WWW.DGCAQUESTIONPAPERS.

IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

04a. Corrosion. Question Number. 5. Exfoliation

1(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

corrosion is sometimes referred to as.

Option A. layer corrosion.
Question Number. 1. From the following Option B. filiform corrosion.
list of metals, which is most cathodic?. Option C. sub-surface corrosion.
Option A. Nickel. Correct Answer is. layer corrosion.
Option B. Magnesium. Explanation. NIL.
Option C. Stainless steel.
Correct Answer is. Stainless steel.
Explanation. NIL. Question Number. 6. When dissimilar
metals are brought together, or the same metal in
different states, one metal forms the anode and
Question Number. 2. Intergrannular the other the cathode. Which will suffer from
corrosion is caused by. corrosion?.
Option A. improperly assembled Option A. Both will corrode equally.
components. Option B. The cathode.
Option B. improper heat treatment. Option C. The anode.
Option C. dissimilar metal contact. Correct Answer is. The anode.
Correct Answer is. improper heat treatment. Explanation. The anode always corrodes.

Explanation. NIL.
Question Number. 7. In corrosion, the
electrode that loses electrons is.
Question Number. 3. Corrosion caused Option A. the cathode.
by electrolytic action is the result of. Option B. either the cathode or the anode
Option A. contact between two unlike depending upon the electrolyte.
metals. Option C. the anode.
Option B. excessive anodization. Correct Answer is. either the cathode or the
Option C. the wrong quenching agent. anode depending upon the electrolyte.
Correct Answer is. contact between two Explanation. The anode loses electrons.
unlike metals.
Explanation. NIL.
Question Number. 8. Which of these is a
common cause of corrosion?.
Question Number. 4. Corrosion may be Option A. Water in fuel.
regarded as the destruction of metal by. Option B. Spilled battery acid.
Option A. electrochemical action. Option C. Untreated metal.
Option B. hydroelectric action. Correct Answer is. Spilled battery acid.
Option C. electromechanical action. Explanation. Spilled battery acid is sure to cause
Correct Answer is. electrochemical action. corrosion.
Explanation. Corrosion is electrochemicqal
action. BL/4-1 2.
Page

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Question Number. 9. What is stress Option B. cyclic stressing and a decrease in

corrosion?. cross sectional area.
2(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

Option A. Corrosion in an area under cyclic Option C. the joining of 2 dissimilar metals.
loading.
Option B. Corrosion due to fretting. Correct Answer is. the joining of 2 dissimilar
Option C. Corrosion in an area under metals.
continuous loading. Explanation. NIL.
Correct Answer is. Corrosion in an area under
continuous loading.
Explanation. Stress corrosion is caused by a Question Number. 13. In the galvanic
stressed area being anodic to a non-stressed area. series, the most noble metal will, if joined to
Do not confuse with corrosion-fatigue. BL/4-1 another metal.
3.1.6. Option A. always be at the top of the table.

Option B. corrode before the less noble

Question Number. 10. Electrochemical metal.
reaction is caused by the contact of. Option C. allow the less noble metal to
Option A. bonding. corrode first.
Option B. moisture on the surface of the Correct Answer is. allow the less noble metal
metal. to corrode first.
Option C. dissimilar metals. Explanation. NIL.
Correct Answer is. moisture on the surface of http://www.mcnallyinstitute.com/Charts/g
the metal. alvanic-series.html
Explanation. Dissimilar metals causes galvanic
corrosion, but pure metal in contact with water
causes electro-chemical corrosion. Question Number. 14. Stress corrosion is
associated with.
Option A. cyclic loading and a corrosion pit.
Question Number. 11. Chemical attack is
a direct result of. Option B. a corrosion pit in a member under
Option A. intergranular corrosion. a compressive load.
Option B. cathodic & anodic changes in the Option C. a corrosion pit in a member under
material. stress.
Option C. filiform corrosion. Correct Answer is. a corrosion pit in a
Correct Answer is. cathodic & anodic changes member under stress.
in the material. Explanation. NIL.
Explanation. A&P Mechanics General Handbook
Page 171.
Question Number. 15. Corrosion will
spread more rapidly when metals are exposed to.
Question Number. 12. Galvanic corrosion
is caused by. Option A. cold climates.
Option A. incorrect heat treatments or Option B. high temperatures.
Page

incorrect alloying. Option C. dry climates.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Correct Answer is. high temperatures.

