Fosroc Nitocote NT402 constructive solutions

Environmentally friendly epoxy resin coating

Uses Properties
Provides chemical and abrasion resistance to prevent
Solids content : 100%
corrosion of concrete surfaces for applications such as :
Specific gravity : 1.35 g/cm³ at 23°C
 Seawater tanks, channels and intakes. (ASTM D1475)
Pot life (ASTM D2471) :
 Manhole and pipe linings.
at 23°C 45 minutes
 Sewage works and effluent plants. at 35°C 20 minutes
Tack free time : 2 to 3 hours at 23°C
 Chemical processing.
(ASTM D1640) 1-1.5 hrs @ 35°C
 Foundation waterproofing. Overcoating time : 6-8 hours at 23°C
(ASTM D1640) 3-4 hours at 35°C
 Jetties, piers and docks.
Full cure : 4 days at 23°C
(ASTM D1640) 2 days @ 35°C
Advantages
Abrasion Resistance : < 50 mg weight loss
 Environment friendly - no VOC. Totally free of carcino- (ASTM D4060-CS10 in 1000 cycles
genic materials like coat tar, pitch and aromatic hydrocar- wheel, 1kg weight)
bons.
Adhesion Strength
 Low cost service life - excellent chemical and abrasion
(ASTM D4541) : 2.0 N/mm²
resistance, does not support bacterial growth.
Water Absorption (ASTM C642)
 Cost saving - primerless system. after immersion @23°C : Nil
after immersion & boiling : 0.1%
 Added value system - acts as an impermeable water-
Resistance to Chloride ion
proof coating and excellent resistance to underground
penetration : Resistant
environment.
(AASHTO T259 & 260)
Resistance to Sulphate ion
Description
penetration : Resistant
Nitocote NT402 is based on selected epoxy resins. It is (AASHTO T259)
supplied as a two pack material in pre-weighed quantities Resistance to CO2 diffusion: Resistant
ready for on-site mixing and use. (AFTL inhouse method)
Resistance to Bacterial growth: Resistant
Nitocote NT402 is applied as a two coat application. It is
(AWWA/APHA 20th Ed.:98)
generally applied at a wet film thickness of 200 micron per
Resistance to Fungal growth: Resistant
coat, but can be applied at greater thicknesses to suit
(ASTM D3273)
exposure conditions.
Chemical resistance :
Nitocote NT402 is available in Light Grey, Dark Grey, Black,
Brick Red and Sage Green. Tests were carried out in accordance with ASTM D1308.
Test was conducted at room temperature of 23°C and
Nitocote NT402 is available in marine grade for applications
specimens were soaked in the solution for a period of 7
necessitating biocidal and micro-biostatic effect.
days.

Specification Acids (m/v)

Hydrochloric acid 10% : Excellent
The corrosion resistant coating shall be Nitocote NT402, a
Sulphuric acid 10% : Very good
tar-free, 100% solids epoxy resin coating. The coating shall
Nitric acid 10% : Very good
posess a high-build capability to facilitate varying application
Phosphoric acid 10% : Very good
thickness. It shall further posess excellent bond to the
Acetic acid 5% : Very good
concrete substrate. The coating shall be resistant to under-
Nitocote NT402

ground conditions, alkalis, salt solutions and dilute acidic Alkalis (m/v)
solutions. Ammonia 15% : Excellent
Sodium Hydroxide 25% : Excellent
Potassium Hdroxide 25% : Excellent
Fosroc Nitocote NT402

Salt Solutions Mixing

Sodium Chlroide (Sat.) : Excellent The contents of the resin can should be thoroughly stirred to
Potassium Chloride (Sat.) : Excellent disperse any possible settlement.
Magnesium Chloride (Sat.) : Excellent
The entire contents of both the hardener and resin cans
Aqueous solutions should be poured into a suitable sized mixing vessel.
Water : Excellent
It is recommended that the two components are mixed
Sea water : Excellent
together mechanically using a slow speed electric drill fitted
Raw sewage : Very good
with a Fosroc Mixing Paddle (MR3). Mixing should be carried
Consult the local Fosroc office for specific recommendations out continuously for 3 to 5 minutes, until a uniform consisten-
to meet each operating condition. cy is achieved.

Although Nitocote NT402 is a non-solvented product, it is still

Instructions for use
recommended that mixing should take place in an open, well
Preparation ventilated area.

All surfaces to be treated with Nitocote NT402 must be clean Application

and free from dust or loose material.
A minimum 2 coat application is generally recommended to
Concrete surfaces ensure a full, unbroken coating is achieved.

All laitance must be removed by grit blasting, or other Brush/Roller application

suitable removal methods. The general standard of surface
Once mixed, the material should be immediately applied,
preparation should be in accordance with ACI 503R-89,
ensuring that a continuous coating is obtained. The first coat
Chapter 5, Paragraph 5.4.
is applied to achieve a uniform coating with a wet film thick-
Following the preparation of a concrete surface, care should ness not less than 200 microns, and should be allowed to dry
be taken to ensure that any surface irregularities are filled for at least 3 hours at 35°C before the application of the
with Nitomortar FC*† or Nitomortar FC(B)*†. second coat.

