IOWA MOLD TOOLING CO., INC.

P.O. Box 189

Garner, IA 50438
Tel: 641.923.3711
Fax: 641.923.2424
www.imt.com

Manual # 99906

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Revised -XO\

Copyright © 201 Iowa Mold Tooling Co., Inc.

All rights reserved

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in

any form or by any means, electronic, mechanical, photocopying, recording or otherwise
without the prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company

Contents

Chapter Page

1. INTRODUCTION........................................................................................................................... 4

2. THE COMPONENTS OF THE SCANRECO G2 RADIO REMOTE CONTROL ........................... 5

3. DESCRIPTION OF THE SYSTEM................................................................................................ 5

3.1 The Scanreco G2 system, general description ..................................................................... 5

3.2 Scanreco G2 remote control box ........................................................................................... 6

3.2.1 Generaldescriptionoftheremotecontrolbox.................................................................................................6
3.2.2 Pushbuttonsandtumblerswitches...................................................................................................................7
3.2.3 Controllevers.....................................................................................................................................................8
3.2.4 Operatingsymbols.............................................................................................................................................9
3.2.5 Indications,remotecontrolbox.......................................................................................................................13
3.2.6 ScanrecoG2radioremotecontrol,/DdInfoCentre.......................................................................................14 
3.2.7 RemotecontrolboxinstandͲbymode............................................................................................................22

3.3 Scanreco G2 radio controller................................................................................................ 22

3.4 Scanreco G2 battery and battery charger ........................................................................... 24

3.4.1 Replacementofthebattery.............................................................................................................................24
3.4.2 Chargingofthebattery....................................................................................................................................25
3.4.3 Goodadviceaboutthebattery........................................................................................................................25

3.5 Remote control cable ............................................................................................................ 26

3.6 Transmitter system, frequencies.......................................................................................... 26

4. MAINTENANCE .......................................................................................................................... 26

5. SAFETY REGULATIONS ........................................................................................................... 27

6. STARTING UP ............................................................................................................................ 28

6.1 Starting up from the indicator panel of the RCL (manually controlled stabilizers) ......... 28
6.1.1 StartͲupoftheradioremotecontrolsystem...................................................................................................28

6.2 Starting up from the Scanreco G2 remote control box (radio remote controlled
stabilizers) .............................................................................................................................. 29

6.3 Stabilizer mode ...................................................................................................................... 29

6.3.1 Controlofthehydraulicstabilizers..................................................................................................................29

7. SIGNALLING DURING CRANE OPERATION ........................................................................... 32

8. EMERGENCY STOP DURING CRANE OPERATION ............................................................... 32

9. STOP OF THE RADIO REMOTE CONTROL SYSTEM ............................................................. 32

10. SECURING OF THE REMOTE CONTROL BOX, AFTER OPERATION ................................... 32

11. OPTIONAL EXTRAS .................................................................................................................. 33

11.1 Remote control of optional extras and other crane functions .......................................... 33
11.1.1 TheHDLsystem(option)..................................................................................................................................33
11.1.2 MicroͲoperation...............................................................................................................................................34
11.1.3 Enginecontrol..................................................................................................................................................34
11.1.4 Worklight.........................................................................................................................................................35
11.1.5 Horn.................................................................................................................................................................35
11.1.6 Controlofwinchonastowingbracket............................................................................................................35
11.1.7 Activationoftheregenerationsystem.............................................................................................................36
11.1.8 Weighingfunction............................................................................................................................................37

12. TROUBLESHOOTING................................................................................................................ 37

12.1. Error code indications on the RCL 5300 indicator panel ................................................... 38

12.2. Error indications from the remote control box ................................................................... 39

12.3. Error indications on the radio controller ............................................................................. 40

13. EMERGENCY OPERATION OF THE CRANE ........................................................................... 40

14. MARKING AND IDENTIFICATION ............................................................................................ 41

15. TECHNICAL DATA .................................................................................................................... 42

