Maxphotonics MFSC 5000W-6000W CW Fiber Laser Series User Guide Manual
Maxphotonics MFSC 5000W-6000W CW Fiber Laser Series User Guide Manual
Maxphotonics MFSC 5000W-6000W CW Fiber Laser Series User Guide Manual
Maxphotonics Co.,Ltd.
Copyright Notation
Maxphotonics Co.,Ltd.
Address: Maxphotonics Industrial Park, 3rd Furong Road,
Furong Industrial Area, Shajing, Baoan, Shenzhen, China.518125
E-Mail: info@maxphotonics.com
http://en.maxphotonics.com
Subject to change without notice.
1
Preface
Thank you for using the MFSC 5000W-6000W CW Fiber Laser Series from
Maxphotonics. We compile this document for you in order that the laser is
used and maintained properly. Due to the limited level of the writers, coupled
with time constraints, there are some careless mistakes in this document, your
understanding and suggestion to help us make an improvement will be much
appreciated . Thank you again for using Maxphotonics' products.
Please take time to read and understand this User's Guide and familiarize
yourself with the operating and maintenance instructions before you use the
product. We strongly recommend that the operator read the Section 2 titled
“Safety Information” prior to operating the product.
This User's Guide should stay with the product to provide you and all future
users and owners of the product with important operating, safety and other
information.
We identify the parts to which you need to pay special attention in the document
with underscore. Please notice those information to prevent the unnecessary
damages.
2
Company Profile
http://en.maxphotonics.com
CONTENT 3
Company Profile………………………………………………………………… 2
1-Safety Conventions……………………………………………………………… 6
2-Laser Protection………………………………………………………………… 7
3-Reference Standard…………………………………………………………… 8
1-Features…………………………………………………………………………… 15
2-Module Configuration…………………………………………………………… 15
4-Certification……………………………………………………………………… 16
Chapter 4 Specification………………………………………………………… 18
6-Structural Layout………………………………………………………………… 23
1-Unpacking Steps………………………………………………………………… 24
2-Packing List……………………………………………………………………… 26
1-Notice……………………………………………………………………………… 27
3-Extension Interface……………………………………………………………… 27
4-Start Steps………………………………………………………………………… 29
5-Mode Description………………………………………………………………… 30
6-Software Description…………………………………………………………… 31
7-Error List………………………………………………………………………… 35
1-Notice……………………………………………………………………………… 36
2-Operating Procedures…………………………………………………………… 37
1-Maintenance Notes……………………………………………………………… 41
2-Service Statements……………………………………………………………… 42
1-General Items…………………………………………………………………… 43
2-Warranty Limitations…………………………………………………………… 43
5
Chapter 1
Characteristic Explain
MFSC Series CW Fiber Laser products provide a wide range of wavelength from
1060nm to 1100nm.The lasers are water-cooled and maintenance-free and with
a wall plug efficiency of more than 30% and deliver high efficiency, high reliability
and high performance.
Maxphotonics' MFSC Series CW Fiber Laser Series are Class 4 laser products
and are designed and tested with safety. By following this User Guide and
applying sound laser safety practices, it will be a safe and reliable device.
Laser light exhibits unique characteristics that may pose safety hazards.
Therefore, the laser light can’t be normally associated with other light sources,
and all operators and people near the laser must be aware of these special
hazards.
In order to ensure the safe operation and optimal performance of the product,
please follow all warnings and safety instructions in this guide during process of
operation, maintenance and service.
For ensuring the safety of operators, operators are urged not to open the
equipment privately at all times. There are no user serviceable parts, equipment
or assemblies associated with this product. Lasers of unauthorized disassembly
shall not be subject to warranty.
6
Chapter 2
General Safety Information
1-Safety Conventions
All safety warning symbols during operating process of the laser include:
SYMBOLS DESCRIPTION
NOTE :
◎ This device is classified as a high power Class IV laser instrument. It may
emit up to 6000W average power from 1060nm to 1100nm. This level of light
may cause damage to the eye and skin. Despite the radiation being invisible,
the beam may cause irreversible damage to the retina. Laser safety eyewear is
not provided with this instrument, but must be worn at all times while the laser is
operational.