Explanation. NIL. Question Number. 19. The oxide film
3(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

formed on the surface of aluminium is.

Option A. non-porous.
Question Number. 16. Which is the Option B. porous.
following correct statement?. Option C. hard and porous.
Option A. Selenious acid is used for the re- Correct Answer is. non-porous.
protection of aluminium alloys. Explanation. That is why aluminium does not
Option B. The chemical test for bronze is corrode.
nitric acid which produces a white precipitate.
Option C. All corrosion is a chemical action.
Question Number. 20. Corrosion control
Correct Answer is. The chemical test for begins at the.
bronze is nitric acid which produces a white Option A. production stage.
precipitate. OR All corrosion is a chemical action. Option B. manufacturing stage.
Option C. design stage.
Explanation. NIL. Correct Answer is. design stage.
Explanation. NIL.

Question Number. 17. In a poorly

produced repair to skin structure, where would Question Number. 21. Aluminium is.
stress corrosion start?.
Option A. Radiate from the corner or sharp Option A. not resistant to corrosion.
edges. Option B. highly resistant to corrosion.
Option B. Along the edges of repair. Option C. reasonably resistant to corrosion.
Option C. Form internally to produce surface
corrosion. Correct Answer is. highly resistant to
Correct Answer is. Radiate from the corner or corrosion.
sharp edges. Explanation. NIL.
Explanation. NIL.

Question Number. 22. When galvanic

Question Number. 18. Some metals are corrosion takes place, which part corrodes?.
inherently stable. What does this suggest?.
Option A. Anode.
Option A. They strongly resist corrosion. Option B. Oxide film coating.
Option B. They are highly prone to corrosion. Option C. Cathode.
Correct Answer is. Anode.
Option C. They try to revert to their natural Explanation. NIL.
state.
Correct Answer is. They strongly resist
corrosion. Question Number. 23. Corrosion caused
Explanation. NIL. by galvanic action is the result of.
Page

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Option A. contact between two unlike Question Number. 4. When a steel part
metals. is welded, corrosion occurs because.
4(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

Option B. excessive anodization. Option A. it is affected by spatter.

Option C. excessive etching. Option B. the strip has become anodic.
Correct Answer is. contact between two Option C. paint has been removed.
unlike metals. Correct Answer is. the strip has become
Explanation. NIL. anodic.
Explanation. BL/4-1 3.1.4.

04b. Corrosion.
Question Number. 5. Intergranular
corrosion.
Question Number. 1. What sort of Option A. can be recognized by a grey
corrosion would a magneto be likely to encounter powder deposit.
if completely enclosed?. Option B. may have no visual surface
Option A. None, providing the magneto is indication.
completely enclosed. Option C. can be recognized by its flaking
Option B. Direct chemical attack. and lifting of the material layers.
Option C. Pitting. Correct Answer is. may have no visual surface
Correct Answer is. Direct chemical attack. indication.
Explanation. BL/4-1 3.1.8. Explanation. BL/4-1 2.3.2.

Question Number. 2. What are the signs Question Number. 6. Active flux does
of fretting corrosion?. what?.
Option A. Black powder or cocoa staining. Option A. Protects.
Option B. Intergranular cracking. Option B. Cleans.
Option C. Flaking. Option C. Both cleans and protects.
Correct Answer is. Black powder or cocoa Correct Answer is. Cleans.
staining. Explanation. NIL.
Explanation. CAIP BL/4-1 para 3.1.5.

