Wire Description

Wire Wire
Description
Wire Wire
Description
RENR7931-01 Harness And Wire Electrical Schematic Symbols
Number Color Number Color June 2011
Power Circuits Accessory Circuits Continued Component Location Symbols
101 RD Batt + A537 PK Seat Heater Switch (ATCH) Schematic Machine Schematic Machine
Related Electrical Service Manuals Component Component
103 RD Dome Lamp/ Memory A579 OR Wiper Motor Location Location Location Location
Title Form Number Actuator- Engine Gov. A-12 4-AA, 4-H Solenoid- 1way/2way Control (ATCH) A-4 15-Z, 15-J
105 RD Key Switch A580 BR Wiper Motor
Alternator: 5I-8085 SENR2143 109 RD Start Relay A581 GN Wiper Motor Alarm- Action D-1 20-EE, 20-J Solenoid- A/C Clutch B-12 5-EE, 5-J T

Electric Starting Motor: 125-2988 REG00843 110 RD Timer Relay A582 PU Wiper Motor Alarm- Travel (ATCH) A-5 14-X, 14-G Solenoid- Fine Swing (ATCH) D-11 14-BB, 14-J Pressure Temperature Level Flow Circuit Breaker
Engine/Pump Control: RENR3814 112 PU Main Relay A584 BU Wiper Control Alternator C-12 5-EE, 5-K Solenoid- Flow Limit (ATCH) B-8 5-X, 5-G Symbol Symbol Symbol Symbol Symbol
113 OR Sw Panel / Radio A586 OR Wiper Control Battery J-12 12-II, 12-H Solenoid- Hammer (ATCH) H-12 13-EE, 13-J
Tool/Valve Control: RENR3823
114 RD Horn A587 YL Hydraulic Lock Solenoid Relay Battery (ATCH)
Block
J-12
G-8
12-GG, 12-H
13-II, 13-H
Solenoid- Hydraulic Lock
Solenoid- Power Shift Control
D-12
A-7
11-CC, 11-H
5-W, 5-J
Symbols and Definitions
115 RD Cab Lamp A588 GN Hydraulic Lock Solenoid
Breaker- Alternator G-10 13-II, 13-I Solenoid- Quick Coupler (ATCH) A-7 6-X, 6-K
118 GY Wiper / Washer C537 GN A/C Photo Sensor Fuse: A component in an electrical circuit that will open the circuit if too much current flows
120 YL 12V 7A Converter 1 C538 OR A/C Switch Panel Control- Engine/Pump F-9 13-GG, 13-J Solenoid- Relief 1 (ATCH) A-4 15-DD, 15-J through it.
123 WH Seat Heater C560 OR Aux Speaker (+) Control- Valve (ATCH) D-9 12-GG, 12-J Solenoid- Relief 2 (ATCH) A-5 15-Z, 15-J
124 GN A/C C566 PK Aux Speaker (-) Control- Wiper D-2 20-EE, 20-H Solenoid- Relief Check 1 (ATCH) A-4 16-DD, 16-J Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
129 BU Cigar Lighter C569 YL 12V 7A Converter Converter- 12V 7A J-6 16-JJ, 16-G Solenoid- Relief Check 2 (ATCH) A-5 16-Z, 16-J circle indicates that the component has screw terminals and a wire can be disconnected from it.
Converter- Radio D-5 14-HH, 14-J Solenoid- Stem 1 Cont. (A) (ATCH) A-8 9-V, 9-H
Component Identifiers (CID¹) 130 RD Batt + Valve Cont E554 PK A/C Unit
135 BU 12V Out Converter Lighting Circuits Diode- Chassis Lamp Relay J-11 13-II, 13-J Solenoid- Stem 1 Cont. (B) (ATCH) A-8 9-V, 9-H Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Module Identifier (MID²) Diode- Main Relay J-8 13-HH, 13-K Solenoid- Stem 2 Cont. (A) (ATCH) A-8 9-V, 9-H
147 PU ATT Sol 607 PK Chassis Lamp Relay No circle indicates that the wire cannot be disconnected from the component.
Engine/Pump Controller 149 RD Boom Lamp 615 YL Cab Lamp Relay Diode- Refueling Power Relay A-2 19-V, 19-H Solenoid- Stem 2 Cont. (B) (ATCH) A-8 9-V, 9-H
(MID No. 069) 150 OR Quick Coupler 616 BU Boom Lamp Relay Diode- Start Relay H-7 13-HH, 13-I Solenoid- Stem 3 Cont. (A) (ATCH) A-8 8-V, 8-H Ground (Wired): This indicates that the component is connected to a grounded wire. The
CID Component 151 GN Hyd Lock Cancel Sw 645 RD Switch Panel Engine Speed Pickup A-10 8-Z, 8-H Solenoid- Stem 3 Cont. (B) (ATCH) A-9 8-V, 8-H grounded wire is fastened to the machine.
0091 Throttle Position Signal 152 BU Lower Washer / Wiper 646 RD Switch Panel Fuse Base H-10 13-II, 13-J Solenoid- Swing Brake D-12 11-CC, 11-H
0096 Fuel Level Sender 154 RD Neutral Start Relay 684 RD Cab Lamp Relay Heater- Air A-10 7-EE, 7-L Solenoid- Thumb Close (ATCH) A-9 9-V, 9-H Ground (Case): This indicates that the component does not have a wire connected to ground.
160 PU Chassis Lamp A623 BU Chassis Lamp Relay Ind. Unit G-1 19-FF, 19-J Solenoid- Thumb Open (ATCH) A-9 9-V, 9-H It is grounded by being fastened to the machine.
0110 Engine Coolant Temperature Sensor
168 RD Refueling Pump Control Circuits Joystick 1 (ATCH) J-2 19-II, 19-J Solenoid- Travel Speed E-12 11-CC, 11-H
0167 Alternator
169 PK Backup / Monitor Cont 763 BU Travel Speed Solenoid Joystick 2 (ATCH) G-1 19-FF, 19-J Solenoid- Travel Straight D-12 11-BB, 11-L Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0168 Voltage of the Power Supply (Keyswitch)
172 RD Product Link 780 PU Plug Assembly Meter- Service D-1 21-FF, 21-I Switch- Air Cleaner J-11 11-GG, 11-K contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0190 Speed Sensor

320C Excavator
175 RD A/C Blower 788 YL Engine Speed Pickup Monitor F-1 22-FF, 22-J Switch- Aux. Hydraulic Pressure (ATCH) H-1 21-HH, 21-G
0248 CAT Data Link Motor- Lower Washer (ATCH) J-12 5-II, G-5 Switch- Backup EPR Valve G-2 16-FF, 16-I
179 BU 12V 7A Converter 2 A718 PU Heater Control Unit Sender: A component that is used with a temperature or pressure gauge. The sender
0286 Signal for Engine Oil Pressure Decrease Motor- Lower Wiper (ATCH) J-1 22-HH, 22-G Switch- Backup Gov. G-2 16-FF, 16-I measures the temperature or pressure. Its resistance changes to give an indication to
180 GN AUX Circuit A755 PK Throttle Position 1