2-Laser Protection
You must wear the safety protective glasses while operating the laser, and
rationally select the safety protective glasses according to the lasing wavelength
of the laser. If the device is a tunable laser or Raman product, it emits light
over a range of wavelengths and the end user should confirm the laser safety
eyewear used protects against light emitted by the device over its entire range
of wavelength.
3-Reference Standard
CISPR 16-2-1
CISPR 16-2-3
EN 61000-6-2: 2005
EN 61000-4-2: 2009
EN 61000-4-4: 2012
EN 61000-4-5: 2014
EN 61000-4-6: 2014
EN 61000-4-11: 2004
Laser safety:
EN 60825-1: 2014
Functional safety:
EN 60204-1: 2018
NOTE:
◎ In accordance with relevant EU and national standards and requirements, the
laser must be classified according to its output power and laser wavelength. All
MFSC-3000W-4000W-Series laser products with high power belong to Class 4
products (according to article 8, EN 60825-1).
Chapter 2 General Safety Information 9
1、Specular Reflection
There are often numerous secondary laser beams produced at various angles
in the output port of the laser. These divergent beams are produced when the
primary beam of laser reflects off a smooth surface, and they are called specular
reflections. Although these secondary beams may be less powerful than the
total power emitted from the primary beam, the intensity may be great enough to
cause damage to the eyes and skin as well as surface of materials.
WARNING:
◎ You must exercise caution to avoid/minimize specular reflections as these
laser radiations are invisible!
WARNING :
◎ The Maxphotonics MFSC laser light is strong enough to cut or weld metal,
burn skin, clothing and paint. In addition, this light can ignite volatile substances
such as alcohol, gasoline, ether and other solvents. During the operating
process, the flammable materials around the laser must be isolated.
We strongly recommend that you read the following procedures before operating
the laser:
10 Chapter 2 General Safety Information
1、Never look directly into the laser output port when the power is turned on.
2、Avoid positioning the laser and all optical output components at eye level.
4、4. Make sure to remove the tail cover of the laser output head before the
laser is turned on, otherwise it will cause irreversible damage to the laser fiber
output head.
5、Ensure that all personal protective equipment is suitable for the output power
and wavelength range of the laser.
6、Use the laser in a room with access controlled by door interlocks. Post
warning signs. Limit the safety areas to operate the laser.
8、Do not turn on the laser without an optical coupling fiber or an optical output
connector.
9、Carry out commissioning, calibration and focusing at low output power and
then increase the output power gradually when the calibrating and focusing work
is done.
10、Do not install or detach cutting heads or collimators when the laser is active
11、Make sure that the laser is shut down and the power is off before you install
or detach cutting heads or collimators.
12、If the equipment is operated in a manner not specified in this document, the
protection devices and performance of the equipment may be impaired and the
warranty will be voided.
CAUTION:
◎ The output of the laser is delivered through a lens with an anti-reflection
coating. If the backward-stage light path of your laser has the optical lens,
please strictly inspect the lens of the output head and the backward-stage lens
Chapter 2 General Safety Information 11
of the laser, and ensure that there is no dust and any other impurity on the lens.
Please note that any macroscopic attachment may cause extreme damage to
lens or burn the laser or any backward-stage light path equipment.
◎ For cleaning instructions of the lens, please refer to the "Optical Fiber
Connector Inspection and Cleaning Guide".
◎ Hot or molten pieces of metal may be produced when the laser is under
operation. Exercise caution if debris is produced in operation.
◎ When you carry out commissioning and calibration of the laser output, you
must set the laser output at low power level and then gradually increase the
output power during checking the quality of the light spot emitted from the laser
via an infrared viewer.
WARNING:
◎ Make sure that the individual protective equipment meets the output power
and wavelength range of the laser.
◎ Never look directly into the optical fiber or the collimator, and make sure you
wear the safety protective glasses in each operation.
We strongly recommend that you read the following procedures before operating
the laser:
1、Make sure the shell of this equipment is properly grounded. Any interruption
of the ground loop may result in personal injury.
3、In order to further reduce fire hazard, replace the line fuses (if applicable)
with the same types and ratings. The use of other fuses or material is prohibited.
