equipment. This prevents the short circuit from being propagated to the alternate circuits
and thus protects the other source and the SCRs from a cascading potential fault.
There are three types of automatic transfer that could occur, namely synchronous, asynchronous
and sliding, which is initiated according to the relationship of the sources (phase/frequency) and
the user set configuration.
Synchronous Transfer
Synchronous transfer occurs automatically when the parameters of the two sources are
synchronized and are within acceptable tolerance limits i.e. when their phase deviation is within
tolerance window.
If the phase deviation exceeds this tolerance window, synchronous transfer is inhibited and
automatic changeover to the alternate source will not be possible unless the system is configured
for synchronous/ asynchronous transfer.
Note: STATYS UL is configured for synchronous/ asynchronous transfer by default.
STATYS UL may be configured to ‘synchronous only’ transfer for applications where the loads
are sensitive to phase shifts.
Asynchronous Transfer
Automatic asynchronous transfer occurs only if it is set as a permissible parameter (standard
factory configuration) and if both the sources are not synchronized i.e. their phase deviation
exceeds the tolerance window. Switching the source in this case may produce a significant phase
variation during the changeover.
Note: When STATYS UL is configured for synchronous/ asynchronous transfer, the out-of-
tolerance alarm is NOT active.
Sliding Transfer
If the sources are sliding, automatic transfer occurs when the parameters of both sources are within
the user set synchronization window or can be forcefully transferred to the other source manually.
The user is able to force the transfer of the load from one source to another by selection of this
operation on the HMI. Manual transfer does not disturb the output to the load.
If the synchronization conditions are not met after 30 seconds (factory default setting), an
asynchronous transfer occurs, if authorized, otherwise the request is cancelled.
If the transfer cannot take place (for example, 2nd source out of tolerance), the following message
appears: “Transfer Impossible”
Note: Alarms will turn off automatically when normal conditions are restored.

The STATYS UL includes a Bypass circuit which allows for safe maintenance of the units. In this
mode, the operator manually transfers the output to the selected source and isolates active the
power train of the unit. Bypass procedures are described in detail later in this manual.
When both the sources are unavailable due to out of tolerance parameters and STATYS UL is in
the ready conduction state, an automatic restart and conduction occurs on the return to one of the
two sources which ever returns to normal operating parameters first.
The supply is retransferred automatically onto preferred source as soon as this source becomes
available. The automatic restart function can be configured and is set OFF by default.
STATYS UL overload is based on a current/time algorithm. When STATYS UL is in overload

condition, an ‘OVERLOAD ALARM’ message appears and the ‘GENERAL ALARM’ is
triggered. Also, an over temperature alarm is triggered if the overload is maintained causing the
SCR heatsink to exceed set temperature limits.
2.2 EPO (Emergency Power OFF)

An Emergency Power Off (EPO) pushbutton is provided so that the unit may be manually
shutdown in an emergency by an operator. Depressing the EPO Button will shunt trip the input
switches for both sources and the output switches simultaneously. This function is also available
via remote input contacts.

3 Operational Guide
The following instructions assume that the unit has been installed and initially started up following
the installation procedure. After the initial startup (refer section 7.1) the following procedures can
be used for normal operation.
The user interacts with the unit via the input and output power switches and the HMI screen (10”
color touchscreen display). The touchscreen display is driven by context sensitive menu selections
that enables the user to easily navigate to the various functions via the touchscreen.
For reference, an overview of the menu structure is shown below:
View:
Device Information
Help
Setup:
Password
Network Configuration
Brightness
Time sync
View:
Device Reference e.g., STS
View:
Normal operation mode
Maintenance mode
Select:
Extended Menu
View:
DeviceRef
Preferred or alternate source,
Function mode
bypass 1, bypass 2, load off
Status indicator
Alarm popup
clock View:
Warning or critical alarm
Select:
Acknowledge or silence alarm
View:
Date & time of internal clock
Mimic screen
Home screen View:
View: Preferred Source
1. System status bar Source information
2.Presentation area State of SCRs, switches,
3.Quick access bar Load bar
Select & View:
Input/ Output Voltage,
current waveforms
Setup:
Set preferred source,
Manual transfer of sources,
Load off
Select: View:
Waveform Voltage, current, frequency,
Control power, PF, CF
Measurement
History log View:
Help History log of alarms, control,
measurement & status
Fig 3.1 Menu structure for touchscreen display

3.1 HMI User Interface
The following screens describes the navigation to various functions.
The home screen displays a summary of system status, loading and menu selections for various
functions. The home screen is divided into three sections as follows:
1. System status bar (top status bar)
2. Mimic diagram (middle)
3. Quick access menu bar (bottom bar)
System status bar
Presentation
area
Quick access bar
Fig 3.2 Home Screen
System status bar gives information on current status of the unit and contains the following
features: Extended menu, Device reference, Function mode, Status indicator, Alarm and Clock.
Device
reference Status indicator Clock
Extended Function Alarm

Menu mode
Fig 3.3 System status bar

1. Extended menu provides additional navigation functions to access other pages.
2. Device Reference indicates the function of the unit (STS: Static Transfer Switch).
3. Function mode provides information on current mode of operation:
a) Green background with wrench logo under normal operation

b) Yellow background with wrench logo when in maintenance mode
4. Status indicator shows the operational mode of the unit:
a) On preferred source
b) On alternative source
c) On Maintenance Bypass 1
d) On Maintenance Bypass 2
e) Load Off
5. Alarm popup indicates the alarm status:
a) green without icon when no alarm
b) for warning
c) for critical alarms
6. Clock shows the current date and time of the internal clock.
2 3 4
Fig 3.4 Presentation area

The mimic diagram in the presentation area provides a graphical display of the power flow through
the various branches of the unit circuits. The mimic diagram includes input molded case switches
(MCS), SCR switches, Output molded case switches and maintenance bypass molded case
switches. The information provided also includes preferred source selection, switch statuses
(open/close), ambient and SCR temperatures and load level indicator. The power flow status and
path are indicated by the appropriate branch being highlighted as follows:
1. Green : Active normal conditions
2. Orange : Input source out of tolerance
3. Red : Input source critical error
4. Dark grey : Inactive

