INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
TES-P-119.19 Rev.01 Clause 6.3
6.3 HVAC Control System
The direct digital control system shall also include all the necessary pressure
and temperature control protective devices as well as control relays consisting
6.3.1. COMPLY
of, but not be limited to, the following in addition to the requirements defined
in 73-TMSS-01;
Low pressure stat with automatic reset, opens control circuit if suction NOT IN OUR SCOPE, THE DDC PANEL
RECIVE LOW PRESSURE SIGNAL (DRY
6.3.1.a pressure drops below setting to prevent loss of charge and evaporator coil CONTACT) FROM THE PACU CONTROL
freeze-up. PANEL
NOT IN OUR SCOPE, THE DDC PANEL
High pressure stat with automatic reset; shuts off the unit if discharge
RECIVE HIGH PRESSURE SIGNAL (DRY
6.3.1.b pressure rises above setting, to protect unit from excessive condensing CONTACT) FROM THE PACU CONTROL
pressures and to prevent overheating of the compressor. PANEL
NOT IN OUR SCOPE, THE DDC PANEL
Inherent fan motor protection (temperature sensitive) with automatic reset;
RECIVE STATUS& TRIP SIGNAL (DRY
6.3.1.c opens power circuit to fan motor. Fan motors shall also be protected by CONTACT) FROM THE PACU CONTROL
factory-installed circuit breakers. PANEL
Internal thermostat with automatic reset embedded in compressor windings; NOT IN OUR SCOPE, THE DDC PANEL
RECIVE STATUS& TRIP SIGNAL (DRY
6.3.1.d opens control circuit when sensing excessive temperature rise due to current CONTACT) FROM THE PACU CONTROL
or motor overloading. PANEL
NOT IN OUR SCOPE, THE DDC PANEL
Current overload protection (current sensitive and temperature compensated)
RECIVE STATUS& TRIP SIGNAL (DRY
6.3.1.e with automatic reset; opens control circuit if compressor current exceeds CONTACT) FROM THE PACU CONTROL
limit. PANEL
NOT IN OUR SCOPE, THE DDC PANEL
Circuit breakers (manually reset) to provide 3-phase current overload RECIVE STATUS& TRIP SIGNAL (DRY
6.3.1.f protection; shuts off compressor and control circuit when current exceeds trip CONTACT) FROM THE PACU CONTROL
value. PANEL

Page 1 of 21
 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
Discharge line thermostat with automatic reset, opens control circuit when
6.3.1.g discharge gas temperature exceeds limit, to protect against excessive NOT IN OUR SCOPE
discharge temperatures at low load conditions.
Oil pressure switch (manually reset), opens control circuit if oil pressure does
6.3.1.h not rise to switch setting after compressor starts. Compressor oil level low NOT IN OUR SCOPE
indication/alarm shall be provided in the control panel.
Pressure relief valve (spring loaded), relieves system pressure in case of fire
6.3.1.i NOT IN OUR SCOPE
or other abnormal cause of overheating.
Discharge line check valve to prevent refrigerant migration to evaporator
6.3.1.j NOT IN OUR SCOPE
through compressor during off cycle.
A positive-acting timer device which shall prevent the compressor from
NOT IN OUR SCOPE BUT WE MAKE
6.3.1.k restarting for a minimum of 10-minute period if the power supply is DELAY TIME IN THE DDC PROGRAM
interrupted, to prohibit short cycling.
Ammeter and voltmeter for each compressor motor, air handling unit (AHU)
6.3.1.l COMPLY
motor and electric duct heater.
"TRIP" and "RUNNING" indicating lights for each fan and compressor
6.3.1.m COMPLY
motor.
"OPEN" and "CLOSED" position indicating lights for each motorized
6.3.1.n COMPLY
damper.
6.3.1.o "ON" and "OFF" indicating lights for heaters. COMPLY
6.3.1.p Control switches and indication lamps for all exhaust fans. COMPLY
Fault auto-change of approximately 5 minutes time delay to transfer to
6.3.1.q COMPLY
standby unit in case of failure.
Time delay (adjustment from 80 to 250 seconds) for AHU fan to start when
motorized dampers for the selected units are in fully open positioned.
6.3.1.r COMPLY
Motorized damper end-switch / limit switch shall be interlock with the AHU
fan effectively.