4、Make sure that the input AC voltage of the laser is the voltage of the normal
AC mains (Three-phase four-wire 360-440VAC), and wires are connected
accurately. Any incorrect wiring method may cause damage to people or
12 Chapter 2 General Safety Information
instrument.
5、The equipment does not have any part which can be maintained by
operators, and all the maintenance operations must be finished by the
professionals of Maxphotonics Co., Ltd.
6、To prevent electrical shock, do not remove enclosure, detach the laser
without permission and damage the relevant signs. Any product with
unauthorized dismounting shall not be subject to warranty.
WARNING:
◎ The input voltage of the laser is triple-phase AC current (360-440VAC), which
may cause risk of electric shock. All the relevant cables and connection wires
have potential hazards.
For ensuring the safety of the laser working area, suitable enclosures shall
be applied, including but not limited the laser safety signs and the interlocking
devices. Corresponding operators must be trained and examined and know the
normal safety specifications for operating the laser.
Because of interaction of the laser and the metal material, the radiation of high-
level ultraviolet light or visible light may be produced. Make sure that the laser
is provided with the protective cover to prevent the eyes or other parts of human
bodies from damage by radiation.
3、Ensure that the work surface is properly vented. There may be gases, sparks
and debris generated from the interaction between the laser and the work
surface, and they could pose additional safety hazard.
CAUTION :
◎ The device may be damaged with incautious operation.
14 Chapter 2 General Safety Information
For additional information regarding Laser Safety, please refer to the list
below:
Orlando,Florida 32826
ANSI Z136.1, American National Standard for the Safe Use of Lasers
Laurin Publishing
Chapter 3
Product Description
1-Features
MFSC Series CW fiber lasers are compact and efficient and high-quality laser
output lasers developed for industrial application. They are mainly applied to the
fields of puching, welding, cutting, etc.
Main Features:
Applications:
1、Industrial applications
2、Scientific research
2-Module Configuration
Maxphotonics offers many configurable modes. This manual will give complete
instructions for all modes, please refer to section 6.3-6.6.
M - F - S - C - XXX - XX
1 - 2 - 3 - 4 - 5 - 6
1 Manufacturer’s code M means Maxphotonics
Gain media of the
2 F means Fiber Laser
laser
3 Laser mode S means Single Mode
4 Laser state C means Continue Wave
Maximum output XXXX W means the maximum output power of
5
power the laser
6 Additional message Can be null
4 - Certification
Maxphotonics certifies that this equipment has been thoroughly tested and
inspected and meets published specifications prior to shipping. Upon receiving
your equipment, check whether the packaging and accessories have been
damaged in transit. If damage is apparent, please contact Maxphotonics
immediately.
The optical output head come with a protective window that can be replaced if
damaged. Make sure that the end cap of the QBH head is removed prior to use
and is usually arranged with the laser.
Please refer to “Fiber Connector Inspection and Cleaning Guide” about the
cleaning method.
Chapter 4
Specification
10%→90%
10 Laser Switching ON Time 150 200 μs
Output
90%→10%
11 Laser Switching OFF Time 150 200 μs
Output
12 Modulation Rate 100% Output 5 KHz
13 Red Guide Laser Power 100% Output 200 μW
14 Feeding Fiber Cable Length 20 m
15 Feeding Fiber Core Size 100(150/200 optional) μm
Feeding Fiber Cable Bending
16 200 mm
Radius
17 Output Connector Standard QBH(LOC)
Chapter 4 Specification 19
℃
Operating Ambient
3 10 40
Temperature
Operating Ambient Relative
4 10 85 %
Humidity
5 Cooling Method Water-cooling
6 Storage Temperature -10 60 ℃
7 Dimensions 640*1000*700 (W*D*H) mm
MFSC-5000W 225±5
8 Weight kg
MFSC-6000W 230±5
CAUTION :
◎ The Chiller needs to meet the requirements of the above table under the
conditions of a circulating temperature of 40 ° C and an outlet temperature of 22 ° C.
◎ The above recommended water pressure requires the pressure drop of the main
line Δp ≤ 0.5bar. If this value is exceeded, the main circuit water pressure should be
increased accordingly.