Additional status information is also displayed in the mimic diagram (labels in the Fig 3.4) are
explained below:
1 SRC-1 indicates preferred source (Source 1 in this case)
2 relative status of the two sources:
a) Synchronous sources: no indicator (normal condition)
b) Sliding sources: Blinking sinewave
c) Asynchronous sources: Permanent sinewave
3 Mimic diagram with power flow path illustrated
4 Output load level indicator which is
a) Green when load < 95%,
b) Orange when load is between 95% - 110%
c) Red when load > 110%
Quick access menu bar is located at the bottom of the home screen, contains a set of buttons for
navigating to other sub-screens.
Measurement Waveform Help
Control History log
Fig 3.5 Quick access bar

1. Control screen send commands to activate STATYS UL operating modes. The three main
functions available under control screen are Switch On, Load Off and Sources.
2. Measurement screen displays various parameters such as voltage, current, frequency and
other information of both sources and load.
3. History log screen provides the list of events.
4. Waveform screen provides access to voltage and current waveform capture functions plus
retrieval and analyzes of the previously stored/captured waveforms for diagnostic and
evaluation purposes.
5. Help page provides pertinent information about the use of the HMI.

3.2 Preferred source selection
Note: The preferred source is normally factory set as Source 1. The ‘Control’ screen can be
accessed only by personnel with ‘USER’ level login.
Follow these steps to change the preferred source:
1. Check the mimic to verify the switches S1 input and S2 input are CLOSED and both
source voltages are nominal.
2. Select the ‘Control’ button in the quick access menu bar from the home screen and
the page shown in Fig 3.6 appears.
3. Select the ‘Sources’ button from Control page and the page shown in Fig 3.7 appears.
Fig 3.6 Control screen
Fig 3.7 Sources screen

4. Select S1 or S2 as your preferred source. Once selected, a confirmation popup screen
in Fig 3.8 will be shown to confirm the action before sending command to control
board.
Fig 3.8 Confirmation screen

Verify the selected source is indicated as preferred source in the mimic diagram. The preferred
source is indicated by symbol.
Note: It is important that the user defines the preferred source since automatic transfer switches
the supply from the preferred source to the alternate source.
Manual transfer from S1 to S2:
If S1 is set as the preferred source, the load can be transferred from the preferred source (from S1)
to S2.
1. Select ‘Transfer To S2 (alternate)’ option from ‘Switch On’ menu.
If S1 and S2 are synchronous, the following dialog box appears on the screen.

Fig 3.9 Confirmation screen- Transfer from S1 to S2
2. Select ‘Transfer onFly’ button to confirm or ‘Cancel’ to ignore and return to home
screen.
If S1 and S2 are sliding, the dialog box shown in Fig 3.10 will appear.
Fig 3.10 Confirmation screen- Abort Onfly transfer

3. The user can wait for transfer to take place automatically once both the sources are
synchronized or can cancel by selecting ‘Abort Onfly Trsf’ (Abort Onfly Transfer).
If S1 and S2 are asynchronous, the following dialog box will appear.
4. The user can select ‘Transfer onFly’ and wait for transfer to take place automatically
once both the sources are synchronized or can select ‘Force Transfer’ to forcefully
execute the transfer.

Fig 3.11 Confirmation screen - Force transfer

4 Status Monitoring and Control
4.1 Status Indicators
The high-level status of the system is conveyed by the home screen/ mimic which was described
in section 3.1.3. Additional information about the status of the system follows.
The status indicator on the status bar of the home screen can have the following values:
Table 4.1 Status Indicator
Status Indicator Description
ON PREFERRED SOURCE Load is supplied from preferred source
ON ALTERNATIVE SOURCE Load is supplied from alternate source
ON MNT BYPASS 1 The unit is bypassed to source 1
ON MNT BYPASS 2 The unit is bypassed to source 2
LOAD OFF The load is switched off
The priority of the colors displayed are:

• Red : load is off
• Yellow : load is fed from alternate source or on bypass 1 or 2
• Green : load on preferred source.
4.2 Alarm Management

Events are generated and logged when the operating conditions of STATYS UL falls outside the
defined power quality limits. These events can provide a warning or trigger the system to make
changes such as switch the sources. Additional events are generated and logged due to user actions
such as manual load transfer, changing configurations, clearing history logs etc.
Certain events trigger an alarm which is displayed relative to its criticality as follows:
for warning
for critical alarms

In addition to the alarm icon, an audible alarm will sound.
The alarm can be acknowledged an audible silence by touching the alarms symbol on the screen.
The alarm statutes will disappear when the problem is resolved or goes away. In case of multiple
alarms, only the most important one will be displayed and the buzzer will sound until the last alarm
is acknowledged.
The list of generated alarms is listed in the t

Table 4.2.

Table 4.2 List of alarms
Name Description
Imminent Stop Imminent conduction shutdown
Overload overload at the load
Ambient Temperature Alarm Max ambient temperature reached
Switchback Impossible Auto re-transfer impossible
Transfer impossible Impossible transfer
Consecutive Voltage Detections too many consecutive variations in voltage
Output short circuit detection Short circuit in load
Output out of tolerance Load parameters out of tolerance
Maintenance Alarm Maintenance Alarm
Remote Service Alarm Synthesis of all critical alarm
Remote Service Preventive Alarm Synthesis of all preventive alarm
General Alarm On if any alarm is active
PowerPath 1 failure Input 1 in failure
PowerPath 1 deteriorated Input 1 out of tolerance
PowerPath 1 Short Circuit Short circuit in input 1
Source 1 absent Source 1 failure
Source 1 Critical Source 1 will switch off in few minutes
Source 1 out of tolerance Parameters of Source 1 out of tolerance
SSW1 Critical Temperature Alarm Max temperature reached for static switch 1
SSW1 Preventive Temperature Alarm Preventive temperature alarm for switch 1
SSW2 Critical Temperature Alarm Max temperature reached for static switch 2
SSW2 Preventive Temperature Alarm Preventive temperature alarm for switch 2
PowerPath 2 failure Input 2 in failure
PowerPath 2 deteriorated Input 2 out of tolerance
PowerPath 2 Short Circuit Input 2 in short circuit
Phase rotation fault Phase out of tolerance of both sources
Source 2 absent Source 2 failure
Source 2 Critical Source 2 will switch off in few minutes
Source 2 out of tolerance Parameters of source 2 out of tolerance
Maintenance Bypass Alarm Maintenance alarm
Internal Backfeed 1 detection Source 1 protection (shunt trip) open
Internal Backfeed 2 detection Source 2 protection (shunt trip) open
STS Power OFF electronic problem
Internal / Communication failure ModBus TCP communication failure

