Liebert-HPC S 006 022-TS-EN-EMEA-273571
Liebert-HPC S 006 022-TS-EN-EMEA-273571
Liebert-HPC S 006 022-TS-EN-EMEA-273571
006-022
Air Cooled Chillers with Scroll Compressors
Product Documentation
Liebert HPC-S 006- 022 is the new Vertiv product line of air-cooled water chillers, from 60 to
220 kW, designed to combine the best performance in terms of efficiency and reliability with the
lowest impact on the environment and to offer a flexible solution for each different application
requirement of this product.
Utilising hermetic Scroll compressors, heat exchangers and fans of the latest generation,
specifically designed for air conditioning applications, the new series stands out for its unrivalled
efficiency, outstanding compactness and low sound emissions.
The “Freecooling” execution and “Supersaver Evolution” system, providing complete integration
with indoor air conditioning units, allow the achievement of extraordinary energy savings and
increase system lifetime and reliability.
With @connectivity, a highly sophisticated way to let the system components communicate,
Liebert HPC-S 006- 022 is part of the network created for an improved operations management
system and significant energy saving.
Contents
1 Features and Benefits
3 Operating Range
4 Technical Data
5 Mechanical Specifications
6 Controls
7
Performance Adjustment
Factors
8 Sound Levels
9 Electrical Data
10 Application Considerations
11 Dimensional Data
12 Refrigerant Circuit
13 Hydraulic Circuit
Reliability
The Liebert HPC - S 006 - 022 series is equipped with two hermetic scroll com-
pressors, which represent state - of - the - art technology in this sector. They
have been designed and optimized for air - cooled water chillers within air condi-
tioning applications.
The high volumetric efficiency ensures excellent performances of the Liebert
HPC - S 006 - 022 units at full load operation and especially at partial load.
Extremely low noise operation and the absence of vibrations aid the installation
of the unit in city sites requiring strict noise limits.
The wide operating range, bearing lubrication, component oversizing, absence
of vibrations and few moving parts, together with the resistance to liquid slug-
ging and compressor electronic control integrated with the machine micropro-
cessor enhance the well- known characteristics of operating reliability and long
life typical of this compressors type.
All Liebert HPC - S 006 - 022 units are run tested at the factory before shipment.
77
72
dB(A)
67
62
57
006 007 009 011 014 015 018 019 022
Models
G - version
B - version 800 = 800 mm fans diameter;
B - version + 800 + CJ CJ = Compressor noise insulation Jacket;
G - version + 800 + CJ + Box Box = Box noise insulation.
100
98
96
94
dB(A)
92
90
88
86
84
500 550 600 650 700 750 800 850 900 950 1000
EC fans RPM
Freecooling Module
The “Freecooling” execution allows Liebert HPC - S 006 - 022 to take advantage of low outdoor air tem-
peratures in the water cooling process in order to save energy, by avoiding compressors running.
A three - way valve arrangement permits the coolant to be diverted via the additional heat exchangers
before being fed into the cooling evaporator.
This means that even if the outside ambient temperature is not low enough to provide the complete cool-
ing load, a significant contribution to the running costs of the system can be made whenever the ambient
temperatures falls below the coolant inlet temperature.
Reduced space requirements in comparison with a conventional chiller plus a dry - cooler, are obtained
through the “Freecooling” execution’s compact design and the reduction of the compressors working
hours offers exceptional saving both in the long and short term.
The different strategies adopted by the proprietary microprocessor control in managing the various com-
ponents, fans - compressors - regulation valves, and operating modes, mechanical and/or free cool-
ing, together with the compressors’ partialisation ensure typical energy savings greater than 30%.
VENICE HAMBURG
Annual Emergency consumption (kWh)
Annual Power consumption (kWh)
8,000 8,000
7,000 7,000
6,000 6,000
5,000 5,000
4,000 4,000
3,000 3,000
2,000 2,000
1,000 1,000
0 0
-6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Outdoor temperature (oC) Outdoor temperature (oC)
Superchiller + Supersaver
8
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Traditional Chiller
Freecooling execution
- Supersaver Evolution
@ Connectivity
When the room units
are equipped with
thesametypeof
c o n - trol system
Vertiv (iCOM and
CDL), it is
possible to maximize
the energy savings and im-
prove the total operation man-
agement.
