Thule Rigtech: Operating & Maintenance Manual

A division of Rig Technology Limited
A Varco Company
VSM 300 SHALE SHAKER

OPERATING & MAINTENANCE MANUAL
THULE RIGTECH
VSM 300
SHALE SHAKER
OPERATING MANUAL
Head Office - U.K.

RIGTECH
Badentoy Crescent
Badentoy Park
Portlethen
Aberdeen AB12 4YD
SCOTLAND U.K.
Tel: (01224) 343600

Fax: (01224) 343700
__________________________________________________________________________________________________Iss
ue 1 Rev: 02 (Nov. 97)
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INDEX
1.0 LEADING PARTICULARS
1.1 CE Declaration of Conformity
1.2 Equipment Data Sheets
1.3 General Equipment Details

1) Equipment Description
2) Principle of Operation
3) Strength of Components
1.4 Technical Specifications

1) Equipment Specification
2) Electrical Specifications
3) Paint Specification
4) Recommended Cable Specifications
5) Noise Data
2.0 INSTALLATION
2.1 Utility Requirements

1) Electrical
2) Air Supply
3) Water Supply
2.2 Installation Instructions

1) Introduction
2) Health and Safety
3) Equipment Location
4) Unpacking, Lifting and Handling Instructions
5) Installation Procedure
♦ Mechanical
♦ Electrical
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ue 1 Rev: 02 (Nov. 97)
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INDEX
2.0 INSTALLATION (Cont’d)
2.3 Commissioning Procedure

1) Commissioning - Checklist
2) Test Running - Checklist
3.0 OPERATION
3.1 Functional Description of Equipment
3.2 Health and Safety
3.3 Operating Instructions

1) Start-Up
2) Normal Running
3) Controlled Shutdown
4) Emergency Shutdown
3.4 Screen Data

1) Screen Details
2) Screen Selection
3) Screen Repair Procedure
4) Screen Storage
5) Screen Washing
6) Screen Fitting Procedure
7) Screen Removal Procedure
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ue 1 Rev: 02 (Nov. 97)
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INDEX
4.0 MAINTENANCE
4.1 Introduction
4.3 Routine Maintenance
4.4 6000 Hour Maintenance Schedule
4.5 Mounting Springs
4.6 Parts Replacement Procedure

1) Pneumoseal Clamping System
2) Drive System - Removal
3) Drive System - Refit
4) Torque Setting Chart
5) Nord Lock Information
5.0 PARTS DATA
5.1 Parts List

5.2 Cross Sectional Drawings
6.0 FAULT FINDING
6.1 Fault Finding/Correction Checklist
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INDEX
7.0 DRAWINGS
314-001 Basket General Arrangement
314-002 Vibratory Drive General Arrangement
314-003 Vibratory Drive Clump Weight Housing Assy
314-008 VSM 300 Lifting Details
314-009 Shaker Schematic Wiring Diagram (Sheets 1 & 2)
314-012 Shaker Bonding Arrangement
314-016 Shaker Termination Drawing
314-017 Shaker Cable Schedule
8.0 SUB VENDOR MANUALS
1) Inverter Manual
2) Thermistor Protection Units
9.0 SERVICE BULLETINS
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ue 1 Rev: 02 (Nov. 97)
A Varco Company

INDEX
1.0 LEADING PARTICULARS
1.1 CE Declaration of Conformity
1.2 Equipment Data Sheets
1.3 General Equipment Details

1) Equipment Description
2) Principle of Operation
3) Strength of Components
1.4 Technical Specifications

1) Equipment Specification
2) Electrical Specifications
3) Paint Specification
4) Recommended Cable Specifications
5) Noise Data
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ue 1 Rev: 02 (Nov. 97)
A Varco Company
CE DECLARATION OF CONFORMITY
VSM 300 : SHALE SHAKERS
Description of Equipment
Machine Type : VSM 300 SHALE SHAKER
Serial Number :
Thule Rigtech hereby declare that the machinery supplied by the Company complies with the relevant
essential Health and Safety requirements of the Machinery Directive 89/392/EEC, 91/368/EEC and
associated amendments 93/44/EEC and 93/68/EEC enacted in the United Kingdom by The Supply of
Machinery (Safety) Regulations 1992 (SI1992/3073)
Company Details
Name: : Thule Rigtech
Address : South College Street
Aberdeen
Grampian
SCOTLAND AB11 6LB
Responsible Person : Gordon Harrison
The equipment has been manufactured in accordance with Thule Rigtech requirements by the following
approved Sub-Contractor:
Company Details
Name : Reekie Manufacturing
Address : Orchardbank
Forfar
Tayside
SCOTLAND DD8 1UQ
The machinery has been designed to meet the requirements of the following transposed harmonised
European
Standards:
EN 292 Part 1 Safety of Machinery - Basic Concepts, General Principles for Design -
Basic Terminology, Methodology

EN 292 Part 2 Safety of Machinery - Basic Concepts, General Principles for Design -
Technical Principles and Specifications

EN 414 Safety of Machinery - Rules for Drafting and Presentation of Safety Standards
EN 418 Safety of Machinery - Emergency Stop Equipment, Functional Aspects -
Principles of Design
EN 60204 - 1 Electrical Equipment
In addition to the above harmonised standards, the equipment has been designed to meet the safety
requirements
of Health and Safety Executive - Provisions and Use of Work Equipment Regulations 1992
A complete Technical File is available for review at the Thule Rigtech offices.
Signed: .................................................... Date: ...................................
Name: Gordon Harrison Position: Service Manager
Issue 1 Rev: 02 (Nov. 97) Section 1.0 Page 1 of 16

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CE DECLARATION OF CONFORMITY
Issue 1 Rev: 02 (Nov. 97) Section 1.0 Page 1 of 16

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SECTION 1.3 - GENERAL EQUIPMENT DETAILS
1.3.1 EQUIPMENT DESCRIPTION
The VSM 300 Shale Shaker is designed to meet the demands of the oilfield drilling industry and
is purpose built to provide a more efficient primary solids removal system.
The VSM 300 Shale Shaker is designed on a modular basis thus enabling multi unit installations
and flexible configurations to be achieved using standard equipment. The modular design
construction is also advantageous on existing rig locations where the equipment can be easily
installed into the shaker room through a standard shaker house door.
Description of Main Components:
♦ Basket/Drive Assembly
The basket/drive assembly is supplied in accordance with Thule Rigtech standard
equipment design and manufacturing process. The vibratory head is fitted with two (2)
electric motors which have been manufactured by Brook Hansen in accordance with
Thule Rigtech’s standard electric motor specification. The electric motors drive counter
rotating shafts which induce vibration into the basket/drive assembly. The basket is
supported onto the skid base by four (4) springs.
♦ Skid Base
The skid base is manufactured to form a fluid sump and is located under the
basket/drive assembly. It is used to collect the processed mud before it is returned to the
mud tanks.
Each skid base is manufactured with two (2) exit gates, one at each side, which enables
the mud to flow into either an adjacent link section or a site built ditch.
♦ Link Sections
The link sections between the shale shakers are used for the following functions:
* Distribution of mud between skid bases
* Header tank dump/bypass facility
∗ Access walkway between shale shakers
The various options are achieved by opening/closing the appropriate sluice gates on the
link section to divert the mud flow as required.
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1.3.1 EQUIPMENT DESCRIPTION (Continued)
♦ Header Tank Assembly

The header tank units supplied with standard equipment are of a shallow modular
design with the following options available:
∗ Header tank only
∗ Header tank with splitter box
∗ Header tank link section
∗ Header tank link section complete with dump valve
∗ Header tank link section complete with splitter box and dump valve
∗ Feed chutes
The configuration of the header tank assembly will be dependent on the number of shale
shakers installed.
♦ HVAC Enclosures (where applicable)

The HVAC enclosures mounted onto the shale shakers are in accordance with Thule
Rigtech standard design and manufacture. However, the interface connection on the
duct outlet may be modified to suit project requirements.
♦ Screens
The screens used on the VSM 300 Shale Shaker can be easily changed out to suit
operational conditions.
The following screen types are used:

∗ Top Deck Screens (Scalping Screen)
The top deck of the VSM 300 utilises multi panel pretensioned screens which
are used to scalp off large volumes of solids thus protecting the finer mesh of the
lower deck screens. The top deck screens are retained in position by
pneumoseal clamping systems which enable rapid screen changeout.
∗ Lower Deck Screens (Primary)