4.3 Display Functions
This screen allows the user to retrieve and view the waveforms captured on selected date and time.
In order to view the waveform page, user should select “Waveform button” in the home screen.
Fig 4.1 Waveform screen

The user can view captured waveforms of output voltages and output currents as shown in Error!
Reference source not found.. The three-line voltages (V1, V2 & V3) and line currents (I1, I2 &
I3) are indicated by three different colors. User can select different date and time from ‘datetime’
combo box to view previously captured waveforms.
The control screen can be accessed only by personnel with USER or SYSTEM login levels, when
the security is enabled (described in section 5.1.1). This function is to send some immediate
commands to activate STATYS UL operating modes and to define some of its settings. The three
options available on the control screen are Switch On, Sources and Load Off.
Note: ‘Switch On’ and ‘Sources’ has already been explained in this manual. Refer section 3.2
‘Preferred source selection’.
The load off screen is shown in Error! Reference source not found.. When ‘Load Off’ button is
selected, a confirmation dialog box (Fig 4.3) will appear to validate your choice.

Fig 4.2 Load Off screen
Fig 4.3 Confirmation screen

If ‘Load Off’ command is sent out successfully, it will go back to home screen otherwise an error
message is displayed.
The measurement screen displays all the power quality parameters relating to the inputs and the
output such as voltage, current, frequency, power factor, crest factor and other information. The
measurement screen is shown below:

Fig 4.4 Measurement screen
This menu enables user to view the list of previous events that occurred during the operation of
the STATYS UL. The lists of events can be viewed by pressing ‘History Log’ button in the home
screen. There are different categories of events that are shown on the screen. The Status of the
system is displayed in blue. Alarms are in orange and indicate a critical issue. Measurement and
control events are indicated by pink and light grey respectively.
In order to view any particular category of event, Filter button can be used. Events can be filtered
to alarm, control, measurement and status by selecting the appropriate check box.
Fig 4.5 History log

Fig 4.6 History Log Filter
For example, in the Fig 4.6, the history log will contain only list of critical alarms.

5 System configuration
This section provides instructions for setting up of various system parameters and details of the
system operating conditions that may be monitored by user via the HMI.
5.1 Extended Menu

Extended menu can be accessed by selecting the button located top left corner of the home
screen. This shows a dropdown list of menus giving access to the following screens: “Password”,
“Network Config”, “Brightness”, “Time Sync”, “DeviceInfo”, and “Help”.
Fig 5.1 Extended Menu screen
This screen allows the user to enable password protected security to prevent inadvertent changes
or unauthorized tampering of the system setup and control menus.
Fig 5.2 Password screen

The ‘Lock Access’ and ‘Unlock Access’ determines the user’s access to different functions and
control of the STS. Locked access restricts user’s access to various advanced functions and
controls of STS. The access can be changed to ‘Unlock Access’ by entering the password in the
pop-up keyboard.
Note: Use default password provided with the unit for first time login and can be modified later.
Two levels of password protection are:
• User password: provides access to control mode and user parameters settings (such as date
and time settings). This feature is disabled by default.
• System password: provides access to user and system parameter settings (such as network
configuration).
The different access levels are highlighted in the menu structure as shown below.
No password required
‘User’ and ‘System’
‘System’

View: Device Information
Help
Password
Network Configuration
Setup:
Brightness
Time sync
View:
Device Reference e.g., STS
View:
Normal operation mode
Select: Maintenance mode
Extended Menu
DeviceRef View:
Function mode Preferred or alternate source, bypass
Status indicator 1, bypass 2, load off
Alarm popup
clock
View: Warning or critical alarm
Acknowledge or silence
Select:
alarm
View:
Date & time of internal clock
Mimic screen
Home screen View:
View: Preferred Source
1. System status bar Source information
2. Presentation area State of SCRs, switches,
3. Quick access bar Load bar
Select & View:

Input/ Output Voltage, current
waveforms
Setup:
Set preferred source,
Select:
Manual transfer of sources,
Waveform
Load off
Control
Measurement View:
History log Voltage, current, frequency, power,
Help PF, CF
View:
History log of alarms, control,
measurement & status
Fig 5.3 Menu structure showing different access levels

Passwords can be modified by selecting ‘Change Password’ option and following the instructions
on the screen.
This screen is used to set up the network connection for STATYS UL and can be accessed only
by personnel with ‘SYSTEM’ login levels. With the DHCP option selected, the network
configuration can be obtained automatically. A DHCP server must be available on the local
network for this option to work.
Note: For DHCP network configuration, all fields are read-only. Update fig 5.4

Fig 5.4 Network Configuration screen
For static /Manual configuration, the DHCP has to be deselected. All editable fields can be
modified.
Note: To obtain the necessary static network properties, please contact the network administrator.
In order to edit the IP Address, user must press IP address (e.g., 192.168.1.101). After selecting
the IP address, following virtual keyboard screen will be appear to modify the IP address.
Fig 5.5 Keyboard screen

Same procedure can be applied to edit subnet mask and Gateway address in the network
configuration screen. After entering the network properties, select the ‘Apply’ button to validate
it.
The screen brightness can be adjusted by dragging the brightness slider to your desired brightness.

Fig 5.6 Brightness screen
Fig 5.7 Time synchronization screen

The user can set time and date automatically by selecting ‘Network Time Protocol (NTP)’ button,
which synchronizes the system internal clock with the local area network. ‘Manual’ button allows
user to set the time and date by entering the data manually.
This menu contains the information of the device such as serial number, Socomec ref, user device
ref and user device location.

