Elna 792D

First Edition: 19 August 2016
SERVICE MANUAL
&
PARTS LIST
MODEL: 792D
CONTENTS
SERVICE ACCESS
FACE PLATE UNIT ............................................................................................................1
BACK COVER UNIT .......................................................................................................... 2
FRONT COVER UNIT .......................................................................................................3
SIDE COVER UNIT ...........................................................................................................4
MACHINE BASE ................................................................................................................ 5
MECHANICAL ADJUSTMENT
MACHINE SOCKET...........................................................................................................6
NEEDLE BAR HEIGHT......................................................................................................7
PRESSER BAR HEIGHT ................................................................................................... 8
FEED DOG HEIGHT.......................................................................................................... 9
TIMING OF THE NEEDLE AND THE FEED DOG ............................................................10
TIMING OF THE NEEDLE AND THE UPPER KNIFE .......................................................11
HEIGHT OF THE LOWER LOOPER .................................................................................12
CLEARANCE BETWEEN THE NEEDLES AND THE LOWER LOOPER
/NEEDLE GUARDS ................................................................................................... 13-15
CLEARANCE BETWEEN THE NEEDLES
AND THE FIXED NEEDLE GUARD .........................................................................16
POSITION OF THE CHAINING FINGER ..........................................................................17
POSITION OF THE UPPER LOOPER ..............................................................................18
TIMING OF THE NEEDLE AND THE LOWER LOOPER ..................................................19
TIMING OF THE UPPER AND LOWER LOOPERS ..........................................................20
CLEARANCE BETWEEN THE LOOPERS ........................................................................21
CLEARANCE BETWEEN THE NEEDLE AND THE UPPER LOOPER .............................22
POSITION OF THE KNIVES .............................................................................................23
POSITION OF THE LOWER LOOPER THREAD GUIDE .................................................24
STITCH LENGTH .............................................................................................................. 25
THREAD TENSION DIALS ................................................................................................26
PLAY OF MAIN SHAFT ..................................................................................................... 27
BELT TENSION ................................................................................................................. 28
OILING .........................................................................................................................................29
GAUGES FOR SERVICING ...................................................................................................30
PARTS LIST .............................................................................................................................31-51
SERVICE ACCESS
FACE PLATE UNIT

To remove:
1. Loosen the set screw A and remove the face plate unit.
To attach:
2. Fit the U-groove of the face plate between the setscrew A and set plate, put the rib of face
plate into the front cover unit and back cover unit and tighten the setscrew.
Front cover unit

Back cover unit
Rib
Set plate
Setscrew A
Face plate unit
U-groove
1
SERVICE ACCESS
BACK COVER UNIT

To remove:
1. Remove setscrews A and the spool stand.
2. Remove setscrews B,C and D.
3. Remove the back cover unit.
To attach:
4. Put the ribs of back cover into the front cover unit and tighten setscrews B, C and D.
5. Attach the spool stand with setscrew A.
Rib
Rib
Setscrew B
Back cover unit
Spool stand
Setscrew A
Setscrew D
Setscrew C
2
SERVICE ACCESS
FRONT COVER UNIT

To remove:
1. Remove setscrews A and the looper cover unit.
2. Remove the face plate unit and the back cover unit.
3. Turn the hand wheel toward you with your hand, and set the upper looper at lowest position,
and remove setscrews B, C, D,E and the front cover unit.
To attach:
4. Attach the front cover unit with setscrews B, C, D and E.
5. Attach the looper cover unit with setscrew A.
6. Attach the back cover unit and face plate unit.
Setscrew B
Front cover unit
Upper looper should be set

at lowest position
Setscrew C Setscrew E
Setscrew D
Looper cover unit
Setscrew A
3
SERVICE ACCESS
SIDE COVER UNIT

To remove:
1. Open the side cover unit. Remove the snap ring E-3 and pull out the shaft.
To attach:
2. Attach the side cover unit and insert the shaft and attach the snap ring.
Snap ring E-3 Side cover unit
Shaft
4
SERVICE ACCESS
MACHINE BASE
To remove:
1. Remove setscrews A, B, C, D and two hinge screws E, and remove two base cushions F
and washers.
2. Remove the machine base.
NOTE: Do not remove the remaining two base cushions.
To attach:
3. Attach the machine base unit, and tighten setscrews A, B, C and D.
4. Attach the two base cushions F, washers, and tighten hinge screws E.
Washer (thick)
Washer
Washer (thin)
Base
Hinge screw E cushion F
Setscrew A
Machine base
Setscrew D
Setscrew B
Setscrew C
5
MACHINE SOCKET
To remove:
2. Remove the setscrews (A, B) and the machine socket unit from the motor fixing plate.
3. Remove the two setscrews C, and pull out the cord connectors.
To attach:
4. Insert the cord connectors as shown below.
5. Attach the machine socket, and tighten the two setscrews C.
6. Attach the machine socket unit on the motor fixing plate and tighten the setscrews (A, B).
7. Attach the back cover unit.
Motor fixing plate
Setscrews A
Setscrews B
To motor
Machine socket
To lamp socket
Setscrews C
Motor lead cord
Lamp socket lead cord (Blue)