Electrical System
0374 Swing Brake Solenoid Valve Motor- Starter B-12 4-AA, 4-I Switch- Coolant Level J-12 5-HH, 5-G T
the gauge of the temperature or pressure.
184 RD E/P Cont A756 BU Throttle Position 2
0376 Travel Alarm Motor- Washer J-12 5-II, 5-G Switch- Disconnect G-11 13-JJ, 13-I
189 RD Timer Relay Out A757 GY Throttle Position 3
0581 Proportional Reducing Valve for the Power Shift Pressure 191 WH Power Window A758 BR Throttle Position 4 Motor- Wiper E-1 23-FF, 23-L Switch- Engine Oil A-12 5-BB, 5-I Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
0586 Engine Speed Dial Ground Circuits A761 PU Engine Gov Actuator Panel- A/C Switch D-3 16-EE, 16-J Switch- Engine Oil Level A-12 5-BB, 5-H It has a coil that makes an electromagnet when current flows through it. The
D-3 D-4 electromagnet can open or close the switch part of the relay.
0587 Feedback Sensor for the Governor Actuator 200 BK Ground A762 PU Engine Speed Pickup Panel- Heater Switch
Panel- Switch D-2
16-EE, 16-J
17-EE, 17-J
Switch- Fine Swing Control (ATCH)
Switch- Hammer Foot (ATCH) J-3
19-EE, 19-J
22-JJ, 22-H
ANB3816-UP
0590 Engine Control 201 BK Cab Ground A768 BU Backup EPR Valve Switch
0598 Travel Speed Solenoid 210 BK Converter Ground A769 GY Backup EPR Valve Switch Pump- Refueling (ATCH) A-3 19-V, 19-G Switch- Hammer Pressue (ATCH) H-12 13-EE, 13-J AMC3758-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
229 BK Converter Ground A770 PK Backup Resistor Relay- Refueling Start (ATCH) A-3 20-V, 20-H Switch- Hammer Pressure (ATCH) A-9 9-V, 9-H coil that makes an electromagnet when current flows through it. The electromagnet
0600
1161
Hyrdraulic Oil Temperature Sender
Pump Delivery Pressure Sensor (Drive) 235 BK Relay Panel Ground F773 OR Engine Gov Actuator Relay- Boom Lamp J-11 13-JJ, 13-K Switch- Hammer Pressure (ATCH) H-1 21-HH, 21-G ALF1-UP can open or close a valve or move a piece of metal that can do work.
Relay- Cab Lamp H-11 13-JJ, 13-K Switch- Horn J-2 19-JJ, 19-K
1162 Pump Delivery Pressure Sensor 2 (Idle)
Basic Machine Circuits F774 WH Engine Gov Actuator
Relay- Chassis Lamp J-11 13-JJ, 13-K Switch- Hydraulic Oil Filter A-6 9-V, 9-I
BPR4249-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
304 WH Starting Circuit K776 GN Alternator
1525
2002
Straight Travel Solenoid
Action Alarm
306 GN Neutral Start Circuit M734 BR Switch Panel Relay- Heater J-8 13-HH, 13-J Switch- Hydraulic Oil Level A-6 11-Y, 11-J BRX1007-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
307 OR Starting Circuit M736 BU Engine Gov Actuator Relay- Horn H-11 13-JJ, 13-J Switch- Joystick Pressure J-3 17-HH, 17-G that make electromagnet when current flows through them. It also has an internal switch that places
Valve Control 308 YL Gov Acutator M737 WH Flow Limit Solenoid (ATCH) Relay- Hydraulic Lock Solenoid H-11 13-JJ, 13-J Switch- Key G-1 19-FF, 19-J the latch coil circuit open at the time the coil latches.
(MID No. 6A) 309 GY Alt Regulator M738 OR Not Used Relay- Main J-7 13-II, 13-J Switch- Lower Washer (ATCH) D-3 19-FF, 19-J
CID Component 310 PU Heater Relay M739 YL Flow Limit Solenoid (ATCH) Relay- Neutral Start G-11 13-JJ, 13-J Switch- Lower Wiper (ATCH) D-3 19-FF, 19-J Harness and Wire Symbols
320 RD Horn Relay M740 PK Travel Straight Solenoid Relay- Refueling Power (ATCH) A-2 19-V, 19-H Switch- Medium Line Pressure (ATCH) J-1 21-HH, 21-G
0145 12V DC Power Supply Wire, Cable, or Harness Harness Identification Letter(s):
321 BR Travel Alarm (ATCH) M741 GY Switch Panel Relay- Refueling Start (ATCH) A-3 20-V, 20-H Switch- Neutral Start Limit J-2 18-JJ, 18-G
1522 Check Valve Solenoid 2 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
322 GY Horn M742 PU Switch Panel Relay- Refueling Stop (ATCH) A-2 20-V, 20-H Switch- One Touch Low Idle H-1 19-FF, 19-J Harness Identification Letters and
1523 Check Valve Solenoid 2 Harness Connector Serialization Code:
Relay- Start G-7 13-HH, 13-I Switch- Quick Coupler (ATCH) E-1 20-EE, 20-I Harness Connector Serialization
323 WH Refueling Power Relay (ATCH) T713 GN Thumb Open Relay (ATCH) The "C" stands for "Connector" and the
1593 Auxiliary Stem 1 Extend Solenoid Valve J-10 A-5 Codes (see sample).
325 PK Refueling Switch (ATCH) T714 BU Thumb Open Solenoid (ATCH) Relay- Start Control 13-II, 13-K Switch- Refueling (ATCH) 14-V, 14-L number indicates which connector in the
1594 Auxiliary Stem 2 Extend Solenoid Valve Relay- Thumb Close (ATCH) J-8 13-HH, 13-I Switch- Refueling Start (ATCH) A-3 20-V, 20-I AG-C4 L-C12 harness (C1, C2, C3, ...).
326 RD Key Switch T715 WH Thumb Close Relay (ATCH) L-C12
1595 Auxiliary Stem 3 Extend Solenoid Valve Relay- Thumb Open (ATCH) J-8 13-HH, 13-I Switch- Refueling Stop (ATCH) A-3 20-V, 20-I 111-7898 3E-5179 3E-5179
329 YL Refueling Power Relay (ATCH) T716 PK Thumb Close Solenoid (ATCH)
1596 Auxiliary Stem 1 Retract Solenoid Valve Relay- Timer J-10 13-II, 13-K Switch- Seat Heater (ATCH) D-3 19-FF, 19-J
330 YL Diode 877 YL Air Heater Part Number: for Connector Plug 1
1597 Auxiliary Stem 2 Retract Solenoid Valve Resistor- Backup J-7 13-HH, 13-K Switch- Secondary Shutdown G-3 18-II, 18-H Part Number: for Connector Receptacle
365 YL Refueling Stop Switch (NC) (ATCH) 892 BR Product Link (ATCH)
1598 Auxiliary Stem 3 Retract Solenoid Valve Monitoring Circuits 893 GN CAT Link + Seat w/Seat Heater (ATCH) H-1 17-GG, 17-J Switch- Straight Travel Pressure (ATCH) H-1 21-GG, 21-G 2
1609 Clench Pressure Sensor 403 GN Service Meter K843 GN Right Joystick Switch (1) Sender- Coolant Temperature C-12 5-EE, 5-L Switch- Throttle Position G-1 19-FF, 19-J
Sender- Fuel Level A-6 14-Y, 14-J Switch- Travel Left Pressure J-1 22-HH, 22-G Plug Receptacle
1615 1way/2way Flow Solenoid Valve 405 GY Engine Oil Switch K844 GY Joystick (ATCH) Pin or Socket Number
1657 Left Joystick Slide Control 410 WH Action Alarm K847 PU Right Joystick Switch (2) Sender- Hydraulic Oil Temperature A-6 9-W, 9-I Switch- Travel Right Pressure J-1 22-GG, 22-G 5A
Sensor- A/C Photo F-1 23-FF, 23-J Switch- Under Window Limit (ATCH) E-1 23-FF, 23-H 1 Deutsch connector: Typical representation
1658 Right Joystick Slide Control 412 BU Coolant Level Switch K848 WH Joystick (ATCH) Component
Sensor- AIH Coolant Temperature C-12 5-EE, 5-L Switch- Window Limit F-1 22-FF, 22-P of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
1665 Relief 1 Solenoid Valve 430 BU Air Cleaner Switch K849 YL Hammer Pressure Switch (ATCH) 2 sockets and the receptacle contains all pins.
487 OR Hydraulic Oil Filter Switch K850 BR Stem 2 Status (ATCH) Sensor- Pump Discharge Pressure 1 A-7 6-X, 6-J Unit- A/C F-5 15-GG, 15-I
1666 Relief 2 Solenoid Valve 325-AG135 PK-14
491 PK Hydraulic Oil Temperature Sender K851 BU Medium Line Pressure Switch (ATCH) Sensor- Pump Discharge Pressure 2 A-7 7-X, 7-J Unit- Heater (ATCH) F-5 15-GG, 15-I Sure-Seal connector: Typical representation
Sensor- Squeeze Pressure (ATCH) A-4 15-DD, 15-K Unit- Heater Control J-7 13-HH, 13-K
1 Harness identification code:
¹ The CID is a diagnostic code that indicates which component is faulty. 492 GY Coolant Temperature Sender K852 GN Stem 4 Swing Cancel (ATCH) of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Sensor- Water Separator Level (ATCH) J-12 9-II, 9-I 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
² The MID is a diagnostic code that indicates which electronic control module 495 GN Fuel Level Sensor K856 PU Stem 1 Extend PRV (ATCH)
diagnosed the fault. 496 WH Hydraulic Oil Level Switch K857 WH Stem 2 Extend PRV (ATCH)
C468 BU Engine Oil Level Switch K858 YL Stem 3 Control Solenoid (A) (ATCH)
E472 GN Joystick (ATCH) K860 BU Stem 1 Retract PRV (ATCH) © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
E473 GY Joystick (ATCH) K861 GN Stem 2 Retract PRV (ATCH)
E474 OR Joystick (ATCH) K862 GY Stem 3 Control Solenoid (B) (ATCH)
E475 PK Not Used K864 PK Relief 1 Solenoid (ATCH)
E476 PU Not Used K865 PU Relief 2 Solenoid (ATCH)
H465 GN Switch Panel K866 WH 1Way/2Way Change Solenoid
H466 BU Switch Panel K868 BR PRV Ret
H467 WH Switch Panel K869 BU PRV Ret
H473 BR Straight Pressure Switch (ATCH) K870 GN PRV Ret
H474 GN Travel Right Pressure Switch K871 WH Not Used
H475 BU Travel Left Pressure Switch K872 OR Not Used
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
H476 WH Joystick Pressure Switch K874 BR Variable Relief 1 Check Solenoid
Accessory Circuits K875 BU Variable Relief 2 Check Solenoid
501 GN Switch Panel K879 GN Not Used
kk kk
Failure Mode Identifiers (FMI)¹ 506 PU Wiper Control 954 GN Hammer Solenoid (ATCH) jj jj
FMI No. Failure Description 508 PU Speaker Left (ATCH) G976 BU Water Level Separator Sensor
0 Data valid but above normal operational range. 509 WH Speaker Left (ATCH) K904 GN Pump Discharge Pressure Sensor 1 ii ii
1 Data valid but below normal operational range. 511 BR Speaker Right (ATCH) K906 GN Backup Gov Switch
hh hh
2 Data erratic, intermittent, or incorrect. 512 GN Speaker Right (ATCH) K907 BU Swing Brake Cancel Solenoid
Resistor, Sender and Solenoid Specifications
3 Voltage above normal or shorted high. 530 OR Switch Panel L968 OR PRV Return (1) gg gg
Part No. Component Description Resistance (Ohms)¹
4 Voltage below normal or shorted low. 535 BU Lower Wiper Switch (ATCH) L969 WH Backup Gov Switch
575 YL Lower Wiper Motor (ATCH) L972 BU One Touch Low Idle Switch
ff ff 102-8016 Resistor: Backup 47 ± 2
5 Current below normal or open circuit. Power Shift Control
576 PK Lower Wiper Motor (ATCH) L973 GN Fine Swing Control Switch (ATCH) ee ee
6 Current above normal or grounded circuit. Stem 1 (A)

(Dimensions: 39 inches x 28 inches)

578 BU Lower Washer Switch (ATCH) L975 PK Air Heater Controller Stem 1 (B)
7 Mechanical system not responding properly.
586 BR Switch Panel L976 GN Refueling Start Relay (ATCH) dd dd 111-9916 Solenoid: Stem 2 (A) 11.7 ± 1.2
8 Abnormal frequency, pulse width, or period.
590 GY Switch Panel M906 BU Option PWM Sensor (1) Stem 2 (B)
9 Abnormal update. cc cc
592 BU Converter (ATCH) T967 YL Pump Discharge Pressure Sensor 2 Stem 3 (A)
10 Abnormal rate of change. A513 RD Converter (ATCH) bb bb Stem 3 (B)
11 Failure mode not identifiable. Relief 1