Fig 5.8 Device Information screen
Note: Update fig 5.8. Include model number & Powersmiths/ Socomec ref
Help page contains concise information about how to use the HMI application.
Fig 5.9 Help screen

6 Installation
The instructions provided here are intended as a guide to the installation of the unit. For full
installation instructions please refer to the specific “Installation Bulletin” shipped with the unit.
For further support, please contact Powersmiths.
HAZARD OF ELECTRIC SHOCK OR ARC FLASH

DANGER
This equipment to be installed and maintained only by qualified personnel
Before working on this equipment ensure that all power is off and locked out
More than one upstream Disconnect is required to de-energize this equipment
Use appropriate personal protective equipment (PPE) and follow safe
electrical work practices (see NFPA 70E) when working in close proximity to
live electrical circuits
Ensure all covers and doors are in a closed condition prior to applying power
CAUTION DANGER OF TIPPING IF NOT PROPERLY HANDLED

Units are tall with a relatively high tipping risk if not handled properly
! Provide vertical support, handle with care and move slowly to avoid tipping
Ensure that lifting devices evenly distribute the load over the base or lifting
eyes if fitted
6.1 Receiving and Storage
Upon receipt of the equipment, immediately inspect for damage that may have occurred during
transit. Any damage claims are to be filed with the carrier and reported to Powersmiths
expeditiously with serial number information and carrier details.
Store STATYS UL STS in a dry and clean location protected from the elements and also ensure
that the ventilation openings remain covered to prevent the entry of moisture or dust. No special
precautions are required for temperature extremes in the range of – 20 OC to + 70 OC but it should
be protected from rapid temperature changes to avoid moisture condensation.

6.2 Handling and Moving
STATYS UL is normally shipped using Powersmiths “Easy Skid” which is designed to minimize
shipping materials, maximize shipping efficiency and facilitate easier handling and safer
installation. It is also equipped with attachment features to facilitate the use of lifting eyes for
overhead crane handling. Contact Powersmiths for support to use this feature.
CAUTION The unit is heavy and tall, making it necessary to handle with care; it should be moved
slowly to avoid tipping with the support of two additional persons on either side of the
! unit for safely guiding the unit into place
Lift only by a forklift or pallet truck from the bottom of the STS case (see “Caution”
above) or by overhead crane using externally fitted lifting Eyes
To avoid tipping or damage, ensure that the forks are centered and extend beyond the
rear of the unit.
Lifting Eyes: Lifting Eyes, when used, are screwed into the vertical supports on each
corner structural member. Spreaders are to be used to prevent any sheer stress which
will dramatically reduce the lifting strength. The Eye bolts are to be M12 threads and
rated for 2250 lbs. (1000 kgs), vertical stress only and are only supplied per request;
contact Powersmiths for support in this.
• Forklift or Pallet truck handling: Prior to lifting, ensure that the forks are centered and
penetrate to the rear of the unit to avoid damage and tipping. Slowly lift and move the
unit into the prepared position.
f
Fig 6.1 Handling of unit using pallet truck
• Overhead Lifting: Remove the protective packaging and screw in the recommended
M12 Eye bolts (rated for 2250 lbs. /1000 kgs) into the 4 top corners of the cabinet frame
(pay attention to cautions listed above). Use a spreader (such as illustrated below) to
ensure vertical only stresses are applied to the Eye bolts.

CAUTION While lifting it is important to ensure that even vertical load
distribution on all the lifting eyes and slowly lift and move into
! prepared location while observing standard safety protocols. Do not

use slings or straps without spreaders to lift the units from above.
Eye bolts
Eye bolts
Fig 6.2 Handling of unit from above Fig 6.3 Spreader beam
• Removing the ‘Easy Skid’: Just prior to moving or placing the unit on the prepared
location the ‘Easy Skid’ should be unbolted and removed as follows:
- With the unit suspended up to 2” maximum above the floor, unbolt and remove the
skids from the base
- Lower the unit to the floor and using a claw hammer or crow bar, remove the nailed
side strips or unscrew if screws are used.
- Unbolt and remove the front and back protective wooden skirts (Note: Some cabinets
will inside access require both the Front and Read coves to be removed using a 3/8”
socket)
Skid Bolt Skid
Fig 6.4 Easy skid

6.3 Installation Guidelines and Considerations
The unit to be installed in accordance with the prevailing local and National Electric Codes
such as National Electric Code (NEC) in the USA or Canadian Electric Code in Canada, which
governs the requirements for electrical installation. These requirements may include, but not
limited to:
1. Input upstream overcurrent protection must be provided for a maximum of the listed unit
current rating (there is no internal overload protection provided).
2. Minimum access front aisle clearance: (42’’ or 48’’ refer to codes)
3. Appropriately rated feeder conductors
4. Grounding: Chassis Safety Grounding of the enclosure is mandatory (Electric Code
requirements)
The following additional points should be considered in choosing a location:
• Ventilation Clearance: Twelve (12”) inches minimum ventilation clearance at the top
Side or rear ventilation clearances are not required for this unit and may be installed in
an alcove or against walls with essentially zero clearance; ventilation is convection only
and from bottom to top
• Heat Load (kVA dependent): Losses in the STS bridges Current flow in Switches,
Connectors and wiring will generate heat as indicated on the relevant data sheet or test
certificate
• Operational and Maintenance Access: Check unit requirements for access; front only
access units require only front aisle access; no side clearance required
• Wiring: Conduit entry top or bottom (see “Outline Dimensions and Wiring Access”)
• Environmental conditions: Ensure that the enclosure specified and supplied is suitable for
the environment and location with is Type 1 (dry indoor)
• Ratings: Nameplate ratings (Voltage/Power) of the unit matches the site requirements
Wire routing:
• For top entry/exit, cables are to be routed through the gland plates located above the
connection terminals
• For bottom entry/exit, cables are to be routed via the side mounted conduit box to the
connection terminals
• Tidy and bundle installed all installed wiring away from sharp edges or adjacent terminals
• Torque all connections using Table 6.1 Table 6.2 as a guide (or per specific manufacturer
instructions)

Table 6.1 Recommended Torques (dry) for bolted connection
Bolt Torque (ft- Bolt Torque (ft- Bolt Torque
(Size/thread lbs.) (Size/thread lbs.) (Size/thread (ft-lbs.)
ins.) ins.) ins.)
1/4 - 20 6 3/8 - 16 20 1/2 - 13 47
5/16 - 18 12 7/16 - 14 32 9/16 - 12 69
Table 6.2 Recommended Torques for compression electrical lugs

Wire Torque Wire Size Torque Wire Size Torque
Size Inch/lbs. Inch/lbs. Inch/lbs.
14 75 6 110 2/0 180
12 75 4 110 3/0 250
10 75 2 150 4/0 250
12 75 1 150 250/350 mcm 325
8 75 1/0 180 500 mcm 375
STATYS UL is designed for indoor applications only and must be protected from excessive
moisture or corrosive environments. For optimal use, it is recommended to maintain the ambient
temperature and humidity at the values specified by the manufacturer. The table defining its
required environment is listed below:
Table 6.3 Environmental conditions for STATYS UL
400A 600A
Transport and storage temperature -20°C to +70 °C
Transport and storage relative humidity 0% to 95 %
Operating temperature 0°C to 40°C
Operating relative humidity 0% to 95 %
Altitude maximum 1000M without derating
Degree of protection UL type 1
Sound pressure dB (A) 55
Cooling and air conditioning

When fitting the modules, ensure that there is sufficient space for unrestricted air flow and heat
dispersal.