C G 0 0 1 1
Cooling Capacity
Cooling capacity (x 10 = kW)
Specification Refrigerant
C = Air cooled 0 = R410A
Chiller
F = Freecooling
Versions
Chiller
B = Base version
G = High efficiency class version
Configuration Rules
In order to give the units the highest flexibility and a high option number, it is necessary to follow
the configuration rules indicated here below, so as to select the unit with all compatible options:
Rules valid for Chiller versions only (on Freecooling chillers electric heaters are
not available):
Heating resistors have to be selected according to the presence of the pumps, tank, etc.
D if digit 15 = 1 or 2, then digit 10 = 0 or 2
D if digit 15 = 1, then digit 12 = 2, 3, 4 or 5
D if digit 15 = 2, then digit 12 = 1
D if digit 10 = 2, then digit 15 = 1 or 2
14
13
12
Freecooling
11 only
10
9 All models All models
8
7
6
5
4
3
2
1
0
- 30 - 25 - 20 - 15 - 10 - 5 0 5 10 15 20 25 30 35 40 45 50 55 60
This diagram shows the average working limits of all the products family.
Refer to table 3 for the working limits of each unit.
(1) - With nominal air flow; water outlet temperature 7° C; full load; R410A refrigerant.
(1) - With nominal air flow; water outlet temperature 7° C; full load; R410A refrigerant.
(1) - With nominal air flow; water outlet temperature 7° C; full load; R410A refrigerant.
(1) - With nominal air flow; water outlet temperature 7° C; full load; R410A refrigerant.
(1) - With nominal air flow; mixture outlet temperature 10° C; full load; R410A refrigerant.
(1) - With nominal air flow; mixture outlet temperature 10° C; full load; R410A refrigerant.
(1) - With nominal air flow; mixture outlet temperature 10° C; full load; R410A refrigerant.
(1) - With nominal air flow; mixture outlet temperature 10° C; full load; R410A refrigerant.
Tab. 4a -
Technical Data
Technical Data - CB0 006 - 022 - AC 900
CB0 model with AC 900 mm fans - R410A 006 007 009 011 014 015 018 019 022
Performance (1)
Cooling capacity kW 58.5 70.6 86.8 111.6 132.9 146.5 175.8 193.1 215.9
Compressors power input kW 16.1 21.5 23.2 31.1 40.4 47.9 49.9 58.3 67.1
Total power input kW 18.5 23.9 28.0 35.9 45.2 52.7 57.1 65.5 74.3
Unit EER - 3.16 2.95 3.10 3.11 2.94 2.78 3.08 2.95 2.91
Water flow m3/h 10.08 12.14 14.91 19.19 22.85 25.21 30.20 33.19 37.14
Water pressure drop kPa 47 42 37 41 42 50 48 58 49
Sound level
SPL (Sound Pressure Level) (2) dB(A) 75 76 76.5 77 77.5 78
PWL (Sound Power Level) (3) dB(A) 92 94 94.5 96 96.5 97
Refrigeration circuit
Number of refrigeration circuits No 1
Refrigerant charge (each circuit) kg 10.5 10.5 13.0 18.0 20.0 20.0 27.5 27.5 28.5
Compressors
Number of compressors No 1+1
Type - Hermetic Scroll
Nominal power (each compressor) HP 10+10 13+13 15+15 15+25 25+25 25+30 30+30 30+40 40+40
Fans
Number of fans No 1 2 3
Type - Axial
Wheel nominal diameter mm 900
RPM 1/min 900
Nominal power input (each fan) kW 2.4
Fans power input kW 2.4 4.8 7.2
Air flow rate m3/h 21900 21400 44800 43800 42800 42800 65700 65700 64200
Evaporator
Number of evaporators No 1
Type - Brazed plate heat exchanger
Internal volume (refrigerant side) l 4.1 5.1 5.6 7.6 9.2 9.2 11.6 11.6 14.8
Condensing coil
Material tubes / Fins - Aluminium / Aluminium
Rows / Fins space No/mm 3 / 1.8 3 / 1.6 2 / 1.8 3 / 1.8 3 / 1.6 3 / 1.6 3 / 1.8 3 / 1.8 3 / 1.6
Face area m2 3.00 6.00 9.00
Internal volume (each coil) l 7.3 9.8 14.7 22.0
Water connections
Diameters inlet / outlet DN-inch DN50 2" DN65 2 1/2"
Unit volume l 10 10 23 25 25 26 34 32 36
Dimensions
Length mm 2043 3043 4043
Depth mm 1201
Height mm 1902
Weights
Net weight kg 722 738 895 1035 1152 1170 1392 1404 1444
Operating weight kg 732 748 918 1060 1177 1196 1426 1436 1480
Notes:
(1) - At the following standard conditions: power supply 400V/3Ph/50Hz; outdoor temperature 35°C; water inlet/outlet temperature 12/7°C; ethylene glycol 0%.