Metal surfaces The second coat should be applied between 4 hours and
2 days (at 35°C) after the application of the first coat. The
Any metal surfaces should be grit blasted to a bright finish,
second coat should be applied as above again achieving a
meeting the requirements of Swedish Standard SA 2½ or
wet film thickness not less than 200 microns.
equal.
Spray application
Priming
Where large areas are to be coated, it is advisable to consid-
Concrete surfaces
er spray application. Consult the local Fosroc office for further
Priming is not required on properly prepared concrete details and recommendations.
surfaces - see Preparation section.
Cleaning
Metal surfaces
Tools and equipment should be cleaned with Fosroc Solvent
All metal surfaces should be coated immediately after 102* immediately after use.
preparation. If this is not possible and to eliminate formation
Hot weather working practices
of rust, prime the metal surfaces using Nitoprime 25*.
Whilst the performance properties of Nitocote NT402 at
elevated temperatures are assured, application under such
conditions can sometimes be difficult. It is therefore suggest-
ed that, for temperatures above 35°C, the following guidelines
are adopted as a prudent working regime:

(i) Store unmixed materials in a cool (preferably temperature

controlled) environment, avoiding exposure to direct
sunlight.

Nitocote NT402 - Page 2 of 4

Fosroc Nitocote NT402

(ii) Keep mixing and placing equipment cool, arranging shade Estimating
protection if necessary. It is especially important to keep
Supply
cool those surfaces of the equipment which will come into
Nitocote NT402 : 10 litre & 400 litre packs
direct contact with the material itself.
Nitoprime 25 : 1 and 4 litre packs
(iii) Try to eliminate application in the middle of the day, and Fosroc Solvent 102 : 5 litre packs
certainly avoid application in direct sunlight.
Coverage
(iv) For hand application, ensure that there are sufficient Nitocote NT402 : 5.0 m2/litre @ 200 microns wft
operatives available to complete application within the pot (per coat)
life of the material. Nitoprime 25 : 5.0 m2/litre

(v) Have a ready supply of Fosroc Solvent 102 available for Note: Coverage figures quoted are theoretical, and based
immediate cleaning of tools after use. upon application to a properly prepared substrate of
nominal C30 concrete.
Repairing and overcoating
Since application conditions vary greatly; due to
Any applications of Nitocote NT402 which have become
substrate porosity, quality of surface preparation,
damaged can be readily overcoated.
application thickness and wastage factors, the
The existing surface should well abraded, using a stiff wire on-site figures may vary from those shown above.
brush, or similar, to ensure that a good mechanical bond will
be achieved between the two layers. Storage
Any loose material should be removed. Nitocote NT402 supplied in 10 litre packs have a shelf life of
12 months whereas the bulk packs of 500 kg have a shelf life
Overcoating works can then proceed as for new work, always
of 3months, when stored in warehouse conditions below
ensuring that the prepared substrate is free from any moisture.
35°C. Avoid storage of material under direct sunlight.

Limitations
 Nitocote NT402 is formulated for application to clean sound
substrates of steel or concrete; and where it can be
protected from contact with water for the first 24 hours after
application as discolouration could occur.

 Nitocote NT402 should not be applied over other existing

coatings, but can be applied on top of itself (see above).

 For cold weather working (down to 5°C), it is recommended

that materials are stored in a heated building and only
removed immediately before use. Accelerated heating
methods are not to be utilised under any circumstances.

Technical support
Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer
on-site technical assistance, an AutoCAD facility and dedicat-
ed specification assistance in locations all over the world.

Nitocote NT402 - Page 3 of 4

Fosroc Nitocote NT402

Precautions Additional Information

Health and safety Fosroc manufactures a wide range of complementary
products which include :
Nitocote NT402, Nitoprime 25 and Fosroc Solvent 102
should not come in contact with skin or eyes, nor should they  waterproofing membranes & waterstops
be swallowed. Avoid inhalation of vapours and ensure
 joint sealants & filler boards
adequate ventilation.
 cementitious & epoxy grouts
Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye/face  specialised flooring materials
protection. Barrier creams such as Kerodex Antisolvent or
Fosroc additionally offers a comprehensive package of
Rozalex Antipaint provide additional skin protection.
products specifically designed for the repair and refurbish-
Should accidental skin contact occur, remove immediately ment of damaged concrete. Fosroc’s ‘Systematic Approach’
with a resin removing cream such as Kerocleanse Standard to concrete repair features the following :
Grade Skin Cleanser or Rozaklens Industrial Skin Cleanser,
 hand-placed repair mortars
followed by washing with soap and water - do not use
solvent.  spray grade repair mortars

In case of contact with eyes, rinse immediately with plenty of  fluid micro-concretes
water and seek medical advice.
 chemically resistant epoxy mortars
If swallowed seek medical attention immediately - do not
 anti-carbonation/anti-chloride protective coatings
induce vomiting.
 chemical and abrasion resistant coatings
For further information, please consult the Material Safety
Data Sheet for Nitocote NT402. For further information on any of the above, please consult
your local Fosroc office - as below.
Fire

Nitocote NT402 and Nitomortar FC are non-flammable.

Nitoprime 25 and Fosroc Solvent 102 are flammable. Do not

use near a naked flame.

Flash points
Nitoprime 25 : 55°C
Fosroc Solvent 102 : 33°C

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc Co. LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
www.fosroc.com Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com

UAE/0460/14/F