6.3.1.s Humidistat for controlling room humidity. COMPLY

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
Pre-piped gauge board shall be provided with pressure gauges for suction and
NOT IN OUR SCOPE
6.3.2. discharge refrigerant pressures, and oil pressures for each compressor. Valves
shall be provided for all gauges. Pressure gauges shall be glacier filled type.
FULLY CONTROLLED FROM DDC
Low voltage, adjustable thermostat to control heating stages in sequence withCONTROL PANEL, THE DDC PANEL
6.3.3. delay between stages, compressor stages and supply fan to maintain RECEIVE SIGNALS FROM TEMP.
temperature setting shall be provided. SENSORS AND TAKE THE ACTION
BASED ON IT.
NOT APPLICABLE WITH THIS SYSTEM
Electric solid state, microcomputer-based room thermostat with remote sensor FULLY CONTROLLED FROM DDC
shall be provided. Thermostat shall be installed with transparent protective CONTROL PANEL, THE DDC PANEL
6.3.4.
cover. RECEIVE SIGNALS FROM TEMP.
Room thermostat shall incorporate: SENSORS AND TAKE THE ACTION
BASED ON IT.
6.3.4.a Automatic switching from heating to cooling. COMPLY
6.3.4.b Preferential rate control to minimize overshoot and deviation from set point. COMPLY
6.3.4.c Setup for four (4) separate temperatures per day. COMPLY
Instant override of set point for continuous or timed period from one hour to
6.3.4.d COMPLY
thirty-one (31) days.
6.3.4.f Programming based on weekdays. COMPLY
6.3.5.a Time of day COMPLY
6.3.5.b Actual room temperature COMPLY
6.3.5.c Programmed temperature COMPLY
6.3.5.d Programmed time COMPLY
6.3.5.e Duration of timed override COMPLY
6.3.5.f Day of week COMPLY
6.3.5.g System mode indication: heating, cooling, auto, off, fan auto, and fan on. COMPLY

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
6.3.5.h Stage (heating or cooling) operation COMPLY
6.3.6 Room humidistat shall include the following:
Set point range of 20% - 80% RH (Relative Humidity), adjustment shall be
6.3.6.a COMPLY
external.
6.3.6.c Switching differential shall be fixed at 4% RH. COMPLY

PTS-19WN322, Appendix-XXII B
SEC-B HVAC Control System
Supply of HVAC control system by a company specializing in HVAC controls
1 Comply
is acceptable instead of from PACU manufacturer.
2 Controls shall be D.D.C. (Direct Digital Controls) type. Comply
Interlock controls shall be provided with SCADA / ECC to remotely monitor
3 Comply
status of the air conditioning units, modification of set points & parameters.
Interlock controls shall be provided to receive an input signal from FPSP to
shut down the air conditioning unit in case of smoke / fire detection and also
4 Comply
to close the motorized fire / smoke dampers associated with the operation of
the Clean Agent Fire Suppression System.
5 The Air conditioning units shall not trip up on manual checking of alarm. Comply
HVAC Control Schematic Diagram shall be as per attached tender drawing
6 Comply
WT-922658 sheet 01 to 06
HVAC Alarms Logic Diagram shall be as per attached tender drawing WT-
7 Comply
922659 sheet 01 of 01
Control wiring diagram shall be submitted for review and approval; prior to
8 Comply
fabrication by control specialist
HVAC panel shall be equipped with a 7-day / 24-hour timer switch to
alternate the operation of the duty and standby units. An automatic transfer
9 Comply
switch, with an adjustable time delay, 0 - 300 seconds (5 minutes), shall be
provided to start the standby unit in case the duty unit trips or fails to start.

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
Time delay (adjustment from 80 to 250 seconds) shall be provided for
Evaporator fan to start when motorized dampers for the units are in fully
10 Comply
open positioned. Motorized damper end-switch / limit switch shall be interlock
with the Evaporator fan effectively.
The Direct Digital Control (D.D.C.) system shall be compact module type,
11 Comply
24V DC shall contain digital and analogue for input and output points.
All alarms and indications shall be considered as input points in D.D.C.
12 Comply
system.
Compact module D.D.C. shall be at least 16 points input and 16 points
13 Comply
output.
14 D.D.C. shall be ready to communicate with computer system to B.M.S. Comply
Control unit shall have digital portable operator's terminal mounted on the Comply
panel door at an elevation of 1.5m from FFL and shall also provide two
15
communication interface ports for Building Management System (BMS)
connections
16 At least 20% free spare points shall be provided. Comply
D.D.C. test set shall be provided by the CONTRACTOR for maintenance Comply
17
purposes.
A maintenance tool set (lap top computer / accessories) shall be provided Comply
18 including the software program copy / downloaded programming for future
use
The control system shall have provision for management stations and/or Comply except management station, the
19
service terminal for future connections system is ready to future connection
The DDC shall have an alarm history log and capable of storing at least 20 Comply
20 last events. The latest event(s) shall succeed the previous event(s) and shall
have dates & times of occurrences
During normal operation, the DDC shall display the Substation name, month, Comply
21 day, year and time. Numeric display i.e., Temperature and hours shall have
one decimal point.
All functions, devices, switches and indicating lights shall be clearly and Comply
22
permanently labelled. All labels shall be in both English and Arabic language