(2) - Measured with outdoor temperature 35°C; 1m from the unit; free field conditions; according to ISO 3744.
(3) - With outdoor temperature 35°C; calculated according to ISO 3744.
Cooling capacity kW 56.8 68.0 85.2 108.8 128.8 141.3 171.1 187.3 208.7
Compressors power input kW 16.9 22.7 23.9 32.4 42.4 50.4 52.1 61.1 70.3
Total power input kW 18.6 24.4 27.3 35.8 45.8 53.8 57.2 66.2 75.4
Unit EER - 3.05 2.79 3.12 3.04 2.81 2.63 2.99 2.83 2.77
Water flow m3/h 9.77 11.71 14.66 18.72 22.19 24.34 29.41 32.22 35.92
Water pressure drop kPa 44 39 36 39 39 47 46 55 46
Sound level
SPL (Sound Pressure Level) (2) dB(A) 63 64 66 66.5 67 67.5 68
PWL (Sound Power Level) (3) dB(A) 80 82 84 84.5 86 86.5 87
Refrigeration circuit
Number of refrigeration circuits No 1
Refrigerant charge (each circuit) kg 10.5 10.5 13.0 18.0 20.0 20.0 27.5 27.5 28.5
Compressors
Number of compressors No 1+1
Type - Hermetic Scroll
Nominal power (each compressor) HP 10+10 13+13 15+15 15+25 25+25 25+30 30+30 30+40 40+40
Fans
Number of fans No 1 2 3
Type - Axial
Wheel nominal diameter mm 800
RPM 1/min 900
Nominal power input (each fan) kW 1.7
Fans power input kW 1.7 3.4 5.1
Air flow rate m3/h 18000 17800 37000 36000 35600 35600 54000 54000 53400
Evaporator
Number of evaporators No 1
Type - Brazed plate heat exchanger
Internal volume (refrigerant side) l 4.1 5.1 5.6 7.6 9.2 9.2 11.6 11.6 14.8
Condensing coil
Material tubes / Fins - Aluminium / Aluminium
Rows / Fins space No/mm 3 / 1.8 3 / 1.6 2 / 1.8 3 / 1.8 3 / 1.6 3 / 1.6 3 / 1.8 3 / 1.8 3 / 1.6
Face area m2 3.00 6.00 9.00
Internal volume (each coil) l 7.3 9.8 14.7 22.0
Water connections
Diameters inlet / outlet DN-inch DN50 2" DN65 2 1/2"
Unit volume l 10 10 23 25 25 26 34 32 36
Dimensions
Length mm 2043 3043 4043
Depth mm 1201
Height mm 1902
Weights
Net weight kg 722 738 895 1035 1152 1170 1392 1404 1444
Operating weight kg 732 748 918 1060 1177 1196 1426 1436 1480
Notes:
(1) - At the following standard conditions: power supply 400V/3Ph/50Hz; outdoor temperature 35°C; water inlet/outlet temperature 12/7°C; ethylene glycol 0%.
(2) - Measured with outdoor temperature 35°C; 1m from the unit; free field conditions; according to ISO 3744.
(3) - With outdoor temperature 35°C; calculated according to ISO 3744.
Notes:
(1) - At the following standard conditions: power supply 400V/3Ph/50Hz; outdoor temperature 35°C; water inlet/outlet temperature 12/7°C; ethylene glycol 0%.
(2) - Measured with outdoor temperature 35°C; 1m from the unit; free field conditions; according to ISO 3744.
(3) - With outdoor temperature 35°C; calculated according to ISO 3744.