(Brown)
(Blue)
(Brown)
For 220 - 240V Area
6
NEEDLE BAR HEIGHT
Correct Setting:
The distance between the tip of needle on the right and the surface of needle plate should be 11.6 to
12.2 mm when the needle bar is at the highest position.
To adjust:
1. Remove the looper cover unit, face plate unit, back cover unit and front cover unit.
2. Turn the handwheel toward you with your hand, and set the needle bar at the highest position.
3. Loosen the set screw A to adjust the height, and tighten set screw A after the adjustment is done.
4. Turn the handwheel toward you one cycle, and recheck the needle bar height.
5. Attach the front cover unit, looper cover unit, back cover unit and face plate unit.
Setscrew A
Needle bar
Needle #14
O.L G05
Surface of needle plate
11.6 to 12.2 mm 11.6 mm
7
PRESSER BAR HEIGHT
Correct Setting:
The distance between the surface of needle plate and bottom of presser foot should be 4.7 to
5.3 mm when the presser bar lifter is raised.
To adjust:
2. Raise the presser bar lifter and loosen set screw A.
Then adjust the presser bar height (Use the service gauge O.L G05.). The presser foot
should be parallel with the slots of the needle plate.
3. Tighten the set screw A.
Presser bar lifter Setscrew A
Needle
Top surface of needle plate To be parallel
O. L G05
5 mm
4.7 ~ 5.3 mm (Direction of presser foot)
8
FEED DOG HEIGHT
Correct Setting:
When the presser foot is lowered and feed dogs are at their highest position, the distance between
the surface of needle plate and bottom of presser foot should be 0.75 to 0.95 mm.
To adjust:
1. Set the stitch length dial at “ 3 “ and the differential feed dial at “ 1.0 “ .
3. Lower the presser foot and raise the feed dogs to their highest position by turning the handwheel.
4. Loosen the main & sub feed dog screws A, B (4 pcs.)
5. Push the main feed dog straight up and adjust the distance between the surface of needle
plate and bottom of presser foot to 0.85 mm (Use the service gauge O.L G05.), then tighten set
screws A (2 pcs.)
6. Turning the handwheel to get the top of the main feed dog is level with the surface of the needle
plate in the downward motion. Push the sub feed dog straight up until its top surface is to be
level with the top surface of needle plate. Then tighten the set screws B of the sub feed dog.
7. Turn the handwheel to check if the feed dog height.
0.75 ~ 0.95 mm
Setscrews B Surface of needle plate
Setscrews A Push straight up
O. L G05
0.85 mm
9
TIMING OF THE NEEDLE AND THE FEED DOG
Correct Setting:
With the presser foot lowered, the top of the feed dog should be level with the needle plate at the end
of feeding movement, when the tip of the right needle is 2-4 mm above the needle plate.
Before adjustment, check if the needle bar height and the feed dog height are correct.
To adjust:
1. Set the stitch length dial at “ 3 “ and differential feed dial at “ 1.0 “ .
3. Raise the presser foot and turn the handwheel to bring the tip of right needle 3 mm above the
needle plate in its downward motion.
4. Lower the presser foot, and loose two set screws A for the main feed cam and two setscrews B for
the sub feed cam. Turn the main and sub feed cams to adjust the feed dog position then tighten the
setscrews.
–Turn the feed cams in the direction C if the feed dog is lower than the surface of the needle
plate.
–Turn the feed cams in the direction D if the feed dog is higher than the surface of the needle
plate.
5. Be sure that the clearance between the bushing and main feed cam is about 1 mm.
Attach the back cover unit.
The top surface of feed dog
The top surface

of needle plate 2 ~ 4 mm
The end of feed movement
The clearance between the bushing