The lower deck screen configuration of the VSM 300 comprise four (4) multi
panel pretensioned screens. All the screens are mounted on a constant 7° ramp.
This screen configuration ensures consistent conveyance of solids thus
minimising solids build-up. This results in a higher throughput capacity. The
lower screens are retained in position by pneumoseal clamping systems which
enable rapid screen changeout.
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1.3.1 EQUIPMENT DESCRIPTION (Continued)
♦ Screens (Continued)
∗ Secondary Screens (Drying Screens)
Optional screen carriers are provided to enable secondary screens to be fitted to
the front of the lower deck screens. This facility should be used to reduce fluid
levels on cuttings when drilling with low toxicity or synthetic oil based muds.
The secondary screens and carriers are fitted into ‘C’ channels and held in
place by pneumoseal clamping systems which enable rapid screen changeout.
1.3.2 PRINCIPLE OF OPERATION
The configuration on each installation will vary depending on final equipment layout but the
basic principle of operation is simple.
The mud return flowline is diverted into the splitter box on the header tank and the mud is
evenly distributed into the main header box section by manually operating the sliding gate valves
located between the splitter box and the header tank.
The flow over each shaker is regulated by operating the three (3) sliding gate valves which are
located at the feed chute/header tank interface. The processed mud flows through the shale
shaker and is discharged back to the mud distribution gutter via the skid base outlet gates.
The cuttings from the shale shaker are transported over the screens to the front of the unit and
discharged into the cuttings ditch. The shale shaker package has the facility to divert mud
returning through the flowline directly into the cuttings ditch by closing the isolation gate valves
within the main header tank and opening the dump valve in the bypass link section.
The VSM 300 has the optional facility of being fitted with a specifically designed HVAC
enclosure should this be required. The design of the enclosure is such that any fumes are
contained within the enclosure whilst still allowing adequate access to the equipment for
operational and maintenance activities.
1.3.3 STRENGTH OF COMPONENTS
The VSM 300 shale shaker has been subjected to extensive field testing in its 3 year development,
to prove suitability of components and design. All materials used in the manufacture are new
and of suitable strength to meet the applied working conditions.
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SECTION 1.4 - TECHNICAL SPECIFICATIONS
1.4.1 EQUIPMENT SPECIFICATION
IMPORTANT NOTE:
The Specification below relates to Thule Rigtech’s standard VSM 300 Shale Shaker.
All components listed are manufactured as standard items.
Different electrical and dimensional/weight configurations are available and the customer should
contact Thule Rigtech directly for information on these.
The specifications were correct at time of printing. However, Thule Rigtech’s policy is one of
continuous development and therefore Thule Rigtech reserve the right to amend the equipment
specification at their discretion. Thule Rigtech accept no liability for loss or damage incurred
through the use of the data attached. It is recommended that the customer contact Thule
Rigtech for a current status if in doubt.
General
Equipment Type - Elliptical Motion Shale Shaker
Vibratory Motion Type - Elliptical
Angle of Motion - Fixed
Speed of Vibration - Variable
Screening Arrangement
Screen Configuration - Dual Deck
Screen Type - Scalping - Pretensioned Multi-Panel
- Primary - Pretensioned Multi-Panel
Site Repairable
- Secondary - Pretensioned Panel
Site Repairable
Solids Drying Deck - Optional Secondary Screen Module (Supplied)
All Screen Clamping - Pneumatic
Screen Angles - Scalping - 0º
- Primary - 7º
- Secondary - 7º
Screen Angle Adjustment - No - Fixed
Screen Areas - Scalping Screen Deck - 1.91m2
- Primary Screen Deck - 2.44m2
- Secondary Screen Deck - 0.28m2
Mesh Sizes - Refer to Section 3.4.1 of this manual
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1.4.1 EQUIPMENT SPECIFICATION (Continued)
Drive System
Drive System - Electrically Operated - Direct Drive
Air System
Air Supply Requirements - Pressure - 80 - 90 psi
(for Pneumoseal Clamping System)- Capacity - 0.5 ft3m/in(intermittent)
Dimensions
Type of Unit: Length: Width: Height:
Single 2754 mm 1870 mm 1504 mm
Dual 2754 mm 4070 mm 1504 mm
Triple 3004 mm 6270 mm 1504 mm
Quadruple 3004 mm 8470 mm 1504 mm
Quintuple 3004 mm 10670 mm 1504 mm
N.B. The above dimensions for triple, quadruple and quintuple units are based upon the
header box being fitted with a 420 mm wide splitter box.
Please contact Thule Rigtech for details of this feature.
Dry Operating Weights

Single Unit - 2338 kg
Dual Unit - 4936 kg
Triple Unit - 7619 kg
Quadruple Unit - 10132 kg
Quintuple Unit - 12650 kg
N.B. The above weights for triple, quadruple and quintuple units are based upon the header
box being fitted with a 420 mm wide splitter box.
Please contact Thule Rigtech for details of this feature.
Screens - Boxed for Shipping

Scalping (Top) Screen - 16.0 kg
Primary (Lower) Screen - 15.5 kg
Secondary Screen - 3.5 kg
All weights inclusive of packaging.
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1.4.2 ELECTRICAL SPECIFICATIONS (Continued)
Drive Motor Specification

Make - Brook Hansen : Argus 55 IP56 (Specification
modified to meet Thule Rigtech requirements)
Certification - BASEEFA to BS5501 Parts 1 & 5
EExd, Gas Group IIA & IIB, Temperature Class. T4
Rating - 3kW
Voltage - 460V
Frequency - 60Hz (Inverter Rated - 50-70 Hz)
Phase - 3
Thermistors - 140° C cut out
Frame Size - AENV 132 MH
Maximum Speed - 2000 RPM
Speed Control Station Specification
Type - CS3
Part No. - CS3XA1YA1ZA1
Manufacturer - MEDC
Certification - BASEEFA No. 96D3435X
EExed, Gas Group IIC, Temperature Classification T6
Ingress Protection - In accordance with IP66
Description - Glass Reinforced Polyester, anti-static enclosure with
stainless steel cover screws and fitted with the
following:
1 Push-button (Momentary-white-inscribed “Boost”)
1 Push-button (Momentary-green-inscribed “Norm”)
1 Push-button (Momentary-white-inscribed “Low”)
Contact ratings AC15 500 V 3 amp.
Unit to have 1 x M20 cable entry - bottom.
Unit engraved with “Speed Control”
Dimensions - (W) 90mm x (H) 200mm x (D) 90mm
Fixing Centres - (W) 73mm x (H) 160 mm (4 @ 6 mm dia)
Approx Weight - 1.3 kg
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Starter Enclosure Specification

Type - GP3
Manufacturer - MEDC
Certification - BASEEFA No. 95D1442
EExd, Gas Group IIB, Temperature Classification T4
Description - Cast Iron enclosure with hinged lid (hinges on LHS)
The following components to be mounted on a steel
backplate :
a) 1 x 7.5 Kw Frequency Inverter
b) 1 x EMC Filter
c) 2 x Thermistor Relays
d) 1 x 7.5Kw contactor
e) 2 x 6 - 9 Amp Thermal Overloads
f) 2 x Fault Relays
g) 1 x Run Relay
h) 3 x Speed Control Relays
i) 1 x Stepdown Transformer
j) 2 x Primary Control Fuses
k) 1 x Secondary Control Fuse
l) 1 x Neutral Link
m) 17 x DK4Q Double Bank Terminals
n) 6 x SAK6 Terminals
o) 2 x Ammeters
p) 1 x Hours Run Meter
q) 2 x Fault Lights
r) 1 x Reset Switch
4 x 70mm Indicator windows on hinged lid
(inverter, 2 x ammeters, hours run meter)
3 x 25mm Indicator windows on hinged lid
(inverter status, 2 x fault lights)
Wiring / Layout - All in accordance with drawings 254-884 and 254-883
Supply - Suitable for 380 - 460 V (480 safe maximum)
Entries - Bottom 3 x M25 10 x M20
Fixing Centres - (W) 550mm x (H) 420mm (4 @ 12mm dia)
Approx Weight - 225 Kg
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Start/Stop Station Specification

Type - CS2
Part No. - CS2XA1YCS1NN1B2BN
Manufacturer - MEDC
EExed, Gas Groups IIC, Temperature Classificaton T6
Description - This unit will be manufactured from glass reinforced
polyester anti-static enclosure with stainless steel cover
screws and be fitted with the following :
a) 1 Start Push-button -
(Momentary - green - inscribed “Start”)
b) 1 Stop Latched Mushroom Button -
(Stayput - red, yellow base, inscribed “Stop”)
Contact ratings AC15 500V 3 amp
Unit to have 2 x M20 cable entries -
one top (EExe plugged), one bottom
Dimensions - (W) 90 mm x (H) 150 mm x (D) 135 mm
Fixing Centres - (W) 73 mm x (H) 110 mm (4 @ 6 mm dia)
Approx Weight - 1.0 Kg
Safety Isolator Specification

Manufacturer - ABB
Part No. - GHG262 2301R0007
Certification - PTB No Ex96.D.3134
Ingress Protection - In accordance with IP66 to EN60529
Material - Glass-fibre reinforced polyester
Approx Weight - 1.5 Kg
Fixing Centres - (W) 96mm x (H) 150mm (4 @ 7 mm dia)
Type - 4 Pole + Auxiliary
Safety switch with lock off facility and cover interlock
in the OFF position
Rated Current - 20 amps
Rated Voltage - 690V a.c.
Ambient Temperature - (-20) to (+40) oC
Area of Use - Zones 1 and 2
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Emergency Stop Station Specification

Type - CS1
Part No. - CS1C1NN1B2BN
Manufacturer - MEDC
Description - Glass Reinforced Polyester, anti-static enclosure with
stainless steel cover screws and fitted with:
1 Latched Mushroom Button -
(Stayput-red, yellow base inscribed “Emergency Stop”)
Contact rating AC15 500 V 3 amp.
Unit to have 2 x M20 cable entries one top
(EExe plugged), one bottom.
Fixing Centres - (W) 73mm x (H) 60 mm (4 @ 6 mm dia)
Approx Weight - 0.5 kg
1.4.3 PAINT SPECIFICATION
Manufacturer - W & J Leigh’s & Co.