RENR7931-01
112-0090 Solenoid: 19.5 ± 2
12 Bad device or component. aa aa Relief 2
Hydraulic Lock
13 Out of calibration. z z Swing Brake
14 Parameter failures. Travel Speed
15 Parameter failures. y y 121-1491 Solenoid:
Travel Straight
32.0 ± 3.2
Thumb Close (ATCH)
16 Parameter not available. x x
Thumb Open (ATCH)
17 Module not responding.
18 Sensor supply fault.
w w 152-8346 Solenoid: Quick Coupler (ATCH) 32.6 ± 1.6
Empty: 83.5 ± 1.5
19 Condition not met.
Connector Location v v 163-6700 Sender: Fuel Level Midpoint: 33.8 ± 2.0
20 Parameter failures. Full: 8.0 +1.0 or -0.5
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Schematic Machine u u
Connector Number 171-0188 Solenoid: Flow Limit 11.5 ± 0.5
Location Location
t t 20824-25451 @ 0°C (32°F)
CONN 1 D-12 15-Z, 15-H
6134-7496 @ 25°C (77°F)
CONN 2 ET CONN J-11 13-II, 13-K s s 3989-4875 @ 35°C (95°F)
CONN 3 G-9 13-II, 13-I 4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50°C (122°F)
CONN 4 G-9 13-II, 13-I r r
Event Codes 973-1189 @ 75° (167°F)
CONN 5 G-8 13-II, 13-I q q 475-522 @ 100°C (212°F)
Engine/Pump Control CONN 6 G-8 13-HH, 13-I 221-269 @ 125°C (257°F)
Event
Condition CONN 7 G-8 13-HH, 13-I p p ¹ At room temperature unless otherwise noted.
Code CONN 8 G-7 13-HH, 13-I
17 Coolant Overheat
o o
CONN 9 G-7 13-HH, 13-I
43 Battery Voltage Too Low CONN 10 E-7 13-GG, 13-J n n
CONN 11 A-6 14-Y, 14-K
50 Battery Voltage Too High m m
CONN 12 C-6 9-V, 9-H
59 Low Coolant Level CONN 13 D-6 17-FF, 17-J l l
95 Fuel Filter is Clogged CONN 14 J-6 16-II, 16-G
k

30 Page,
100 Engine Oil Pressure is Low CONN 15 G-5 17-HH, 17-G k
CONN 16 F-5 15-FF, 15-J
119 Fuel Level is Low
CONN 17 F-4 15-FF, 15-J
j j
171 Engine Oil Level is Low
CONN 18 F-4 15-FF, 15-J i i Off Machine Switch Specification
179 Abnormal Battery Charge CONN 19 F-3 15-FF, 15-J
h h Part No. Function Actuate Deactuate Contact Position
232 Water Separator Draining Demand CONN 20 H-3 18-II, 18-H
154-0498 Air Cleaner 635 ± 58 mm H2O Normally Open
CONN 21 H-3 16-FF, 16-G
235 Hydraulic Oil Level is Low g g Travel Left Pressure
CONN 22 B-3 17-W, 17-H
236 Hydraulic Oil Filter is Clogged Travel Right Pressure
CONN 23 B-3 17-W, 17-H f f Medium Line Pressure (ATCH)
237 Overload Warning CONN 24 A-3 20-W, 20-H 490 ± 49 kPa 290 kPa MIN
e e 167-3466 Hammer Pressure (ATCH) Normally Open
272 Air Filter is Clogged CONN 25 A-3 20-W, 20-H (71.07 ± 7.11 psi) (42.06 psi)
Aux. Hydraulic Pressure (ATCH)
600 Hydraulic Oil Overheat CONN 26 C-2 18-CC, 18-I d d Straight Travel Pressure (ATCH)
CONN 27 C-2 18-CC, 18-L Joystick Pressure
862 Special Filter is Clogged
CONN 28 E-2 19-EE, 19-I c c
863 Automatic Greasing Failure
CONN 29 F-2 16-EE, 16-I
b b
CONN 30 H-2 16-FF, 16-G
CONN 31 H-2 16-FF, 16-G a a
CONN 32 H-2 16-FF, 16-G
CONN 33 J-2 16-II, 16-G
CONN 34 J-2 16-II, 16-G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
CONN 35 G-1 18-FF, 18-J

Machine Harness Connector And Component Locations

 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14 GROUND STRAP CONSOLE(LH)
RD-00 L13 L13 L13 L13 7G-1060 VV
RD-00 BK-00 RELAY PANEL RELAY PANEL
C C L22 L22 L22 L22
330-YL 6 576-PK-18 3
L12 L12 L12 L12 ATCH
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 5 535-BU 1
POS NEG POS NEG BATTERY START CONT BACKUP HEATER L35 L35 L35 L35 JOYSTICK ATCH LOWER
B 235-BK-18 GND BK 200-BK-18 200-BK-18 169-PK-18 4 177-7712 575-YL-18 4

200-BK-14
200-BK-14
235-BK-18
235-BK-18

200-BK-18
3T-5760 RELAY RESISTOR C CONT UNIT ATCH 12V 7A L39 L39 L39 L39 CONN 34 + WIPER MOTOR

200-BK

200-BK
C 094-2080 L YL K776-GN-18 200-BK 102-8016 104-3204 3 200-BK-18 2 167-7079
CONN 2 D 893-GN-18 P WH/YL 403-GN-18 200-BK-18 A770-PK-18
CONVERTER
135-BU 200-BK-18 H476-WH-18 2 E472-GN-18 1 +12V A S +1
167-3467 L20 L20 MOTOR
ET CONN E 892-BR-18 R WH/GN 309-GY-18 235-BK-18 A J J 210-BK 200-BK-14 235-BK-18 1 235-BK-18 2 GND

308-YL-18

308-YL-18
FF (NOTE C) GG (NOTE C) HH (NOTE C) DIODE L14 -

KEY SW.(START)
F 309-GY-18 200-BK-14 308-YL-18 120-YL 1 120-YL 1 24V MEMORY C569-YL 200-BK-14 320-RD-18 235-BK-18 E474-OR-18 3 PWM+
121-1022 S D

CHECK TERM.
RD-00 RD-00 BK-00 G 330-YL 200-BK-18 200-BK 2 120-YL 2 24V IN 229-BK 200-BK 154-RD 235-BK-18 235-BK-18 4 COMMON

KEY SW.(ON)

REGULATOR
H C 330-YL ATCH THUMB ATCH THUMB C 179-BU 3 200-BK 3 GND 200-BK 200-BK 151-GN 6 235-BK-18 K844-GY-18 5 SWITCH 1 A

INDICATOR
OPEN RELAY CLOSE RELAY TRAVEL LEFT
J GND 2 200-BK 308-YL 149-5050 149-5050 200-BK 4 4 12V MEMORY 200-BK 200-BK 189-RD 5 235-BK-18 K848-WH-18 6 SWITCH 2 H475-BU-18 1
POS NEG POS NEG ATCH TIMER RELAY VV A D PRESS. SW
OUT 3 189-RD 308-YL-18 135-BU 5 135-BU 5 12V OUT 179-BU 200-BK 200-BK-18 4 K848-WH-18 235-BK-18 2

RELAY
BATTERY 163-6703 167-3466

TEMP.
IN 4 308-YL 169-PK-18 C MAIN RELAY 210-BK 6 210-BK 6 GND 120-YL 607-PK H475-BU-18 PLATFORM CHASSIS 3 K844-GY-18

GND
3T-5760 213-0772
(NOTE C) BOOM LAMP RELAY +B 1 110-RD 306-GN C569-YL 7 120-YL 124-GN-14 H474-GN-18 2 E474-OR-18 HORN SW
161-3128 WW WW DD EE L11 128-2134
J 645-RD-18 308-YL-18
105-RD
684-RD-18
C C
229-BK 8
9
179-BU
320-RD-18
175-RD-14
320-RD-18
K849-YL-18
K852-GN-18 235-BK-18
1 E472-GN-18
A
235-BK-18
J
235-BK-18 200-BK-14 10 A770-PK-18 154-RD K851-BU-18 A D D H474-GN-18 1 TRAVEL RIGHT
C HEATER C CONN 14 L13 PRESS. SW

T713-GN-18
616-BU 893-GN-18 K776-GN-18 11 645-RD-18 151-GN H473-BR-18 2 200-BK-18 320-RD-18 235-BK-18 2 167-3466
RELAY

T715-WH-18

RR
T713-GN-18

PP
KK
892-BR-18 403-GN-18 12 615-YL 189-RD 235-BK-18 1 320-RD-18 200-BK-18

T714-BU-18

T716-PK-18
9X-8124

101-RD-4
877-YL-4
Z

L20

L39
L35
L11
645-RD-18 893-GN-18 105-RD 235-BK-18

308-YL

308-YL
607-PK CONN 33
ATCH

A718-PU-18
149-RD 616-BU 892-BR-18 12V 7A 607-PK A770-PK-18 200-BK-18 308-YL 1 235-BK-18

A770-PK-18

L975-PK-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
200-BK-18
200-BK-18
308-YL-18

308-YL-18
308-YL-18
HAMMER FOOT SW

101-RD-6
101-RD-6
112-PU-6

306-GN
306-GN
ATCH 646-RD-18 616-BU A

308-YL
308-YL
308-YL
308-YL
607-PK 103-RD 200-BK-18 954-GN 2 138-4653

200-BK-18
200-BK-18

200-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
WATER DIODE FUSE BASE FUSE A ATCH

200-BK
SEPARATOR 5A 607-PK 607-PK 607-PK 113-OR-18 K906-GN-18 (NOTE G) K851-BU-18 1
121-1022 183-1000 5A 141-2759 ATCH 12V 7A NEUTRAL START MEDIUM LINE
LEVEL SENSOR 10A 10A 113-8490 607-PK 130-RD-14 607-PK 129-BU A768-BU-18 154-RD A RD-18 235-BK-18 2 PRESS. SW
171-9091 C CONVERTER A LIMIT SW
10A 15A 113-8491 684-RD-18 184-RD 167-3467 189-RD 645-RD-18 A769-GY-18 151-GN B WH-18 163-6785 167-3466
ATCH COOLANT 160-PU-18 15A 30A 124-3548 615-YL
L30 L30
322-GY
CONN 14 T 169-PK-18 646-RD-18 607-PK H476-WH-18 1 JOYSTICK 189-RD C BK-18
WASHER LOWER WASHER LEVEL SW AIR CLEANER PRESS. SW
7T-8890 245-9205 A623-BU-18 15A 160-PU A588-GN 179-BU 1 24V MEMORY 105-RD 118-GY M736-BU-18 235-BK-18 2 167-3466
7T-8890 SW T 2
154-0498 30A 149-RD 309-GY-18 179-BU 24V IN 646-RD-18 152-BU 105-RD 200-BK-18