and feed cam should be about 1 mm
Set screw A
Bushing
Main feed cam
Direction C
Direction D Setscrew B
O. L G05
2 mm
10
TIMING OF THE NEEDLE AND THE UPPER KNIFE
Correct Setting:
The upper knife timing is the same as that of the needle bar. In fact, when the needle bar is at highest
position, the upper knife should be also at its highest position.
To adjust:
2. Loosen two setscrews A, and move the balance weight to left.
3. Loosen two setscrews B, and adjust the needle and upper knife timing.
– Turn the upper knife drive cam to the direction C when the upper knife timing is being delay.
– Turn the upper knife drive cam to the direction D when the upper knife timing is too soon.
4. Tighten the two setscrews B firmly. Move the balance weight to right.
Match the guide line on the balance weight with the one of the main shaft correctly.
Then tighten the two screws A.
5. Turn the handwheel toward you one cycle, and recheck the needle and the upper knife timing.
When the needle bar goes up, When the needle bar goes down,
the upper knife goes up. the upper knife also goes down.
Upper knife drive cam
Guide line on main shaft
Direction D
Direction C Setscrew B
Setscrew A
11
HEIGHT OF THE LOWER LOOPER
Correct Setting:
The tip of the lower looper is 65.7 mm from the center of the lower shaft as shown below.
To adjust:
1. Set the upper knife in down position and loosen the setscrew A.
2. Turn the handwheel to get the lower looper in the left most position.
3. Set the lower looper height gauge No. 787-G02 on the lower looper shaft as shown.
NOTE: If there is not enough clearance between the lower looper unit and the lower looper thread
guide, remove the lower looper thread guide.
After the adjustment, attach the lower looper thread guide on the lower looper shaft as shown.
4. Move the lower looper up or down to match the tip of the looper with the guide line on the gauge.
5. Insert the gauge downwards into the lower looper shaft as shown.
6. Tighten setscrew A.
7. Remove the gauge and set the upper knife in up position.
Guide line of gauge
65.7 mm
Setscrew A
(Servicing gauge
No.787-G01)
Lower looper unit
Lower looper thread guide
Lower looper shaft
12
CLEARANCE BETWEEN THE NEEDLES AND THE LOWER
LOOPER/NEEDLE GUARDS (1 of 3)
Correct Setting:
Both right and left needles should have an equal clearance from the front edge of the opening on the
needle plate.
The standard clearance between each needle and the lower looper is 0 mm to 0.5 mm.
The standard clearance between each needle and the rear needle guard is 0 mm to 0.2 mm.
Both needles slightly touch the front needle guard in a normal condition.
1. Clearance between needles and the opening of the needle plate

To adjust:
1. Remove the looper cover unit, face plate unit, back cover unit front cover unit and presser foot.
Replace the #14 needles with #11 needles.
2. Attach the needle gauge #787-G02 as shown to prevent change of needle bar height during the
adjustment.
Loosen the set screw C. Turn the needle bar in the direction D or E to get an equal clearance
between needles and the edge of the opening of the needle plate while pushing up the needle bar
to prevent a change of needle bar height.
Retighten the set screw C and remove the needle gauge.
Needle clamp
Needle bar lower bushing
Setscrew C Needle (R)

Needle (L)
No clearance Equal clearance
Needle gauge (E)

(787-G02) (D) Needle
Needle plate
Lower looper
13

2. Clearance between needles and the lower looper

1. Remove the left needle only.
2. Turn the handweel towards you to bring the tip of the lower looper from the left hand to the rear side
of the right needle.
3. Loosen the hexagonal socket screws A on the front needle guard and move it away from the
needle.
4. Next, loosen the hexagonal bolt B, and slide the lower looper base back or forth along the lower
looper shaft to get the clearance between the right needle and the lower looper.
The clearance should be 0 mm to 0.05 mm.
Retighten the hexagonal bolt B.
Rear needle guard
Lower looper
Hexagonal socket
scerws (A)
Front needle
Front needle guard
guard
Needle #11 Set screws (F)
Hexagonal bolt (B)
0 to 0.05 mm
Lower looper base

Lower looper
Rear needle guard
14

3. Clearance between needles and the rear needle guard

1. Change the right needle from #11 to #14.
2. Push the front needle guard against the needle to get the clearance between the needle and
the lower looper. The clearance should be 0 mm to 0.05 mm.
3. Attach #14 needle on the left and turn the handwheel towards you to check the clearance between
the left needle and looper. Tighten the hexagonal socket screws A.
Make sure the front needle guard is touching the needle slightly and the rear needle guard is not
touching the needle.
4. Check the timing between the needle and the lower looper.
5. Recheck the needle bar height and the clearance between the needle and the lower looper.
Needle #14
0 to 0.05 mm
Front needle guard Hexagonal
Lower looper socket
Front needle guard
acrews (A)
Rear needle guard
0 to 0.2 mm
(Rear needle guard is not touching the needle.) Rear needle guard
15
CLEARANCE BETWEEN THE NEEDLES AND THE FIXED
NEEDLE GUARD
Correct Setting:
The clearance between needle and the fixed needle guard should be 0.1 to 0.4 mm.
To adjust:
1. Remove the presser foot and the needle plate and lower the needle to its lowest position.
2. Loosen the setscrew A and adjust the position of the fixed needle guard.
3. Tighten the setscrew A.
4. Attach the needle plate and the presser foot.
The clearance between the needle