Surface Preparation - Shotblasted to SA 2½
Coating Systems - Two Pack Epoxy
Colours - Thule Green (R4754)
- Golden Yellow (BS4800 : 08.6.51)
Description - Primer: Epigrip J984 - Two pack Epoxy zinc
rich anti-corrosive primer
- High Build: Epigrip L653 - Two Pack Epoxy/Resin
hi-build containing anti-
corrosive pigments
- Top Coat: Epigrip M262 - Two Pack Epoxy/Resin
pigmented with high
quality light fast
pigments
DFT - Primer - 50 microns
- High Build - 150 microns
- Top Coat - 50 microns
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1.4.4 RECOMMENDED CABLE SPECIFICATIONS
Cable to Start/Stop, Emergency Stop and Potentiometer Stations
Type : GEXOL - 125 IEC 600V / 1000V

2
Size : 2.3 mm (14 AWG)
No. of Conductors : 4
Part Ref : U37 - 102 - 509 BS
Nominal O/D : 15.7 mm
Approvals : UL E111461
Lloyds 89/0075
DNV E - 1675 through E - 1678
CSA LL80350
ABS 93 - BT52174 - X
CCG 9400 - 20
USCG 1987 / 9304
Construction : i) Conductor Soft annealed tinned copper per ASTM

B-33. Flexible stranding to Class 5
(IEC 228)
ii) Insulation Chemically cross linked/non chlorinated
thermosetting flame retardant polyolefin
(XLPO)
iii) Armour Basket weave wire armour per IEEE 45
and IEC 92-3, Bronze
iv) Base Jacket Heavy duty Arctic grade neoprene
v) Outer Jacket Same as base jacket
Properties : Flame retardant tested in accordance with IEEE 45

UL temperature rating 100oC
Flame test meets requirements of IEEE 45, IEC 92-3
and IEC 332-3
Tested for compatibility with PETROFREE,
ENVIROMUL and XP-07 muds and base fluids
Application : For machine installations with presence of vibrations
on mobile drilling units, aboard ships and offshore
fixed and floating production facilities.
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1.4.4 RECOMMENDED CABLE SPECIFICATIONS (Continued)
Cable from Starter Enclosure to Electric Motors
Type : GEXOL - 125 IEC 600V / 1000V

Size : 2.3 mm2 (14 AWG)
Part Ref : U37 - 102 - 521 BS
Approvals : UL E111461
Lloyds 89/0075
DNV E - 1675 through E - 1678
CSA LL80350
ABS 93 - BT52174 - X
CCG 9400 - 20
USCG 1987 / 9304
Construction : i) Conductor Soft annealed tinned copper per ASTM
B-33. Flexible stranding to Class 5
(IEC 228)
ii) Insulation Chemically cross linked, non
chlorinated thermosetting flame
retardant polyolefin (XLPO)
iii) Armour Basket weave wire armour per IEEE 45
and IEC 92-3, Bronze
iv) Base Jacket Heavy duty Arctic grade neoprene
v) Outer Jacket Same as base jacket
Properties : Flame retardant tested in accordance with IEEE 45

UL temperature rating 100oC
Flame test meets requirements of IEEE 45, IEC 92-3
and IEC 332-3
Tested for compatibility with PETROFREE,
ENVIROMUL and XP-07 muds and base fluids
Application : For machine installations with presence of vibrations
on mobile drilling units, aboard ships and offshore
fixed and floating production facilities.
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1.4.4 RECOMMENDED CABLE SPECIFICATIONS (Continued)
Cable from Mains Supply to Isolator and Isolator to Starter Enclosure
Type : EO2 600V/1000V TO BS6883

2
Size : 4.0 mm
Part Ref : EO204C004
Construction : i) Conductor - Tinned stranded copper
ii) Insulation - EPR
iii) Inner Sheath - CSP
iv) Armour - Galvanised steel wire braid
v) Outer Sheath - CSP
Properties : Flame retardant tested in accordance with

IEC 332-3 Cat. A
Oxygen index of bedding and sheathing: Greater
than 32%.
H.C.L. Emission less than 5% at 800oc.
Melinex tapes below and above braid for ease of
stripping.
Application : Power control and distribution cables for fixed
installations.
1.4.5 NOISE DATA
Noise Data was obtained from a noise test carried out on a single VSM 300 Shale
Shaker unit which was operating under test conditions.
db OCTAVE BAND CENTRE FREQUENCY

Total
31.5 63 125 250 500 1k 2k 4k 8k
78.7 55.3 51.2 59.1 63.7 75.5 73.3 69.7 65.7 59.9
Note: The sound pressure levels are measured at 1m from the VSM 300 and are
the logarithmic mean of measured results from various locations around the
machine. A full Noise Test Report is available upon request from Thule Rigtech.
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INDEX
2.0 INSTALLATION
2.1 Utility Requirements

1) Electrical
2) Air Supply
3) Water Supply
2.2 Installation Instructions

1) Introduction
2) Health and Safety
3) Equipment Location
4) Unpacking, Lifting and Handling Instructions
5) Installation Procedure
♦ Mechanical
♦ Electrical
2.3 Commissioning Procedure

1) Commissioning - Checklist
2) Test Running - Checklist
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SECTION 2.1 - UTILITY REQUIREMENTS
2.1.1 ELECTRICAL
The shale shaker is fitted with two (2) x 3kW, 3 phase electric motors which will operate on 380V
- 460V, 50 or 60 Hz supply.
The no load current is 3.3 Amps and the maximum load current is 7.5 Amps.
2.1.2 AIR SUPPLY
An air supply is required to inflate the pneumoseal clamping system.
Pressure range : 80 - 90 psi
Flowrate : 0.5 ft3/min (intermittent)
2.1.3 WATER SUPPLY
Washdown
A high pressure wash gun is required for cleaning and washing down the shakers and screens.
The cleaning medium must be suitable for the drilling fluid being used.
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SECTION 2.2 - INSTALLATION INSTRUCTIONS
2.2.1 INTRODUCTION
This section details the installation for Thule Rigtech standard VSM 300 shale shaker
equipment. Each installation will vary depending on the circumstances of the rig and any special
requirements for the shale shakers.
2.2.2 HEALTH AND SAFETY
Health and Safety are of principle importance to Thule Rigtech for the design, manufacture and
operation of equipment.
To achieve these objectives, Thule Rigtech have carried out the following assessments on the
VSM 300 Shale Shaker:
i) Risk Assessments in accordance with the Supply of Machinery (Safety) Regulations 1992
(SI 1992/3073) and Associated Harmonised European Standards.
A comprehensive Technical File is available for review at Thule Rigtech’s premises.
ii) COSHH Assessments have been carried out in accordance with Control of Substances
Hazardous to Health 1988 (COSHH).
A COSHH Assessment File is available for review at Thule Rigtech’s premises.
2.2.3 EQUIPMENT LOCATION
The VSM 300 is supplied with an integral skid base and can be positioned directly onto the deck
or above the sand traps as required.
Note: Structural checks must be carried out on the deck beams to ensure capability of supporting the
applied loads from the shale shaker assembly.
To ensure the package is installed correctly the tolerances on deck levels should be + 25mm.
Link sections can be installed between single shaker units to allow multiple underflow
options.
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2.2.3 EQUIPMENT LOCATION (Cont’d)
The final location of the equipment will depend on a number of factors and since each
installation will differ, each case should be carefully considered. Prior to installing equipment a
full installation survey should be carried out by a Thule Rigtech service engineer. Please contact
Thule Rigtech for details if applicable.
As a guide, the following areas should be addressed when considering equipment location.
i) Relationship to Flowline
The shaker distribution chute must be located below the bell nipple to ensure sufficient
fall from and to thus avoid back up and/or spillage from the flowline.
ii) Flowline Pipework

Flowline pipework should not include sharp bends or traps for the accumulation of
solids. Open ditches/troughs should be used where possible.
Where possible a flowline direct dump capability should be provided.
iii) Flowline Connections

The flowline can enter the header box either from the rear or vertically from the top.
On triple, quadruple, quintuple (or larger) configurations, a splitter box is supplied as
standard to ensure that the optimum flow distribution is achieved.
To assist even flow distribution, the flowline should enter the header tank/splitter box
arrangement as centrally as possible.
Valves are fitted in specific link sections of multiple units for dumping/bypassing and
cleaning purposes.
iv) Underflow Discharge