L13
L35

L22
L12

L39
GROUND
646-RD-18 115-RD 172-RD-18 1 200-BK 3 GND 123-WH-18 147-PU A755-PK-18 H475-BU-18 235-BK-18
A/C BLOWER

SIGNAL
B B 15A 175-RD-14 115-RD 189-RD 112-PU-6 2 4 12V MEMORY 175-RD-14 123-WH-18 A756-BU-18 H474-GN-18 E
C TIMER RELAY C L11 L11
MOTOR MOTOR 607-PK 10A 110-RD 149-RD 189-RD 101-RD-6 3 C569-YL 5 12V OUT 103-RD 169-PK-18 A757-GY-18 K849-YL-18 E472-GN-18 1
HORN A
+B
607-PK 10A 114-RD 110-RD 189-RD RELAY PANEL 101-RD-6 4 229-BK 6 GND 152-BU 307-OR A758-BR-18 K852-GN-18 235-BK-18 2
CAB LAMP L10 L10 L22 ATCH
10A 115-RD 105-RD 189-RD 5 118-GY 615-YL L972-BU-18 H473-BR-18 E475-PK-18 3 K849-YL-18 1
DOME LAMP/MEMORY ATCH 12V 7A L19 HAMMER
160-PU 10A 103-RD 130-RD-14 189-RD 6 124-GN-14 607-PK K907-BU-18 K851-BU-18 4 235-BK-18 2 PRESS. SW
KEY SW CONVERTER L22
10A 105-RD 184-RD 151-GN 7 167-3467 129-BU 607-PK 326-RD 235-BK-18 5 167-3466 (NOTE J)
CHASSIS LAMP RELAY E/P CONT T L12 (NOTE B)
10A 184-RD 103-RD 151-GN 200-BK-18 200-BK-18 8 147-PU 191-WH-14 L969-WH-18 235-BK-18 6
161-3128 BOOM LAMP
C
A
B

10A 149-RD 175-RD-14 151-GN 200-BK-18 200-BK-18 9 120-YL 1 24V MEMORY 113-OR-18 A587-YL L968-OR-18 576-PK-18 235-BK-18
B ATCH V CONT E A
15A 130-RD-14 172-RD-18 151-GN 200-BK-18 310-PU-18 10 120-YL 2 24V IN 154-RD 135-BU 308-YL 535-BU
B B CAB LAMP RELAY 10A 168-RD-10 189-RD 200-BK-18 310-PU-18 11 200-BK 3 GND 308-YL 210-BK 308-YL 575-YL-18 E472-GN-18 1 K852-GN-18 1 ATCH
161-3128 PRODUCT LINK L39 AUX HYD
5A 172-RD-18 114-RD 105-RD 308-YL 308-YL 12 4 12V MEMORY 151-GN C569-YL 308-YL T713-GN-18 235-BK-18 2 235-BK-18 2 PRESS. SW
UU REFUELING PUMP
G976-BU-18

684-RD-18 30A 168-RD-10 160-PU 105-RD 308-YL-18 308-YL 135-BU 5 12V OUT 307-OR 229-BK 308-YL T715-WH-18 T715-WH-18 E476-PU-18 3 167-3466
506-PU-18

412-BU-18

430-BU-18
200-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18
PP
578-BU

147-PU

309-GY-18 105-RD 169-PK-18 308-YL-18 210-BK 6 GND 191-WH-14 150-OR-18 F774-WH-18 576-PK-18 4
C
615-YL 152-BU 645-RD-18 330-YL 308-YL A587-YL 308-YL F773-OR-18 535-BU 5 235-BK-18
A/C L22 (NOTE B) A
15A 124-GN-14 118-GY 646-RD-18 330-YL 169-PK-18 12V 7A X 2 (NOTE D) 150-OR-18 308-YL A770-PK-18 575-YL-18 6
SW PANEL/RADIO L12 L12 ATCH
5A 113-OR-18 147-PU 615-YL 306-GN 169-PK-18 E554-PK-18 150-OR-18 615-YL H473-BR-18 1
WIPER/WASHER STRAIGHT TRAVEL
115-RD 10A 118-GY 169-PK-18 103-RD 105-RD A770-PK-18 H474-GN-18 1 E554-PK-18 147-PU 780-PU-18 200-BK-14 235-BK-18 2 PRESS. SW
LOWER WIPER/WASHER L35 L35 PLUG AS.

L10
10A 152-BU 113-OR-18 175-RD-14 684-RD-18 A718-PU-18 H475-BU-18 2 H474-GN-18 H475-BU-18 235-BK-18 200-BK-14 167-3466
BACKUP/MONITOR CONT 186-4574
5A 169-PK-18 124-GN-14 152-BU 646-RD-18 L975-PK-18 H476-WH-18 3 H475-BU-18 H474-GN-18 A537-PK-18 607-PK CONN 20 CONN 30 CONN 31
HORN RELAY CIGAR LIGHTER
10A 129-BU 123-WH-18 118-GY 308-YL 200-BK-18 K849-YL-18 4 H476-WH-18 H476-WH-18 307-OR 103-RD 235-BK-18
H 161-3128
10A 160-PU
CHASSIS LAMP
SEAT HEATER
120-YL 147-PU 169-PK-18 306-GN E474-OR-18 K852-GN-18 5 K849-YL-18 K849-YL-18 169-PK-18 113-OR-18 H
320-RD-18 5A 123-WH-18 179-BU 113-OR-18 A770-PK-18 306-GN K844-GY-18 L972-BU-18 6 K852-GN-18 K852-GN-18 169-PK-18 893-GN-18 A A A VV S
12V 7A CONVERTER 1 L13
10A 120-YL 129-BU 124-GN-14 308-YL 308-YL K848-WH-18 M736-BU-18 7 L972-BU-18 K906-GN-18 307-OR 129-BU CONSOLE(RH)

10

12
3
4
5
6
7
8
9
2

11
1

10

12
11
C 12V 7A CONVERTER 2
CONN 32

8
9
7
1
2
3
4
5
6

1
2
3
4

1
2
3
4
322-GY 10A 179-BU 191-WH-14 123-WH-18 A718-PU-18 235-BK-18 K906-GN-18 8 M736-BU-18 A768-BU-18 A537-PK-18 892-BR-18
ATCH ATT SOL C E
10A 147-PU 150-OR-18 120-YL L975-PK-18 E472-GN-18 A768-BU-18 9 F774-WH-18 A769-GY-18 147-PU M734-BR-18

308-YL
308-YL
HAMMER PRESS. SW QUICK COUPLER E E E E
167-3466 5A 150-OR-18 114-RD 179-BU 105-RD A E472-GN-18 A769-GY-18 10 F773-OR-18 M736-BU-18 147-PU 645-RD-18
POWER WINDOW ATCH SEAT WITH
(NOTE G) 114-RD 15A 191-WH-14 200-BK-18 129-BU 200-BK-18 B E472-GN-18 308-YL 11 A755-PK-18 A755-PK-18 615-YL M741-GY-18 A537-PK-18 1
ATCH ALT REGULATOR SEAT HEATER
5A 309-GY-18 320-RD-18 320-RD-18 308-YL C E472-GN-18 F774-WH-18 12 A756-BU-18 A756-BU-18 607-PK H465-GN-18 200-BK-18 2

150-OR-18
164-0505

780-PU-18
HAMMER SOL
121-6303 5A
AUX CKT
322-GY 154-RD
L21
E472-GN-18
L22
F773-OR-18 13 A757-GY-18 A757-GY-18 103-RD M742-PU-18 C A
HYD LOCK SOL RELAY

F774-WH-18
L969-WH-18

M736-BU-18
K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
(NOTE G) 180-GN A588-GN 307-OR 684-RD-18 1 684-RD-18 235-BK-18 A755-PK-18 14 A758-BR-18 A758-BR-18 113-OR-18 403-GN-18

A537-PK-18

A770-PK-18

A755-PK-18
10A

L972-BU-18
O

150-OR-18
780-PU-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
161-3128

307-OR
105-RD

326-RD

607-PK
A587-YL 191-WH-14 646-RD-18 2 E475-PK-18 A756-BU-18 15 M741-GY-18 L972-BU-18 893-GN-18 410-WH-18

308-YL
5A

2
N

1
200-BK-18 10A 189-RD A587-YL C SS 235-BK-18 A757-GY-18 16 M742-PU-18 K907-BU-18 129-BU H466-BU-18 N

K776-GN-18

A718-PU-18
151-GN 607-PK E476-PU-18 A758-BR-18 17 M734-BR-18 326-RD 892-BR-18 H467-WH-18

A770-PK-18
10A

191-WH-14

123-WH-18

L975-PK-18
XX

150-OR-18

124-GN-14

403-GN-18
893-GN-18
168-RD-10

645-RD-18

175-RD-14

320-RD-18

646-RD-18
646-RD-18
646-RD-18
646-RD-18

130-RD-14

172-RD-18
113-OR-18

892-BR-18

309-GY-18
169-PK-18

200-BK-14

A588-GN
C

A587-YL
2

151-GN
307-OR

151-GN
E ONE TOUCH

105-RD
189-RD

103-RD

154-RD

184-RD
322-GY

189-RD
152-BU

147-PU

179-BU
129-BU

616-BU
118-GY
607-PK

607-PK
A588-GN 200-BK-18 150-OR-18

615-YL

120-YL
306-GN

308-YL

308-YL
15A DIODE E472-GN-18 K907-BU-18 18 147-PU L969-WH-18 M734-BR-18 646-RD-18
RR L12 1 LOW IDLE SW

L19

L39

308-YL
308-YL
A587-YL 306-GN 168-RD-10 330-YL 121-1022 K847-PU-18 L969-WH-18 19 H465-GN-18 L968-OR-18 645-RD-18 506-PU-18 235-BK-18 128-2134
L9 L9 L6
2

2
1

307-OR C K843-GN-18 L968-OR-18 20 H466-BU-18 F774-WH-18 M741-GY-18 118-GY L972-BU-18

L18
189-RD 154-RD E473-GY-18 410-WH-18 21 H467-WH-18 F773-OR-18 H465-GN-18 169-PK-18
Z Z 151-GN 306-GN 1 506-PU-18 22 200-BK-18 893-GN-18 M742-PU-18 169-PK-18
330-YL 2 578-BU 23 200-BK-14 892-BR-18 403-GN-18 169-PK-18 E
C M741-GY-18 24 200-BK-14 M734-BR-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V
NEUTRAL START RELAY H465-GN-18 25 K871-WH-18 M741-GY-18 H466-BU-18 578-BU 235-BK-18 2 GND
K849-YL-18
200-BK-18

235-BK-18

161-3128 MM NN
954-GN

112-PU-6 112-PU-6 112-PU-6 109-RD-8 M742-PU-18 26 K872-OR-18 H465-GN-18 H467-WH-18 152-BU E473-GY-18 3 PWM+ ATCH JOYSTICK
177-7711

F774-WH-18
M736-BU-18

L969-WH-18

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
XX XX

K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
200-BK-18 H466-BU-18 27 K879-GN-18 M742-PU-18 646-RD-18 135-BU 235-BK-18 4 COMMON

A770-PK-18

A755-PK-18

A537-PK-18
L972-BU-18
169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
307-OR
326-RD