Notes:
(1) - At the following standard conditions: power supply 400V/3Ph/50Hz; outdoor temperature 35°C; water inlet/outlet temperature 12/7°C; ethylene glycol 0%.
(2) - Measured with outdoor temperature 35°C; 1m from the unit; free field conditions; according to ISO 3744.
(3) - With outdoor temperature 35°C; calculated according to ISO 3744.
Refrigeration Circuit
All models are equipped with one refrigerant circuit in which two compressors are fitted, in tandem con-
figuration.
It includes one safety pressure switch for Mod. 006-009 and two pressure switches for Mod. 011-022 for
high pressure, and one low pressure safety switch for only B version, TXV and solenoid valve for B version
and EEV for G version, filter-dryer with anti-acid solid cartridge, moisture indicating sight glass, ”HP”
safety valves, charge connections 5/16” SAE - Flare, liquid line, manual shut-off valve; ”HP” and ”LP”
pressure gauges.
The units are supplied charged with refrigerant R410A and oil set in the factory according to the operating
conditions within the indicated limits.
Refrigerant
The units are designed for being used with refrigerant R410A.
Compressor
The Liebert HPC - S 006 - 022 series is equipped with two hermetic, scroll compressors specifically de-
signed for application in refrigeration systems.
Tandem compressors consist of two compressors which can be equal or different size models; they offer
advantages over single compressors with equivalent capacity such as:
Evaporators
Liebert HPC - S 006 - 022 units are equipped with direct expansion, weld - brazed plate type evaporat-
ors, designed, constructed, tested (pressure test on both refrigerant and water sides) and documented
to comply with PED 2014/68/EU standards. The corrugation (typical angle) and the design of each
plate have been thoroughly analyzed and thus optimized to better meet the physical features of the
refrigerant (R410A) and provide for an optimal refrigerant distribution. This means really outstanding
performance in the thermal energy transfer.
They incorporate one refrigeration circuit and one water circuit. The plates are fabricated from
seamless carbon stainless steel AISI 316, reciprocally welded with pure copper. All exchangers are
optimized for the refrigerant R410A and are complete with an inner device (distributor) evenly
distributing the refrigerant gas on each channel.
They are externally insulated against condensate with closed cell elastomer.
Condensers
The condensing coils design for R410A refrigerant are made of copper tubes and aluminum fins for
free-cooling version and aluminum tubes and aluminum fins for chiller version and are mounted in
vertical configuration. Copper tubes in staggered rows are mechanically expanded in order to have the
best con-tact with fins. The aluminum fins are manufactured with a special high efficiency rusticate
surface that increases the thermal exchange.
The condensing coils are tested at a pressure of 45 bar.
NOTE: When ElectroFin® E-coat coating is chosen, it needs its own cleaning procedure (Annex:
Procedures for cleaning ElectroFin E-coat coated coils) to grant its reliability and performance.
ElectroFin® E-coat coating is a flexible epoxy polymer coating process engineered specifically for
HVAC heat transfer coils.
Hydraulic Circuit
The hydraulic circuit - with max. working pressure 6 bar - is made up of carbon steel pipes connected
with threaded fittings and couplings; gaskets are made of EPDM.
This arrangement permits compensation for thermal expansion, reduces noise and vibration propagat-
ing through hydraulic pipelines and facilitates ease of maintenance. The anti - condensate insulation of
the hydraulic circuit is by closed cell synthetic elastomer.
The flow switch is a compulsory protection device for the unit fitted as standard on all units versions with
or without recirculation pumps.
Fan Section
Fans are axial type, with blades made of aluminium sheet insert, sprayed
with PP plastic statically and dynamically balanced, directly coupled to
an electric motor with external rotor. They are balanced G66,3 accord-
ing to DIN ISO 1940 part 1, have an IP54 degree of protection, Class
F winding insulation and internal thermal protection. The characterist-
ics of the motor depend on the unit version:
”G”: . . . . . . . EC 6-pole motor, propeller diameter 900 mm,
900 rpm as standard, EC 8-pole motor, propeller
diameter 800 mm, 700 rpm as option;
”B” BASE: . . AC (EC) 6-pole motor, propeller diameter 900 mm,
900 rpm as standard, AC (EC) 6-pole motor, propeller
diameter 800 mm, 900 rpm as option.
