The document provides product information for PC 80M Mortar, a two-component inorganic mortar for adhering cellular glass insulation. It describes the product components, application instructions, limitations on use, storage requirements, consumption rates, and key technical data.
The document provides product information for PC 80M Mortar, a two-component inorganic mortar for adhering cellular glass insulation. It describes the product components, application instructions, limitations on use, storage requirements, consumption rates, and key technical data.
The document provides product information for PC 80M Mortar, a two-component inorganic mortar for adhering cellular glass insulation. It describes the product components, application instructions, limitations on use, storage requirements, consumption rates, and key technical data.
The document provides product information for PC 80M Mortar, a two-component inorganic mortar for adhering cellular glass insulation. It describes the product components, application instructions, limitations on use, storage requirements, consumption rates, and key technical data.
® PC 80M is a two-component inorganic mortar based on specially formulated glass powder and fillers for component one and modified silica dispersion for component two. Components to be mixed in the ratio of 100 part component one with 23 (Trowel grade) or 26 (Spray grade) part component two. ® ® PC 80M is used to adhere FOAMGLAS cellular glass to itself within a large temperature range. When the temperatures are very low, very high, or when they cycle rapidly, use the laminated technique that consists of embedding a specific reinforcement mesh in the adhesive layer.
2. Application
2.1 Preparation of the substrate
The surface to be insulated should be clean, dry and free from all traces of grease, rust, dust, oil, and moisture.
2.2 Preparation of the adhesive and application guideline
100 parts (by weight) of powder are added into 23 parts of liquid (26 parts of liquid when using spraying equipment – SPRAY BOY - PUTZMEISTER) and are thoroughly mixed with a stirring paddle in an electric or air-powered mixer until a homogenous mixture is obtained. NEVER add Portland cement, water or other materials to liquid, powder or mortar mix. Temperature affects curing and working time. It should be as close to 25°C as possible. NEVER dilute or rework, but discard any mortar that has begun to set. The mortar is creamy and non-sagging, up to thicknesses of about 7mm.
® PC 80M may be applied to either one or both surfaces. A notched trowel (notches 5 x 5 mm, distance 5 mm) is recommended for close fitting surfaces. Protect work from rain, frost and excessive temperatures until set. Application temperature is between +5 and +45 °C.
2.3 Cleaning the tools
Tools can be cleaned with water before mortar sets, dry mortar can be removed mechanically.
2.4 Limitations Do not put the installation into service earlier than 8 days after application.
2.5 Product Safety Notice
All material safety data sheets (MSDS) are available. They aim to ensure a safe handling of the product and correct disposal. Avoid breathing liquid component mist and powder dust, avoid contact with eyes (flush thoroughly with water) and prolonged contact with skin. Reduce exposure by wearing safety goggles and rubber or plastic-coated gloves. Product data sheet
Powder component 1: polyethylene lined paper bags, 25 kg net.
Liquid component 2: polyethylene bottles, 5.75 kg for trowel grade or 6.5 kg net for spray grade.
- Store cool and dry in well-closed containers.
- Protect against heat and direct exposure to sunrays. - Protect against frost.
4. Consumption
In case of a full bonding: approx. 5 kg/m²
As reinforced surface coating: approx. 8 kg/m².
® These quantities are for guidance only; they depend on the properties of the substrate, the thickness of the FOAMGLAS slabs, the application and site conditions, etc.
5. Key data Type Two-component inorganic mortar Basis Component 1: mixture of glass powder and sand Component 2: modified silica dispersion Consistency pasty (after mixing the two components) Service temperature - 196 °C to + 320 °C Application temperature (air + basis surface) + 5 °C to + 45 °C Application time at 25 °C: approx. 30 minutes Drying time approx. 3 hours Dehydration time several days Mass density Powder (bulk density): 1.09 kg/dm3 Liquid: 1.31 kg/dm3 Mixed mortar (fresh): 1.46 kg/dm3 Cured mortar: 1.09 kg/dm3 Colour light grey Water vapour diffusion resistance μ = approx. 30 Water solubility insoluble, after complete drying Solvents none Reaction to fire (EN 13501-1) - VOC - Giscode - Modulus of elasticity (CS method) at ambient temperature: 800 N/mm², at -120 °C: 1100 N/mm² Linear coefficient of thermal expansion from +20 °C to -120 °C: 8x10-6 / °C Flash point none, noncombustible
The physical properties indicated above are average values, which are measured under typical conditions. These values may be influenced by insufficient mixing, the type of laying, the layer thickness and the atmospheric conditions during and after application In particular drying times are affected by temperature, air humidity, direct sunlight, wind, etc.
Additional information can be found in our technical data sheets (TDS). Our liability and responsibility are guided exclusively by our general terms and conditions and are not expanded by the statement of our technical documents nor by the advice of our technical field service.