Table 6.4 Cooling and air conditioning
400A 600A
Cooling Convection (internal forced air cooling only)
3
Air flow (m / h) 627
Max Dissipation (W) 2560 3730
6.4 Outline Drawings

Top cable access is standard on STATYS UL but bottom access is also available via a side car
cabinet provided at time of order. See outlines below.
Note: Floor stands are available on request
A typical outline is shown below, refer to the outline drawing provided with unit for specific
dimensions or request from Powersmiths as required.

Fig 6.5 Typical Outline drawing: Top cable entry for a 400-600A STATYS UL

Fig 6.6 Typical Outline drawing: Bottom cable entry for a 400-600A STATYS UL

6.5 Power and Control Connections
GND Source -1 Source -2
S1 Bypass S1 Input S2 Input S2 Bypass

600AF MCS 600AF MCS
600AF MCS 600AF MCS
100kAIC@480V 100kAIC@480V
LLN46000S60X LLN46000S60X
2/0 AWG
(Green)
X100
Static Transfer Switch
X200
Module
X300
Chassis
Output A Output B
600AF MCS 600AF MCS
Output
Fig 6.7 Single line power diagram of STATYS UL

S1 Input = Source 1 input switch
S2 Input = Source 2 input switch
S1 Bypass = Source 1 maintenance bypass switch
S2 Bypass = Source 2 maintenance bypass switch
Output A= Output switch 1
Output B= Output switch 2
Wiring:
- Source 1 Power is connected to Source 1 Input
- Source 2 Power is connected to Source 2 Input
- Output Power is connected to O/P
Note: Different configurations will either be 3-wire or 4-wire with pass through or switched
Neutral (refer to Table 1.1 of model numbers).
Table 6.5 STS Module connection
X100 Source 1 input
X200 Source 2 input
X300 Load Output

All power and control wiring must comply with the NEC and applicable local codes. The wiring
should be installed by a qualified electrician. Use the recommended tightening torque as shown in
Table 6.1 Table 6.2. Cables can be installed either from the top or the bottom of the unit (with the
bottom access side car cabinet) through removable gland or conduit plates.
For input and output power connections, terminals (illustrates in Fig 6.8 &Fig 6.9)are provided
inside the unit and are accessible from the top or bottom of the STATYS UL. Busbars provided
are copper bars which accommodate standard NEMA two-hole lugs (2*500 MCM) pattern.
Busbars are available in the unit for ground and neutral connections as well.
2''
Source 1 Source 2 Output

A B A B A B
3''
C N C N C N
Fig 6.8 Input Output Power Connections

Fig 6.9 Detail of typical power terminal
The unit is designed to operate from a power source with a phase rotation of A-B-C. Both sources
must be within the phase tolerance limit for best operation.
Note: For specific model connection details, refer to outline drawings.
The input and output cabling size should be based on the upstream overcurrent protection device,
observing the applicable electric codes (refer to the Electrical Engineer of Record for cable
dimensioning). The STATYS UL input and output power and ground Power Terminals
accommodate a wide range of wire sizes; refer to terminal diagrams.
Upstream overcurrent protective devices (circuit breakers or fuses) are required and should be
selected considering the rating of the STATYS UL unit as follows:

Table 6.6 Recommended external protection breaker rating
Rating 80% Rated MCCBs 100% Rated MCCBs or Fuses
400 Amps 500 AT 400 AT
600 Amps 750 AT 600 AT
The STATYS UL STS is UL Listed for use on a source rated up to 100kA short circuit capacity
and the upstream overcurrent device should also be rated as a minimum for the interrupt capacity
of the source.
Failure to observe grounding procedures may lead to the risk of electrical

CAUTION shock, or the risk of fire if a ground fault occurs.
! Remember to connect the ground at the marked point

Ground connections must be in compliance with local regulations and
applicable standards
Grounding is used for equipment and personnel safety. The STATYS UL is designed to operate
with 3 or 4 wire grounded sources only and is compatible with all earthing systems. All input and
output power feeds must include an equipment grounding means as required by the NEC and local
codes.
An insulated equipment ground conductor is recommended for each input and output power feed.
The equipment ground conductors should be at least the minimum size conductor per the NEC
based on the upstream overcurrent protection device.
3-Wire 3-Pole Systems —the input power sources must be properly grounded at the source. There
is no Neutral connection within the unit.
L1
L2
Source 1
L3
L1
Output
L2
L3
L1
Source 2 L2
L3
GND
Fig 6.10 Grounding of a 3-wire 3- pole STS

4-Wire 3-Pole Systems —the input power sources must be properly grounded to a common
ground at the source as the neutral is not switched. The neutrals of the two power sources are
solidly interconnected within the unit and must not be grounded at more than one point (Prohibition
by Electric Codes) or current will flow in the ground circuit which is not permissible.
L1
L2
Source 1
L3
N
L1
L2 Output
L3
N
L1
Source 2 L2
L3
N
GND
Fig 6.11 Grounding of a 4-wire 3-pole STS

4-Wire 4-Pole Systems —the input power sources must be independently grounded at the sources
as the neutral is switched. The neutrals of the two power sources are not interconnected within the
unit and must not be bridged between them (Prohibition by Electric Codes) or current will flow in
the ground circuit which is not permissible.
L1
L2
Source 1
L3
N
L1
L2 Output
L3
N
L1
Source 2 L2
L3
N
GND
Fig 6.12 Grounding of a 4-wire 4-pole STS

Fig 6.13 User terminal layout
Two digital inputs and two relay outputs with programmable functions are available for user
hardware interface to the unit as illustrated in figure above.
The function of the two digital inputs are programmable according to user requirements. Typical
applications are external commands to transfer between sources:
• D/I 2: 24VDC powered for connection to dry contact (non-potential); Default programmed
for transfer to source 1
• D/I 3: 24VDC powered for connection to dry contact (non-potential); Default programmed
for transfer to source 2
Two relay outputs are provided for user signaling of alarm conditions:
• Relay O/P 3: Default programmed for General Alarm
• Relay O/P 4: Default programmed for required Preventative Maintenance indication

Communication to STATYS UL is by means of Ethernet connection serving the MODBUS TCP
protocol. The physical ethernet socket is located on top of the unit as shown in the figure below.
Refer to the STATYS UL Modbus Register Map for details.
Ethernet plug
Fig 6.14 Ethernet plug

An internal ethernet connection is provided for setup and service, and used for unit configuration
and diagnostic functions using the Socomec software toolset ExpertSoft.