EC Fans
In all versions, as standard or alternative to the modulating adjustment (TRIAC), it is possible to choose
fans with electronic switching motor, with the same aeraulic performance as those installed in the selec-
ted unit, as well as the possibility of a fan modulating adjustment entirely managed by the
microprocessor control. The EC technology includes a permanent magnet rotor combined with an
electronic switching control of the stator magnetic field directly integrated in the motor (brushless
motor). Such electronic switching device manages the fan rotation speed modulation. Compared to
the traditional in-duction three- phase motors, the inner losses in the iron reduce by 60% and in the
copper by 40%, with an electric absorption lower by 20- 30% than those of a traditional fan with
induction three- phase motor, getting the same aeraulic performance.
Further, while modulating the speed, the absorbed power
can be equal to 50 % than one of a traditional fan with
phase cut off adjustment (TRIAC).
A general noise reduction is further obtained, as the EC
techno-logy used for the adjustment does not cause
magnetic vibra-tions, not even on special frequencies
corresponding to certain rotation speeds. Finally, the decrease
of pickup currents thanks to the EC technology and the
absence of sliding contacts for the rotor supply significantly
reduce the stresses that negatively in-fluence the component
life, increasing the machine overall reli-ability.
Electrical Panel
The electrical panel is designed, constructed and tested in compliance with IEC standards
(EN60204- 1). The board is installed in a closed technical compartment (compressors compartment),
thus it features a protection degree equivalent to IP54. It is possible to access the iCOM control display
without switching the unit off, so as to aid maintenance operations.
The cooling of the electrical panel is achieved through forced ventilation. For low ambient temperatures
(below - 5° C) it is possible to have an electric heater fitted inside (optional).
NOTE: Three-phase electric power
Requirements:
The Liebert HPC - S 006 - 022 units are equipped with electrical devices (EC motors, power supplies
module, inverter pumps, control devices, etc.) that are designed to operate properly with Star-connected
power (Wye) with earthed neutral (TN or TT system).
Three-phase distribution Delta-connected (∆) or Star-connected power (Wye) without ground or
floating ground (IT) contact Vertiv.
Main features:
D power supply, 400±10% V/3 ph/50 Hz + PE;
D auxiliary power supply circuit, 230 V/1 ph/50 Hz and 24 V/1 ph/50 Hz;
D main switch;
D protection MCBs for compressors, fans and pumps;
D contactors for compressors and pumps;
D relay for checking phase sequence, minimum voltage, loss one or more phase;
D manual operation through iCOM controller;
D PFC(Power Factor Correction) for compressors (option);
D compressors electronic soft start (option);
D volt- free contacts for remote indication of:
- compressors in operation;
- pump(s) in operation;
- general alarm;
- warning alarm;
- external input for remote ON/OFF;
Warranty Clauses
The warranty does not apply for any damage or malfunction that may occur during or as a result of opera-
tion outside of the application range.
The warranty does not apply to the freecooling units for damage due to frost if the hydraulic circuit has
not been charged with a water- glycol mixture with % suitable to the minimum temperatures in the applic-
ation site. The company is not responsible for damage due to incorrect or improper use of the product
and it reserves the right to change technical specifications without any prior notice.
Accessories
Pump Group
Available head pressure values are declared at the unit hydraulic con-
nections and are referred to the nominal working conditions of each unit.
Please contact us for different fluid flow rates or head pressures. All
pumps can work with up to 35% ethylene glycol percentage by weight.
In all chiller and freecooling models with double pumps, one pump is
operating and one is in stand-by.
The pallet must be removed before the unit installation (see picture on page 5- 8).
PALLET REMOVAL
UNIT
PALLET
Inertial Tank
It enables the inertial stabilizer function, for a better compressor operation, summed up in the following
two points:
D it reduces the frequency of the compressor start up and consequent high current peaks, which is
higher when the system thermal inertia is lower, improving their performance.
D it naturally eliminates the operation troubles caused by sudden load variations (shown by variations
of the chilled water temperature).
The buffer tank is supplied complete with manometer and temperature sensor well, air purge valve, dis-
charge valve and sinking connection for electric heaters; max operating pressure: 3,5 bar with pump and
6 bar in other cases.
Built- in carbon steel and coated with anti-condensate insulation with PVC film proper for outdoor install-
ation.