Shaker skid bases are provided with discharge gates on either side and should be
connected to channel the underflow discharge to an appropriate location.
2.2.4 UNPACKING. LIFTING and HANDLING INSTRUCTIONS
i) Introduction
This section details the unpacking, lifting and handling instructions for Thule Rigtech
Standard VSM 300 Shale Shaker equipment
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2.2.4 UNPACKING. LIFTING and HANDLING INSTRUCTIONS (Cont’d)
ii) Unpacking
The equipment will be delivered to site as palletised units and will consist of the
following packages:
♦ Shale Shaker Assemblies comprising - Drive System/Basket
with or without the skid base and header tank
♦ Link Section(s)
The total number of packages delivered will depend on the quantity and configuration of
the system required. Final packing details will be available on dispatch.
The equipment shall be unpacked by removing the polythene protective outer cover and
by cutting the fixing bands which are used to retain the equipment onto the pallets.
Note: Basket securing devices are used to retain the basket onto the skid base and these
should remain secured in position until the equipment is sited in its final location.
iii) Lifting and Handling

The VSM 300 shaker is designed on a modular basis and can be dis-assembled into the
following discrete components for installation (if required):
Description: Lifting Method: Notes:

Basket/Drive Soft slings around the basket or Spring mounting may be
System alternatively four (4) x Lifting Eyebolts removed to further
can be fixed to the basket spring reduce the basket size
mounts
Note: If eyebolts are used please ensure full certification is available

Warning: Basket assembly must not be lifted by the drive motors or any other part of
the drive system
Header Tank Soft slings around the box section cross members at the top of the tank
Skid Base Four (4) x padeyes - One (1) at each corner
Feed Chute Soft slings/man-handle
Note: For details of lifting configurations refer to Drawing No: 314-008 in
Section 7.0
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A Varco Company

2.2.4 UNPACKING. LIFTING and HANDLING INSTRUCTIONS (Cont’d)
iv) Safe Working Load

The safe working load for the skid base is as follows:
Padeyes for skid base (four (4) per skid) S.W.L. = 5.5kN (0.560T) per padeye.
2.2.5 INSTALLATION PROCEDURE
Mechanical Installation
The overall installation of the shaker will depend upon a number of factors including:
♦ Number of shakers to be installed
♦ Retrofitting to existing skid bases
♦ Supply of header tanks
The following steps should be used as a guideline for the installation of a complete shaker
package which includes skid bases, link sections and header tanks. In certain locations the full
workscope detailed below may not be required. However, this workscope would apply to the
most common offshore scenario.
The installation to be carried out as follows:

i) Remove the distribution chute from the header tank.
ii) Release the transportation brackets (four (4) per Shaker) and lift the basket/drive
assembly off the skid base.
iii) Lift the header tank from the skid base.
iv) If necessary to fit through confined space, remove the drive system from the basket.
v) Position the skid base(s) and link section(s) as required. These are installed in sequence
of skid-link section-skid-link section, etc.
vi) Assemble the header tank sections to the skid bases.
vii) Align the skid/header tank assembly and carry out a dimensional check.
viii) Fully weld the skid bases to the deck at the padeye locations with a 6mm fillet weld
ix) Fully seal weld the link sections to the skid bases and header tanks.
x) Seal weld joints between the header tank sections.
xi) Lower the basket assemblies on to skid bases - install the mounting springs and rubber
pads.
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A Varco Company

2.2.5 INSTALLATION PROCEDURE (Cont’d)
Mechanical Installation (Cont’d)
xii) If required, reinstall the drive system onto the basket and torque the securing bolts to
the specified settings. Refer to Torque Chart in Section 4.6.4.
xiii) Re-install the distribution chutes.
xiv) Position the pneumatic clamping panels as required.
xv) Install a suitable air line from the control panels to shaker pneumatic clamping systems.
The air line should be terminated using flexible polythene hose.
xvi) Paint damaged areas/weld areas with recommended paint system.
Electrical Installation
For wiring details please refer to the Electrical Schematic Drawing: 314-009
in Section 7 of this Manual.
For termination details refer to Drawing: 314-016.
For cable schedule refer to Drawing: 314-017.
For Cable Specifications please refer to Section 1.4.4 of this Manual.
i) Starter Enclosure
The unit is certified Zone 1 and has an ingress rating of IP65.

If the starter enclosure is sited within the shaker room, ensure that it is positioned away
from areas subject to mud or water ingress.
The enclosure should be easily accessible and located at between 0.6m and2.0m above
the servicing level. A maximum height of 1.7m is preferred.
In order to maintain certification of this enclosure all glands must be Exd barrier type.
Warning: Hot spots on components can occur within the starter enclosure. A
stainless steel notice on the outside of the enclosure warns against
this hazard. The enclosure should not be opened whenever
explosive gases are present and should be left for at least 30
minutes after the power has been isolated for the components to
cool down.
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A Varco Company

Electrical Installation (Cont’d)
ii) Safety Isolator
It should be sited alongside the starter enclosure in an area free from mud or water
ingress. The recommended height of the operating handle is 1.7m above the servicing
level.
Use either Exd Barrier Glands or dual certified Exd/Exe Double Seal Glands.
Warning: The safety isolator must be locked OFF whilst any maintenance is being
carried out on any part of the electrical system.
iii) Remote Start/Stop Station
The remote Start/Stop Station must be sited within the shaker area such that the
operator can ensure that no exposed persons are in the danger zone around the machine
before operating.
It should be readily accessible for service and maintenance and mounted in such a
manner as to minimise the possibility of damage from other handling or mobile
equipment.
Care should be taken to ensure that it is not placed in a hazardous location when being
operated and that the possibility of inadvertent operation is minimised.
The unit should be mounted not less than 0.6m above the servicing level.
A height of 1.7m is recommended.
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A Varco Company

iv) Emergency Stop Station
The unit must be positioned for easy access and for non-hazardous operation by the
operator or others who may need to use it. Measures against inadvertent operation
should not impair accessibility.
The unit should be mounted not less than 0 6m above the servicing level and within easy
reach of the normal working position of the operator. The ideal position is central on the
shaker, above and slightly forward of the drive head, supported from above the shaker.
The emergency stop should NOT be used as a functional stop for the machine but should
be tested on a regular basis to ensure reliable switching. Weekly testing is recommended.
v) Speed Control Station
The speed control station must be sited within the shaker area such that the operator
can ensure that no exposed persons are in the danger zone around the machine.
It should be readily accessible for service and maintenance and mounted in such a
manner as to minimise the possibility of damage from other handling or mobile
equipment.
Care should be taken to ensure that it is not placed in a hazardous situation when being
operated and that the possibility of inadvertent operation is minimised.
The unit should be mounted not less than 0.6m above the servicing level.
A height of 1.7m is recommended.
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A Varco Company

vi) Bonding Arrangement
For details of earth bonding for the equipment, please refer to drawing
314-007 in Section 7 of this Manual.
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A Varco Company

SECTION 2.3 - COMMISSIONING PROCEDURE
2.3.1 COMMISSIONING CHECKLIST
Note: A Checklist to be completed for each Shale Shaker
Shale Shaker - Serial No:
(Please tick on Completion)

i) Isolate rig power supply
ii) Ensure pneumatic clamping systems are correctly fitted
iii) Install screens and inflate pneumoseals to 80 - 90 psi.

Monitor for a period of thirty (30) minuted to ensure pneumoseals
remain inflated (Refer to Section 4.6.1)
iv) Remove the drive shaft guards
v) Check motor starter overload setting is correct and ensure auto/hand

reset lever on overload is set to ‘A’ (auto setting)
vi) Check motor winding insulation resistance: phase to phase and phase to earth
vii) Reconnect rig power supply
viii) Start the shaker
ix) Check the direction of the drive shafts. Motors should be wired in order
that the drive shafts rotate down through the centre.
x) Re-Inspect pneumoseal clamping system for leaks.
OK
Proble
m
xi) Check current drawn by the motors using the ammeters in the
starter enclosure. Readings will be approximately 4 - 5 amps after the
bearings have reached normal running temperature.
xii) Check the operating temperature of the main shaft bearings.

The normal operating temperature should lie between 65o - 90oC
Signature: …………………………….. Date: …………………….

(Commissioning Engineer)
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A Varco Company

2.3.2 TEST RUNNING - CHECKLIST
Note: A Checklist to be completed for each Shale Shaker
Shale Shaker - Serial No:

(Please Tick)
OK Fail/Problem
i) Connect motors for recommended rotation so that drive
shafts rotate down through the centre.
ii) Ensure pneumoseal clamping systems are fitted correctly.
iii) Install screens.
iv) Check air pressure is 80 - 90 psi.
v) Check air hose for any visible defects.

vi) Run unit for twelve (12) hours, record bearing housing
temperatures and motor current.
4 Hours 8 Hours 12 Hours
Front Left Housing Outer Bearing °C °C °C

Inner Bearing °C °C °C
Front Right Housing Outer Bearing °C °C °C

Rear Left Housing Outer Bearing °C °C °C

Rear Right Housing Outer Bearing °C °C °C
Front Motor Amps
Rear Motor Amps
Signature: …………………………….. Date: …………………….