105-RD

607-PK
101-RD-6 101-RD-6 101-RD-6 304-WH-8 M734-BR-18 L973-GN-18 403-GN-18 506-PU-18 210-BK

308-YL
28 K843-GN-18 5 SWITCH 1
C SECONDARY
306-GN H467-WH-18 29 780-PU-18 410-WH-18 169-PK-18 C569-YL K847-PU-18 6 SWITCH 2
START RELAY 403-GN-18 30 326-RD H466-BU-18 578-BU 229-BK SHUTDOWN SW
125-1302 4D-1836
893-GN-18 31 H473-BR-18 H467-WH-18 152-BU 147-PU
ATCH UU LL
307-OR 101-RD-6 60A 109-RD-6 109-RD-6 892-BR-18 32 235-BK-18 506-PU-18 135-BU 147-PU
PRODUCT LINK E
154-RD E554-PK-18 33 K851-BU-18 578-BU 210-BK 147-PU
147-PU 34 310-PU C569-YL 147-PU 607-PK L. CHASSIS IND UNIT
ALT BREAKER 163-6702
L973-GN-18 35 586-BR-18 229-BK 123-WH-18 200-BK-18 GND
DISCONNECT SW. 171-2208
1
2
3
4
5
6

780-PU-18 36 L973-GN-18 123-WH-18 307-OR

7N-0718
7N-0719(NOTE C) 200-BK-18 37 200-BK-18 307-OR 307-OR
2 1 E

T715-WH-18
E

K776-GN-18

T713-GN-18
A718-PU-18
200-BK-14 38 200-BK-18 310-PU 307-OR 169-PK-18 F773-OR-18

A770-PK-18

T714-BU-18
123-WH-18

191-WH-14

T716-PK-18
L975-PK-18
124-GN-14

150-OR-18

403-GN-18

893-GN-18
320-RD-18

645-RD-18

175-RD-14

646-RD-18

168-RD-10

172-RD-18

130-RD-14
113-OR-18

304-WH-8

892-BR-18
309-GY-18
169-PK-18

200-BK-14

A588-GN
G G

101-RD-6
101-RD-4
109-RD-6
109-RD-8
A587-YL

877-YL-4
151-GN

307-OR

151-GN
E

189-RD

105-RD

154-RD

103-RD

184-RD

322-GY

189-RD
152-BU

129-BU

179-BU

147-PU

616-BU
118-GY
607-PK

607-PK
615-YL

308-YL

120-YL

308-YL

308-YL

308-YL
308-YL
200-BK-14 39 200-BK-18 586-BR-18 307-OR F774-WH-18 235-BK-18 1 COM
3 THROTTLE
G976-BU-18

235-BK-18 40 892-BR-18 200-BK-18 118-GY 310-PU A755-PK-18 2 S1

K849-YL-18

403-GN-18
893-GN-18
172-RD-18
506-PU-18

412-BU-18

430-BU-18

892-BR-18
200-BK-18
235-BK-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

235-BK-18

CONN 8 POS SW
954-GN

147-PU

578-BU

200-BK
200-BK

308-YL

H473-BR-18 41 893-GN-18 200-BK-14 200-BK-14 586-BR-18 169-PK-18 A756-BU-18 3 S2 106-0107

CC
K851-BU-18 42 K906-GN-18 200-BK-14 200-BK-14 A537-PK-18 169-PK-18 A757-GY-18 4 S3
1 2

MM
GROUND STRAP

DD

NN
KK
EE
43 A768-BU-18 780-PU-18 124-GN-14 L973-GN-18 K906-GN-18 A758-BR-18 5 S4

LL
C
HH (NOTE C) 167-3583 C C C C C C WW 3
44 A769-GY-18 K871-WH-18 175-RD-14 191-WH-14 K907-BU-18 6
CONN 3 45 308-YL K872-OR-18 E554-PK-18 A587-YL A770-PK-18 BACKUP

C
10

12

10

12

A
B

A
B

A
B
3
4
5
6
7
8
9

3
4

3
4
5
6
7
8
9
2

2
11

11
1

1
10

12
4 5 GOV SW

11
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6

2
4
1
3
46 K907-BU-18 K879-GN-18 607-PK K871-WH-18 A768-BU-18 163-6711
A A A B B S Z WW CONN 9 6 E G
47 L969-WH-18 H473-BR-18 200-BK-14 K872-OR-18 L969-WH-18
B B B B B VV R
L40

48 L968-OR-18 K851-BU-18 200-BK-14 K879-GN-18 M736-BU-18 308-YL

7 8 BACKUP KEY SW
49 410-WH-18 235-BK-18 L973-GN-18 235-BK-18 235-BK-18
9 EPR VALVE SW C OFF 9G-7641

L19

L28

L29

L35

L21
CONN 4 CONN 5 BLOCK CONN 6 CONN 7 50 506-PU-18 235-BK-18 191-WH-14 200-BK-14 163-6710 326-RD
S ON
CHASSIS 121-1023
L36

L34

L40

L38

L39
51 578-BU 235-BK-18 A587-YL 200-BK-14 235-BK-18 307-OR
L29 L29 L29 10 11 B ST

L19

L18

L39
308-YL 52 403-GN-18 235-BK-18 K871-WH-18 124-GN-14 A769-GY-18 105-RD
L35 12 E
954-GN 954-GN 954-GN 53 310-PU 235-BK-18 K872-OR-18 175-RD-14 L968-OR-18
L21 L21 L21 L21
54 586-BR-18 235-BK-18 K879-GN-18 E554-PK-18 E CONN 35

L8

L6
L19 L19 L19 L19 B A
K849-YL-18 K849-YL-18 235-BK-18 235-BK-18 607-PK
L28 L28 L28 L28 CONN 15

L8

L6
L36

L34

L40

R 1 124-GN-14 CAB
L18 L18 L18 L18 L18 L18 L18 A/C UNIT B 2 200-BK-14
L38 L38 L38 L39 L39 L39 161-3779 JJ JJ
R/L 3 175-RD-14
4 L8 L8 L3 F L L
G E554-PK-18 200-BK 615-YL 615-YL RD-18
ATCH BR 5 607-PK 200-BK 200-BK 200-BK WH-18
HEATER UNIT

PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR

CREEPER TRAVEL FUNCTION SW

FUEL PRIMARY FILTER PLUGGED

B 6 200-BK-14 615-YL

FUEL SECONDARY FILTER PLUGGED

164-0490

HEATER RELAY/STARTER RELAY

OVER LOAD ALARM CANCEL SW

A 615-YL ATCH ATCH CAB

WATER SEPARATOR LEVEL SW

TRAVEL STRAIGHT PRESS SW

L7 L7 F F CAB LAMP GUARD LAMP

POWER SHIFT CONTROL PRV

H476-WH-18

H467-WH-18

TRAVEL SPEED CHANGE SOL

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL

ATCH STEM4 SWING CANCEL
F774-WH-18
H474-GN-18

M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

L29
L21

L38
K852-GN-18
G976-BU-18

K776-GN-18

K906-GN-18
H475-BU-18

F773-OR-18

H466-BU-18

H473-BR-18
A718-PU-18

K851-BU-18

A768-BU-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A769-GY-18

A757-GY-18

A584-BU-18 A584-BU-18
A755-PK-18

E554-PK-18
410-WH-18
L972-BU-18
K849-YL-18
L975-PK-18
403-GN-18

893-GN-18

403-GN-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

403-GN-18

TRAVEL ALARM CANCEL IND

167-3441 183-1035
172-RD-18
172-RD-18

168-RD-10

304-WH-8
506-PU-18

412-BU-18
430-BU-18

892-BR-18

892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18

780-PU-18

506-PU-18

SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW

309-GY-18
235-BK-18
235-BK-18

235-BK-18

200-BK-14

200-BK-18
200-BK-14
200-BK-14

235-BK-18
A588-GN

CAPSULE FILTER PLUGGED

101-RD-4

109-RD-6

FAN MOTOR CONTROL PRV

877-YL-4

189-RD

184-RD

322-GY

ANALOG SENSOR RETURN

578-BU

147-PU

616-BU

147-PU

578-BU

AIR HEATER CONTROLLER

200-BK

607-PK

SPECIAL FILTER PLUGGED

308-YL

308-YL

200-BK-18 (NOTE H)

ONE TOUCH LOW IDLE SW

PRIMARY NFC PRESS PRV

TRAVEL RIGHT PRESS SW

L6 L6 L6

COOLANT TEMP SENSOR

O.L.W.D. PRESS SENSOR

OPTION VOLTAGE SW (1)

TRAVEL LEFT PRESS SW

200-BK-18

AIR CLEANER PLUGGED

FLOW LIMIT PRESS PRV

GOVERNOR FEEDBACK

HYD OIL TEMP SENSOR

GOVERNOR COMMAND
TRAVEL STRAIGHT SOL

OPTION CONTROL PRV

OPTION CONTROL PRV

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4
JJ JJ

ALTERNATOR R TERM.

JOYSTICK PRESS SW
F L L

COOLANT LEVEL SW
WINDOW LIMIT SW 615-YL 615-YL RD-18

ENG OIL PRESS SW

AUTO LUB FAILURE
SPEED SENSOR (+)

OPTION PWM IN (1)

ENG OIL LEVEL SW

HYD OIL LEVEL SW
117-6306

SPEED SENSOR (-)

TRAVEL MODE IND

TRAVEL MODE SW

CAT DATA LINK (+)

200-BK 200-BK WH-18

CAT DATA LINK (-)

SWITCH RETURN
FREE SWING SW

PRV RETURN (1)

PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
FINE SWING SW
TRAVEL ALARM
AEC MODE IND

AEC MODE SW
ATCH ATCH CAB

FAULT ALARM

+12V SUPPLY
SENSOR RET
CAB LAMP GUARD LAMP

BACKUP SW
FUEL LEVEL
F F

OPTION SW
OPTION SW

KEY SW ON
167-3441 183-1035

H467-WH-18

K871-WH-18
MONITOR

H465-GN-18
M742-PU-18

M734-BR-18

M741-GY-18

K872-OR-18
K879-GN-18
H466-BU-18

L973-GN-18
(NOTE H)

A537-PK-18
410-WH-18

191-WH-14

123-WH-18
403-GN-18

893-GN-18

150-OR-18
645-RD-18

646-RD-18
113-OR-18
506-PU-18

892-BR-18

586-BR-18

780-PU-18
235-BK-18

169-PK-18

200-BK-14

200-BK-14

576-PK-18
575-YL-18
177-7700

C569-YL

A587-YL

307-OR
F H H

103-RD
578-BU
535-BU
152-BU
129-BU

310-PU

147-PU

135-BU
118-GY

229-BK

607-PK

210-BK
615-YL
200-BK 201-BK-18 1 103-RD-18 1

GND

GND
L27 +B

+B

+B
200-BK 169-PK-18 2 201-BK-18 2 GND
200-BK-18 103-RD 3 169-PK-18 3 ACC
200-BK 893-GN-18 4 4 +12V
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11
11
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
A A A 200-BK 892-BR-18 5 893-GN-18 5 CDL +
CONN 19 200-BK-18 607-PK 6 892-BR-18 6 CDL -