Technical Data:
- Internal volume (1 fan): . . . . . . . . 100 litres
(2 fans): . . . . . . . 200 litres
(3 fans): . . . . . . . 300 litres
Other Accessories
The following accessories can be installed as an option:
D Anti - vibrating mounts (spring / rubber).
D Dee shackle UNI 1947.
D Coldfire IP40 remote box.
D Water filter.
Hirovisor IP software
This software allows distance monitoring and telemaintenance, and also the storing in the personal com-
puter of the graphics of water temperature trends and status reports for archiving purposes. Delivery of
SMS and e - mail is supported.
BMSs connections
The IS cards and other gateway represent the communication managers portfolio which allow the integ-
ration of the Liebert HPC - S 006 - 022 units into the most diffused Building Management Systems. The
most diffused are: SNMP, HTTP, MODBUS and LONWORK.
Correction Factors
Glycol mixture correction factors
The water glycol mixtures are used as a thermal carrier fluid, in very cold climates with temperatures be-
low 0 ° C. The use of low freezing point mixtures causes a modification in the main thermodynamic prop-
erties of the units.
The main parameters affected by the use of glycol mixtures are the following:
D Cooling capacity
D Mixture volumetric flow
D Pressure drop
D Compressor power input
In the table below are reported correction factors referred to the most common ethylene glycol mixtures.
Tab. 7a - Chiller Table - CB0 - CG0
Ethylene glycol [% in weight] 0 10 20 30 40 50
Freezing temperature °C 0 - 4,4 - 9,9 - 16,6 - 25,2 - 37,2
Refrigeration capacity correcting factor F3 1 0,998 0,993 0,987 0,977 0,969
Mixture volume flow rate correcting factor F4 1 1,046 1,080 1,098 1,150 1,210
Mixture side pressure drop correcting factor F5 1 1,053 1,109 1,168 1,234 1,311
Compressor power input correcting factor F6 1 0,998 0,997 0,995 0,992 0,990
Tab. 7b - Freecooling Table - FB0 - FG0
Ethylene glycol [% in weight] 0 10 20 30 40 50
Freezing temperature °C 0 - 4,4 - 9,9 - 16,6 - 25,2 - 37,2
Refrigeration capacity correcting factor F3 1,013 1,007 1,002 1 0,990 0,982
Mixture volume flow rate correcting factor F4 0,911 0,926 0,956 1 1,048 1,102
Mixture side pressure drop correcting factor F5 0,856 0,902 0,950 1 1,056 1,122
Compressor power input correcting factor F6 1,005 1,003 1,002 1 0,997 0,995
We indicate as R0, V0, P0 respectively the unit capacity, volumetric flow rate and compressor power input
with 0% ethylene glycol on Chiller models or 30% ethylene glycol on Freecooling models; when we use
glycol mixtures with different % with the same inlet and outlet temperatures at the evaporator, the per-
formance will vary as follows:
D Refrigeration capacity = R0 x F3
D Volumetric flow rate = V0 x F3 x F4
D Mixture pressure drop = DP1 x F5, where DP1 is the unit water pressure drop for the new volumetric
mixture flow rate
D Compressor power input = P0 x F6
PWL
The values of Power Level PWL for every octave band frequency, with unit on full load operation, at nom-
inal working conditions (ambient air temperature 35_C, evaporator water inlet/outlet temperature
12/7_C), calculated in according to ISO 3744 procedure method are indicated in the following tables.
In the ”G” version chiller, the characteristics of the ”EC” fans can achieve significant noise reductions according to their speed (RPM).
(1) - Outdoor temperature 35° C; water inlet/outlet temperature 12/7° C; R410A refrigerant.
(1) - Outdoor temperature 35° C; water inlet/outlet temperature 12/7° C; R410A refrigerant.
(1) - Outdoor temperature 35° C; fluid inlet/outlet temperature 15/10° C; 70 - 30% water - glycol mixture; R410A refrigerant.
(1) - Outdoor temperature 35° C; fluid inlet/outlet temperature 15/10° C; 70 - 30% water - glycol mixture; R410A refrigerant.