Question Number. 7. Jointing

Question Number. 3. Black streaks back compound is used for what reason?.
from a rivet hole signify. Option A. To prevent dissimilar metal
Option A. galvanic corrosion. corrosion.
Option B. intergrannular corrosion. Option B. To bond the components together.
Option C. fretting.
Correct Answer is. fretting. Option C. To make the components easier to
Explanation. Fretting corrosion is identified by disassemble.
black / grey streaks. BL/4-1 3.1.5. Correct Answer is. To prevent dissimilar
metal corrosion.
Explanation. Jointing compound is used to
Page

prevent dissimilar metal contact.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Option A. galvanizing.
Option B. anodizing.
5(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

Question Number. 8. Galvanic action Option C. electroplating.

caused by dissimilar metal contact may best be Correct Answer is. anodizing.
prevented by. Explanation. NIL.
Option A. applying a non-porous dielectric
material between the surfaces.
Option B. Special precautions are not Question Number. 12. What is the
required if they are properly bonded. indication of fretting corrosion on aluminium
Option C. priming both the surfaces with a alloy?.
light coat of zinc chromate primer. Option A. Black powder.
Correct Answer is. Special precautions are Option B. Brown powder.
not required if they are properly bonded. OR Option C. White powder.
applying a non-porous dielectric material between Correct Answer is. Black powder.
the surfaces. Explanation. Fretting corrosion is identified by a
Explanation. Jointing compound is a non-porous black / grey powder streak.
dielectric.

Question Number. 13. What action is

Question Number. 9. After welding, taken to protect integral tanks from corrosion due
stainless steel is susceptible to a corrosion known to micro-biological growth?.
as. Option A. The inside of the tank is coated
Option A. weld deterioration. with yellow chromate.
Option B. weld decay. Option B. Rubber liners are installed in the
Option C. weld rot. tank.
Correct Answer is. weld decay. Option C. A biocidal additive is used in the
Explanation. Corrosion after welding is called fuel.
'weld decay'. BL/6-16 4.5.1 & BL/4-1. Correct Answer is. A biocidal additive is used
in the fuel.
Explanation. NIL.
Question Number. 10. The lifting or
flaking of the metal at the surface due to
delamination of grain boundaries caused by the Question Number. 14. What type of
pressure of corrosion is. corrosion attacks grain boundaries of aluminium
Option A. exfoliation. alloys which are improperly or inadequately heat
Option B. electrolysis. treated?.
Option C. transgranulation. Option A. Stress corrosion.
Correct Answer is. electrolysis. Option B. Intergranular corrosion.
Explanation. NIL. Option C. Surface corrosion.
Correct Answer is. Intergranular corrosion.
Explanation. NIL.
Question Number. 11. The electrolytic
process that forms an oxide film on the surface of
Page

aluminium alloys is known as.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Question Number. 15. The artificial Option B. a chemical process.

production of a film of oxide on the surface of Option C. a painted process.
6(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

aluminium or any of its alloys is commonly called. Correct Answer is. a chemical process.
Explanation. NIL.
Option A. alodizing.
Option B. parco lubrizing.
Option C. anodizing. Question Number. 19. Corrosion
Correct Answer is. anodizing. products should be removed from magnesium
Explanation. Anodizing is an artificially alloys by the use of.
produced layer of oxide on the surface of Option A. a solution of 10% by weight of
aluminium (or titanium). chromic acid in distilled water with 0.1% by
volume of sulphuric acid.
Option B. a solution of 10% by volume of
Question Number. 16. Intergrannular chromic acid in distilled water with 1% phosphoric
corrosion in structural aluminium alloy parts. acid.
Option C. aluminium wool.
Option A. are not likely to occur in parts Correct Answer is. a solution of 10% by
fabricated from heat-treated sheet aluminium. volume of chromic acid in distilled water with 1%
Option B. may be detected by the white, phosphoric acid. OR a solution of 10% by weight of
powdery deposit formed on the surface of the chromic acid in distilled water with 0.1% by
metal. volume of sulphuric acid.
Option C. cannot always be detected by Explanation. NIL.
surface indications.
Correct Answer is. may be detected by the
white, powdery deposit formed on the surface of Question Number. 20. If it is necessary to
the metal. OR cannot always be detected by remove corrosion from a steel component in-situ,
surface indications. the base of a suitable solution for this purpose is.
Explanation. NIL.
Option A. chromic acid.
Option B. phosphoric acid.
Question Number. 17. Corrosion will Option C. nitric acid.
spread more rapidly when metals are exposed to. Correct Answer is. phosphoric acid.
Explanation. NIL.
Option A. dry climates.
Option B. cold climates.
Option C. high temperatures. Question Number. 21. A type of
Correct Answer is. high temperatures. protection which is applicable to magnesium alloys
Explanation. Higher temperatures always is the.
accelerate corrosion. AC43 6-3. Option A. phosphate process.
Option B. chromating process.
Option C. coslettising process.
Question Number. 18. Magnesium alloy Correct Answer is. chromating process.
components are protected by. Explanation. NIL.
Page

Option A. an electro process.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Correct Answer is. intergrannular.