(Commissioning Engineer)
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A Varco Company

INDEX
3.0 OPERATION
3.1 Functional Description of Equipment

3.3 Operating Instructions
1) Start-Up
2) Normal Running
3) Controlled Shutdown
4) Emergency Shutdown
3.4 Screen Data

1) Screen Details
2) Screen Selection
3) Screen Repair Procedure
4) Screen Storage
5) Screen Washing
6) Screen Fitting Procedure
7) Screen Removal Procedure
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A Varco Company

SECTION 3.0 - OPERATION
3.1 FUNCTIONAL DESCRIPTION OF EQUIPMENT
The basic function of the VSM 300 Shale Shaker is to provide primary solids removal from both
oil based mud (OBM) and water based mud (WBM) during drilling operations.
With the VSM 300, this is achieved by inducing elliptical motion within the shaker basket
assembly.
The design of the VSM 300 also minimises the operator input required during drilling
operations.
3.2 HEALTH AND SAFETY/COSHH STATEMENT
Please refer to Section 2.2.2 of this Manual for Health and Safety information.
3.3 OPERATING INSTRUCTIONS
3.3.1 Start Up
i) Ensure rig air supply is available and pressure regulator is set at 80 - 90 PSI.
ii) Ensure screens are fitted , then set the 3 way ball valve to ‘FEED’ and check
pneumoseals are fully inflated.
iii) Ensure isolator is set to ‘ON’ and the reset button has been depressed.
Inverter display will show:
DRIVE FREQUENCY
0.0 HZ
iv) Ensure all stop and emergency stop push

buttons have been reset.
v) Push start button on remote start/stop station.

Inverter display will now show:
DRIVE FREQUENCY
60.0 HZ
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A Varco Company

3.3 OPERATING INSTRUCTIONS (Cont’d)
3.3.1 Start Up (Cont’d)
vi) Open sluice gate on header box/feed chute.
vii) Adjust flow until the level of fluid is approximately 10"-15 from the discharge end of
the front primary screen. The fluid level can be adjusted by controlling the volume of
fluid entering the feed chute or by careful selection of mesh size.
NOTE: Do not operate the unit with a higher fluid level than recommended. To do
so could result in screen overload and premature screen failure.
3.3.2 Normal Running
When the VSM 300 is running under normal conditions, there are several parameters which can
be adjusted to optimise performance - screen size, flow rate and shaker speed.
Screen Size
The selection of screen mesh will depend on a number of factors - namely flowrate, fluid
condition, formation, ROP, fluid type and number of shakers.
To ensure optimum performance, the finest screen possible should be operated - with due
consideration taken of the relative screen life.
Flowrate
Flow should be adjusted to maintain the required beach length. Other preferences such as screen
mesh and vibratory speed may also be adjusted to deliver optimised performance.
Shaker Speed
The VSM 300 is designed to operate at 60Hz - both in water and oil based muds. However, a
facility is provided to boost the frequency to 67Hz where conditions require i.e. bottoms-up, cold
mud etc.
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A Varco Company

3.3.3 Controlled Shutdown
i) Close sluice gate on header box/feed chute.
ii) Continue to run unit until mud already on screens has been processed.
ii) Thoroughly clean basket/drive assembly and screens using appropriate medium. For
water based muds use steam or high pressure water. For oil based muds use base oil
gun.
iv) Push ‘STOP’ push button on the start/stop station.
v) Set the 3 way ball valve to ‘VENT’.
NOTES:
i) DO NOT turn air supply to vent prior to switching off machine. This can cause
structural damage to the basket assembly and excessive wear to the clamping
systems.
ii) If the unit is out of use for long periods, all screens should be removed, cleaned
thoroughly, dried and either re-boxed or stored in a safe dry area.
iii) The electrical power supply to the inverter starter should always be left on
unless maintenance is being carried out, even when the shaker is not in use. The
temperature will thus be maintained at a level whereby condensation build-up
can be avoided.
3.3.4 Emergency Shutdown
In the event of an emergency shutdown being required for whatever reason, the following
procedure must be actioned:
i) Press emergency button for applicable shaker.
ii) Close feed chute gates.
Note: At this point there may still be unprocessed drilling fluid

within the basket assembly
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A Varco Company

3.3. 4 Emergency Shutdown
iii) Assess the nature of emergency and take appropriate action to rectify/resolve problem.
iv) After completion of rectification work and the area is safe, re-start the shaker by
activating the start button on the remote start/stop station. The remaining drilling fluid
can now be processed.
NOTE:
Should the problem arise due to power failure, the inverter must be reset as follows:
♦ Set isolator to ‘ON’
♦ Press reset button
The equipment can now be re-started
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A Varco Company

3.4 SCREEN DATA
3.4.1 Screen Details
VSM 300 Scalping Screens

Mesh Size Aperture Micron Open Area %
8 x 8 2465 60
10 x 10 1976 61
20 x 20 895 49
30 x 30 567 45
40 x 40 399 39
60 x 60 253 36
Special Order Only
80 x 80 186 34
100 x 100 142 31
VSM 300 Pretensioned Screens - Primary

52 x 52 340 48
84 x 84 215 49
105 x 105 165 45
120 x 120 150 49
145 x 145 120 46
165 x 165 105 45
180 x 180 91 42
200 x 200 87 47
230 x 230 75 46
Special Order Only
300 x 300 49 33
325 x 325 42 29
VSM 300 Secondary Screens - Oil Recovery Mode

100H 557 x 184 40
84 x 84 215 49
40 x 80 465 x 148 34
105 x 105 165 45
145 x 145 125 51
165 x 165 104 45
180 x 180 91 42
200 x 200 87 47
230 x 230 75 46
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A Varco Company

3.4 SCREEN DATA (Cont’d)
3.4.2 Screen Selection
Scalping Screens - Upper Deck
The function of the upper deck screen is to remove the large and heavy cuttings only.
In general the screen should be selected such that the majority of fluid passes through the first
screen.
Pre-tensioned Primary Screen - Lower Deck
Pre-tensioned primary screens range in size from 52 - 325 mesh. The mesh should be selected
such that during normal operation a beach length of 10 - 15" is maintained. By selecting a mesh
which will allow the unit to operate with the correct beach length, a 50% overload capacity is
reserved to compensate for changes in mud properties, rig motion and drilled solids.
Secondary Screens (Drying Module)
Secondary screens are designed to reduce the fluid content on solids discharged from the
primary screens. These screens are normally used with oil based muds, but are equally suitable
with water based muds if required.
Additional fluid is recovered from the solids by the secondary screens in conjunction with the
drying bar, allowing the solids to rotate on the mesh before being discharged.
3.4.3 Screen Repair Procedure
i) Carefully clean screen from front and rear.
ii) Using sharp knife (i.e. Stanley Knife), cut torn fine mesh screen from the panel. Cut
carefully around the rectangle, ensuring there is no damage to the backing mesh.
iii) Carefully dry the backing mesh with a cloth. This will ensure the repair compound
bonds properly.
iv) Lay the screen flat if possible. Using the supplied applicator gun, apply a small amount
of the repair compound to the damaged panel.
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A Varco Company

3.4.3 Screen Repair Procedure (Cont’d)
v) Using the plastic spreader, spread the compound, ensuring the backing mesh is fully
blanked off. This will ensure that no mud or solids pass through this part of the screen.
vi) Do not apply compound too thickly as this would cause the solids to be stopped on this
panel. Ensure also that the compound is applied over the original grey plastic around
the damaged panel to give more strength to the repair.
vii) Stand the screen aside and allow the repair to dry for 4-5 hours.
viii) Only use screens which have less than 25% damage.
ix) Do not use screens which have buckled edges as these will be sharp and may cut the air
clamping system. Such screens should be discarded.
B ackin g M esh to b e
C lean & D ry
D iscard S cre en if
repaired all th e w ay A cro ss
O verlap C o m p o und
o n to S u rro u n d in g P an els
3.4.4 Screen Storage
Screens should be stored in the cardboard containers supplied in a dry environment and out of
direct sunlight. Horizontal or vertical stacking is permissible. Care should be taken to avoid
mechanical damage.
When transporting the screens from rig store to VSM 300 unit, the screens should be kept in
their containers to minimise the risk of damage.
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A Varco Company

3.4.5 Screen Washing
Before the VSM 300 is shut down, the screens should be washed with the appropriate medium to
avoid plugging or blinding of the meshes by dried mud.
3.4.6 Screen Fitting Procedure
All screens on the VSM 300 are held in place by the pneumoseal clamping systems which allow
rapid screen changeout. All pneumoseals are connected to a common air supply so that the 3 way
ball valve supplied will inflate/deflate all pneumoseals simultaneously.
The top deck and primary deck screens are both of pre-tensioned design but have a different
orientation therefore are not interchangeable.
The primary screens can be distinguished by the male/female joint arrangement.
CAUTION: Gloves should be worn when fitting screens
NOTE: The shaker should not be run without screens otherwise the clamping system will ‘blow’ out
of its housing when the air is turned on.
i) Top Deck - Pretensioned Screens
Set the 3 way ball valve to ‘VENT’.