10

12

10

12
13
14
15
16
17
18

10

12
13
14
15
16
17
18
19
20
21
3
4
5
6
7
8
9

3
4
5
6
7
8
9

3
4
5
6
7
8
9
2

2
11

11

11
1

1
B CAB 200-BK C538-OR-18 7 607-PK-18 7 LIGHT
M737-WH-18

H476-WH-18

H467-WH-18
M738-OR-18

F774-WH-18

M736-BU-18

M736-BU-18
M736-BU-18

H474-GN-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
K904-GN-18
M740-PK-18

K906-GN-18

K776-GN-18

K852-GN-18

G976-BU-18
C468-BU-18

F773-OR-18

H475-BU-18

H466-BU-18

H473-BR-18
A762-PU-18
M739-YL-18

A761-PU-18

A768-BU-18
A718-PU-18

L973-GN-18

L973-GN-18

K851-BU-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A769-GY-18

A757-GY-18

200-BK-18 C537-GN-18 8 8
E554-PK-18

A755-PK-18

410-WH-18
L972-BU-18
L975-PK-18

K849-YL-18

K849-YL-18
T967-YL-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18

893-GN-18
893-GN-18
168-RD-10
496-WH-18

304-WH-8
780-PU-18
321-BR-18

763-BU-18

780-PU-18

892-BR-18
892-BR-18
412-BU-18
430-BU-18
309-GY-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14

235-BK-18
235-BK-18
A588-GN
487-OR-18
495-GN-18

101-RD-4

109-RD-6

M737-WH-18
492-GY-18

405-GY-18
491-PK-18

H467-WH-18

H476-WH-18
M738-OR-18
788-YL-18

877-YL-4

F F F
189-RD

322-GY

184-RD

L969-WH-18

H465-GN-18

M736-BU-18

M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
496-WH-18
M741-GY-18
147-PU
147-PU

616-BU

M740-PK-18

K852-GN-18
G976-BU-18
K904-GN-18
235-BK

200-BK

607-PK

H466-BU-18

H475-BU-18

H473-BR-18
C468-BU-18
403-GN-18
L973-GN-18

M739-YL-18

A761-PU-18

K850-BR-18

K851-BU-18
A762-PU-18

495-GN-18
K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

487-OR-18
A757-GY-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL

200-BK 152-BU

A755-PK-18
410-WH-18

412-BU-18

430-BU-18
L972-BU-18
492-GY-18

405-GY-18
K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
491-PK-18

L975-PK-18
T967-YL-18

893-GN-18
788-YL-18
763-BU-18

321-BR-18

780-PU-18

892-BR-18
ATCH SPEAKER (R) CONN 29

184-RD

184-RD
235-BK

235-BK

308-YL
200-BK-14 535-BU
7Y-5505 CONN 16 A/C PHOTO
CONN 17 CONN 18 200-BK-14 200-BK

200-BK-14

200-BK-18
F SENSOR

200-BK
200-BK

200-BK
200-BK
200-BK A581-GN 167-7083
511-BR-18 200-BK-18 A582-PU
512-GN-18 A584-BU-18 201-BK-18 A580-BR Y/G
103-RD 235-BK-18 A579-OR F

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

H466-BU-18
A584-BU-18
615-YL 169-PK-18 A579-OR C538-OR-18

A537-PK-18
509-WH-18

123-WH-18

410-WH-18

C569-YL-14
512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18
113-OR-18
113-OR-18
113-OR-18
508-PU-18

506-PU-18

892-BR-18

135-BU-14
201-BK-18

607-PK-18

200-BK-14

200-BK-14

576-PK-18

169-PK-18

200-BK-14

210-BK-14

229-BK-14

235-BK-18
511-BR-18

K872-OR
K879-GN

575-YL-18

L973-GN
307-OR
ATCH SPEAKER (L)

103-RD

103-RD
103-RD

103-RD
103-RD
103-RD

129-BU

310-PU
586-BR
147-PU

578-BU
152-BU

535-BU
535-BU
535-BU
535-BU
118-GY
200-BK

607-PK

607-PK

607-PK
607-PK
508-PU-18

615-YL
615-YL
103-RD A580-BR C537-GN-18
ENG/PUMP CONT 7Y-5505
L26

L27

L38

509-WH-18 893-GN-18 A582-PU Y/W

157-3165 F 511-BR-18 892-BR-18 A581-GN
F
508-PU-18 512-GN-18 607-PK A584-BU-18
509-WH-18 200-BK-14 CAB 152-BU 506-PU-18
F F
M737-WH-18

H467-WH-18

H476-WH-18
M738-OR-18

ATCH UNDER

L969-WH-18

H465-GN-18

M736-BU-18
M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
496-WH-18

M741-GY-18
M740-PK-18

K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18

G976-BU-18

K852-GN-18

K852-GN-18
K904-GN-18

H466-BU-18

H475-BU-18

H473-BR-18
C468-BU-18
403-GN-18

893-GN-18

893-GN-18
M739-YL-18

A761-PU-18

K851-BU-18

K850-BR-18

L973-GN-18

K850-BR-18
K851-BU-18
A762-PU-18

K851-BU-18
K851-BU-18

K851-BU-18
495-GN-18

487-OR-18

A756-BU-18
K907-BU-18

L968-OR-18

A758-BR-18
A757-GY-18
200-BK-14 535-BU 118-GY 152-BU

A755-PK-18
410-WH-18

892-BR-18

892-BR-18
412-BU-18
L972-BU-18

430-BU-18
492-GY-18

405-GY-18

K849-YL-18

K849-YL-18

K849-YL-18
491-PK-18

L975-PK-18
T967-YL-18

893-GN-18
788-YL-18
780-PU-18

763-BU-18

321-BR-18

892-BR-18
WINDOW LIMIT SW

184-RD
184-RD
184-RD
184-RD
235-BK
235-BK
235-BK
235-BK

308-YL
200-BK A584-BU-18 200-BK 129-6466
L27
M737-WH-18
M738-OR-18
F774-WH-18

M736-BU-18

K904-GN-18
K906-GN-18

M740-PK-18

K776-GN-18
C468-BU-18

F773-OR-18
A762-PU-18
L973-GN-18

A761-PU-18

A718-PU-18

M739-YL-18

A768-BU-18
A769-GY-18

200-BK 506-PU-18 410-WH-18 535-BU

E554-PK-18

T967-YL-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

168-RD-10
304-WH-8

496-WH-18
763-BU-18

321-BR-18

780-PU-18
780-PU-18
780-PU-18
780-PU-18
309-GY-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

235-BK-18
A588-GN

495-GN-18

487-OR-18
101-RD-4

109-RD-6
492-GY-18

405-GY-18

491-PK-18
788-YL-18

877-YL-4

DOME LAMP
189-RD

322-GY
616-BU

147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
200-BK
235-BK

607-PK
308-YL

200-BK-18 118-GY 235-BK-18

L26 176-1986 L5
410-WH-18 403-GN-18
F 403-GN-18 200-BK-18
103-RD 129-BU 129-BU ABBREV COLOR
200-BK 646-RD-18 200-BK
645-RD-18 530-OR-18 RD RED
B CONN 10 F WIPER

L26
CONN 10 M734-BR-18 590-GY-18 MOTOR WH WHITE
L36

200-BK-18

200-BK-14

201-BK-18
MOTOR

200-BK
200-BK

200-BK
E M742-PU-18 A586-OR-18 161-3667 OR ORANGE
E

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
L33

L31

H466-BU-18

A584-BU-18
200-BK 113-OR-18 501-GN-18 A579-OR YL YELLOW

A537-PK-18
509-WH-18

123-WH-18

410-WH-18
C569-YL-14

512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18

113-OR-18
135-BU-14

508-PU-18

535-BU-18
535-BU-18

506-PU-18

892-BR-18
200-BK-18

201-BK-18

235-BK-18
210-BK-14

229-BK-14

607-PK-18

200-BK-18

607-PK-18
607-PK-18

200-BK-18

576-PK-18

200-BK-18
200-BK-18

200-BK-18

200-BK-14
169-PK-18
511-BR-18

K872-OR
K879-GN

575-YL-18
L973-GN
L27

307-OR
103-RD

103-RD
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

578-BU

535-BU
535-BU
535-BU

129-BU

152-BU
118-GY
607-PK

607-PK

200-BK
200-BK M741-GY-18 501-GN-18 A580-BR PK PINK
L29 Z S VV BK BLACK
200-BK H467-WH-18 A586-OR-18 A581-GN
L36 GY GRAY
200-BK H466-BU-18 590-GY-18 A582-PU
L32 L21 PU PURPLE
K849-YL-18 K849-YL-18 CONN 10 200-BK-18 H465-GN-18 530-OR-18 200-BK
L25 L25 BR BROWN
A584-BU-18 C538-OR-18 646-RD-18
L23 L23 F GN GREEN
K849-YL-18 K849-YL-18 200-BK C537-GN-18 645-RD-18
L3 Y X X BU BLUE
615-YL CAB M734-BR-18
L5 L5 ATCH QUICK

PUMP1 NEG CONT PRESS. SENSOR

PUMP2 NEG CONT PRESS. SENSOR

615-YL M742-PU-18 150-OR-18 150-OR
(Dimensions: 39 inches x 28 inches)

COUPLER SW

SEPARATE LOAD PRESS. SENSOR

TRAVEL SPEED 235-BK-14 615-YL 113-OR-18 780-PU-18 780-PU 7N-2353

RIGHT JOYSTICK THUMBWHEEL

SOL L4 L4 SYMBOL DESCRIPTION

VARIABLE RELIEF 1 CHECK SOL

VARIABLE RELIEF 2 CHECK SOL
235-BK-18 615-YL M741-GY-18

LEFT JOYSTICK THUMBWHEEL

121-1491
235-BK-18 H467-WH-18 CONN 28 BLADE, SPADE, RING,
B OR SCREW TERMINAL

ATT STEM 1 RETRACT PRV

ATT STEM 4 RETRACT PRV

ATT STEM 3 RETRACT PRV

ATT STEM 2 RETRACT PRV

235-BK-18 H466-BU-18

PUMP1 NFC REDUCE PRV

PUMP2 NFC REDUCE PRV
OPTION PWM SENSOR (1)
1WAY/2WAY CHANGE SOL

ATT STEM 3 EXTEND PRV

ATT STEM 2 EXTEND PRV

ATT STEM 1 EXTEND PRV

ATT STEM 4 EXTEND PRV

763-BU-18 1 235-BK-18 H465-GN-18

VARIABLE RELIEF 1 PRV

VARIABLE RELIEF 2 PRV

RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)