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
HVAC along with all motorized fire dampers shall automatically close within Comply
23
10 seconds during first stage alarm
As battery room is protected by clean agent fire protection system, duty & Comply
24 standby exhaust fans in battery room along with MF/SD shall shutdown or
closed automatically in the event of fire before clean agent discharge
Control Panel enclosure shall be IP-54, with minimum thickness of 2.4mm.
25 Control Panel shall meet applicable requirements defined in COMPANY Comply
standard 31-TMSS-02
26 Control panels for control building shall be located in control room Comply
Status indication lights (LED type) and switches to be provided in HVAC
panel are listed below:
1) Ammeter and voltmeter for each compressor motor
2) Ammeter and voltmeter for Evaporator fan motor
3) Ammeter and voltmeter for Electric duct heater
4) Control Switch for Evaporator fan
5) Control switch for Battery Room exhaust fan
6) Control switch for Toilet exhaust fan
7) Control switches for all tunnel ventilation fans
8) Control switches for dampers
9) Lamp Test switch
10) Reset switch for resetting the system back to normal after the faults are
27 Comply
corrected.
11) Knob type Hand-Off-Auto selector switch for each A/C Unit
12) Silence Alarm switch
13) GREEN Indicating light for SCADA INTERLOCKED
14) GREEN Indicating light for FPSP INTERLOCKED
15) RED indicating light for HIGH TEMPERATURE
16) RED indicating light for HIGH HUMIDITY
17) RED indicating light for FIRE ALARM
18) RED indicating lights for compressor TRIP condition.
19) GREEN indicating lights for compressor ON or RUNNING (cooling
stages).
20) YELLOW indicating lights for compressor OFF condition.
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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
21) RED indicating lights for HIGH DISCHARGE PRESSURE from
compressor
22) RED indicating lights for LOW SUCTION PRESSURE to compressor
23) RED indicating lights for HIGH OIL PRESSURE of compressor
24) RED indicating lights for LOW OIL PRESSURE of compressor
25) RED indicating lights for TRIP condition of Evaporator fan
26) GREEN indicating lights for ON or RUNNING condition of Evaporator
fan.
27) YELLOW indicating light for NO AIR FLOW or BELT FAILURE condition
28) GREEN indicating lights for ON (heating stages) condition of electric duct
heaters.
29) RED indicating lights for TRIP condition of electric heaters.
30) GREEN indicating lights for OPEN position of each motorized fire /
smoke damper.
31) RED indicating lights for CLOSED position of each motorized fire / smoke
damper.
32) GREEN indicating lights for OPEN position of each motorized volume
damper.
33) RED indicating lights for CLOSED position of each motorized volume
damper.
34) RED indicating lights for TRIP condition of Battery Room exhaust fan - A
&B
35) GREEN indicating lights for ON or RUNNING condition for Battery Room
exhaust fan – A & B
36) RED indicating lights for TRIP condition of Toilet exhaust fan
37) GREEN indicating lights for ON or RUNNING condition of Toilet exhaust
fan
38) RED indication lights for TRIP condition of all ventilation fans
39) GREEN indication lights for ON or RUNNING condition of all ventilation
fans
40) RED indication lights for TRIP condition of all condenser fans
41) GREEN indication lights for ON or RUNNING condition of all condenser
fans