Insert the first screen along the top deck ‘C’ channel towards the rear of the shaker
(there is no front/back orientation to the top deck screen).
Repeat with the second screen.
Insert the third (front) screen until all screens are firmly located.
Set the 3 way ball valve to ‘FEED’.
ii) Lower Deck Screens (Primary)
Set the 3 way ball valve to ‘VENT’

With the female joint facing the operator, insert the rear screen into the primary
channel.
With the female joint facing the operator, insert the front screen into the primary
channel.
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3.4.6 Screen Fitting Procedure (Cont’d)
iii) Secondary Screens (Drying Screens)
To be fitted when drilling with low toxicity or synthetic oil based mud.
Set the 3 way ball valve to ‘VENT’.
Insert the secondary screen into secondary screen carrier
With the drying bars facing the operator, insert the secondary carrier assembly into the
secondary channel and ensure it is firmly located.
NOTE: On occasions where the facilities of the secondary screens are not
required, the carrier frames can be removed and replaced with the
Solids Deflector Plate. (Supplied)
3.4.7 Screen Removal Procedure
Screen removal is the reverse of the Screen Fitting Procedure above.
Note: A screen removal bar is supplied to enable access to the rear screens.
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A Varco Company

INDEX
4.0 MAINTENANCE
4.1 Introduction
4.3 Routine Maintenance
4.4 6000 Hour Maintenance Schedule
4.5 Mounting Springs
4.6 Parts Replacement Procedure

1) Pneumoseal Clamping System
2) Drive System - Removal
3) Drive System - Refit
4) Torque Setting Chart
5) Nord Lock Information
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SECTION 4.0 - MAINTENANCE
4.1 INTRODUCTION
Before detailing the recommended maintenance procedures, the following statements on machine
maintenance and safety are given and should prove useful to the maintenance engineer.
♦ Ensure that power supplies are isolated before commencing work on the unit.
♦ Clean down all parts and the work area prior to commencement of work.
♦ Block up heavy parts before commencing work beneath the unit or parts.
♦ Where heavy lifting is involved always seek assistance.
♦ Remove the primary screens before commencing work on the shaker.
♦ Before restarting the VSM 300 after maintenance, ensure that all tools, old parts, nuts,
bolts, washers etc. are removed.
♦ The bearings are designed to run warm and can be used safely up to an operating
temperature of 100°C. Normal operating temperature between 65°- 90°C.
♦ DO NOT weld on any part of the basket or head assembly.

♦ All maintenance to be carried out by suitably qualified personnel.
4.2 HEALTH AND SAFETY

Please refer to Section 2.2.2 of this Manual for Health and Safety information.
4.3 ROUTINE MAINTENANCE
The VSM 300 has been designed to minimise downtime by reducing routine maintenance. To
prolong equipment life maintenance instructions given in this section must be strictly adhered to
at the prescribed intervals.
Daily
i) Visually examine the unit for signs of wear and or damage. Repair/replace as necessary.
ii) Clean the VSM 300, removing solids build-up.

iii) Perform audible check, investigating as necessary.
v) Check air regulator is set at correct pressure (80-90 psi). Adjust if necessary.
vi) Inspect pneumoseal clamping systems and associated fittings for leaks or wear. Replace
as necessary.
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A Varco Company

4.4 6000 HOUR MAINTENANCE SCHEDULE (Reference Run Hour Meter)
This Checklist should be completed every 6000 hours of shaker run time and kept in maintenance
records.
Shaker No: …………………………. Date: …………………………
Hours Run: ………………………… Rig/Location: …………………………….
Visually examine unit for signs of wear/damage. Repair/replace as necessary.
Remove any build-up of solids from electrical motors
Run machine and perform audible check. Investigate as necessary
Check air regulator is set at the correct pressure (80-90 psi). Adjust if necessary.
Initiate Shutdown Procedure - Refer to Section 3.3.3 of this manual.
Partially disassemble housings to enable access to bearings. Remove used grease,

clean bearings and inspect for wear. If visual inspection satisfactory, replenish
grease and replace seals in clump weight housings.
Note: To attain good bearing life it is essential that the specified grease is used.
(Shell Retinax LX2)
Inspect the pneumoseal clamping systems and associated fittings for leaks
or wear. Replace as necessary.
Using touch-up paint, prepare and paint any part of the shaker basket as required.
Mechanics Name: ………………………………..
Signed: …………………………………………
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A Varco Company

4.5 MOUNTING SPRINGS
Thule Rigtech recommends that the four (4) main mounting springs are replaced on a bi-annual
basis.
4.6 PARTS REPLACEMENT PROCEDURE
WARNING : Before commencing any part replacement procedures initiate a controlled

shutdown (Refer to Section 3.3.3). Thereafter the isolator should be
switched to ‘OFF’ and locked to isolate the power supply.
4.6.1 PNEUMOSEAL CLAMPING SYSTEM
Top Deck - Removal
i) Initiate shutdown procedure (Refer to Section 3.3.3)
ii) Set the 3 way ball valve to ‘VENT’.
iii) Remove the top deck screens.
iv) Pull down the pneumoseal at the air connector.
v) From above press the pneumoseal poppets down through the screen clamping channel
and remove from the shaker.
vi) Ensure the poppet holes in the channels are clear of debris, solids, cement etc.
Top Deck -Replacement
i) Spray poppets on the new pneumoseal with a light oil: e.g. WD40.
ii) Slide the pneumoseal into the channel, lining up the poppets with the holes in the
clamping channels.
iii) Starting at the rear, engage poppets into the holes in the clamping channel. Check that
each poppet is properly located.
iv) Push the air connector up into its locator on the clamping channel.
v) Replace screens.
vi) Set 3 way ball valve to ‘FEED’.
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A Varco Company

4.6.1 PNEUMOSEAL CLAMPING SYSTEM (Cont’d)
Primary Deck - Removal
iii) Remove the primary screens.
v) Push each poppet on the side rail down through the screen clamping channel and pull
forward the rear poppets to release them. Carefully withdraw the pneumoseal from the
screen clamping rails.
vi) Ensure the poppet slot/holes in the channels are clear of debris, solids, cement etc.
Note: Rear poppet locators are slotted.
Primary Deck Replacement
ii) Slide the pneumoseal into the basket - lining up the poppets with slots in the rear
channel.
iii) Starting at the rear, engage poppets into the holes in the clamping channel. Check that
each poppet is properly located.
iv) Push the air connector up into its locator on the clamping channel.
v) Replace the primary screens.
vi) Set the 3 way ball valve to ‘FEED’.
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A Varco Company

4.6.1 PNEUMOSEAL CLAMPING SYSTEM (Cont’d)
Secondary Screen Carrier Removal
iii) Remove the secondary screen and secondary screen carrier arrangement.
v) From above, press the poppet down though the screen clamping channel and remove
from the shaker.
Secondary Screen Carrier Replacement
ii) Slide the pneumoseal into channel and push the air connector up into its locator.
iii) Press poppet into the hole in the channel.
iv) Replace secondary screen carrier arrangement.
v) Set the 3 way ball valve to ‘FEED’.
Pneumoseal Air Connectors
i) The pneumoseal air connectors fitted in the shaker basket can be replaced if necessary.
ii) The air connectors are removed with a 10mm alley key.
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4.6.2 DRIVE SYSTEM - REMOVAL
Drive Shaft Guards
i) Remove the top stainless cover four (4) M12 socket cap screws.
ii) Slacken off the tyre coupling taper lock bushings (4 x 5mm grub screws).
iii) To remove the lower guard section use a 10mm hex bar (65mm long) and 10mm ring or
ratchet spanner, remove the four (4) M12 socket cap screws.
iv) Repeat this process for all four drive guards.
Clump Weight Housing Removal
i) Remove the drive guards as detailed above.
ii) Remove four (4) M20 bolts.
iii) Lift the housing from the shaker by means of a fabric strop through lifting eyes which
can be inserted into the bearing end plate jacking points.
iv) Repeat this with all the clump weight housings.
Clump Weight Housing Disassembly
i) Remove six (6) M12 socket cap screws from the baseplate/access cover and remove.
ii) Remove V ring seal from shaft.
iii) Remove six (6) M12 socket cap screws from the end caps (both ends).
iv) Use three (3) M12 socket cap screws to jack off end caps (both ends).
v) Remove the circlips from both ends of the shaft.
vi) Turn the housing upside down to allow access to the clump weight and slacken the two
(2) M12 hex head screws clamping the weight to the shaft.
vii) Using a screwdriver prise the clamping sections of the weight open to allow the weight to
slide along the shaft.
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A Varco Company

4.6.2 DRIVE SYSTEM - REMOVAL (Cont’d)
Clump Weight Housing Disassembly (Cont’d)
viii) Attach disassembly flange to the housing in place of the non-drive end cap with four (4)
M12 screws and screw in the centre bolt to displace the shaft.
Note: As the shaft is being displaced it is necessary to have the housing sitting upside down so
that the weight key way can locate the slide through the notch cut in the housing. It is
also necessary to slide the weight along the shaft as the shaft is being displaced.
ix) Once the shaft has been removed from the housing the inner bearing race can be taken
off the shaft using three legged pullers.
x) The outer bearing races can be jacked out of the housing from the inside using two (2)
M8 70mm bolts.
Clump Weight Housing Assembly
i) For ease of fitment of the non-drive bearing inner race, use a hot plate or similar to
warm prior to fitting shaft. Fit circlip.
ii) Refit both bearing outer rings (Use end caps if required to locate).
iii) With end caps removed, offer shaft assembly through the clump weight and housing.
iv) Fit opposite bearing inner ring. (Inner ring locating tool supplied) Fit circlip.
v) To ensure the electric motor will not overload, the bearings should not be overcharged
with grease.
To grease each bearing, use a spatula to manually pack the race from the outer face.
After ensuring the bearing is fully packed, half fill the void in the end cap prior to
refitting.
Note: Both end caps should be oriented: one tapped hole top to ensure correct
alignment with drive guards.
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A Varco Company

4.6.2 DRIVE SYSTEM - REMOVAL (Cont’d)
Electric Motor
i) Remove the drive guards as detailed above.
ii) Remove four (4) M16 bolts.
iii) Lift the motor by means of a fabric strop through the motor lifting bolt.
iv) To remove the electric motor support plates, remove the two (2) M12 socket cap screws
per plate.
v) Repeat for both motors.
4.6.3 DRIVE SYSTEM - REFIT
Refit of the drive system is the reverse of removal with the following important checks:
i) Note: Clump weight alignment is essential to enable the VSM 300 to function correctly
ii) To ensure correct clump weight alignment, slacken the tyre couplings to allow both
weights to self align by gravity.
iii) This is an essential requirement as the keyways in the motor shafts may not be in direct
alignment
iv) Once weight alignment has been achieved, secure tyre couplings.
v) Check drive rotation and replace the guards before operating.