6.6 Auxiliary Connections
Auxiliary connections are located on the internal power module. The below figure shows the
connection terminals of the Original Equipment Manufacturer (OEM) unit.
Electric interconnection
outputs Electric
interconnection inputs
Mechanical fixing points
Mechanical fixing points
Communication
Maintenance
HMI connection
Port reserved for

maintenance
HMI
Switch position input

connection & backfeed
output
Fig 6.15 Auxiliary connections

7 Startup & Commissioning
WHEN WORKING IN CLOSE PROXIMITY TO LIVE INSTALLATIONS
Follow all safety requirements defined in NFPA 70E or CSA Z462 which
includes, but not limited to, the use of protective equipment (PPE: clothing,
insulated gloves, safety goggles, etc.). it further recommended that all metallic
objects (such as jewelry, watches, chains etc.) be removed from their person.
The Startup and commissioning require additional steps to ensure that the unit is correctly installed
and ready for operation but the procedure for startup is explained below.
7.1 System startup

Note: All programmable parameters are preset at the factory to enable the unit to be brought up
without the need for additional selectable parameters.
Follow the steps below for initial power up in normal mode:
1. Before closing any switches, the following should have been checked and/or verified by
an appropriately qualified electrician/technician:
a) The Source 1 (S1) and Source 2 (S2) are within the operating limits of STATYS
UL.
b) The phase rotations of both sources are identical
c) The potential differences between the sources are within acceptable limits
d) All switches are OPEN (S1 input, S2 input, S1 Bypass, S2 Bypass, Output A and
Output B).
e) Ensure the Kirk Keys (K1, K2 and K3) are in normal operation position (refer to
Fig 7.1)
2. Close the S1 input switch, which supplies power to the STATYS UL.
a) The touchscreen control panel should become active and operate properly i.e.,
mimic panel lights up and control electronics are powered ON.
b) Verify the source 1 voltage is nominal. This is indicated by the mimic diagram i.e.,
green color indicating the power flow from S1 to STATYS UL.
3. Close the S2 input switch.
a) Verify the source 2 voltage is nominal and status of the switch, S2 input is correctly
shown in the mimic diagram i.e., green color indicating the power flow from S2 to
STATYS UL.
b) Verify the corresponding static transfer switch are highlighted on the mimic
diagram.
4. Close load switches Output A and Output B (if equipped).
a) The SCRs will turn on with the preferred source as shown by the power path in the
mimic diagram turning green.
5. Test the transfer.
Note: The preferred source should be set (refer to preferred source selection in section 3.2)

7.2 Maintenance Bypass Procedure
Maintenance bypass may be required in order to service or replace the STATYS UL OEM module
or to restore power to the load in case of catastrophic malfunction. For this purpose, the unit is
equipped with bypasses from each source which enables the load to be fed directly from either of
the sources. This arrangement facilitates a secure manual transfer using the kirk key interlocks and
the guided procedure.
The status of the system can be viewed or verified in the mimic during the bypass procedures until
all input and output breakers are opened at the end of the transfer procedure. Follow the procedures
described below relative to bypassing from source 1 or source2.
Note: Figures explaining step by step procedure for all four conditions has to be included
1. Bypass load to source 1:
a) Verify S1 is the active & preferred source via the Mimic.
b) Positively verify on the mimic screen the power flow is via source 1 to the output.
c) Open the switch ‘S2 input’ of source 2. Rotate and remove the Kirk key K2 to lock the
switch to prevent any further operation in the switch.
d) Insert the removed key K2 in the S1 bypass switch interlock.
e) Ensure Key K3 is inserted in S1 bypass switch interlock.
f) Rotate the kirk keys (K2 & K3) in the S1 bypass switch interlock to retract the interlock.
g) Close the S1 bypass switch.
h) Verify the switch status on the mimic screen.
i) Open the switch S1 input of source 1 and rotate the Kirk key, K1 to lock the switch to
prevent any further operation in the switch.
j) Open the load switches, Output A and Output B to isolate the static switch from the
load and source.
Note: After this last step, the display will go blank as all internal power has been
removed from the unit.
Return to normal mode:
a) Insert Key K1 in the S1 input switch interlock. Rotate the key to retract the interlock.
b) Close S1 input switch.
c) Observe the display lights up and verify the status of Source1 and S1 input switch status
on the mimic screen.
d) Close load switches, Output A and Output B.
e) Positively verify the power flow in the circuit from Source1 to the load is indicated in
mimic screen by green color.
f) Open S1 bypass switch.
g) Rotate the interlock keys K2 & K3 to lock the S1 bypass switch.
h) Remove K2 from the interlock and insert it in the S2 input switch interlock.
i) Rotate K2 to retract the S2 input switch interlock.
j) Close S2 input switch.

k) Verify source 2 and S2 input switch status via. Mimic screen.
Input-1 Input-2 Input-1 Input-2
Cylinder 1 Cylinder 2
Cylinder 1 Cylinder 2 Key #1 Key #2
Key #1 Key #2
Bypass-1 Bypass-2 Bypass-1 Bypass-2

Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 3
Cylinder 1
Cylinder 3
Key #1
Key #2
Key #3
Key #3
Cylinder 3
Cylinder 2
Key #1
Key #3
Key #3
Key #2
Fig 7.1 Position of Kirk Keys during normal
operation Fig 7.2 Position of Kirk keys during bypass 1 mode
2. Bypass the load to source 2:

Note: To bypass the source 2 STS when source 1 is active, you must transfer the load to source 2.
Refer Preferred source selection in this manual.
a) Verify that the load is fed from source 2 in the mimic screen.
b) Positively verify on the mimic screen the power flow is via source 2 to the output.
c) Remove the interlock key, K3 from S1 bypass and place it in the S2 bypass interlock.
d) Open S1 input switch, rotate the K1 interlock key and remove it to lock the switch.
e) Insert K1 in S2 bypass switch interlock.
f) Rotate the interlock keys (K1 & K3) in the S2 bypass switch to retract the interlock.
g) Close the S2 bypass switch.
h) Verify the switch status on the mimic screen.
i) Open the source switch S2 input.
j) Rotate the interlock key K2 and remove it to lock the switch, S2 input.
k) Open the load switches, Output A & Output B to isolate the static switch from the load and
source.
Note: After this last step, the display will go blank as all internal power has been removed
from the unit.
Return to normal mode:
a) Insert the key K2 in the S2 input switch and rotate to retract the interlock.
b) Close S2 input switch.
c) Observe the display lights up and verify the status of Source 2 and S2 input switch status
on the mimic screen.

d) Close load switches, Output A & Output B.
e) Verify the power flow in the circuit from source2 to the load is indicated in mimic screen
by green color.
f) Open S2 bypass switch.
g) Rotate the interlock keys (K1 & K3) to lock the S2 bypass switch.
h) Remove key K1 from S2 bypass and insert it in the S1 input switch interlock.
i) Rotate the key K1 to retract the S1 input switch interlock.
j) Close S1 input switch.
k) Verify the source 1 and S1 input switch status via. Mimic screen.
Input-1 Input-2 Input-1 Input-2
Cylinder 1
Cylinder 1 Cylinder 2 Key #1 Cylinder 2
Key #1 Key #2 Key #2
Bypass-1 Bypass-2 Bypass-1 Bypass-2

Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 3
Cylinder 1
Cylinder 3
Cylinder 3
Cylinder 2
Key #1
Key #2
Key #3
Key #3
Key #1
Key #3
Key #3
Key #2
Fig 7.3 Position of Kirk Keys during normal operation Fig 7.4 Position of kirk keys during bypass-2 mode

8 System Maintenance
DANGER Static switch maintenance should be performed only by a trained and
qualified service personnel.
Lethal voltages exist inside the unit during normal operation.
The unit is supplied by multiple AC power sources. Disconnect and lock-
out all power sources before working inside the unit.
STS, like any other piece of equipment, will require periodic attention and maintenance in order
to ensure trouble-free service. The system should be regularly inspected for electrical connection
integrity, signs of excessive temperatures, dirt accumulation and proper system operation.
Attention should be paid to any alerts for preventive maintenance that the unit may automatically
display with alarm or warning.
8.1 Tightening torques

The recommended tightening torque for all nuts and bolts is as shown in tablesTable 8.1 &Table
8.2. All power connections are designed to remain at proper torque throughout the lifetime of the
unit.
Table 8.1 Recommended Torques (dry) for bolted connection
Bolt Torque (ft- Bolt Torque (ft- Bolt Torque
(Size/thread lbs.) (Size/thread lbs.) (Size/thread (ft-lbs.)
ins.) ins.) ins.)
1/4 - 20 6 3/8 - 16 20 1/2 - 13 47
5/16 - 18 12 7/16 - 14 32 9/16 - 12 69
Table 8.2 Recommended Torques for compression electrical lugs

Wire Torque Wire Size Torque Wire Size Torque
Size (Inch/lbs.) (Inch/lbs.) (Inch/lbs.)
14 75 6 110 2/0 180
12 75 4 110 3/0 250
10 75 2 150 4/0 250
12 75 1 150 250/350 mcm 325
8 75 1/0 180 500 mcm 375
8.2 Periodic testing of the system

The system includes comprehensive alarms and fault detection for easy identification of system
operational problems. Periodic transfer tests such as changing of the preferred source and
switching of sources should be performed in order to assure proper system operation.

8.3 Infrared (IR) Inspection View Ports
IR Ports are provided for thermographic imaging of input and output terminals and all molded case
switches, without the need to shut down the equipment. This feature facilitates early detection and
preventive maintenance to repair defective connections that could deteriorate due to excessive
heat. The IR Ports facilitate safe, non-invasive IR imaging by providing inspectors with a
comprehensive view of all critical power connections. This feature is designed to eliminate the
risk of operator induced triggers causing electric shock and arc flash hazards associated with
traditional IR inspections which require the removal of a panel or opening of a cover or door.
The IR View Ports are accessed by opening the covers over each port. See illustration below for
the location of all the ports:
Note: Update figure
IR View Ports
Fig 8.1 Location of IR View Ports

8.4 Fans
Fans are used to force cool the SCR power and this function is provided by a pair of fans which
operate redundant to each other and the failures of either fan is alarmed. The life of the fans used
to cool the power parts is dependent on the usage and environmental conditions but with an
excepted lifetime of about 5 years. However, preventive replacement of fans is recommended
within 4 years (normal operating conditions) and it can be done without power down of the
equipment.
Note: Socomec to provide details
8.5 Advanced Diagnostics and Parameters

STATYS UL is equipped with a diagnostic card for connection to a maintenance computer. This
link can be used for adjusting the advanced parameters and other settings according to specific
operational needs. Maintenance personnel can also use this link to download the event log,
statistics and comprehensive information for rapid and complete diagnostics.
Note: Socomec to comment

9 Specifications
9.1 Electrical Characteristics
The electrical characteristics of STATYS UL is listed in the table below.
Table 9.1 Electrical characteristics of STATYS UL
Rating Voltage Overload 40°C Frequency Sizing

(A) of
(V) tolerance 1h 30 mins 2 mins (Hz) tolerance neutral
400 480 +/-10% 110% 125% 150% 50 or 60 Configurable 680A
+/- 10%
600 1020A
9.2 Environmental Characteristics

The unit is designed to withstand any environmental conditions listed below without mechanical
or electrical damage or degradation of operation.
Table 9.2 Environmental characteristics of STATYS UL
Operating temperature range 0℃ to 40℃
Transport and Storage temperature -20°C to +70 °C
Operating relative humidity 0% to 95 %
Heat Load 400 A
600 A
9.3 Physical Characteristics

The physical properties of STATYS UL is provided in the following table.
Note: Please refer to the outline drawing provided in the section 6.4 for dimensions specific to
your unit
Table 9.3 Physical properties of STATYS UL
Rating Access Dimensions Estimated Weight Noise level at 6
(A) (W×D×H) (kgs.) feet (dBA)
400 Front Only 850mm×690mm×800mm 150 <60
600 Front Only 850mm×690mm×800mm 150 <60