1. Introduction
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08/02/2019 Manual Part Number: 99906486 4

2. The components of the Scanreco G2 radio remote control

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3. Description of the system

3.1 The Scanreco G2 system, general description

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08/02/2019 Manual Part Number: 99906486 5

3.2 Scanreco G2 remote control box

3.2.1 General description of the remote control box

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LQFDVHRIHPHUJHQF\VWRSRIWKHFUDQH
5LJKWWRWKHOHIWRIWKHVWRSEXWWRQWKHUHLVDtumbler switchZLWKDgreen diodeDERYH7KHWXPEOHUVZLWFKLV
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08/02/2019 Manual Part Number: 99906486 6

3.2.2 Push buttons and tumbler switches
2 Engine 1 Safety

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A. Number of engine revolutions ”1” SOHDVHVHHFKDSWHURQSignalling during crane

,GOHUXQQLQJLQFHQWUDOSRVLWLRQ operation.
&RQVWDQWKLJKVSHHGWRWKHOHIW
$XWRPDWLFKLJKORZVSHHGWRWKHULJKW H. Stop button
3OHDVHVHHFKDSWHURQEngine control 3OHDVHVHHFKDSWHURQEmergency stop during
crane operation
B. Engine start-stop ”2”
6WDUWHQJLQHWRWKHOHIW I. Red diode
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3OHDVHVHHFKDSWHURQEngine control )ODVKHVLQFDVHRIORZEDWWHU\YROWDJH
3OHDVHVHHFKDSWHURQReplacement of the battery
C + D. Extra functions
J. ON push button
E. Engine throttle control ”3” $FWLYDWHVWKHUHPRWHFRQWUROER[
,QFUHDVHGQXPEHURIUHYROXWLRQV 3OHDVHVHHFKDSWHURQStart-up of the radio remote
 WRWKHOHIW control system
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F. Micro-operation V\VWHP
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3OHDVHVHHFKDSWHURQMLFURRSHUDWLRQ 3OHDVHVHHFKDSWHURQActivation of regeneration

G. Green diode K. Green push button ”6”

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IODVKDWDPD[VSHHGRI 3OHDVHVHHFKDSWHURQStarting up
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08/02/2019 Manual Part Number: 99906486 7

L. Tumbler switch ”9”: Extra function 'HDFWLYDWHVWKHHQJLQHWKURWWOHFRQWURO
'HDFWLYDWHVHQJLQHVWDUWVWRS
M. Yellow push button ”7” 'HDFWLYDWHVFKDQJHRYHUIRUVWDELOL]HUIXQFWLRQV
&KDQJHRYHUIRUVWDELOL]HUIXQFWLRQV3UHVVTXLFNO\ &KDQJHRYHUIRUH[WUDYDOYHVRQ)O\-LEZKHQ
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6HHFKDSWHURQStabilizer modeDQGWKH5&/ $FWLYDWHVWKHFRQWUROOHYHUIRUWKHZLQFKIXQFWLRQ
,QVWUXFWLRQ0DQXDO 3OHDVHVHHFKDSWHURQOperating symbols

N. Tumbler switch ”10”: Extra function O. Red push button "8"

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3.2.3 Control levers

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Standard configuration of remote control levers, operation direction

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08/02/2019 Manual Part Number: 99906486 8

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8 linear control levers

1 2 3 4 5 6 7 8

Joystick 2-0-2
2 3

1 4

Joystick 2-2-2
2 8 3

1 7 4

Joystick 3-2-3

5 2 8 6 3

1 7 4

3.2.4 Operating symbols

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08/02/2019 Manual Part Number: 99906486 9

Lever sequence, stabilizer functions

8 functions:

Stabilizer beam, extend Stabilizer leg, down

6 functions:

Stabilizer beam, extend Stabilizer leg, down

4 functions:

Stabilizer beam, extend Stabilizer leg, down

08/02/2019 Manual Part Number: 99906486 10

Lever sequence, crane functions

8 functions + winch:

Basic crane Equipment

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3 Click!
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ULJKW

7 functions:

Basic crane Equipment

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VDIHW\UHDVRQVLQDFWLYHGXULQJ 4 Click!
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08/02/2019 Manual Part Number: 99906486 11

6 functions + winch:

Basic crane Equipment

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6 functions + rotator + grab

Basic crane Equipment

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7 Click! and hold!
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4 functions

Basic crane

08/02/2019 Manual Part Number: 99906486 12

3.2.5 Indications, remote control box
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Power LED Explanation

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Micro LED Explanation

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08/02/2019 Manual Part Number: 99906486 13

3.2.6 Scanreco G2 radio remote control, ,07 InfoCentre
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Function keys and diode indications, ,07 InfoCentre

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P. Green diode ”RUN”

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Q. Yellow diode "FUNC"
+'/IODVKLQJ

R. Yellow diode Slewing F1

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S + T.Load moment
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08/02/2019 Manual Part Number: 99906486 14

Screens, ,07 InfoCentre
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Start-up screens

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3OHDVHVHHLWHP Operation screens.

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3OHDVHVHHLWHP Operation screens.

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ER[ZLOOEHOLWDVDQLQGLFDWLRQRIPLVVLQJUDGLRFRPPXQLFDWLRQ 

08/02/2019 Manual Part Number: 99906486 15

Operation screens

Operation screens appear during normal crane operation, and consist of up to 8 screens with 2 pieces of
operation information on each screen. The current screen is indicated by a number in the top right-hand corner
(a).
One operation information consists of an icon ( b), which graphically indicates the function in question, a
numerical value ( c) and a corresponding graphic bar ( d) and a unit indication ( e) e.g. %, kg.

The InfoCentre has been pre-programmed from *.5 in relation to the crane and the relevant equipment.

The following sequence of the operation screens is st andard, and the number of pictures on the screen will
depend on the equipment on the crane.

The first picture (screen 1) states t he battery level as well as the next
90
90
1
%
time for service overhaul (if this function has been programmed by
the *.5 distributor).
127 h

Screen no. 2 will also be standard from *.5, and shows the load on the
84 2
%
crane as well as the speed of the crane in HDL mode (if fitted).

76 %
The number of screens will depend on t he configuration of the crane and
the equipment. Select a relevant sc reen by pushing one of the pre-
programmed press buttons 1-4 below the display or by changing between
the screens by means of the arrow keys to the right of the display. See
the following table on possible operation screens.

08/02/2019 Manual Part Number: 99906486 16

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JORYHVLWLVSRVVLEOHWRFKDQJHVFUHHQVE\PHDQVRIWKHWXPEOHUVZLWFKHV
DQGSXVKEXWWRQVLQWKHIROORZLQJZD\

x $FWLYDWHWKHWXPEOHUVZLWFKN

x 3UHVVWKH\HOORZSXVKEXWWRQIRUHDFKFKDQJHRIWKHVFUHHQ
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Operation information. How to change screens /

sequence
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UHPRWHFRQWUROER[7KHLQGLFDWLRQRIWKHGLIIHUHQWRSHUDWLRQLQIRUPDWLRQLQERWKWKHWRSDQGWKHERWWRPVHFWLRQ
RIWKHGLVSOD\FDQEHFKDQJHGRUUHPRYHG

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x $FWLYDWHWKHWXPEOHUVZLWFKN

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KHDUDQDFRXVWLFVLJQDO7KHLFRQLQWKHWRSVHFWLRQEHJLQVWR
IODVK

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\HOORZSXVKEXWWRQRQFH7KHQWKHFXUUHQWVFUHHQKDVEHHQ
VHOHFWHGDQG\RXFDQVFUROORQWRWKHQH[WVFUHHQ

x :KHQWKHFKDQJHVUHTXLUHGKDYHEHHQFDUULHGRXWKROG
GRZQWKH\HOORZSXVKEXWWRQXQWLO\RXKHDUDQDFRXVWLF
VLJQDO1RZWKHFKDQJHVKDYHEHHQVDYHGDQGWKH
,QIR&HQWUHUHWXUQVWRQRUPDOLQGLFDWLRQDJDLQ