Fig. 10a -
Application Consideration
Support positions and loads - CB0 - CG0 - FB0 - FG0
”F”
17
34
W1 W2 W3 W4 W5
1161
1127
1195
FOOT PRINT
d=14
W6 W7 W8 W9 W10
34
17
A UNIT BASE
FIXING SCREW
B
S
SCREW ANCHOR
CF (NOT SUPPLIED)
P
F
CEMENT BASE
”A”
”C”
PROTECTION
PLANK
”B”
RIGID STRUTS
BELT OR CHORD (POSSIBLY STEEL)
BLOCKING PEG
(NOT SUPPLIED)
SPLIT PIN
PART. ”A” (NOT SUPPLIED)
N.B: Place the lifting tubes in the holes marked “LIFT HERE” on the base and block the ends of the tubes with pegs and split pins as in
PART. “A”.
The capacity of the lifting equipment must be sufficient for the load to be lifted. Check the unit weight, the load capacity of the
balance, the chords and the quality of the above mentioned apparatus.After lifting and positioning the unit, remove lifting
accessories (ropes, slings, chains, hooks, brackets and tubes).
Lifting tools as: hooks, lifting gear, ropes, chords, belts, rigid struts, protection plank are not provided with the unit.
Fans “A1+A2”
Models Number (m)
CB0/FB0 006- 007
1 ≈5
CG0/FG0 006
”A1”
CB0/FB0 009- 011-
014- 015
2 ≈6
CG0/FG0 007- 009-
011
CB0/FB0 018- 019-
022
3 ≈6
CG0/FG0 014- 015-
018
”A2”
X base
N.B:
The lifting point has to be on ”G”
”Yg”
=
=
ATTENTION: Never use a forklift to move the unit to the installation site.
It is mandatory to use lifting tubes or straight shackles.
AIR
UNIT
AIR
1000
Ordinary Extraordinary
maintenance area maintenance area
Notes:
Minimum distance between 2 units from condensing coil side = 2 m.
Do not obstruct the air exiting the fans for a minimum distance of 2.5 m.
(*) Extraordinary maintenence area for unit with tank: 1000 mm.
”A”
”M” ”M” ”M”
1642
R 2 (ISO 7/1)
”N”
13.06.2019
466
Chilled water outlet
R 2 (ISO 7/1) Supply cables inlet Supply cables inlet
90
80
Rear view ø45 Lateral view Front view
140
239,5
= =
Dimensional Data
Prepunched for supply cables inlet Prepunched for supply cables inlet
122 (N.2+2 x ø63 + N.1+1 x ø36) (N.2 x ø63 + N.1 x ø36)
2043
658
1201
80
373 90
Supply cable inlet Top view
(See front view) 83 1923
AC Fan EC Fan
Air flow
Models d = 800 d = 900 d = 800 d = 900
(1 fan)
“A” “B” “A” “B” “A” “B” “A” “B” Removable panel
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) ”M”
fixed by screws
CB0 / FB0 006 - 007 260 1902 260 1902 289 1931 289 1931
Removable panel
”N”
CG0 / FG0 006 - - - - 232 1874 289 1931 fixed by 1/4 turn locks
11 - 1
NOTE: Dimensions do not include the pallet size.
Dimensional Data
”A”
1033,5
1332
”B”
1642
Chilled water inlet
R 21/2 (ISO 7/1) ”N”
13.06.2019
369
Chilled water outlet Supply cables inlet Supply cables inlet
90
R 21/2 (ISO 7/1)
80
Rear view
140
Lateral view Front view
= = ø45
239,5
Prepunched for supply cables inlet Prepunched for supply cables inlet
122 (N.2+2 x ø63 + N.1+1 x ø36) (N.2 x ø63 + N.1 x ø36)
3043
658
1201
90
80
373
Supply cable inlet Top view
(See front view) 83 2923
AC Fans EC Fans
Air flow
Models d = 800 d = 900 d = 800 d = 900
(2 fans)
“A” “B” “A” “B” “A” “B” “A” “B” Removable panel
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) ”M”
fixed by screws
CB0 / FB0 009- 011- 014- 015 260 1902 260 1902 289 1931 289 1931
Removable panel
”N”
CG0 / FG0 007- 009- 011 - - - - 232 1874 289 1931 fixed by 1/4 turn locks
11 - 2
NOTE: Dimensions do not include the pallet size.