Question Number. 22. Heavy corrosion Explanation. NIL.
7(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

deposits on clad aluminium alloys should be

removed.
Option A. mechanically using a pneumatic Question Number. 26. Fretting corrosion
vibrator. occurs where.
Option B. chemically by use of Option A. two material are subject to very
trichloroethylene. slight movement between the two.
Option C. chemically by use of phosphoric Option B. a deep scratch increases to
acid. become fretting corrosion.
Correct Answer is. chemically by use of Option C. pitting corrosion is allowed to
phosphoric acid. become more pronounced.
Explanation. BL/4-2 2.4.3(ii). Correct Answer is. two material are subject to
very slight movement between the two.
Explanation. Fretting is corrosion combined
Question Number. 23. What action with small relative movement.
should be taken on finding intergrannular
corrosion?.
Option A. Replace complete component Question Number. 27. What is used to
part. remove corrosion from magnesium?.
Option B. De-corrode and reprotect. Option A. Phosphate acid solution.
Option C. Renew corroded area by patching. Option B. Chromic acid solution.
Option C. Sulphuric acid solution.
Correct Answer is. Replace complete Correct Answer is. Chromic acid solution.
component part. Explanation. Chromic acid solution is used to
Explanation. NIL. remove corrosion from magnesium alloys. AC43 6-
31.

Question Number. 24. Anodic treatment

of aluminium alloy gives. Question Number. 28. Surface corrosion
Option A. a purple finish. on stainless steel is identified by.
Option B. a shorter life due to hardening. Option A. red rust.
Option C. a pure coating of aluminium oxide Option B. white film.
on the surface. Option C. black pitting.
Correct Answer is. a pure coating of Correct Answer is. black pitting.
aluminium oxide on the surface. Explanation. Surface corrosion on stainless steel
Explanation. NIL. is a black pitting. AC43 6-5.

Question Number. 25. Corrosion at the Question Number. 29. Hooks, wires and
grain boundaries is called. other suspension devices used in an anodic bath
Option A. intergrannular. should be made of.
Option B. fretting. Option A. brass or copper.
Page

Option C. filiform. Option B. aluminium or titanium.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Option C. steel or copper.

Correct Answer is. aluminium or titanium.
8(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

Explanation. CAIPs BL/7-1 Para.4. BL/7-1 4.1. Question Number. 33. The usual
manufacturers anti-corrosion process to be applied
to Fe aircraft parts is.
Question Number. 30. What are the signs Option A. cadmium plating.
of fretting corrosion on steel?. Option B. anodising.
Option A. Dark staining around area. Option C. metal spraying.
Option B. Surface cracking as corrosion Correct Answer is. cadmium plating.
breaks through to surface of component. Explanation. NIL.
Option C. Rust on surface.
Correct Answer is. Surface cracking as
corrosion breaks through to surface of component. Question Number. 34. Chromate
OR Dark staining around area. treatment is applied to.
Explanation. Fretting corrosion is caused when Option A. Al alloys.
there is some relative movement between parts, Option B. Fe alloys.
causing a fine dark powdery paste of corrosion Option C. magnesium alloys.
products. BL/4-1 Para.3.1.5. Correct Answer is. magnesium alloys.
Explanation. NIL.