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
42) GREEN indication light for Power Supply: ON
43) GREEN indication light for PACU-A DUTY
44) RED indicating light for PACU-A FAULTY
45) GREEN indication light for PACU-B DUTY
46) RED indicating light for PACU-B FAULTY
47) YELLOW indication light for FRESH AIR FILTER DIRTY
48) YELLOW indication light for PRE-FILTER DIRTY
49) YELLOW indication light for BAG FILTER DIRTY
Reading ranges for Ammeter and Voltmeter shall be 0 to 150% of respective
28 Comply
equipment rating
Below conditions shall result in an Audible and Visual Alarm at HVAC Panel:
1) Power fail
2) Evaporator Fan Trip
3) No Air Flow
4) Filters Dirty
5) Room High Temperature
6) Room High Relative Humidity
7) High Discharge Pressure
8) Low Suction Pressure
29 Comply
9) High Oil Pressure
10) Low Oil Pressure
11) Compressor Trip
12) Condenser Fan Trip
13) Battery Room Exhaust Fan Trip
14) Electric Duct Heater Trip
15) Motorized Fire Smoke damper closed
16) Fire Alarm
17) Motorized volume damper closed.
All Audible and Visual alarms shall have latched circuits and they shall
persist until corrected or verified. The audible alarm shall be silenced by
30 operating the SILENCE ALARM Switch but the visual indication shall persist Comply
until the fault is repaired.

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
The performance of HVAC system shall be controlled by a thermostat
31 located in the supply air stream at coil discharge OR in the return air stream Comply
within the conditioned space.
Duct temperature sensors, one in supply and one in return shall be provided
32 Comply
to monitor operating air temperature via Portable Operator Terminal
Temperature / Humidity room sensors, electronic type, for measuring and
controlling of temperature and relative humidity for all considered sensitive
33 Comply
area shall be provided and their readings shall be displayed in the Portable
Operator Terminal
Room Thermostat:
1) Room or space thermostat shall be electronically programmable type,
microcomputer based, wall-mounted, one or multi-stage cooling and/or
heating and with provisions for preset operating schedules.
2) Programming based on weekdays
3) The thermostat shall have the capability to setup up to four (4) separate
temperatures per day
4) The thermostat shall have the capability of short cycle protection
5) The thermostat shall have the capability of automatically switching from
cooling to heating and vice versa (as applicable).
6) The thermostat shall have the capability of Instant override of set point for Not applicable, we have in the system room
continuous or timed period from one hour to thirty-one (31) days. Temp. & R.H sensor that send the signal to
34
7) Instant override of set point for continuous or timed period from one hour DDC control panel and then you have full
to thirty-one (31) days. control from POT
8) Preferential rate control to minimize overshoot and deviation from set
point.
9) The thermostat shall be compatible with DDC controller.
10) A thermostat guard (transparent protective cover), tamper-proof clear
plastic cover shall be used for thermostat installation.
11) Switch selection features, including imperial or metric display, 12 to 24-
hour clock, keyboard disable, remote sensor, fan on/auto.
12) Display of Thermostat shall include the following:
a) Time of day
b) Actual room temperature

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
c) Programmed temperature
d) Programmed time
e) Duration of timed override
f) Day of week
g) System mode indication: heating, cooling, auto, off, fan auto, and fan on
h) Stage (heating or cooling) operation
Room Humidistat shall be provided for controlling room humidity and it shall
include the following:
1) Set point range of 20% - 80% RH (Relative Humidity), adjustment shall be Not applicable, we have in the system room
external Temp. & R.H sensor that send the signal to
35
2) Built-in temperature measuring element DDC control panel and then you have full
3) Switching differential shall be fixed at 4% RH control from POT
4) Removable transparent set point knob cover. When the cover is mounted,
the selected set point can be read but cannot be adjusted externally
TES-K-100.01 R1 Clause 9.3 HVAC control System.
9.3 HVAC Control System (For Substation Building)
The Direct Digital Control (D.D.C.) system shall be compact module type,
24V DC shall contain digital and analogue for input and output points as
specified below:
1. All alarms and indications (such as fan, exhaust fans,
etc.) shall be considered as input points in D.D.C. system.
2. Compact module D.D.C. shall be at least 16 points input and 16 points
9.3.1 Comply
output.
3. D.D.C. shall be ready to communicate with computer system to building
B.M.S.
4. D.D.C. compact module shall be at least 20% free points spare.
5. D.D.C. test set shall be provided by the CONTRACTOR for maintenance
purposes.
Provide duct smoke detectors complete with response indicator and shall be
9.3.2 Not in our scope
connected to the fire alarm control panel under separate zone.