◎ The cooling water and filter element need to be replaced once a month; before
winter (referring to low temperature environment of 0° C and below), the cooling
water should be replaced with a suitable antifreeze (for example, glycol antifreeze,
excessive addition is strictly prohibited, antifreeze thermal conductivity coefficient)
Low, excessive addition may cause poor heat dissipation). After the winter is over,
the antifreeze should be replaced with distilled water and the filter element should
be replaced to restore the maintenance frequency once a month.
NOTE:
◎ External light path tube inner diameter ≥ 8mm, length ≤ 20m;
◎ The length of the Φ6 pipe connected to the LOE after switching from the external
light path is ≤ 1m;
◎ QBH is connected in series with the cutting head;
◎ The above recommended external light path water pressure requires the pressure
drop of the cutting head Δp ≤ 1.5bar. If this value is exceeded, the external light path
water pressure should be increased accordingly.
Chapter 4 Specification 21
Cutting head
NOTE:
◎ Water pipe color: blue input water, red return water.
1.The ambient air cleanliness grade requirement for optical fiber output head
installation: 1000 or more stringent grade. Suggestions for Configuration of
Standard Purification Workbench;
NOTE :
◎ In order to ensure a good operating environment of the laser, to reduce the
probability of failure due to condensation. We recommende to prepare an air-
conditioned room for the laser, so that the temperature in the air-conditioned room
is ≤ 28 ° C, and the relative humidity is ≤ 50%. The water cooler should be placed
in a different space from the laser. It is forbidden to place the water cooler in the air-
conditioned room;
◎ The laser head works at circulating temperature. In order to avoid condensation
on the laser head, it is necessary to adjust the temperature of the cooling water of
the external light path to room temperature. It is forbidden to cool the laser head with
low-temperature cooling water.
Chapter 4 Specification 23
6-Structural Layout
Chapter 5
Unpacking Guide
1-Unpacking Steps
2. Open the packaging wooden box, remove the foam upper cover, and take out
the accessories;
4. QBH and cable are placed on the top plate of the laser. Please take care
carefully to ensure that the minimum bending radius of the fiber cable is
>200mm.
5. After the accessories are taken out and counted, the laser is moved out of the
box by a motorized forklift, the laser is placed on the flat ground, and the caster
brake pads are pressed to prevent the laser from rolling by itself;
6. Please ensure that the laser is in a dry, ventilated, no dust; the 1 meter
space around the laser is unobstructed, the front of the laser and the operator's
location are unobstructed, the visual is unobstructed, there is no dripping above
the laser, and the laser is located. The position is drained smoothly, and no
water accumulation occurs.
7. Please purchase the same water pipe according to the water pipe sample
attached to the package; the water pipe is connected to the laser inlet and outlet
pipe pagoda joint, and is fastened with the attached hose clamp;
Chapter 5 Unpacking Guide 25
NOTES:
◎ If any damage of the external package and internal parts has been
found upon receipt of product, please contact Maxphotonics Co., Ltd. or
designated agent immediately.
◎ The air conditioner behind the laser has a drain port, connect the drain
pipe, ensure that the drain pipe is level, and the height of any position
of the drain pipe should not be higher than the outlet height of the drain
pipe (if the laser matches the air conditioner).
◎ The chiller should be closed when the laser is turned off in case that the
moisture in the air condense on cool parts within the laser. When an air-
conditioner is available it is suggested that you run the air-conditioner for
half an hour before turning on the chiller and the laser power switch.
2-Packing List
External signal
2 pc 1
wire
3 Cable 10m pc 1
4 Power keys pc 2
Lens cleaning
6 pc 4
paper
Sample of water
7 Ф25.4mm pc 1
pipe of laser
Chapter 6
Operation Guide
1-Notice
CAUTION:
The laser power input line needs to be connected to three-phase four-wire AC. It
is important to ensure that the zero-fire wire is correctly connected according to
the line mark and the ground wire is well connected. Poor contact of the ground
wire may cause potential damage to the laser.
For ensuring the safety feature, Maxphotonics recommends you connect a 63A
circuit breaker (air switch) in series between the power supply unit and the laser.
This electric power shall be in close proximity to the power supply unit of the
equipment and can be easily disconnected.
3-Extension Interface
The laser CTRL interface is a high quality multi-core air interface that provides a
variety of signals for functional control of the laser, as described below:
28 Chapter 6 Operation Guide
Chinese
Ctrl
English logo
Wire
logo
Interface Notes
Color
Pin
15 black Modulation input+ 调制输入 +
Black 20 VDC ≤ V ≤ 28 VDC
4 and Modulation input- 调制输入 - I ≤ 15mA
white
Emission Enable
16 red 使能输入 +
input+
20 VDC ≤ V ≤ 28 VDC
Red
Emission Enable I ≤ 15mA
3 and 使能出入 -
input-
white
DA(0-10V) input 0-10V 输入 Control laser output power,
12 green
0~10V+ + Around 1-10VDC. 1V
Green corresponds to 10% power;
DA(0-10V) input 0-10V 输入
5 and 10V corresponds to 100%
0~10V- -
white power.
External laser
6 yellow 外部出光 +
output+ 20 VDC ≤ V ≤ 28 VDC
Yellow External laser I ≤ 15mA
7 外部出光 -
black output-
18 Brown ERROR1 故障输出 1 Dry contact output, ON- fault,
Brown OFF- normal, (contact voltage
23 and ERROR2 故障输出 2 V ≤ 30VDC, contact current I ≤
white 100mA)
1 purple LASER_RDY_OUT+ 设备状态 +
Purple Reserved
2 LASER_RDY_OUT- 设备状态 -
black
互锁干接 ±Short connection: the laser
8 Orange EX LOCK+
点输入 + normally controls the light
output
Orange 互锁干接
19 EX LOCK- ±Disconnected: the laser is
black 点输入 -
locked and cannot emit light
Chapter 6 Operation Guide 29
Light
21 EX EMERGENCY+ 急停控制 +
blue Input high level alarm
Light 20 VDC ≤ V ≤ 28 VDC
14 blue EX EMERGENCY- 急停控制 - I ≤ 15mA
black
Light
17 EX RED CONTROL+ 红光控制 +
green
Light Reserved
24 green EX RED CONTROL- 红光控制 -
black
4-Start Steps
WARNING:
◎ Make sure that all the electrical connections (including cooling water
connections) are connected prior to use. All the connectors must be held steady
with screws if possible.
◎ NEVER look directly into the output fiber and make sure that you wear
the laser safety eyewear while operating the product.Make sure all power is
removed from the laser when wiring.
3、Make sure that the end surface of the collimator is clean and not covered
with impurities;
5、Place the Power Main Switch of the front panel on position "ON";
30 Chapter 6 Operation Guide
5-Mode Description
1、CW Mode:The light emitted is continuous and this mode is used for cutting.
2、Modulated Mode:The light emitted is pulsed and this mode is used for
controlling the output average power of the laser.
3、External Control: Control the output of the laser via external control software.
Emission Enable
Input
Laser Modulation
Input
Power Input
Laser Output
Chapter 6 Operation Guide 31
6-Software Description
URL:http://en.maxphotonics.com/En/Software.html
(2) Decompress the downloaded compressed package, and install the operating
environment (NET4.6) and monitoring software (G3-Series-n.n.n.n) referring to
the "G3 Series-Software Installation Guide". (Win10 system or system with .NET
4.6 installed, no need to install NET4.6).
(3) After installing the operating environment and monitoring software, a "G3-
Series" shortcut will appear on the desktop.
32 Chapter 6 Operation Guide
(4) Check whether the communication interface of the laser backplane is RS232
or EtherNet, connect it to the computer, and power on the laser.
If the laser is powered on and the model can match the monitoring software, it
will enter the following monitoring interface.
(8) Click the "Login" button to connect the laser and enter the following
monitoring interface.
34 Chapter 6 Operation Guide
Tips: For the specific details of software installation and instructions, please
refer to the relevant instructions of the official website software.
Chapter 6 Operation Guide 35
7-Error List
The chiller is
Water flow Start the chiller and make sure that
not started or
2 warning of the there is sufficient water flow in the
water flow is not
chiller water line.
sufficient
For the internal overheat fault of the
laser, please check whether the pre-
set temperature of the chiller meets
Overheat fault of
3 Overheat alarm the requirements. Shut down the
the laser
laser and do not restart it until the
heat accumulated during operation
dissipates thoroughly.
If ''0-10V'' DA value exceeds the pre-
Overcurrent Overcurrent fault
4 set value, the internal overcurrent fault
alarm of the laser
will occur.
Communication
Communication Check the RS232 interface and cable
7 error between the
error of RS232 of the computer.
laser and the PC
Note:
◎ All the alarm message will be displayed on the Monitor Software. Please
pay attention and contact our service personnel if you need.
36 Chapter 6 Operation Guide
Chapter 7
Fiber Connector Inspection and
Cleaning Guide
1-Notice
It is imperative that the fiber connector is checked for dust, dirt, or damage
every time it is connected to any optical device, before use. The use of a
dirty or damaged fiber connector can result in serious injury and/or laser
damage. Maxphotonics is not responsible for any damage due to contaminated
connectors.
6、Microscope
7、Light source
IMPORTANT :
◎ It is imperative that you wear powder-free rubber gloves during this cleaning
procedure! It is hereby stated that damage to the fiber connector can occur
due to mishandling, the use of incorrect cleaning procedures, or chemicals for
cleaning. This is not covered by the Maxphotonics' warranty. Ahydrous ethanol
Chapter 7 Fiber Connector Inspection and Cleaning Guide 37
and acetone should be managed and stored according to the local law and
instructions.
2-Operating Procedures
Clean and maintain the fiber laser according to the following procedures:
1、Switch off the laser power, and place the key switch on position of “OFF”
2、Remove the black outer protective sleeve and leave the white inner cap on
and clean the fiber connector exterior with optical cleaner, wipe it with a clean
optical wipe and dry it with compressed air;
6、Use a light source to illuminate the face of the fiber connector so that the
light is reflected off the surface of the endface. This is achieved if you see a
bright golden shine from the QBH connector endface.
8、Take out the cap and sleeve, then connect the fiber connector with the cutting
head quickly and fasten them. (Place the cap face down on a clean surface or a
lint-free wipe.)
IMPROTANT :
◎ Do not reuse a lint-free optical wipe or swab.
◎ Do not touch the tip of the cleaning swab with your fingers.
◎ Never blow air directly at the surface, because you could imbed contaminants
into the surface. Always blow across the surface!
◎ If the fiber connector could not be installed in optical system immediately,
please cover it with the protective cap cleaned with compressed air.
CAUTION :
◎ It is hereby stated that damage to the fiber connector can occur due to
mishandling, the use of incorrect cleaning procedures, or chemicals for cleaning.
This is not covered by the Maxphotonics' warranty.
41
Chapter 8
Service and Maintenance
1-Maintenance Notes
CAUTION :
◎ No operator serviceable parts inside. Refer all servicing to qualified
Maxphotonics personnel.
◎ For ensuring that the repairs or replacement within the warranty scope can be
carried out, and perfectly maintaining your interests, please submit application
to the Maxphotonics or the local representative after finding the faults. Upon
receiving our authorization, you need to pack the product in a suitable package
and return it.
◎ You should keep the proof when finding any damage after receiving the
product, so as to claim the rights to shippers.
IMPORTANT :
◎ Do not send any product to Maxphotonics without RMA.
◎ If the product is beyond the warranty period or the warranty scope, customers
shall be responsible for the repairing cost.
CHANGE :
◎ We have the rights to change any design or structure of our product, and the
information is subject to change without notice.
42 Chapter 8 Service and Maintenance
2-Service Statements
Please call the Customer Service Department for other questions: 400-900-
9588.
Your problems will be follow-up by our technical support group after verified.
If the problems cannot be solved , you may need to return the product to
Maxphotonics for further troubleshooting.
43
Chapter 9
Warranty Statements
1-General Clauses
Maxphotonics Co.,Ltd. carries out warranty for any defect of the product caused
by its material and production technology within the warranty period agreed in
contract, and ensures that its product meet the relevant quality and specification
requirements specified in the document under normal use condition.
2-Warranty Limitations
Under the following circumstances, the products, parts (including the fiber
connectors) or equipment are not within the warranty scope:
(6)The fittings and the fiber connectors are not included in the warranty
scope.
IMPORTANT:
◎ Within the warranty scope, purchasers must feed back within 31 days after
finding the product defect.
◎ Maxphotonics does not grant any Third Party rights to repair or replace the
parts, the equipment or other Maxphotonics products.