7KHIROORZLQJWDEOHVVKRZWKHDYDLODEOHRSHUDWLRQVFUHHQVLQIRUPDWLRQDQGLQGLFDWLRQV

Operation Screens
Description Icon Icon no. Numerical value for Unit
/RDGPRPHQWFUDQH  /RDGPRPHQWFUDQH 

/RDGPRPHQW)O\-LE  /RDGPRPHQW)O\-LE 

/RDGRQZLQFK  /RDGRQZLQFK NJ

08/02/2019 Manual Part Number: 99906486 17

/RDGRQZLQFK  /RDGRQZLQFK 86OE

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08/02/2019 Manual Part Number: 99906486 18

Information screens
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Information screens
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08/02/2019 Manual Part Number: 99906486 19

Stop screens
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$VWRSVFUHHQDSSHDUVLQDOOVLWXDWLRQVZKHUHWKHFUDQHLVVWRSSHGE\WKHVDIHW\V\VWHP7KHEHORZWDEOH
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Stop screens
Cause Icon Icon Numerical value for Unit
no.

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7&/6/0

7KH)O\-LELVRYHUORDGHG  /RDGPRPHQW)O\-LE 

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08/02/2019 Manual Part Number: 99906486 20

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Indication in case of system errors

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SHUPDQHQWRULWPD\DSSHDUDWWKHPRPHQWZKHQDFUDQHIXQFWLRQLVDFWLYDWHG

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Error screen
Cause Icon Icon Numerical value for Unit
no.
6\VWHPHUURU  5&/HUURUFRGH 

08/02/2019 Manual Part Number: 99906486 21

6\VWHPHUURUVDUHGLYLGHGLQWKUHHFDWHJRULHVLQUHODWLRQWRWKHLUVHYHULW\DQGWKH6FDQUHFR*UDGLRUHPRWH
FRQWUROV\VWHPUHDFWVLQUHODWLRQWRWKHVHLQWKHIROORZLQJZD\V

Category 1: Indication
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Category 2: Reduction of the lifting capacity to 90%

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DQGWKHSUHVHQWMREFDQEHILQLVKHGKRZHYHUWKHOLIWLQJFDSDFLW\ZLOOEHUHGXFHG

Category 3: Stop of the crane

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Please note!1RPDWWHUZKLFKFDWHJRU\RIHUURUWKHHUURUmustEHIRXQGDQGFRUUHFWHG3OHDVHFRQWDFWDQ
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3.2.7 Remote control box in stand-by mode

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3.3 Scanreco G2 radio controller

08/02/2019 Manual Part Number: 99906486 22

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Emergency operation of the crane

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The Status GLRGH Explanation

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The DV diode Tumbler switch Explanation

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Status LED display Explanation

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08/02/2019 Manual Part Number: 99906486 23

3.4 Scanreco G2 battery and battery charger
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3.4.1 Replacement of the battery

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x 6WDUWXSWKHUHPRWHFRQWUROER[DFFRUGLQJWRWKHFKDSWHUStart-up of the radio remote control system

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08/02/2019 Manual Part Number: 99906486 24

3.4.2 Charging of the battery
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3.4.3 Good advice about the battery

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08/02/2019 Manual Part Number: 99906486 25

3.5 Remote control cable
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3.6 Transmitter system, frequencies

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4. Maintenance
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08/02/2019 Manual Part Number: 99906486 26

5. Safety regulations
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08/02/2019 Manual Part Number: 99906486 27

6. Starting up
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6.1 Starting up from the indicator panel of the RCL (manually controlled stabilizers)
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6.1.1 Start-up of the radio remote control system