(Re: Start-up 3.3.1).
4.6.4 TORQUE SETTING CHART
All bolts and threads on the equipment are of metric sizes and constructed from high tensile
stainless steel (U.O.N.)
M8 - 34 Nm ( 25 lbf.ft)
M10 - 68 Nm ( 50 lbf.ft)
M12 - 118 Nm ( 87 lbf.ft)
M16 - 293 Nm (216 lbf.ft)
M20 - 570 Nm (420 lbf.ft)
3
/16” BSW (Taperlock Grub Screw) - 20 Nm ( 15 lbf.ft)
7
/16” BSW (Taperlock Grub Screw) - 30 Nm ( 22 lbf.ft)
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A Varco Company

4.6.5 NORD LOCK INFORMATION
All bolts on the VSM 300 are held in place using ‘NORD LOCK’ vibration proof washers. It is
very important that the washers are used in the correct orientation for the system to work. The
large cams locate together with the fine teeth cutting into the workpiece and bolt / nut. The pair
of washers expand more than the corresponding pitch of the thread locking the nut in place.
________________________________________________________________________________________________________________
___
A Varco Company

INDEX
5.0 PARTS DATA
5.1 Parts List
5.2 Cross Sectional Drawings
________________________________________________________________________________________________________________
___
A Varco Company

SECTION 5.1 - PARTS LIST
CLUMP WEIGHT HOUSING ASSEMBLY
Parts List Item Qty per Part

Drwg No: No: Description: Shaker: Number:
314-010 1a Clump Weight Housing Assy (Primary) 2 300/01/001a

314-010 1b Clump Weight Housing Assy (Secondary) 2 300/01/001b
314-010 2 Housing Fabrication 4 300/01/002
314-010 3 End Cap 4 300/01/003
314-010 4 Seal Housing 4 300/01/004
314-010 5 Shaft 4 300/01/005
314-010 6 Clump Weight Key 4 300/01/006
314-010 7 Motor Coupling Key 4 300/01/007
314-010 8 Access Cover 4 300/01/008
314-010 9 Primary Clump Weight 4 300/01/009
314-010 10 Secondary Clump Weight 4 300/01/010
314-010 11 Roller Bearing 8 300/01/011
314-010 12 Shaft Seal 4 300/01/012
314-010 13 O-Ring 8 300/01/013
314-010 14 External Circlip 8 300/01/014
314-010 15 V-Ring Seal 4 300/01/015
314-010 16 Plug 8 300/01/016
314-010 24 Clump Weight Housing Spacer 8 300//01/032
314-010 25 Csk Set Screw M8 x 45 16 SSCSK M8x45
314-010 17 Socket Head Cap Screw -M12 x 25 lg 48 SSSKT M12x25
314-010 18 Socket Head Cap Screw - M12 x 20 lg 24 SSSKT M12x20
314-010 19 Hex Head Screw - M12 x 40 lg 8 SSHHS M12x40
314-010 20 Nord-lock Washer - M12 80 pairs SSNLW M12
314-010 21 Hex Head Bolt - M20 x 110 lg 16 SSHHBM20x110
314-010 22 Hex Nut - M20 16 SSPLN M20
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Issue 1 Rev: 02 (Nov. 97) SECTION 5.0 Page 1 of 6
A Varco Company

SECTION 5.1 - PARTS LIST (Cont’d)
MOTOR / ASSEMBLIES

314-011 16 Electric Motor 2 300/01/017

314-011 17 Electric Motor Shaft Key 4 300/01/031
314-011 7 Motor Shaft Coupling Assembly 4 300/01/018

314-014 1 Coupling Flange 8 300/01/019
314-014 2 Coupling Tyre 4 300/01/020
314-014 3 Taperlock Bush 8 300/01/021
314-014 4 3-Bolt Tab Washer 8 300/01/026
314-014 5 2-Bolt Tab Washer 8 300/01/027
314-014 6 Insert 40 300/01/028
314-014 7 Hex Head Bolt - M6 x 40 lg 40 SSHHB M6x40
314-011 2 Motor Coupling Guard Assembly 4 300/01/022

314-011 3 Coupling Guard 4 300/01/023
314-011 4 Socket Head Cap Screws - M12x20 lg 48 SSSKT M12x20
Motor Mounting Plate Assy. 4 300/01/024

314-011 8 Motor Mounting Plate 4 300/01/025
314-011 13 Hex Head Screw - M16 x 50 lg 8 SSHHS M16x50
314-011 15 Hex Nut - M16 8 SSPLN M16
314-011 4 Socket Head Screw - M12 x 20 lg 48 SSSKT M12x20
314-011 9 Motor Packing Plate 4 300/01/030
314-011 6 Csk Screws - M8 x 16 lg 16 SSCSK M8x16
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A Varco Company

BASKET FABRICATION

314-018 Basket Assembly 1 300/02/001

314-018 17 Primary Screen Rear Seal Bar 2
300/02/014
314-018 18 Seal Bar Viton Strip 2 300/02/015
314-018 20 Socket Head Screw - M8 x 30 lg. 10 SSSKT M8x30
314-018 19 Csk Screws - M6 x 15 lg 12 SSCSK M6x15
314-018 8 Front Spring Mounting Bracket Assembly 2 300/02/002
314-018 9 Front Spring Mounting Bracket 2 300/02/003
314-018 10 Hex Head Screw - M16 x 40 lg. 8 SSHHS M16x40
314-018 12 Rear Spring Mounting Bracket Assembly 2 300/02/004

314-018 13 Rear Spring Mounting Bracket 2 300/02/005
314-018 14 Hex Head Screw - M16 x 40 lg. 8 SSHHS M16x40
314-018 16 Hex Nut 8 SSPLM M16
314-018 7 Front Deflector Plate 2 300/02/006
314-018 1 Secondary Screen Carrier Assembly 2 300/02/007
314-018 2 Weir Bar 2 300/02/016
314-018 3 Socket Head Screw - M12 x 25 lg. 10 SSSKT M12x25
314-018 5 Plain Washer - M12 10 SSPLW M12
314-018 6 Hex Nut - M12 10 SSPLN M12
314-004 1 Top Screen Pneumoseal 2 300/02/008
314-004 2 Primary Screen Pneumoseal 2 300/02/009
314-004 3 Secondary Screen Pneumoseal 4 300/02/010
314-004 4 Air Connector ‘O’ Ring 8 300/02/011
314-004 5 Air Connection Receptacle 8 300/02/012
314-004 6 Air Receptacle ‘O’ Ring 8 300/02/013
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A Varco Company

INVERTER

300-013 Inverter Assembly 1

300-013 1 Inverter Enclosure 1 300/03/001
300-013 2 Inverter 7.5 kW 1 300/03/002
300-013 3 Filter 1 300/03/003
300-013 4 Thermistor Relay 2 300/03/004
300-013 5 Contactor 7.5 kW 5 300/03/005
300-013 6 Overload Relay 6 - 9A 2 300/03/006
300-013 7 Transformer 1 300/03/036
300-013 8 Relay 2 300/03/037
300-013 9 Primary Fuse Holder 2 300/03/009
300-013 10 Primary Fuse 2 300/03/010
300-013 11 Secondary Fuse Holder 1 300/03/011
300-013 12 Secondary Fuse 1 300/03/012
300-013 11 Neutral Link Holder 1 300/03/011
300-013 13 Neutral Link 1 300/03/013
300-013 14 Ammeter 2 300/03/014
300-013 15 Hours Run Meter 1 300/03/015
300-013 16 Reset Pushbutton 1 300/03/016
300-013 17 Terminal 17 300/03/017
300-013 18 Fault Indicator Light ( Red) 2 300/03/018
300-013 19 Terminal 3 300/03/034
300-013 20 Terminal 3 300/03/035
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A Varco Company