Question Number. 31. Spilled mercury on

aluminium. Question Number. 35. Anti-corrosion
Option A. increases susceptibility to treatment used on Magnesium is.
hydrogen embrittlement Option A. chromating.
Option B. may cause impaired corrosion Option B. electro-plating.
resistance if left in prolonged contact. Option C. phosphating.
Option C. causes rapid and severe corrosion Correct Answer is. chromating.
in prolonged contact. Explanation. BL/4-3 3.1.3.
Correct Answer is. may cause impaired
corrosion resistance if left in prolonged contact.
OR causes rapid and severe corrosion in prolonged Question Number. 36. Fretting corrosion
contact. occurs with.
Explanation. BL/4-10 Para.2. Option A. water trapped between moving
parts.
Option B. vibration in bolted parts.
Question Number. 32. Intercrystalline Option C. improper heat treatment.
corrosion. Correct Answer is. vibration in bolted parts.
Option A. is detectable by x-rays.
Option B. is the same as exfoliation Explanation. BL/4-1 3.1.5.
corrosion.
Option C. always appears as small surface
cracks. Question Number. 37. Intergranular
Correct Answer is. is detectable by x-rays. corrosion is also known as what?.
Page

Explanation. NIL. Option A. Stress corrosion.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Option B. Exfoliation. Option C. surfaces too large for dip

Option C. Galvanic. treatment.
9(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

Correct Answer is. Exfoliation. Correct Answer is. small surfaces.

Explanation. BL/4-1 2.3.3 '[exfoliation is] A less Explanation. NIL.
harmful form of intergranular attack'.

Question Number. 42. The artificial

Question Number. 38. During production of a film of oxide on the surface of
construction, sharp internal corners and aluminium or any of its alloys is commonly called.
inaccessible places should be avoided to reduce.
Option A. anodizing.
Option A. filiform corrosion. Option B. parco lubrizing.
Option B. fretting corrosion. Option C. alodizing.
Option C. crevice corrosion. Correct Answer is. anodizing.
Correct Answer is. crevice corrosion. Explanation. NIL.
Explanation. NIL.

Question Number. 43. Alodizing protects

Question Number. 39. To check the alloy metal from corrosion and does what else?.
interior of tubular members for corrosion attack.
Option A. Makes a good surface for paint to
Option A. any form of test is acceptable. adhere to.
Option B. ultra sonic testing is necessary. Option B. Makes the surface alkaline.
Option C. dye penetrant testing should be Option C. Seals the surface from moisture.
used.
Correct Answer is. ultra sonic testing is Correct Answer is. Makes a good surface for
necessary. paint to adhere to.
Explanation. NIL. Explanation. NIL.

Question Number. 40. Anodising is a Question Number. 44. When cleaning

form of. aircraft faying surfaces, a cause for concern is.
Option A. artificial protection.
Option B. metallic coating. Option A. corrosion acting on the end faces
Option C. sacrificial protection. of panels.
Correct Answer is. artificial protection. Option B. sharp corners etc trapping
Explanation. NIL. corrosive chemicals.
Option C. leaks into the fuselage.
Correct Answer is. corrosion acting on the
Question Number. 41. The Alocrom 1200 end faces of panels.
process was designed to treat. Explanation. NIL.
Option A. chromium plating.
Option B. small surfaces.
Page

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Question Number. 45. The form of Option A. Low voltage x-ray.

corrosion most likely to cause stress concentration Option B. Coin tap test.
10(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

is. Option C. High voltage x-ray.

Option A. Surface Corrosion. Correct Answer is. Low voltage x-ray.
Option B. Fretting Corrosion. Explanation. Leaflet 6-9 Appendix 1 Paragraph
Option C. Pitting Corrosion. 4.
Correct Answer is. Pitting Corrosion.
Explanation. NIL.
Question Number. 50. When examining a
piece of metal through a magnifying glass, hair line
Question Number. 46. Lead acid battery cracks would indicate.
fluid has been found to be leaking on the surface Option A. crevice corrosion.
of the aircraft structure. What substance would Option B. intergrannular corrosion.
you use to neutralise the acid?. Option C. surface corrosion.
Option A. Sulphur and Lime. Correct Answer is. intergrannular corrosion.
Option B. Hot distilled water.
Option C. Sodium bicarbonate of soda. Explanation. NIL.
Correct Answer is. Sodium bicarbonate of
soda.
Explanation. CAIP BL/4-1 para 4.1.3. Question Number. 51. In the anodic film
inspection and sealing test, if a good seal has been
accomplished.
Question Number. 47. What colour is the Option A. the dye mark will not rub off.
corrosion found on the surface of aluminium Option B. the dye mark has no importance.
alloys?.
Option A. White/Grey. Option C. the dye mark will rub off.
Option B. Green/Blue. Correct Answer is. the dye mark will not rub
Option C. Black. off.
Correct Answer is. White/Grey. Explanation. NIL.
Explanation. NIL.