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08/02/2019 Manual Part Number: 99906486 28

6.2 Starting up from the Scanreco G2 remote control box (radio remote controlled
stabilizers)
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6.3 Stabilizer mode

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6.3.1 Control of the hydraulic stabilizers

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08/02/2019 Manual Part Number: 99906486 29

Operation of the stabilizer beam "extend/retract"
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Operation of the stabilizer beam "extend/retract" is carried out as follows:

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08/02/2019 Manual Part Number: 99906486 30

Operation of the stabilizer legs "up/down"
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Operation of the stabilizer beams and legs at low or high speed

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Return to crane mode

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08/02/2019 Manual Part Number: 99906486 31

7. Signalling during crane operation
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8. Emergency stop during crane operation

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9. Stop of the radio remote control system

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10. Securing of the remote control box, after operation

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08/02/2019 Manual Part Number: 99906486 32

11. Optional extras

11.1 Remote control of optional extras and other crane functions

By means of the Scanreco G2 radio remote control system it is possible to remote control optional extras, if
any, as well as a range of other functions on the crane.

11.1.1 The HDL system (option)

If the crane is equipped with an HDL system (Heavy Duty Lifting), it offers the possibility of an increase of the
crane's nominal load by approx. 10 % while the working speed is reduced.

Proportional HDL
In connection with the radio remote control system,
activation and deactivation of the HDL system is
proportional, i.e. step-less.

Example:
A heavy load is extended at max. speed at a longer reach by means of the “extension out”-function.
When the crane has reached approx. 80 % of its max. permissible lifting capacity, the HDL is automatically
activated independent of the operator’s doings.

Now the speed of the “extension out” movement is reduced proportionally down to 20 % of the nominal
working speed.

Correspondingly the working speed is increased proportionally to 100 %, if the load is retracted back to a
shorter reach by means of the "extension in"-function.

The example describes how the HDL system works in connection with the
extension-function. The proportional HDL-activation functions in the
same way in connection with all other crane functions, which increase or
reduce the load moment of the crane.
If the crane is equipped with EVS,
the working speed is reduced
proportionally at a heel of the vehicle from 70 % and up to the max.
permissible heel.

When the HDL system is activated, this is indicated on the RCL 5300
indicator panel and the InfoCentre of the remote control box by the
FUNC ( Q) diode flashing.

Micro-operation, HDL
If the crane is to make positioning tasks, it will be possible to reduce the working speed of the crane by means of
the HDL system.

Irrespective of the load moment
of the crane, the
working speed of

the crane can be reduced to approx. 20 % by pressing the red push
button ( O) on the remote control box thus activating the HDL system.

By pressing the red push button once again, the HDL system is
deactivated again. However, this implies that all control levers have
been into neutral position at the same time as the load moment is
below the crane’s normal lifting capacity limit.

08/02/2019 Manual Part Number: 99906486 33

11.1.2 Micro-operation
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11.1.3 Engine control

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Choice of number of engine revolutions

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08/02/2019 Manual Part Number: 99906486 34

Engine throttle control
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11.1.4 Work light

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11.1.5 Horn
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11.1.6 Control of winch on a stowing bracket

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08/02/2019 Manual Part Number: 99906486 35

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11.1.7 Activation of the regeneration system

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08/02/2019 Manual Part Number: 99906486 36

11.1.8 Weighing function
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Calibration of the system

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12. Troubleshooting
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08/02/2019 Manual Part Number: 99906486 37

12.1. Error code indications on the RCL 5300 indicator panel
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Error code in the Type of error Remedy

display of the RCL
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08/02/2019 Manual Part Number: 99906486 38

12.2. Error indications from the remote control box
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Indication Type of error Remedy

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08/02/2019 Manual Part Number: 99906486 39

12.3. Error indications on the radio controller
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13. Emergency operation of the crane

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Changeover to emergency operation of the crane is carried out as follows:

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14. Marking and identification

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15. Technical data

General system data

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Battery charger
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