ASSOCIATED ELECTRICAL EQUIPMENT
Qty per
Description: Shaker Part No:
Isolator 1 300/03/019
Stop/Start Station 1 300/03/020
Emergency Stop Station 1 300/03/021
Gland - M20 Barrier Exd 2 300/03/024
Gland - M25 Barrier Exd 4 300/03/038
Gland - M20 Double Compression Exd/Exe 10 300/03/039
Shroud - M20 2 300/03/025
Shroud - M25 4 300/03/040
Exd Plug - M20 7 300/03/026
Exd Plug - M25 4 300/03/027
Exd Adaptor - M20 Male x M25 Female 3 300/03/041
Locknut - M20 2 300/03/042
Lockwasher - M20 2 300/03/043
Earth Strap 3 300/03/023
Earth Tag - M20 12 300/03/028
Earth Tag - M25 4 300/03/044
Fibre Washer - M20 12 300/03/029
Fibre Washer - M25 4 300/03/045
Pan Head Set Screw Assy - M6 x 25 lg. 4 SSPHS M6x25
Pan Head Set Screw Assy - M4 x 25 lg. 6 SSPHS M4x25
A.C. Supply Choke 1 300/03/030
A.C. Supply Choke Enclosure * 1 300/03/031
3 Button Speed Control Station 1 300/03/032
* Note: Enclosure sized to suit number of Shakers per installation
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A Varco Company

PNEUMATIC ASSEMBLY

314-015 1 Pneumatic Control Panel Assembly 1 300/04/001

314-015 2 Mounting Plate c/w Bolts 1 300/04/002
314-015 3 Air Regulator 1 300/04/003
314-015 4 Pressure Gauge : 0 - 100 PSI 1 300/04/004
314-015 5 3 Way Valve 1 300/04/005
314-015 6 Non-Return Valve 1 300/04/006
314-015 7 Adaptor - No. 6 JIC x ¼” NPT 3 300/04/007
314-015 8 90o Swivel Elbow No. 6 JIC 3 300/04/008
314-105 9 Swivel Hosetail No. 6 JIC 3 300/04/009
314-015 10 Hose Clips 6 300/04/010
314-015 11 Air Hose 30m 300/04/011
VSM 300 RETROFIT KIT
Sump Adaptor Bracket Assembly 2 300/05/002

VSM 300 Feedchute 1 300/05/003
Mounting Spring 4 300/05/004
Mounting Spring Pad 8 300/05/005
MAINTENANCE EQUIPMENT
Screen Repair Applicator 1 300/06/001

Screen Repair Compound (380ml) 1 300/06/002
Main Bearing Grease (400g) 1 300/06/003
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A Varco Company

SECTION 5.2 - CROSS SECTIONAL DRAWINGS
INDEX
314-004 Clamping System Arrangement
314-010 Clump Weight Housing Assembly
314-011 Vibratory Drive Assembly
314-013 Inverter Enclosure General Arrangement
314-014 Motor Shaft Coupling Assembly
314-015 Pneumatic Control Panel
314-018 Basket Assembly
___________________________________________________________________________________________________
A Varco Company

INDEX
6.0 FAULT FINDING
6.1 Fault Finding/Correction Checklist
___________________________________________________________________________________________________
A Varco Company
SECTION 6.1 - FAULT FINDING/CORRECTION CHECKLIST
Symptom: Probable Cause: Remedial Action:

Electrical:
i) Both motors fail to rotate Main supply down Check supply to inverter enclosure
Inverter should read Drive Frequency
0.0Hz
Check isolator is in ‘ON’ position
Check fuses
Check reset button is depressed
ii) One motor fails to rotate Broken wires to motor(s) Check wiring
iii) One motor fails after Electric motor faulty Check/change motor
start-up Excessive grease in main Remove excess grease
(Fault light showing) shaft bearings
Thermal overload setting Reset overload to correct setting
Thermister relay tripped Check wiring inside terminal box to
thermister terminals
iv) Shaker stops (No fault Inverter trips Check fault finding section of
light showing) Inverter Manual (See Section 9.0)
Mechanical:
i) Both drive shafts fail to Bearing failure Replace bearings
rotate
ii) One drive shaft fails to Bearing failure Replace bearings
rotate
iii) Bearing failure Wrong grease Use recommended grease - Section 6.0
Grease system/ Check grease passage
seal failure
iv) Motor running with Tyre coupling failure Replace tyre coupling
no vibration/unusual Check weights set in line.
vibration
v) Pneumatic clamping Incorrect pressure Check air supply and pressure is correct
failure (80-90 psi)
Incorrectly fitted screens Check screens are properly located
Incorrectly fitted air Check air connection
connector
_____________________________________________________________________________________________________________
A Varco Company
SECTION 6.1 - FAULT FINDING/CORRECTION CHECKLIST
Symptom: Probable Cause: Remedial Action:

vi) Solids transportation Shaft rotation Check shaft rotation
limited Damaged screen Replace screen
Angle of basket Operate unit in horizontal position only
Spray bars off (WBM) Use spray bars
vii) Short screen life Screen too fine Change to coarser screen
Premature damage Check storage and handling
Angle of basket Check basket is operated in horizontal
position
Inadequate washdown High pressure clean with appropriate
facilities fluid
Incorrect fluid level Adjust to 10-15” beach (OBM)
viii) Excessive noise Loose bolts Check torque on all bolted assys.
Pneumatic clamping system Check pressure
Bearing failure Replace bearings
ix) Unusual vibrations Weakened mounting spring Change mounting spring
Incorrect shaft rotation Check directions
Additional Recommendations for Water Based Drilling Fluids

Symptom: Remedial Action:
i) Lack of bottom Fit finer primary screens and ensure beach length is 6-8”
screen transportation Rotate screens, allowing one set to be used as back-up
Clean back-up screens from rear with high pressure wash gun
Ensure adequate washdown facilities are available
(ie high pressure wash gun)
Install spray bar system (Contact Thule Rigtech)
ii) Lack of top Remove front gate in distribution chute and allow fluid to wash over
transportation onto screen.
_____________________________________________________________________________________________________________
A Varco Company
INDEX
7.0 DRAWINGS
314-001 Basket General Arrangement
314-002 Vibratory Drive General Arrangement
314-003 Vibratory Drive Clump Weight Housing Assy
314-008 VSM 300 Lifting Details
314-009 Shaker Schematic Wiring Diagram (Sheets 1 & 2)
314-012 Shaker Bonding Arrangement
314-016 Shaker Termination Drawing
314-017 Shaker Cable Schedule
_____________________________________________________________________________________________________________
A Varco Company
INDEX
8.0 SUB VENDOR MANUALS
1) Inverter Manual
2) Thermistor Protection Units
_____________________________________________________________________________________________________________
A Varco Company
INDEX
9.0 SERVICE BULLETINS
_____________________________________________________________________________________________________________

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A division of Rig Technology Limited

VSM 300 SHALE SHAKER

Head Office - U.K.

Tel: (01224) 343600

VSM 300 SHALE SHAKER

1.0 LEADING PARTICULARS

1.1 CE Declaration of Conformity

1.2 Equipment Data Sheets

1.3 General Equipment Details

1.4 Technical Specifications

2.1 Utility Requirements

2.2 Installation Instructions

VSM 300 SHALE SHAKER

2.0 INSTALLATION (Cont’d)

2.3 Commissioning Procedure

3.1 Functional Description of Equipment

3.2 Health and Safety

3.3 Operating Instructions

3.4 Screen Data

VSM 300 SHALE SHAKER

4.2 Health and Safety

4.3 Routine Maintenance

4.4 6000 Hour Maintenance Schedule

4.5 Mounting Springs

4.6 Parts Replacement Procedure

5.0 PARTS DATA

5.1 Parts List

6.0 FAULT FINDING

6.1 Fault Finding/Correction Checklist

VSM 300 SHALE SHAKER

314-001 Basket General Arrangement

314-002 Vibratory Drive General Arrangement

314-003 Vibratory Drive Clump Weight Housing Assy

314-008 VSM 300 Lifting Details

314-009 Shaker Schematic Wiring Diagram (Sheets 1 & 2)

314-012 Shaker Bonding Arrangement

314-016 Shaker Termination Drawing

314-017 Shaker Cable Schedule

8.0 SUB VENDOR MANUALS

2) Thermistor Protection Units

9.0 SERVICE BULLETINS

VSM 300 SHALE SHAKER

1.0 LEADING PARTICULARS

1.1 CE Declaration of Conformity

1.2 Equipment Data Sheets

1.3 General Equipment Details

1.4 Technical Specifications

VSM 300 : SHALE SHAKERS

Basic Terminology, Methodology

Technical Principles and Specifications

Signed: .................................................... Date: ...................................

Name: Gordon Harrison Position: Service Manager

Issue 1 Rev: 02 (Nov. 97) Section 1.0 Page 1 of 16

Issue 1 Rev: 02 (Nov. 97) Section 1.0 Page 1 of 16

VSM 300 SHALE SHAKER

SECTION 1.3 - GENERAL EQUIPMENT DETAILS

1.3.1 EQUIPMENT DESCRIPTION

Description of Main Components:

VSM 300 SHALE SHAKER