HYD LOCK CANCEL SW

CIRCUIT CONNECTED
LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)

SEPARATE VALVE PRV

235-BK-18 2 K843-GN-18 200-BK-18

L7
12V POWER SUPPLY
ATT STEM 1 STATUS
ATT STEM 4 STATUS

ATT STEM 3 STATUS

ATT STEM 2 STATUS

K844-GY-18

RIGHT FOOT PEDAL

L32

L23

L41

L21

LEFT FOOT PEDAL

ATCH TOOL SW (1)
ATCH TOOL SW (2)

ATCH TOOL SW (3)

ATCH TOOL SW (4)

K847-PU-18 CIRCUIT NOT CONNECTED

SWING L24
K848-WH-18
OPTION SW (4)
OPTION SW (3)

OPTION SW (2)
OPTION SW (1)

BRAKE SOL
MASK ENABLE

E472-GN-18 ELECTRICAL CONNECTION

SENSOR RET
RENR7931-01

121-1491
SWITCH RET

C560-OR-18
RS-232 GND

H467-WH-18
C566-PK-18
509-WH-18

M734-BR-18
M742-PU-18

H465-GN-18
C538-OR-18
C537-GN-18

M741-GY-18
A586-OR-18

A586-OR-18
H466-BU-18
TO MACHINE STRUCTURE

512-GN-18

A584-BU-18
E473-GY-18

A537-PK-18
113-OR-18

123-WH-18

410-WH-18
508-PU-18
C569-YL-14

200-BK-18

511-BR-18
CAT LINK +

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
K871-WH

646-RD-18
645-RD-18

113-OR-18
135-BU-14

535-BU-18

535-BU-18

506-PU-18
590-GY-18

590-GY-18
210-BK-14

229-BK-14

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

576-PK-18
200-BK-18
200-BK-18
K872-OR
K879-GN

A579-OR

A581-GN
RS-232 RX

CAT LINK -

575-YL-18
L973-GN

A580-BR

A582-PU
RS-232 TX

307-OR
B

103-RD

147-PU

147-PU

310-PU

586-BR
147-PU

147-PU

578-BU

129-BU
118-GY
607-PK

200-BK

200-BK
E474-OR-18

509-WH-18
PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

PRV RET

512-GN-18

103-RD-18
113-OR-18
508-PU-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
200-BK-18

200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18
235-BK-18

511-BR-18
200-BK-10

235-BK-14

INTERNAL ELECTRICAL

A513-RD

A513-RD
SW RET
KEY SW

592-BU

592-BU
235-BK

200-BK
200-BK
200-BK
235-BK

200-BK

200-BK
200-BK
K906-GN-18 1 E475-PK-18 CONNECTION TO SURFACE
235-BK-18 2 E476-PU-18 OF COMPONENT
GND

GND
+B

+B

130-RD-14 CONNECTOR
L29
L33

L32

L31

151-GN
HYD LOCK 308-YL F F F K F GILDING TERMINAL
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
SOL
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
Z F F F F F F F F F F F F
121-1491

4
9

1
2
3
7

4
5
1
2

6
3

6
7

3
10
1

5
CONN 13 ATCH WIRE, CABLE,
L23
L24
L25
L38

10

12
13
14
15
16
17
18
19
20

10

12
13
3
4
5
6
7
8
1
2

1
2
3
4
5
6
7
8
9

1
2
11

11
B B S S (NOTE B) (NOTE B) (NOTE B) (NOTE B) COMPONENT
+ -

+12V UNSWITCHED
K866-WH-18

K857-WH-18
K848-WH-18

CHASSIS K F F

M906-BU-18
K843-GN-18

K852-GN-18

E474-OR-18

K861-GN-18

K870-GN-18

E472-GN-18
K847-PU-18

K874-BR-18
K875-BU-18

K860-BU-18

K865-PU-18
K851-BU-18

K856-PU-18

K850-BR-18

E476-PU-18

K868-BR-18
K869-BU-18
CIRCUIT GROUPING
K844-GY-18

K862-GY-18

E473-GY-18
A588-GN 1
K864-PK-18

E475-PK-18
K849-YL-18

K858-YL-18

K849-YL-18
893-GN-18

L#
130-RD-14

130-RD-14

892-BR-18
235-BK-14

235-BK-14

WIPER CUT

STOP
W. CCW
W. CW

INT (6)
WA+
ACC
WASH
LOW
INT (3)
GND
RISE. S

REV
L. CHASSIS
L. BOOM

W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW

W. LOW
ALARM CANCEL SW

TRAVEL MODE IND 1

TRAVEL MODE IND 2

WASH

AEC MODE IND

GND
ALARM CANCEL IND
TO RADIO DESIGNATION
151-GN

ATCH ATCH

+B
+12V SWITCHED
200-BK-18
308-YL

2
12V 7A 12V 7A SERVICE
SOCKET SOCKET METER
121-0987 121-0987

+24V INPUT
6T-7337 IDENT PART NO. LOC
(NOTE D)
D CIGAR
D

IGNITION
GROUND
GROUND
LIGHTER

509-WH-18
512-GN-18

103-RD-18
113-OR-18
508-PU-18
HARNESS AS.

511-BR-18
9W-0335

200-BK

200-BK

200-BK
200-BK
B U U ATCH
FINE SWING ATCH VALVE CONT WIPER CONT ACTION ALARM A 238-1573 G-5
L973-GN-18 1 L973-GN-18 1 SOL B 251-0278 G-5
157-3200 A/C SW PANEL 155-7042 132-1829
200-BK-18 2 200-BK-18 2 116-3526 (NOTE L) C 231-1832 G-9
ATCH ATCH FINE 157-3210
CONN 1 CONVERTER SWING CONT SW ATCH SEAT ATCH LOWER ATCH LOWER D 170-6959 J-2

K848-WH-18

K857-WH-18

K866-WH-18
ATCH SWITCH PANEL

M906-BU-18
K852-GN-18

E472-GN-18

E474-OR-18
K843-GN-18

K861-GN-18

K870-GN-18
K850-BR-18
K851-BU-18

K847-PU-18

E476-PU-18

K856-PU-18

K860-BU-18

K868-BR-18
K869-BU-18

K865-PU-18

K874-BR-18
K875-BU-18
E473-GY-18

K844-GY-18

K862-GY-18
205-4285 HEATER SW WASHER SW WIPER SW

E475-PK-18

K864-PK-18
K849-YL-18

K858-YL-18
893-GN-18

163-6722
130-RD-14
130-RD-14
130-RD-14
130-RD-14
892-BR-18

E 197-4279 H-2

235-BK-14
235-BK-14
235-BK-14
235-BK-14
151-GN 163-6721 163-6719 163-6718 HEATER SW PANEL 163-6701

308-YL
308-YL
308-YL
176-2005 F 163-6787 F-5
L3 L3 G 170-6828 G-1
B H 163-6810 F-1
J 167-3457 J-6
M740-PK-18 1 K 227-7221 D-5
235-BK-18 2 OPERATOR STATION OPERATOR STATION L 167-3456 F-1
L23
L24
L25
L38

TRAVEL STRAIGHT ATCH M 163-6750 C-2

SOL L25 L25 ANTENNA N 116-0227 C-2
L41

L33

L32

L31

L17
121-1491 167-3492 B N 616-BU N P 4I-5396 C-2 (NOTE F)
L24 L24 ATCH
616-BU 1 616-BU 616-BU R 140-0923 C-2
BOOM LAMP
L2 L2 L2 L2 L2 L2 L2 200-BK 2 200-BK 200-BK 153-2521 S 213-0902 D-7 (NOTE K)
200-BK T 167-3473 J-6 (NOTE D)
L23 L23 L23 L23 L23 L23 CONN 27 P (NOTE F) U 213-0715 E-12
R V 204-1686 B-3
L17 L17 L17 W 116-0096 A-3
L38

X 116-0098 A-3
495-GN-18 Y 183-0998 C-6 (NOTE L)
K849-YL-18 321-BR-18 616-BU ATCH Z 183-1061 G-7 (NOTE G)
B L38 BOOM LAMP
AIH COOLANT T714-BU-18 487-OR-18 B M 200-BK 153-2521 JJ 170-9295 F-1 (NOTE H)
TEMP SENSOR 1 A718-PU-18 T716-PK-18 491-PK-18 322-GY M
196-7975 322-GY 1 322-GY VV 204-1953 F-1 (NOTE M)
2 200-BK-18 200-BK-18 496-WH-18 HORN P (NOTE F) WW 204-1954 F-1 (NOTE M)
T° Y B 200-BK 2 200-BK
L41

200-BK-18 A768-BU-18 7Y-3919 R XX 238-1497 H-3

200-BK-18 M737-WH-18 A M737-WH-18 A768-BU-18 487-OR-18 A769-GY-18 200-BK
L41 L41 L41
200-BK-18
L16 L16 L16
M738-OR-18 B M738-OR-18 A769-GY-18 491-PK-18 147-PU
CONN 26
30 Page,

235-BK-18 M739-YL-18 C M739-YL-18 147-PU 496-WH-18 147-PU

M739-YL-18 235-BK-18 147-PU A768-BU-18 K904-GN-18 CABLE AS.
CONN 12 L2
L33

L32

L31

M739-YL-18 235-BK-18 K904-GN-18 A769-GY-18 T967-YL-18

C B
M739-YL-18 235-BK-18 T967-YL-18 147-PU M737-WH-18
322-GY
M HORN
AA
BB
163-6774
170-6929
B-12
J-12
C
235-BK-18 235-BK-18 780-PU-18 147-PU M738-OR-18 7Y-3920
COOLANT TEMP L1 L1 L1 200-BK CC 163-6775 J-12
T° A768-BU-18 200-BK-18 K904-GN-18 M739-YL-18
SENDER DD 163-6752 G-8
5I-7578 A769-GY-18 M737-WH-18 T967-YL-18 235-BK
M737-WH-18