Appendix A
The following are the standard parameter settings that can be edited using the Socomec ExpertSoft
suite, which is normally adjusted by a Powersmiths/Socomec authorized serviceman.
Parameter Name Settings
Nominal Voltage (V) (480VAC; normally a factory preset system
parameter)
Nominal Frequency (Hz) (60Hz; normally a factory preset system
parameter)
Set S1 as Preferred Src* Setting source 1 as preferred
Set S2 as Preferred Src* Setting source 2 as preferred
Switch On Preferred Source* Static Switch activation on Preferred source
Switch On Alternate Source* Static Switch activation on Alternate source
Switch On Source 1* Static Switch activation on Source 1
Switch On Source 2* Static Switch activation on Source 2
Lock Transfer Lock the Transfer (it shows ‘x’ with yellow
background)
Unlock Transfer Unlock the Transfer
STS Nominal Current
Switch Load Off The load will no longer will be supplied (Disable
It)
STS Sensitivity Code 3 levels, Standard, High, Low)
Automatic Restart (Enabled/Disabled)
Time before restart (s) (0 sec. default; 0 sec. min; 100 sec. max)
Automatic re-transfer (enabled/disabled)
Time before retransfer (s) Time delay before retransfer when preferred
source is recovers
Time retransfer enable (s) Time during which the automatic retransfer to
preferred source is allowed
Synchro Range (15 deg. default; 360deg. max.)
Isc threshold (x ln)
Transformer Inrush current management (Enabled/disabled)
User Load Description This parameter defines the load type to adapt the
STS functioning
2 Types of selection available
- Transformer Load
- Motor Load

Set Bit [0] = 0 (Output power transformer at the
STS Output)
Set Bit [0] = 1 (Output power transformer at the

STS Output)
Set Bit [1] = 0 (Less than 30% of motor load at the

STS output)
Set Bit [1] = 1 (More than 30% of motor load at

the STS output)
Site STATYS UL Mode Code Bit [1]: Use this parameter to oblige a calibrated
cut off transfer in every case
Bit [2]: Never use this option in STATYS UL
application
Bit [5]: Allow manual transfer on source out of
tolerance or on power path depredated
Bit [6]: Allow manual async. transfer
Bit [7]: Allow automatic async. transfer
Onfly search duration Max waiting time to have the both sources
synchronized (flying transfer)
Async. Calibrated cutoff (enabled/disabled)
Disable – No Calibrated Cut off is allowed

Enable – A calibrated cut off can be forced in
async mode
Calibrated cutoff time (T) Duration of calibrated cutoff
Note: If Automatic restart is enabled and several STATYS UL are connected on the same sources,
it can be best to sequence the restartsto avoid major load impact.
Standard STATYS UL transfer is a phase per phase transfer (rapid transfer) if sources are
synchronous or not.
If calibrated cut-off transfer is required, then validate the synchronization condition and the
calibrated cut-off time
*These actions can be done at the display with the ‘USER’ and ‘SYSTEM’ level login.

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STATYS UL

Static Transfer Switch

STATYS UL MANUAL i 228-005650-800 Rev: X00

STATYS UL MANUAL ii 228-005650-800 Rev: X00

STATYS UL MANUAL iii 228-005650-800 Rev: X00

STATYS UL MANUAL v 228-005650-800 Rev: X00

STATYS UL MANUAL vi 228-005650-800 Rev: X00

STATYS UL MANUAL vii 228-005650-800 Rev: X00

Fig 3.1 Menu structure for touchscreen display ......................................................................... 17

Fig 4.1 Waveform screen .......................................................................................................... 27

Fig 5.1 Extended Menu screen .................................................................................................. 31

Fig 6.1 Handling of unit using pallet truck ................................................................................ 38

STATYS UL MANUAL viii 228-005650-800 Rev: X00

Fig 7.1 Position of Kirk Keys during normal operation ............................................................. 54

Fig 8.1 Location of IR View Ports............................................................................................. 57

STATYS UL MANUAL ix 228-005650-800 Rev: X00

Table 4.1 Status Indicator.......................................................................................................... 25

Table 6.1 Recommended Torques (dry) for bolted connection ................................................... 41

Table 8.1 Recommended Torques (dry) for bolted connection ................................................... 56

Table 9.1 Electrical characteristics of STATYS UL .................................................................. 58

STATYS UL MANUAL x 228-005650-800 Rev: X00

1.1 Equipment Description

STATYS UL MANUAL 11 228-005650-800 Rev: X00

Model Number Rating System Configuration

STATYS UL MANUAL 12 228-005650-800 Rev: X00

Output A switch Output B switch

Fig 2.1 Outline diagram of STATYS UL

STATYS UL MANUAL 13 228-005650-800 Rev: X00

2.1 Modes of Operation

STATYS UL MANUAL 14 228-005650-800 Rev: X00

STATYS UL MANUAL 15 228-005650-800 Rev: X00

STATYS UL overload is based on a current/time algorithm. When STATYS UL is in overload

2.2 EPO (Emergency Power OFF)

STATYS UL MANUAL 16 228-005650-800 Rev: X00

Fig 3.1 Menu structure for touchscreen display

STATYS UL MANUAL 17 228-005650-800 Rev: X00

Quick access bar

Fig 3.2 Home Screen

Extended Function Alarm

Fig 3.3 System status bar

STATYS UL MANUAL 18 228-005650-800 Rev: X00

Fig 3.4 Presentation area

STATYS UL MANUAL 19 228-005650-800 Rev: X00

Control History log

Fig 3.5 Quick access bar

STATYS UL MANUAL 20 228-005650-800 Rev: X00

Fig 3.6 Control screen

Fig 3.7 Sources screen

STATYS UL MANUAL 21 228-005650-800 Rev: X00

Fig 3.8 Confirmation screen

STATYS UL MANUAL 22 228-005650-800 Rev: X00

Fig 3.10 Confirmation screen- Abort Onfly transfer

STATYS UL MANUAL 23 228-005650-800 Rev: X00

STATYS UL MANUAL 24 228-005650-800 Rev: X00

The priority of the colors displayed are:

4.2 Alarm Management

for critical alarms

STATYS UL MANUAL 25 228-005650-800 Rev: X00

STATYS UL MANUAL 26 228-005650-800 Rev: X00