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
Control System shall also include all the necessary pressure and temperature
9.3.3 control protective devices as well as control relays, consisting of, but not be Comply
limited to the requirements defined in 73-TMSS-01, and in TES-P-119.19.
73-TMSS-01 Rev.01
HVAC Control System
i. Control Unit
Complete controls shall have Direct Digital Control (DDC) or Universal Step
Control (USC) that can also be used as standalone unit and interlock devices.
The DDC shall have an alarm history log and capable of storing at least 20
last events. The latest event(s) shall succeed the previous event(s) and shall
have dates & times of occurrences. During normal operation, the DDC shall COMPLY
display the Substation name, month, day, year and time. Numeric display i.e.,
Temperature and hours shall have one decimal point. A maintenance tool set
(lap top computer) shall be provided including the software program copy for
future use.
Interlock controls shall be provided with SCADA (for unmanned facilities)
and FACP to remotely monitor status of the HVAC Systems, modifications of
setpoints and parameters, and to trip the A/C unit and exhaust fan in case of COMPLY
smoke/fire detection, respectively. Likewise, provision shall be made on
control panels not to trip A/C operation on manual checking of fire alarm.
Control unit shall have digital portable operator's terminal mounted on the
panel door and shall also provide two communication interface ports for COMPLY
future Building Management System (BMS) connections.
ii. HVAC Control and Monitor Panel
A remote HVAC control and monitor panel shall be provided to perform the
following functions:
• Status indication of the following: COMPLY
- AC unit operating or duty/standby, as applicable
- SCADA system interlocked (in case of fault/ trouble)
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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
- FACP system interlocked (in case of fire)
- Cooling Mode and Stage(s)
- Heating Mode and Stage(s)
- PACU Fault indication
- General Fault Indication
• Visual and audible alarm indications of the following faults/conditions (All
alarms shall have latching circuits and shall persist until corrected or rectified.
Each alarm shall be treated as a digital input for alarm history purposes.
Provide a DDC power failure relay with a set of dry contacts in series with
SCADA building high temperature alarm.):
- Power Supply: ON
- AHU Fan Status: ON/TRIP and start/stop push buttons
- No air flow and evaporator fan belt failure
- Dirty air filters (unit and fresh air)
- High Room Relative Humidity/Temperature
COMPLY
- Compressor Status: High discharge pressure, low suction pressure,
on/off/trip indicator lamps, high oil pressure and low oil pressure (as
applicable)
- Condenser Fans Status: ON/TRIP
- Exhaust Fan Status: ON/TRIP
- Electric Heater Status: ON/TRIP (as applicable)
- Fire/Smoke Damper Position: Close/Open
- Smoke Detector/Fire Alarm
- Other faults/conditions specified by the system design
- Supply/Return Motorized Volume Dampers positions
For uniformity, indicator lights shall be LED type and identified with the
following color coding:
Green: Power On, Open Dampers (fresh air, supply air, return air, fire COMPLY
dampers) and, Runs (compressors and condenser fans)
Red: Trips and Close dampers (fresh air, supply air, return air, fire dampers)

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
Yellow: No Air Flow and Dirty Filters
The audible alarm shall be silenced by operating the "SILENCE ALARM"
COMPLY
switch but the visual indication shall persist until the fault is repaired.
"Lamp Test" button shall be provided including a "Reset Switch" button for
COMPLY
resetting the system back to normal after the fault(s) has been corrected.
• Interface with the SCADA System (if applicable) for remote signaling of
any fault/conditions stated above to the Power Control Center. A Set of dry COMPLY
contact shall be provided in the remote control panel.
• Interface with the FACP for the shutdown of HVAC units and closure of all
COMPLY
motorized fire/smoke dampers in case of fire.
• Remote signaling of any fault/trouble condition to the central Control
COMPLY
Room, if applicable.
Temperature/Humidity room sensors, electronic type, for measuring and
controlling of temperature only or both temperature and relative humidity for
COMPLY
all considered sensitive areas, as applicable. Readings shall be displayed in
the Portable Operator Terminal.
Duct temperature sensors, one in supply and one in return shall be provided
COMPLY
monitor operating air temperature via Portable Operator Terminal.
For any system having duty and standby A/C units, control system shall be
equipped with a 7-day/24-hour timer switch or an adjustable digital timer (0-
200 hrs) to alternate the operation of the duty and standby units. An automatic COMPLY
transfer switch, with an adjustable time delay, 0 - 300 seconds, shall be
provided to start the standby unit in case the duty unit trips or fails to start.
For a multi-unit system (system with two or more units), with a standby unit,
a duty selector switch with an automatic switch over circuit to operate the COMPLY
standby unit in case of failure of any of the duty units shall be provided.
Control panel shall have a knob-type "HAND-OFFAUTO (H-O-A)" selection
COMPLY
switch for each A/C unit.
Ammeter and voltmeter, with reading ranges of 0 to 150 % of compressor
COMPLY
rating, shall also be installed on the panel for each compressor.
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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
The remote control panel enclosure shall be NEMA Class 4 and shall have a
COMPLY
hinged lockable door.
All functions, devices, switches and indicating lights shall be clearly and
COMPLY
permanently labeled. All labels shall be in both English and Arabic languages.
HVAC Control System may be supplied by any company specializing in
COMPLY
manufacturing of HVAC Controls other than the packaged A/C unit Vendor.
HVAC Controls shall be tested and commissioned in the field where the
equipment is being installed, to be witnessed by COMPANY representative.
COMPLY
The Vendor shall conduct Field demonstration/training for operation and
maintenance purposes.
31-TMSS-01 Rev.01
4.0 GENERAL DESIGN AND CONSTRUCTION REQUIREMENTS
The indoor panels shall be metal enclosed, free standing, integrally designed
with all necessary controls, instruments, meters, protective and auxiliary
4.1.1 relays, and other appurtenances. They shall be reinforced to provide a rigid COMPLY
self-supporting structure and shall be suitable for floor mounting by means of
anchor bolts.
The panels shall be fabricated from minimum of 2 mm thick steel or an alloy
of Aluminum and Zinc, suitably braced and supported. Suitable stiffeners
4.1.2 shall be provided for all weight-bearing members such as door frames, front COMPLY
panel etc. Door Frames shall be straight without buckling and shall have
smooth opening/closing and latching arrangements.
Bottom of panel shall be covered with three (3) steel plates with 3 mm as
shown in figure 1 below. Suitable knockout slots shall be provided on the
4.1.3 COMPLY
back and middle plates to fix gland plates at the sites for entry of external
cabling into the panels. The gland and plate assembly shall be vermin proof.
The enclosure shall provide a degree of protection of at least IP 41 as per IEC
4.1.4 60529 or equivalent. Relay casings shall have a degree of protection of IP50 as COMPLY
per IEC 60529 or equivalent. The Panels should have adequate vermin proofing.

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
The enclosure shall provide a degree of protection against external
4.1.5 mechanical impacts as per IEC 62262, IK 10 for the metal parts and IK 06 for COMPLY
the glass door.
The maximum panel dimensions shall not exceed 800mm (w) × 800mm (d) ×
4.1.6 2200mm (h) unless otherwise specified in the Data Schedule. The minimum COMPLY
panel width shall be 700mm unless otherwise specified in the Data Schedule.
Adequate ventilation openings in the form of louvers shall be provided. The
4.1.7 ventilation louvers shall be vermin proof and shall be provided with COMPLY
removable filters or removable wire mesh to minimize ingress of dust.
All spare cutouts shall be covered with removable sheet metal cover plates.
4.1.8 Mounting brackets as necessary shall be arranged inside the panel for COMPLY
mounting and wiring of devices.
Hinged panel door shall be equipped with hand-operated safety latches. A
minimum of three (3) hinges shall be provided for the doors. Doors used to
support devices shall be increased in thickness or otherwise strengthened to
make them rigid. A Door Stopper shall be provided with each door to hold it
4.1.9 COMPLY
in the open position at an angle/angle as specified for each type of panel and
to avoid excessive swinging that may hinder access to or damage other
devices in adjacent panels. Door handle shall be provided with padlocking
facility to lock with National Grid Saudi Arabia padlock.
Each panel shall have removable type lifting eyes or lifting beams installed on
the top. The panel shall be capable of being rolled over rollers into
4.1.10 COMPLY
installations position without distortion or damage. The panel base shall be
capable of withstanding such movements without distortion or damage.
The interior of the panel shall be painted white, conforming to RAL 9003
(Signalweib) and the exterior shall be conformed to 01-TMSS-01. The design
of the interior of the panel shall allow sufficient access to the terminals of all
4.1.11 COMPLY
devices for removal and repair. The design shall ensure that the heat
generated by various apparatus mounted in the panel shall not affect the
performance of any of the devices.