and fixed needle guard
Needle plate setting knob should be at “S”.
Fixed needle guard
Chaining finger
Needle #14
No gap
Fixed needle guard
0.1 ~ 0.4mm
Fixed needle guard details
Setscrew A
Needle plate setting knob
16
POSITION OF THE CHAINING FINGER
Correct Setting:
There should be no gap between the chaining finger and the side of needle plate, and tip of chaining
finger should be the same level with the tip of the needle on the needle plate when the needle plate
setting knob is set at “S”.
To adjust:
1. Remove the presser foot.
2. Set the needle plate setting knob at “S”.
3. Loosen two setscrews A, and move chaining finger unit to the correct position.
4. Tighten two setscrews A.
5. Shift the needle plate setting knob from “S” to “R” and vice versa, then check the position of
chaining finger.
6. Attach the presser foot.
Should be same level
To be touched
Setscrew A
Needle plate setting knob
Guide line S
Chaining finger unit
Guide line R
17
POSITION OF THE UPPER LOOPER
Correct Setting:
The clearance between the bottom of the upper looper and the upper looper shaft guide should be 1.6
to 1.8 mm when the upper looper is at its lowest position.
The distance between the center of needle on the right and the center of looper eye should be 4.8 to
5.2 mm when the upper looper is at its leftmost position.
To adjust:
1. Remove the machine base. Turn the handwheel to bring the upper looper to its lowest position.
2. Loosen the hexagonal socket screws A, and move the upper looper shaft up or down to adjust the
clearance between upper looper shaft guide and bottom of upper looper. The distance should be
1.6 to 1.8 mm as shown in Fig. 1.
3. Tighten the hexagonal socket screws A.
4. Turn the handwheel to bring the upper looper to the leftmost position.
5. Loosen the hexagonal socket screw B, and slide the upper looper to adjust the distance between
the center of needle and center of upper looper eye as shown in Fig. 2 and Fig. 3.
6. Tighten the hexagonal socket screw B.
7. Check the upper and lower loopers timing and clearance between upper and lower loopers.
Needle on the right

1.7 mm
O.L G05
5 mm
Upper looper
Upper looper shaft guide
1.6 to 1.8 mm 4.8 to 5.2 mm

(Fig. 2)
Upper looper shaft
Upper looper
Hexagonal socket screw B
Hexagonal socket screws A
(Fig. 1) (Fig. 3)
18
TIMING OF THE NEEDLE AND THE LOWER LOOPER
Correct Setting:
The tip of the #11 needle on the right should be 2.8 to 3.2 mm above from its lowest position when the
tip of the lower looper meets the left side of the needle.
To adjust:
1. Remove the presser foot, needle plate and needle on the left.
2. Replace needle on the right with a #11 needle.
3. Turn the handwheel toward you to bring the needle to the lowest position.
4. Set the two gauges (787-G02, 787-G03), as shown in Fig. 1 and tighten bolt B.
Be sure that there should be no gap between the gauges and the needle bar lower bushing.
5. Remove plate gauge (787-G03). Then turn handwheel toward you until the gauge contacts with the
needle bar lower bushing, as shown in Fig. 2.
6. Loosen the hexagonal bolt C just enough to move the lower looper base.
Swing the lower looper until the tip of the lower looper meets the left side of needle (#11), as shown
in Fig. 3 and Fig. 4.
Tighten hexagonal bolt C.
7. Remove the gauge (787 - G02).
– Check the clearance between the needle and lower looper.
– Check the clearance between the loopers.
8. Replace the needle on the right with a #14 needle.
9. Attach the needle on the left, needle plate and presser foot.
– Be careful not to tighten the bolt B too much.
(Fig. 1)
Needle bar lower bushing
(Fig. 2)
No gap !!
Bolt B
Turn the
787-G03
Needle gauge
handwheel
Plate gauge (787-G03) (787-G02)
(Thickness: 3 mm, Color: Black)
Right needle (#11) Right needle (#11)

Lower looper
Lower looper base Lower looper 3 mm
Hexagonal bolt C
(Fig. 4)
(Fig. 3)
19
TIMING OF THE UPPER AND LOWER LOOPERS
Correct Setting:
The distance between the tip of the upper looper and the left side of the lower looper eye should be
0.2 to 1.2 mm when the tip of the upper looper meets the lower edge of the lower looper in its
travel from the left to the right as shown in Fig. 1.
To adjust:
1. Before proceeding with this adjustment, check the lower looper timing and position of upper looper.
2. Remove the machine base.
3. Turn the handwheel until the tip of the upper looper meets the lower edge of the lower looper.
Loosen two setscrews, and adjust the timing by turning the upper looper drive cam as follows:
In the direction A– if the timing of upper looper is too early as shown in Fig. 3.
In the direction B– if the timing of upper looper is delayed as shown in Fig. 4.
4. Tighten two setscrews.
5. Check the clearance between the loopers.
6. Attach the machine base.
.2 mm
0.2 ~ 1
Lower looper
Upper looper
(Fig. 2)
(Fig. 1)
(Fig. 3)
Direction A Direction B
Set screws Marking-off line
Upper looper drive cam

(Fig. 4)
20
CLEARANCE BETWEEN THE LOOPERS
Correct Setting:
The clearance between the upper and lower loopers should be 0 to 0.1 mm when the loopers come to
the position as shown in Fig. 1.
To adjust:
1. Remove the presser foot and needle plate.
2. Turn the handwheel until the upper looper comes behind the lower looper as shown in Fig. 2.
3. Loosen setscrew, and turn the upper looper to adjust the clearance as shown in Fig. 3.
4. Tighten the setscrew firmly.
5. Check the clearance between the upper looper and needles.
6. Attach the needle plate and presser foot.
Upper looper Setscrew

0 to 0.1 mm
Upper looper
Lower looper
(Fig. 1) (Fig. 3)
Lower looper Upper looper
(Fig. 2)
21
CLEARANCE BETWEEN THE NEEDLE AND THE UPPER LOOPER
Correct Setting:
When the upper looper meets with needle, the clearance should be:
0 to + 0.1 mm at the needle on the left.
-0.05 to + 0.05 mm at the needle on the right.
To adjust:
1. Turn the handwheel toward you to bring the needle just behind the upper looper in the downward
travel.
2. Loosen the setscrew, and turn the upper looper to adjust the clearance as shown in the Fig. 2.
3. Tighten the setscrew.
4. Check the clearance between the loopers.
Clearance
Set screw
Upper looper
Upper looper
Upper looper driving shaft
(Fig. 1)
(Fig. 2)
22
POSITION OF THE KNIVES
Correct Setting:
The edge of the lower knife should be level with the surface of needle plate.
The front lower corner of the upper knife should be 0.8 to 1.5 mm below the edge of the lower knife
when the upper knife is at the lowest position.
To adjust:
1. Before proceeding with this adjustment, check the upper knife timing.
2. Loosen the two setscrews A, and adjust the lower knife position.
3. Turn the handwheel to bring upper knife to the lowest position.
4. Loosen the hexagonal bolt B, and adjust the position of upper knife.
5. Tighten the hexagonal bolt B.
Upper knife
Lower knife
Hexagonal bolt B
Surface of needle plate Top of lower knife 0.8 to 1.5 mm
Upper knife
Setscrews A
Lower knife
Hexagonal bolt B
23
POSITION OF THE LOWER LOOPER THREAD GUIDE
Lower Looper Thread Guide (3)
Loosen the setscrew A, and adjust the lower looper thread guide (3) so that the hole of the thread
guide lines up with the groove of lower looper as shown in Fig. 1.
NOTE: After adjustment, make sure that the lower looper thread guide (3) dose not interfere with the
arm or feed dog.
Looper Thread take-up lever

Loosen the setscrew C, and rotate the looper thread take-up lever so that the bottom sides of the
looper thread take-up lever and the upper looper swing arm align each other.
Tighten the setscrew C to secure the position.
The hole lines up with the groove of lower looper.
View from B
Lower looper
B
Upper looper swing arm
Setscrew A ALIGNMENT
Lower looper
thread guide (3) Looper thread take-up lever Setscrew C
(Fig. 1) (Fig. 2)
24
STITCH LENGTH
Correct Setting:
The actual stitch length should be 2.8 to 3.0 mm when the stitch length dial is set at “ 3 “ and differential
feed dial at “ 1.0 “.
To adjust:
1. Set the stitch length dial at “ 3 “ and the differential feed dial at “ 1.0 “.
3. If the actual stitch length is longer than 3.0 mm, turn the adjusting screw in the direction A.
If the actual stitch length is smaller than 2.8 mm, turn the adjusting screw in the direction B.
Adjusting scrrew
Direction B
Stitch length dial at “3”
Direction A
Diffrential feed dial at “1.0”
25
THREAD TENSION DIALS
Thread tension dials are already adjusted for general sewing at factory, however, if you wish stronger
or weaker settings for special sewing, it can be altered as follow:
To adjust:
1. Pull out the thread tension dial.
2. To alter the tension settings, turn the tension lead screw as follows:
– In the direction A to get weaker thread tension.
– In the direction B to get stronger thread tension.
3. Insert the tension dial with number “3” in the up position.
Standard Settings for general sewing:

The standard tension measured with the No. 50 polyester thread should be as follows;
Dial set at “3”:

Needle (Left) : 33 - 53 gr
needle (Right) : 14 - 24 gr
Upper looper : 11 - 21 gr
Lower looper : 23 - 33 gr
Dial set at “9”:

Needle (Left) : 150 gr or more
Needle (Right) : 57 gr or more
Upper looper : 45 gr or more
Lower looper : 140 gr or more
Tension lead screw
Direction A Direction B
4 3 2 Thread tension dial

6 5
1 0
9 8 7
26
PLAY OF MAIN SHAFT
The main shaft should turn smoothly without a detectable lateral play.
To adjust:
1. Remove the looper cover unit, and front cover unit.
2. Remove the belt from the handwheel pulley.
3. From the bottom of the machine, loosen setscrews A on the balance weight (right).
Press the balance weight to right against the bushing and tighten the setscrews A. Be sure to keep
the guide lines on the balance weight and main shaft aligned.
5. Attach the front cover unit and looper cover unit.
Guide lines
Balance weight
Handweel
Main shaft
Setscrews A
View from bottom
27
MOTOR BELT TENSION
Correct Setting:
To check for proper belt tension, press the belt in the middle of the span lightly with your finger
(approximately 300 gr). The belt should bend 5 to 6 mm.
To adjust:
2. Loosen the 2 nuts A, then tighten them a little. Adjust the belt tension, then tighten the nuts
securely.
3. Turn the handwheel a few rotations and re-check the belt tension.
5 to 6 mm
Nuts A
28
OILING
Apply a few drops of fine quality sewing machine oil to the parts indicated with arrows.
It is recommended to apply oil once a week in normal use, once in ten working-hours in continuous
use.
Open the side cover and apply oil.
Open the looper cover and apply oil.
29
GAUGES FOR SERVICING
Servicing gauge Lower looper height Gauge Needle gauge Thickness