Fig. 11c - Liebert HPC- S 006 - 022 (3 Fans)
”A”
”M” ”M” ”M”
1332
”B”
1642
Chilled water inlet
R 21/2 (ISO 7/1) ”N”
13.06.2019
369
Chilled water outlet Supply cables inlet Supply cables inlet
90
R 21/2 (ISO 7/1)
80
Rear view Lateral view Front view
140
ø45
Prepunched for supply cables inlet Prepunched for supply cables inlet
239,5
= =
122 (N.2+2 x ø63 + N.1+1 x ø36) (N.2 x ø63 + N.1 x ø36)
4043
658
1201
80
373 90
Supply cable inlet Top view
(See front view) 83 3923
AC Fans EC Fans
Air flow
Models d = 800 d = 900 d = 800 d = 900
(3 fans)
“A” “B” “A” “B” “A” “B” “A” “B” Removable panel
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) ”M”
fixed by screws
CB0 / FB0 018 - 019 - 022 260 1902 260 1902 289 1931 289 1931
Removable panel
”N”
CG0 / FG0 014 - 015 - 018 - - - - 232 1874 289 1931 fixed by 1/4 turn locks
11 - 3
Fig. 11d - Unit + Pallet
Unit
13.06.2019
H Unit
Pallet
141
Lateral view Frontal view
Pallet
2120 (1 fan unit)
3120 (2 fans units)
4120 (3 fans units) 1220
Pallet Pallet
Base hoole Ø45
Base unit
Nut
N. 4 for 1 fan unit
Washer N. 6 for 2 fans unit
Screw
141
N. 8 for 3 fans unit
Pallet
11 - 4
12
Refrigerant Circuit
Refrigerant Circuit
X
14
Make tandem compressor
piping following the supplier
assembly instructions.
Ø E - Thread coupling 13 13
TT
26
17
15
11
15 12
PT 18
2 2 5
PZH PZH PI 16
ONLY ”G”
VERSION
ONLY FOR
MOD. 011- 022 15
7 3 10 6
ONLY ”B” PT TT PI
VERSION PZL
15
1
17
MC
EVAPORATOR
WATER INLET 4
ØE 1
23 MC
EVAPORATOR
WATER OUTLET
ØE
4
X
21 20
15
TCE
22
ONLY ”G” ONLY ”B”
VERSION VERSION
Ø A - Tread coupling
13
16
14 17 5
15
16
15 14 12
ONLY WITHOUT TANK
13.06.2019
13 ØA WATER INLET
13
4
PUMPS GROUP (OPTIONAL)
Hydraulic Circuit
TANK (OPTIONAL)
REFRIGERANT
CIRCUIT 2
TT
1 18 2
ONLY WITHOUT FZAL
PUMPS TT
TT
WATER OUTLET
13 ØA
3
13
4
13 - 1
Hydraulic Circuit
Fig. 13b - FREECOOLING HYDRAULIC DIAGRAM
16
5 5 15 14 17 5
8
6 6 10
16
9
2 15 14 TT
ONLY WITHOUT TANK 12
13.06.2019
TT WATER INLET
ØA
4
4 4 PUMPS GROUP (OPTIONAL)
TANK (OPTIONAL)
REFRIGERANT
CIRCUIT
TT 3
1
18
FZAL
TT 2
WATER OUTLET
ØA
Tab. 13b - Freecooling hydraulic components - Liebert HPC - S 006 - 022 (R410A)
Pos. Description Pos. Description
1 Evaporator 10 Control freecooling thermostat sensor
2 Evaporator water outlet sensor / antifreeze 11 -
3 Evaporator water inlet sensor 12 Service valve with cap
4 Discharge valve 13 -
5 Manual air valve 14 Butterfly valve
6 Freecooling coil 15 Pump
7 - 16 No return valve
8 3 way valve 17 Kit expansion vassel - Safety valve - Manual air valve - Flex. Pipe - Valve
9 Air temperature sensor 18 Flow switch
13 - 2
Fabbricante - Manufacturer - Hersteller - Fabricant - Fabricante
Fabricante - Tillverkare - Fabrikant - Valmistaja - Produsent
Fabrikant - Κατασκεναστηζ - Producent
Vertiv S.r.l. - Zona Industriale Tognana
Via Leonardo da Vinci, 16/18 - 35028 Piove di Sacco - Padova (Italy)