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
An assembly of panels shall comprise one or more panels, group mounted to
form a complete line-up of panels. Each line-up shall be provided with
4.1.12 COMPLY
detachable side/end covers to facilitate future expansion and inter-panel
wiring.
Panel, which forms a continuous line-up, shall be provided with internal
4.1.13 knockouts to facilitate inter-panel wiring and anti vibration pads to avoid COMPLY
vibration transfer from one panel to the other.
Relay and control panels shall normally be simplex type board and in some
4.1.14 COMPLY
special case dublex type board.
If specified, duplex type panel board shall normally be walkthrough with pad
lockable doors provided at each end. The padlock provided by National Grid
4.1.15 Saudi Arabia shall have 6mm diameter shackle with 25mm clearance. The COMPLY
walkthrough passage shall provide reasonable space to enable testing work
and maintenance.
4.3 4.3 Terminal Blocks COMPLY
Terminal blocks shall be as per the latest revision of 31-TMSS-06 and shall
be supplied from National Grid Saudi Arabia approved manufacturer.
4.3.1 COMPLY
Compatible end stops, end plates, barriers and terminal block identifiers shall
be used.
The terminal block shall be suitable for the size of wires that are to be
terminated in the block. Groups of terminal blocks shall be identified using
4.3.2 COMPLY
engraved labels. Terminals shall be clearly and consecutively numbered up to
two digits in each terminal block
If a common termination is required between termination blocks, preformed
4.3.3 COMPLY
jumpers or manufacturer’s own shorting device shall be used.
Not more than two (2) terminations shall be connected to one side of a
4.3.4 COMPLY
terminal block.
Terminal blocks shall be assembled on side panel mounted DIN rails and
4.3.5 shall be arranged in one tier. The DIN rails shall be mounted vertical. The COMPLY
distance between termination blocks and raceways shall be 80mm.
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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
Shrouds shall be fitted to all terminal blocks used for circuits, which may be
4.3.6 subject to high voltages such as current transformer, voltage transformer and COMPLY
protection pilot circuits.
In case of two or more devices connected with same CT, the CT terminal
4.3.7 COMPLY
arrangement shall be such that, any device can be isolated independently.
Terminal blocks shall be grouped according to function, i.e. Power Supplies
(AC or DC), VT, CT, DC controls, annunciation, SOE, SCADA , SAS
4.3.8 Circuits, Tele Protection etc. and shall be labeled accordingly. Terminal COMPLY
blocks for different voltages (AC or DC), CT, PT shall be located separated
DIN rails.
4.4 Relays, Meters and Instruments COMPLY
Relays, meters, instruments, test blocks (test switches), auxiliary relays, etc.
4.4.1 shall be provided from National Grid Saudi Arabia approved lists. The bottom COMPLY
of any relay or test block shall not be less than 300mm from floor level.
4.4.1 Mounting Facilities COMPLY
Relays (including auxiliary relays) shall be located and accessed from
a. locations most convenient for maintenance, inspection, target reset and COMPLY
testing.
All meters and instruments shall be flush type or semi-flush mounted.
b. COMPLY
Energy meters shall be provided with test block facilities.
Accessories such as power supply units, series resistors, shunt resistors,
c. COMPLY
metrosil,… etc shall be properly mounted where ever applicable.
All relay targets, indication lamps, selector switches, pushbuttons & MCBs
d. COMPLY
shall be visible while the glass door is closed.
Not more than 2 lockout relays shall be installed in a row on a front
mounted 19” rack. At least 15cm space shall be available around lock out
e. or similar type relays. Minimum of 10mm space shall be available between COMPLY
all other relays mounted inside the panel.
f. Appropriate identification in the form of engraved or embossed nameplate

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
shall be provided on each instrument, relay, control/test switch and other
devices. These nameplates shall be made of non-corrodible material
(Gravoply) with appropriate size and shall be legible, fixed with screws,
rivets or solidly fixed.
4.5 Wiring COMPLY
Size of Wires:
All wiring used within the panels shall be rated 600/1000V, with PVC
insulated stranded annealed copper conductor. All wires shall be adequately
rated for thermal withstand of short circuit currents, in accordance with back-
up tripping time.
a. The internal wiring size shall be as follows:
4.5.1 i. CT WIRING 2.5 mm² COMPLY
ii. VT WIRING 1.5 mm²
iii. DC SUPPLY 1.5 mm²
iv. AC SUPPLY 1.5 mm²
v. CONTROL WRING 1.5 mm²
vi. TRIPPING CIRCUIT 2.5 mm²
vii. ANNUNCIATION 1.5 mm²
b. External wiring sizes:
i. CT wiring minimum 6 mm² or higher as per particular specific requirements.
ii. VT wiring minimum 2.5 mm² or higher as per particular specific
requirement.
iii. DC supply 4 mm².
iv. AC supply 4 mm².
4.5.1 COMPLY
v. Control wiring 2.5mm².
vi. Tripping circuit minimum 6 mm² or higher as per particular specific
requirement.
vii. Annunciation minimum 2.5 mm² or higher as per particular specific
requirement.
viii. Annunciation within GIS Room 1.5 mm².