O.L G05 No.787-G-01 No.787-G02 No.787-G03
Adjusting gauge O.L G05

This gauge is used for adjusting the following characteristics:
(A): Needle bar height

(A)
(B): Presser bar height
11.4 mm (E)
(C): Feed dog height & position of knives
4.5 mm
(D): Upper looper lowest position
(E): Upper looper highest position
(F): Feed dog timing
O.L G05 (C) (F) (B)
(D): Thickness 1.7 mm 5.0 mm

0.85 mm
2.0 mm
30
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
PARTS LIST
31
MODEL: 792D
PARTS LIST
20
12
12 7
1 5 3
4
15 6
2 12
12
10
13 8
8 9
11 18
16
14
22
17
19
21
32
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792624150 Front cover (unit)

2 792051507 Front cover
3 785232007 Looper thread guide
4 792612007 Check spring cover (unit)
5 000120203 Tapping screw 3x8 (B)
6 785552224 L. needle tension (unit)
7 785553214 R. needle tension (unit)
8 792019008 Thread guide
9 785554271 U. looper tension (unit)
10 785555261 L. looper tension (unit)
11 888261007 Sticker
12 000114709 Setscrew TP 3x6
13 787363004 Thread guide plate
14 785015002 Needle thread guide 2
15 724025006 Reflecting sticker
16 787392002 Thread guide
17 792020002 U.looper thread guide
18 792052003 Sticker
19 000081016 Setscrew 4x8
22 787394004 Take-up lever cover
33
MODEL: 792D
26
PARTS LIST
6
3 2
22
14 24
12
13 23
4 14
14
7 21
14 12 25
9 19
13
17
10
11 16
14 18
15
8
20
19
19
34
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 789606008 Spool stand (unit)

2 777011003 Spool stand
3 784223105 Spool holder
4 000109103 Setscrew 4x10
5 789607009 Thread guide bar (unit)
6 000109103 Setscrew 4x12
7 792611202 Feed adjusting base (unit)
8 793119002 Feed adjusting base
9 787194002 Sub feed connecting arm 3
10 798059008 Spring
11 787195014 Feed connecting pin
12 787067005 Feed link
13 787195003 Feed connecting pin
14 000111201 H. socket screw 4x4
15 792034308 S. feed con arm shaft
16 787081005 Feed con. arm link
17 000002105 Snap ring E-3
18 000001609 Snap ring E-5
19 000081005 Setscrew 4x8
20 793118001 Main shaft set plate
21 787077008 Con. arm support
22 787637002 Main feed con. arm (unit)
23 787197005 Main feed con. arm
24 787198006 Main feed con. shaft
25 650136009 RIng
26 777812002 Overlock thread
35
MODEL: 792D
PARTS LIST
35 30
4
24
9
25
10
2
3 26
28
29
27
24
8
5
34
31
7 11 32 33
18 21
17
12
13
14
19
15 22
16
20
36
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792623001 Face plate (unit)

2 792050001 Face plate
3 840602006 Thread cutter (unit)
4 000115700 Setscrew TP 4x10
5 788601000 Needle plate (unit)
6 789100007 Eccentric pin
8 681009101 Flat screw
9 787370004 Handle set plate
10 000081005 Setscrew 4x8
11 792615169 Rear cover (unit)
12 792022141 Rear cover
13 792608103 Side cover (unit)
14 792023005 Side cover
15 787163002 Side cover spring
17 792024006 Side cover shaft
18 000002105 Snap ring E-3
19 794110006 Rubber
21 000115618 Setscrew TP 4x8
22 000115607 Setscrew TP 4x8
23 787019002 Presser bar
24 777002001 Presser bar bushing
25 787020006 Presser bar spring
26 789117007 Presser bar bracket
28 650032015 Presser lifter
29 810431009 Hinge screw
30 777013108 Pressure adjusting screw
31 788501009 Presser foot (unit)
32 787541008 Foot holder (unit)
33 788502000 Presser foot (unit)
34 660106001 Setscrew
35 100411104 Lamp sticker
37
MODEL: 792D
PARTS LIST
34
3
2 11
3 35 8
5
10
6
4
7
9 9 26
25 20 12 29
29
27
13
22 14 28
23
30
16
17
21 28 31
33
15 32
24 31
18 19 30
32
38
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 791620108 Lamp socket com. (unit)

2 000101404 Setscrew 4x6
3 000053008 Cord binder
4 000009009 Lamp 240V 15W
5 777502109 Plug con. rec. (unit)
6 784128028 Plug. con. receptacle cover
8 000104108 Setscrew 4x20
9 000081005 Setscrew 4x8
10 793125001 Timing belt
11 000115504 Setscrew TP 5x10
12 792609296 Looper cover (unit)
13 792025269 Looper cover
14 792026008 Looper cover supporter
15 792027009 Looper cover shaft
16 792028000 Looper cover spring
17 000002105 Snap ring E-3
18 789028000 Sticker
19 000115205 Setscrew TP 4x6
20 792610005 Looper cover guide (unit)
21 792029001 Looper cover guide
22 000062402 Nut 4-2-7
23 000103510 Setscrew 4x10
24 000078320 Setscrew 3x6
25 787153009 L. cover guide supporter
26 789610049 Base plate (unit)
27 789034009 Base plate
28 787204006 Washer (2)
29 000061205 Nut 4-3-7
30 784135006 Rubber cushion
31 000070300 Washer 5
32 784169009 Hinge screw
33 785260004 Washer
34 792618508 Motor (unit)
35 793504008 Motor
39
MODEL: 792D
PARTS LIST
16
1 12 15 2
2 25
2 23
22
19 2
24
4 13
20 17
14 18
5 32
3 2
21
10 2 26
9 28
33
6
7
27 31 2 40
30
8
29
28
37 39
38
36
11 34
35
40
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 784027004 Needle bar upper bushing

3 784028005 Needle bar lower bushing
4 792601003 Needle bar (unit)
5 792001007 Needle bar
6 792501002 Needle clamp (unit)
7 792002008 Needle clamp
8 888264000 Needle clamp screw
9 792003009 Needle bar thread guide
10 000078320 Setscrew 3x6
11 784157015 Needle
12 784024001 Needle bar bracked
13 787348003 Take-up lever
14 000078320 Setscrew 3x6
15 793606001 Needle bar balancer pin (unit)
16 789612007 Needle bar crank (unit)
17 789104001 Needle bar crank
18 000039905 Washer
19 789007003 Needle bar link
20 784022009 Link pin
21 000001609 Snap ring E-5
22 000038502 Washer
23 789008004 Needle bar crank shaft
24 000002909 Snap ring E-7
25 624245001 Ring
26 000101703 Setscrew 4x12
27 792037002 Balance weight (left)
28 792951001 Looper cam ring (unit)
29 793121007 Needle bar cam
30 793120006 Needle bar crank rod
31 787004107 Upper looper cam
32 787176101 Balance weight (right)
33 000038605 Washer
34 792619015 Main shaft (unit)
35 789001007 Main shaft
36 792041021 Balance ring
38 793102002 Handwheel
39 556047007 Washer
40 618070004 Setscrew
41
MODEL: 792D
PARTS LIST
1 4
22
3 2
12
13
24
23
6
13
8
15
16
9
14
11
10 17 19
12
11
13 13
16 20
15
25 27 18
7
14
26 10 29
33 21
12 21 31
21
11 28 30
11
35
13 32
21
34
13
21
42
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 787618007 Upper looper shaft (unit)

2 787111005 Upper looper shaft
3 784076019 Upper looper
5 784077009 U. looper thread guide (3)
7 789116006 Upper looper pin
8 792633004 U. looper crank shaft (unit)
9 787105006 U. looper crank shaft
10 787104005 Looper crank shaft bushing
11 000038502 Washer
12 792048006 Ring
14 000002806 Snap ring E-6
15 787107101 Crank spacer
16 787108009 Crank setscrew
17 789112002 U. looper waving arm
19 000110107 H. socket screw 5x5 (WP)
20 788038000 Looper thread guide (L2)
21 000078320 Setscrew 3x6
22 792614009 U. looper shaft guide (unit)
23 792038003 U. looper shaft guide
24 792039004 U. looper shaft guide bushing
25 792634005 L. looper crank shaft (unit)
26 787116000 L. looper crank shaft
27 785610036 Lower looper (unit)
28 785024004 L. looper base (2)
29 784083606 Lower looper
30 787383000 Rear needle guard
31 785023003 Front needle guard
33 784085206 L. looper thread guide (3)
34 000138008 H. socket screw 4x16
35 785010203 L. looper thread guide
43
MODEL: 792D
PARTS LIST
1 20
8
16
18
3
5 19
4
8
21
17
6 9
7
32
2 33
11
10
12
14
15 24
13 29 23 31
25
29
28
10
26
35 27
37
30
29
34 22
29
36
44
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792613008 Chaining finger bracket (unit)

2 788015001 Chaining finger bracket
3 789106003 Chaining finger set plate
4 788017003 Chaining finger
5 787041003 Needle plate setting knob
6 788018004 Chaining finger spring
7 000074603 Setscrew 2x4-2
8 000078320 Setscrew 3x6
9 788019005 Fixed needle guard
10 000081005 Setscrew 4x8
11 792622000 Lower knife guide shaft (unit)
12 787046008 Guide plate
13 792007003 Lower knife operating shaft
14 787048000 Spring
15 000036500 Washer
16 792603005 Lower knife (unit)
17 792005001 Lower knife set plate
18 788013009 Lower knife
19 000102221 Setscrew 4x6
20 000001207 Snap ring E-2.5
21 788021000 Nut
22 793613001 Upper knife drive arm (unit)
23 793105108 Upper knife drive arm
24 793107007 Upper knife supporter
25 793124000 Spring
26 793614002 Upper knife knob (unit)
27 784044100 Upper knife knob
28 000023308 Spring pin 2x20
30 787022101 Upper knife driving shaft
31 000002909 Snap ring E-7
32 788127007 Upper knife
33 624303008 H. bolt 4x6
34 788008001 Upper knife drive cam
35 789009005 Upper knife connecting rod
36 787012005 Pin
37 000001609 Snap ring E-5
45
MODEL: 792D
PARTS LIST
25
26
1
5
15 4 15
6 6
3
13
10 6 9
15 8 17
9 15 12
5 14
9
4 22
11 21
2
13 7
19
15 16 20
18
14 16
12 24
15 23
46
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792604006 Feed base (unit)

2 788022001 Main feed base
3 787054009 Main feed base driving arm
4 787224002 Pin
5 000002507 Snap ring E-4
7 788024003 Sub feed base
8 787212007 Sub feed driving arm
9 787059004 Pin
10 787305008 Feed base
11 787306009 Feed driving arm shaft
12 787065003 Feed base link
13 787066004 Feed rocking link
14 787068006 Pin
16 792008004 Block
17 787072003 Main feed drive cam
18 787073004 Sub feed drive cam
19 788023002 Main feed dog bracket
20 000068811 Setscrew 3.5x10
21 788027006 Main feed dog
22 000066705 Setscrew 3x8
23 789018007 Sub feed dog
24 000104201 Setscrew 3.5x10
25 000201405 Setscrew TP 4x16
26 000005304 Spring pin 3x8
47
MODEL: 792D
PARTS LIST
5 6
4
15
23
14
3
2
21 21
22
20
16
19 21
14 18
8
15 17
10
9 12
13
6 4
7
24 5 11
12
23
25
48
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792606008 Feed adjuster (unit)

2 792012001 Set plate
3 792013002 Feed rod
4 000001609 Snap ring E-5
5 785224006 Adjustable screw
6 000160102 Adjustable nut 4
7 792014003 Differential rod
8 792015004 S. length adj. cam
9 788036008 Dif. adj. cam
10 792016108 S. length dial
11 792016153 Dif. dial
12 000013800 Snap ring CS-6
13 787262301 Dial cap
14 787263003 Spring
15 000081119 Setscrew 4x6
16 787259006 Spring
17 792605007 M. feed con. arm (unit)
18 792040008 M. feed con. arm
19 787266006 Feed con. plate
20 788031003 Dif. transfer arm
21 000002105 Snap ring E-3
22 792011000 Spring
24 000081005 Setscrew 4x8
25 788032107 Sub feed con. arm
49
MODEL: 792D
PARTS LIST
3
2 4
50
MODEL: 792D
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 792870108 Accessory set (unit)

2 792030005 Screwdriver (small)
3 784860100 Needle case (unit)
4 624801001 Tweezer
5 C-2060 Foot control
6 792800255 Instruction book
51

Elna 792D

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Elna 792D

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Elna 792D

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First Edition: 19 August 2016

FACE PLATE UNIT

Front cover unit

Face plate unit

BACK COVER UNIT

Back cover unit

FRONT COVER UNIT

Front cover unit

Upper looper should be set

SIDE COVER UNIT

Snap ring E-3 Side cover unit

Motor lead cord

Lamp socket lead cord (Blue)

For 220 - 240V Area

Surface of needle plate

11.6 to 12.2 mm 11.6 mm

Presser bar lifter Setscrew A

4.7 ~ 5.3 mm (Direction of presser foot)

Setscrews B Surface of needle plate

Setscrews A Push straight up

The top surface of feed dog

The top surface

The end of feed movement

The clearance between the bushing

Upper knife drive cam

Guide line on main shaft

Guide line of gauge

Lower looper unit

Lower looper thread guide

Lower looper shaft

1. Clearance between needles and the opening of the needle plate

Needle bar lower bushing

Setscrew C Needle (R)

No clearance Equal clearance

Needle gauge (E)

CLEARANCE BETWEEN THE NEEDLES AND THE LOWER

2. Clearance between needles and the lower looper

Rear needle guard

Lower looper base

CLEARANCE BETWEEN THE NEEDLES AND THE LOWER

3. Clearance between needles and the rear needle guard

The clearance between the needle

Fixed needle guard

Fixed needle guard details

Needle plate setting knob

Should be same level

Chaining finger unit

Needle on the right

Upper looper shaft guide

1.6 to 1.8 mm 4.8 to 5.2 mm

Hexagonal socket screws A

Right needle (#11) Right needle (#11)

Lower looper base Lower looper 3 mm

Set screws Marking-off line

Upper looper drive cam

Upper looper Setscrew

Lower looper Upper looper

Surface of needle plate Top of lower knife 0.8 to 1.5 mm