Question Number. 52. Aluminium alloy

Question Number. 48. Corrosion on parts are often protected by the.
copper is identified by. Option A. Alocrom plating.
Option A. red/brown rust. Option B. chromium plating process.
Option B. black powder. Option C. Alocrom 1200 process.
Option C. green discolouration. Correct Answer is. Alocrom 1200 process.
Correct Answer is. green discolouration. Explanation. NIL.
Explanation. NIL. http://www.amberelect.co.uk/page12.htm

Question Number. 49. A composite flap Question Number. 53. Corrosion is

panel has corrosion. What NDT method will you always completely removed.
Page

use to detect?. Option A. to prevent further damage.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Option B. to fit new parts. Option C. black pits going into brown rust.
Option C. to permit the extent of damage to Correct Answer is. greyish powder, fuzzy
11(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

be assessed. deposit or whiskery growth.

Correct Answer is. to permit the extent of Explanation. BL/4-10 2.3 (i).
damage to be assessed.
Explanation. NIL.
Question Number. 58. A non-electrolytic
chemical treatment for aluminium alloys to
Question Number. 54. Corrosion on a increase corrosion resistance and paint bonding
copper alloy can be recognised by. qualities is called.
Option A. blue/green deposit. Option A. alodizing.
Option B. white deposit. Option B. anodizing.
Option C. grey deposit. Option C. dichromating.
Correct Answer is. blue/green deposit. Correct Answer is. alodizing.
Explanation. NIL. Explanation. Alodizing is a (non-electrolytic)
deposition of oxide film.

Question Number. 55. Which of the

following is a temporary protective measure?. Question Number. 59. Which of the
following are acceptable to use in cleaning
Option A. Sacrificial protection. anodized surfaces?.
Option B. Chromating. Option A. Steel wool, aluminium wool, fibre
Option C. Paint finish. bristle brush.
Correct Answer is. Chromating. Option B. Aluminium wool, fibre bristle
Explanation. NIL. brush.
Option C. Brass wire brush, stainless steel
wire brush.
Question Number. 56. Which anti- Correct Answer is. Aluminium wool, fibre
corrosion chemical treatment is normally applied bristle brush.
to aluminium alloys?. Explanation. NIL.
Option A. Pure aluminium.
Option B. Anodising.
Option C. Cadmium. Question Number. 60. A primary cause of
Correct Answer is. Anodising. intergranular corrosion is.
Explanation. Alclad is not considered a chemical Option A. improper heat treatment.
treatment. Option B. improper application of primer.
Option C. dissimilar metal contact.
Correct Answer is. improper heat treatment.
Question Number. 57. Spilled mercury on
aluminium causes. Explanation. NIL.
Option A. greyish powder, fuzzy deposit or
whiskery growth.
Option B. yellowish stains on surface of the Question Number. 61. Which of these
Page

metal. materials is the most anodic?.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Option A. Magnesium. Explanation. Pitch is crest to crest. BL/3-2 3.

Option B. Cadmium.
12(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

Option C. 7075-T6 aluminium alloy.

Correct Answer is. Magnesium. Question Number. 2. A single start
Explanation. NIL. thread the lead is.
Option A. 2 * pitch.
Option B. 1 * pitch.
Question Number. 62. Which of these Option C. ½ * pitch.
materials is the most cathodic?. Correct Answer is. 1 * pitch.
Option A. 2024 aluminium alloy. Explanation. Lead = pitch * starts.
Option B. Zinc.
Option C. Stainless steel.
Correct Answer is. Stainless steel. Question Number. 3. A wire thread
Explanation. NIL. insert tap is.
Option A. supplied in a fitting kit.
Option B. slightly larger than the hole.
Question Number. 63. Galvanic corrosion Option C. slightly smaller than the hole.
is most likely to be most rapid and severe when. Correct Answer is. supplied in a fitting kit.
Explanation. BL/2-3 2.2.2.
Option A. the surface area of the anodic
metal is smaller than the surface area of the
cathodic material. Question Number. 4. Multi-start
Option B. the surface area of the cathodic threads.
metal and the anodic material are approximately Option A. increase the lead and decrease the
the same. pitch.
Option C. the surface area of the cathodic Option B. increase the lead without
metal is smaller than the surface area of the increasing the pitch.
anodic material. Option C. increase the lead and the pitch.
Correct Answer is. the surface area of the Correct Answer is. increase the lead without
cathodic metal and the anodic material are increasing the pitch.
approximately the same. OR the surface area of Explanation. Lead = pitch * starts.
the anodic metal is smaller than the surface area
of the cathodic material.
Explanation. NIL. Question Number. 5. Buttress threads
are used.
05.1. Fasteners - Screw Threads. Option A. to transmit power in both
directions.
Option B. to transmit power on one
Question Number. 1. The pitch of a direction.
screw thread is. Option C. on nuts and bolts.
Option A. crest to root. Correct Answer is. to transmit power on one
Option B. 2 * crest to root. direction.
Option C. crest to crest.
Page