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
All spare contacts from trip relays shall be wired to the terminal blocks for
4.5.2 future use. Out of these, 2 (two) contacts from tripping relay shall be wired up COMPLY
to the terminal blocks through test switches.
Color Coding of Panel Wiring
4.5.3 Color coding of the panel wiring shall be as per the latest revision of 01- COMPLY
TMSS01 Standard
All wiring shall be made without splices. Wiring from terminal blocks to
relay or device terminals shall be without intermediate splices or connections.
4.5.4 All conductor termination shall be done at terminal blocks. Control wires COMPLY
shall be multi-stranded and shall be terminated with suitable hooked crimps or
ring type terminations. Spade or boots lace type crimps shall not be used.
4.5.5 Wiring Troughs and Raceways COMPLY
Panel internal wirings shall be laid in accessible wiring troughs. The AC
wiring and DC wiring shall be run in separate raceway. Signaling cables
a. COMPLY
shall be shielded type and bundled separately. CT and PT wiring shall also
be bundled separately.
The combined cross sectional area of all wires shall not exceed 50% of
the interior cross sectional area of the raceway. In addition to the slack
b. COMPLY
provided when routing the wires, extra 300mm length shall be accommodated
in the trough. All cables shall be properly laid and tied in the cable trough.
External cables coming into the panels shall be terminated to only one side
c. (left or right) of all terminal blocks. Factory wiring and field wiring shall COMPLY
not be mixed in the same raceway.
Wiring for lights and convenience outlets may be run in the same raceway
d. in individual panels and in rigid PVC jacketed flexible conduits between COMPLY
panels.
At least 10% spare cable cores shall be provided and terminated at the
e. COMPLY
terminal blocks farthest from the cable entry.
A dedicated cable trough from the suitable material for all types of
f. COMPLY
communication cables such as shielded cables and F.O cables shall be provided.
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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
4.5.6 Cable Supports COMPLY
Cable supports shall be provided for wiring run directly to all devices.
Wiring extensions from raceways or bundles to the devices shall be neatly
formed, securely tied or clamped and supported to the panel framework.
a. COMPLY
Cable supports shall not hinder access to devices for maintenance and
testing purpose. Bending in the wiring shall be made in such a way that the
insulation is not damaged.
Adequate means of protection, such as velcro type fasteners, plastic
flexible, etc shall be provided to prevent damage to wiring where it passes
b. from one compartment to another and from a fixed compartment to a COMPLY
hinged panel where additional means shall be incorporated to avoid
damage of conductors at the hinged joint.
All the internal cables/wires shall be laid inside cable trunks with proper
c. COMPLY
labeling at both ends.
4.5.7 Ferruling COMPLY
All internal wiring terminations shall be identified by legible markings at
the device terminals. Each end of every wire shall be identified indicating
local device number and terminal number and destination device number
a. COMPLY
and terminal number as per figure 2. Markers shall be ferrule type,
permanently marked and shall be made of material that shall not deform or
deteriorate. Adhesive type terminal markers shall not be used.
Ferrules shall be non-removable without re-termination of the wire and
they shall not be free to easily slide along the wire insulation. Ferrules
b. shall not be of split type. Moreover, one sleeve shall be used for complete COMPLY
ferrule.

The finish of all ferrules shall be such that the color does not change
c. considerably with age and they shall be resistant to the accumulation of COMPLY
dust.

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 INSTALLATION OF STATCOM AT SHARORAH (SHR) 380/132KV BSP

HVAC CONTROL SYSTEM COMPLIANCE STATEMENT

S# Technical Specifications Supplier Reply Remarks
d. Ferrules shall be white or yellow with clearly legible black lettering. COMPLY
e. All trip circuits shall be provided with red ferrule at the terminal block. COMPLY
4.5.8 Wiring Between Panel Sections COMPLY
Where an assembly of panels is involved, the wiring between sections shall be
provided. One end of the wires shall be terminated on terminal blocks and the
COMPLY
other end shall be bundled and suitably tagged before shipment of the
individual panels.

Nameplates and Device Identification

4.9 COMPLY

Each panel shall bear a nameplate of stainless steel, fastened to the panel by
stainless steel screws, rivets or solidly fixed. The nameplates shall be
permanently and legibly marked in English with the following information:
a. Manufacturer’s name or trademark
4.9.1 COMPLY
b. Year and place of manufacture
c. Panel Type Designation or Identification reference
d. Purchase Order No. or Contract No. or J.O. No.
e. Latest revision of 31-TMSS-01

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