EE 163-6751 G-8
M738-OR-18
F774-WH-18

M736-BU-18
K776-GN-18

K904-GN-18
F773-OR-18
C468-BU-18

A761-PU-18
A718-PU-18

A762-PU-18

A768-BU-18

M739-YL-18
A769-GY-18

492-GY-18 147-PU M738-OR-18 780-PU-18 780-PU-18

E554-PK-18

496-WH-18

T967-YL-18
403-GN-18

487-OR-18
495-GN-18

168-RD-10
304-WH-8

321-BR-18

780-PU-18
492-GY-18

405-GY-18
309-GY-18

235-BK-18

491-PK-18
235-BK-18

200-BK-10
788-YL-18

L37 L37
109-RD-6

101-RD-4

FF 170-9364 B-12 (NOTE C)

877-YL-4
189-RD

322-GY
616-BU

147-PU
147-PU
200-BK

200-BK
200-BK
200-BK
235-BK

607-PK
308-YL

147-PU M739-YL-18 200-BK-18 200-BK-18 B CHASSIS

K904-GN-18 235-BK M737-WH-18 325-PK-18 607-PK LAMP GG 170-6929 J-12 (NOTE C)
T967-YL-18 235-BK M738-OR-18 325-PK-18 200-BK 153-2523 HH 170-9331 J-12 (NOTE C)
780-PU-18 235-BK-18 M739-YL-18 200-BK
200-BK-18 235-BK-18 235-BK 200-BK
235-BK-18 235-BK 200-BK WIRE AS.
309-GY-18 235-BK-18 235-BK 200-BK-10
K776-GN-18 487-OR-18 235-BK-18 200-BK KK 224-2858 G-8
109-RD-6 491-PK-18 235-BK-18 200-BK LL 163-6755 G-8
L2

L B 496-WH-18 495-GN-18 616-BU WIRE GROUP COLOR DESCRIPTIONS MM 163-6757 G-8

ALTERNATOR B NN 111-4829 G-8
ALT P 403-GN-18 325-PK-18 780-PU-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
5I-8085 PP 213-0873 H-11
(50A) RE 321-BR-18 322-GY
200-BK-6 607-PK WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. RR 224-2859 H-11
200-BK-18 168-RD-10 SS 163-6758 H-7
VOLTAGE CONVERTER OUTPUT CIRCUIT. TT 132-1827 A-5
L16

200-BK-18 616-BU
200-BK UU 170-9478 H-11
STARTING CIRCUIT.
A718-PU-18 235-BK-18 K858-YL-18 K856-PU-18 322-GY
492-GY-18 235-BK-18 K862-GY-18 K857-WH-18 200-BK GROUND CIRCUIT.
235-BK-18 235-BK-18 K857-WH-18 K858-YL-18 607-PK
STARTING AID CIRCUIT.
M737-WH-18
M738-OR-18
M739-YL-18

M739-YL-18

200-BK-18 235-BK-18 K861-GN-18 K860-BU-18 200-BK

L15 L15 L15 L15
200-BK-18 235-BK-18 K856-PU-18 K861-GN-18 200-BK-10 CAT DATA LINK.
309-GY-18 235-BK-18 K860-BU-18 K862-GY-18 325-PK-18
B K776-GN-18 235-BK-18 K869-BU-18 K868-BR-18 168-RD-10 ENGINE PUMP CONTROL CIRCUIT.
A/C CLUTCH 1 E554-PK-18 109-RD-6 A718-PU-18 K869-BU-18 K869-BU-18
SOL VALVE CONTROL CIRCUIT.
176-1895 2 200-BK-18 403-GN-18 492-GY-18 K869-BU-18 308-YL
(NOTE E) 200-BK-6 309-GY-18 K869-BU-18 308-YL HEATER AND AIR CONDITIONER CIRCUIT.
Y Y L17
200-BK-18 K776-GN-18 K868-BR-18 308-YL
200-BK-18 109-RD-6 K868-BR-18 308-YL WIPER/WASHER CIRCUIT.
1

1
2

E554-PK-18 403-GN-18 K868-BR-18 235-BK-18

B 304-WH-8
101-RD-4
E554-PK-18
304-WH-8
K868-BR-18
K868-BR-18
235-BK-18
K866-WH-18
B
235-BK-18 101-RD-4 K868-BR-18 K865-PU-18
THIS SCHEMATIC IS FOR THE 320C EXCAVATOR ELECTRICAL SYSTEM

168-RD-10
200-BK-10

325-PK-18
235-BK-18 405-GY-18 K875-BU-18
B (NOTE B) ATCH
304-WH-8 405-GY-18 C468-BU-18 K870-GN-18
G S FLOW LIMIT
STARTER
101-RD-4 C468-BU-18
308-YL
308-YL
F774-WH-18
SOL
171-0188
K870-GN-18
K870-GN-18
MEDIA NUMBER: RENR7931-01
MOTOR MTRBAT AA RD-00 (NOTE L)
125-2988 F774-WH-18 F773-OR-18 K870-GN-18
FF (NOTE C)
RD-00 F773-OR-18
A761-PU-18
A761-PU-18
189-RD
308-YL
M906-BU-18
SCHEMATIC PART NUMBER: 170-6906, CHANGE: 05, VERSION: HE
MOTOR B B Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
189-RD M736-BU-18 K874-BR-18
M736-BU-18 877-YL-4 K864-PK-18 CONN 23
CONN 22 in neutral and with parking brake set.

1
2
200-BK-18 788-YL-18 235-BK-18 V V
L23
877-YL-4 A762-PU-18 235-BK-18 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
788-YL-18 200-BK 235-BK-18
L37

A762-PU-18 200-BK 235-BK-18

200-BK-18
200-BK-6 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.

B 168-RD-18 WIRE PAIRS OF 892-BR & 893-GN MUST BE

235-BK-18
ENG OIL SW 168-RD-18 TWISTED AT LEAST 1 TURN PER 25mm.
5I-8005
K857-WH-18

K866-WH-18

M906-BU-18
K861-GN-18

K904-GN-18

K870-GN-18

K870-GN-18
K869-BU-18

K869-BU-18

K868-BR-18

K868-BR-18

K860-BU-18
K868-BR-18

K856-PU-18
K868-BR-18

A768-BU-18

K875-BU-18

K865-PU-18

K874-BR-18
K862-GY-18

A769-GY-18
T714-BU-18

K864-PK-18
496-WH-18
T716-PK-18

K849-YL-18

K858-YL-18

T967-YL-18

487-OR-18

495-GN-18
780-PU-18

321-BR-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18

491-PK-18
235-BK-18

235-BK-18

235-BK-18

325-PK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18
365-YL-18 NOTE B: NOT USED ON THIS VEHICLE.
147-PU

147-PU

405-GY-18

308-YL
DIODE
197-4385 NOTE C: USE WITH COLD WEATHER.
GROUND STRAP
132-1806

325-PK-18
200-BK-18

NOTE D: USE WITH 12V 7A X 2 CONVERTER.

200-BK-6
200-BK

B
ENG OIL AIR HEATER VV VV VV S S S S S S B B B B B B B B S S S S S S NOTE E: NOT USE WITH HEATER UNIT.
2 235-BK-18
LEVEL SW 5I-7746
1 C468-BU-18 CONN 11
C

C
A
B

A
B

A
B
2
1

213-0677
1
2

1
2

1
2
1
2

1
2

1
2

1
2

1
2
NOTE F: USE WITH SHORT BOOM.
1

1
1
2

2
1
2

1
2

B V V

323-WH-10
TT

200-BK-10
877-YL-4 NOTE G: USE WITH CONFIG.3.
B CONN 24 CONN 25

2
1

1
2
A A

L976-GN-18
X W
BR-18

BR-18

BR-18
BK-18

BK-18

BK-18
NOTE H: USE WITH CAB GUARD LAMP.
YL-18

YL-18

YL-18

L976-GN-18

L976-GN-18
L976-GN-18

323-WH-10
168-RD-18

168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
200-BK-18
365-YL-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
ENG CHASSIS
325-PK-18

L976-GN-18
RD
BK

ATCH THUMB ATCH THUMB ATCH STEM 3 ATCH STEM 3 ATCH STEM 2 ATCH STEM 2 ATCH STEM 1 ATCH STEM 1 ATCH QUICK POWER SHIFT ATCH RELIEF ATCH RELIEF 2 ATCH 1WAY/2WAY ATCH RELIEF ATCH RELIEF 1

168-RD-18
325-PK-18
365-YL-18
OPEN SOL CLOSE SOL CONT SOL (B) CONT SOL (A) CONT SOL (B) CONT SOL (A) CONT SOL (B) CONT SOL (A) COUPLER SOL CONT SOL CHECK 2 SOL SOL CONT SOL CHECK 1 SOL SOL NOTE J: USE WITH CONFIG.5.
BK

B
YL

121-1491 121-1491 111-9916 111-9916 111-9916 111-9916 111-9916 111-9916 152-8346 111-9916 215-4890 112-0090 215-4890 215-4890 112-0090 V
KEY 6 308-YL (NOTE M) (NOTE M) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) NOTE K: USE WITH CONFIG.14.
DECEL 5 F774-WH-18 ATCH HAMMER
ENG GOV B PRESS. SW ATCH
GROUND

GROUND

GROUND
ACCEL 4 F773-OR-18 167-3466 NOTE L: USE WITH CONFIG.3 AND 14.
ACTUATOR TRAVEL ALARM
SIGNAL

SIGNAL

SIGNAL
+B

+B

+B
F/B 3 A761-PU-18 788-YL-18 1 WH (NOTE M)
GROUND

157-3177 TT 3E-7738
SIGNAL

+B 1 189-RD A762-PU-18 2 BK NOTE M: USE WITH CONFIG.15.

ESS 7 M736-BU-18 B V
ENG SPEED T°
GND 2 200-BK-18 V V
PICKUP
GND 8 196-7973
PUMP DISCHARGE PUMP DISCHARGE ATCH SQUEEZE - +
PRESS. SENSOR1 PRESS. SENSOR2 HYD OIL HYD OIL HYD OIL FUEL LEVEL ATCH PRESS. SENSOR X X W W
157-3182 157-3182 FILTER SW TEMP SENDER LEVEL SW SENSOR REFUELING SW 157-3182 ATCH ATCH ATCH
173-3518 4I-5394 213-0677 163-6700 5C-6108 (NOTE K) ATCH ATCH ATCH REFUELING REFUELING REFUELING
REFUELING PUMP REFUELING REFUELING START RELAY STOP RELAY POWER RELAY
123-3929 STOP SW(NC) START SW(NO) 149-5050 149-5050 165-4026
9X-4184 6T-9442

12 11 10 9 8 7 6 5 4 3 2 1