Correct Answer is. crest to root.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Explanation. Buttress threads are used to

transmit power in one direction (like some vice Question Number. 10. Pitch of a screw
13(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

lead screws). thread is defined as.

Option A. distance from the centre of one
crest to the next.
Question Number. 6. The lead on a Option B. difference between major
single start thread is. diameter and minor diameter.
Option A. 1 * the pitch. Option C. distance between the crest and
Option B. 2 * the pitch. the root of the thread.
Option C. 1/2 the pitch. Correct Answer is. distance from the centre
Correct Answer is. 1 * the pitch. of one crest to the next.
Explanation. Lead = pitch * starts. Explanation. Pitch is crest to crest.

Question Number. 7. Colour Question Number. 11. The angle of a

identification of an aluminium rivet is. screw thread is.
Option A. black. Option A. half the inclusive angle of the
Option B. violet. thread sides.
Option C. green. Option B. the inclusive angle of the thread
Correct Answer is. black. sides.
Explanation. A pure aluminium rivet is black Option C. the distance the thread moves in
anodized. BL/6-27 Table 1. one turn.
Correct Answer is. the inclusive angle of the
thread sides.
Question Number. 8. For a wire insert Explanation. NIL.
thread repair, the hole is tapped using.
Option A. the same size.
Option B. a special tap supplied with the kit. Question Number. 12. The tang of a
thread insert.
Option C. the next size up. Option A. may left it in the insert after
Correct Answer is. a special tap supplied with installation.
the kit. Option B. is removed with a hammer and a
Explanation. BL/6-22 3.2.2. punch.
Option C. must be removed.
Correct Answer is. may left it in the insert
Question Number. 9. Most commonly after installation.
used thread form in aviation is. Explanation. CAP 562 Leaflet 2-10 3.2.5.
Option A. V thread.
Option B. round thread.
Option C. buttress. Question Number. 13. A thread insert
Correct Answer is. V thread. may be removed by.
Explanation. V thread is the most commonly Option A. a blade removal tool.
used thread form. Option B. a hammer and punch.
Page

Option C. a pre-wind insertion tool.

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
 WWW.DGCAQUESTIONPAPERS.IN - DGCA CAR -66 MODULE 6 PART -4

Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material

Correct Answer is. a blade removal tool.

Explanation. CAAIPs leaflet 2-10, page 4,
14(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available

paragraph 3.3.

Question Number. 14. A metric screw

thread angle is.
Option A. 7 °.
Option B. 57 °.
Option C. 60 °.
Correct Answer is. 60 °.
Explanation. NIL.

Question Number. 15. Which thread type

has the better vibration resistance?.
Option A. A fine thread.
Option B. A course thread.
Option C. Courseness or fineness of thread
has no bearing on the vibration resistance.
Correct Answer is. A fine thread.
Explanation. NIL.

Question Number. 16. Which of the

following thread designations is most fatigue
resistant?.
Option A. UNF.
Option B. UNC.
Option C. UNJF.
Correct Answer is. UNJF.
Explanation. NIL.

Question Number. 17. Which thread type

has a 55 ° angle?.
Option A. Metric.
Option B. Whitworth.
Option C. UNF.
Correct Answer is. Whitworth.
Explanation. NIL.
Page

DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM