N.pip - GSP.001 - 3B Piping General Specification
N.pip - GSP.001 - 3B Piping General Specification
N.pip - GSP.001 - 3B Piping General Specification
001
CONTENTS
1 DOCUMENT SCOPE
This document establishes AB InBev’s Global Technical Specifications for process and
utility piping for both brewery (BOP) and verticalized operations (VOP).
References to codes, standards, guidelines, and regulations: The versions valid at the
time of the Contract shall be used. Depending on local existing standards or regulations,
AB-InBev will decide which will be the codes that shall be used for each project (American
standards or European standards). When a standard is referenced in this document, it is
entirely up to AB-InBev to decide if an equivalent American or European standard shall be
used for a particular brewery instead of what is being used in this document. However, the
piping material shall maintain the same (carbon steel, stainless-steel, glass fiber
reinforced, etc). Different standards should not be mixed in the same facility.
All materials of tanks, piping, other equipment, fittings, instrumentation, seals, gaskets,
etc. in direct contact with the product shall be safe in accordance with EC regulation
1935/2004. The materials shall not release substances into the product in quantities that
could endanger human health, change the composition of the product in an unacceptable
way or deteriorate the taste and odor of the product.
Apart from above, deviations from the GTS 3B General Specification, Piping is
allowed only upon specific approval/agreement in each case by AB-InBev.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 3 of 145
3.1 Materials
Materials and equipment shall be free from defects and imperfections, new and unused
and in accordance with all identified specifications. At AB-InBev’s request, Contractor shall
provide a record of the country of origin for all piping materials and equipment.
Materials and equipment which are not covered by detailed specifications shall be
standard products of reputable manufacturers and shall be suitable for the intended use.
Certificate of origin shall be provided on AB-InBev’s request. Contractor shall purchase
piping specialty fittings from AB-InBev-approved suppliers.
Contractor shall submit two samples of each size and type of stainless-steel pipe and alloy
pipe required by Contract for AB-InBev to review before Contractor purchases such
material. Each sample shall be 15 cm long. Upon AB-InBev’s acceptance, the samples
shall establish the quality benchmark for the initial purchase and all subsequent
purchases. One accepted sample of each size and type submitted shall be retained by
AB-InBev.
Stainless steel pipe shall be labeled by Manufacturer with continuous ink stripe identifying
the material alloy grade and piping specification class number. All fittings shall be identified
by Manufacturer as to material with an etched label.
Welding rods used to weld stainless steel piping shall be identified by Manufacturer as to
the grade of material. If rods identified only at one end are cut in half, the remaining
unidentified end shall be marked by Contractor with the industry standard identification
system.
Carbon steel pipe and pipe spools shall be surface prepared, prime coated, and painted
by Contractor in accordance with GTS 3B General Specification, Painting.
In areas close to a marine environment, Contractor shall paint using a corrosion protection
system, according to GTS 3B General Specification, Painting.
Threads and welded joints shall be taped by Contractor with masking tape prior to painting.
Contractor shall remove the tape before shipping.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 4 of 145
3.2 Commodities
The following commodities are used in AB-InBev. For each one of them, a piping
specification class is defined, as well as valves type, size, and number.
Pipe can be defined also by their design type, as Utility/General Industry (U/GI), Product
Contact (PC) and Sanitary (S).
U/GI: Utility (service) piping is defined as piping that is primarily concerned with conveying
utility (i.e. air, steam, ammonia, glycol, etc.) services to support brewing processes.
Utility pipe systems shall be routed so as not to interfere with production equipment
and structural features. Routing should consider ease of access for maintenance.
Where practical, pipe shall be routed in groupings for runs/drops to equipment or
specific areas.
All control valves and instrumentation should be fully accessible for maintenance
and operation.
PC: Product contact encompasses the piping systems for commodities that are not direct
ingredients or components of an in-process product commodity but connect to a product
or in-process product commodity piping system.
Product contact items must not have any pockets where product or cleaning
solution can accumulate.
The P&IDs should describe the CIP flow paths for the piping designer to determine
the valves that should be close coupled and their location in relation to the process
flow. This eliminates potential pockets of cleaning solution.
All branch connections are made using tees. Vents to bleed off high point air are
not allowed in Product Contact Piping.
Sanitary design must not have any pockets where product or cleaning solution can
accumulate.
The commodity is protected from contamination using block and bleed valves or
systems.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 5 of 145
Branches, connections, etc are all installed fitting to fitting. All branch connections
are made using tees.
The piping system is always caustic or acid CIP’d.
Approved manufacturers for piping, valves and other accessories are defined by each AB-
InBev Zone Brewery Support team (ZBS) as each zone has many local approved
manufacturers which can be considered among global vendors. The list of approved
manufacturers will be informed by AB-InBev in a GTS 2B datasheet which will be part of
the bidding documentation.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 6 of 145
FL971, FL972,
½” – 2"
FL973, FL974
Acid, Sulfuric Gate ½” – 4" AF001
DR: 100 PSIG @ ambient Check ½" – 4" CF023, CF024
DO NOT USE NITRILE
1" – 4" CE117, CE118
GASKETS!
Following Gaskets are A1 PC ACI Yellow Black
approved: Teflon (PTFE),
Kynar (FVDF), Viton Ball ½” – 4” FJ959
(FKM/FPM), HFP,
VDF/VF2, TFE, PFA
Diaphragm 1" – 4" KE145
Air, Compressor Suction Check 2" – 12" CF028
DR: 50 PSIG @ ambient A1 U/GI Butterfly 2" – 6" EH321, EH364 AIR Blue White
8" – 12" EH325, EH367
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 7 of 145
FL976, FL977,
Ball ½” – 2"
FL978
Diaphragm 1½” – 3" KF270, KF985
Alcohol Gate ½” – 1½” AL402
DR: 180 PSIG @ 80ºC Globe 1" – 8 BF113
Check 2" – 12" CF030
½” – 2" CF123
½” – 2" FL970
Chlorine Gas
P3 U/GI Ball ½” – 2" FF701 CLG Yellow Black
DR: 150 PSI @ ambient
Cleaning Solution Check 2" – 12" CF030
Supply and Return ½” – 2" CF123
DR: 150 PSIG @ 100ºC 2½” – 10" CF135
KF270
(intermittent
Diaphragm ½” – 1”
exposure to
above 60˚C)
½” – 1”
½” – 1”
Fuel, Biogas Plug 2” – 4” DF519
DR: 75 PSIG @ 65ºC 6” & 8” DF256
X1 U/GI ½” – 1½” DL522 FBG Yellow Black
Butterfly 2” – 6” EF311
Ball ½” FW462, FW463
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 15 of 145
KF270
(intermittent
Diaphragm ½” – 1”
exposure above
60˚C)
¾” – 4" EL961
Butterfly 2” – 6” EF307
1” – 6” EF358
Diaphragm ¾” – 4" KF270, KF985
Propane, Gas 6" & 8" DF256
DR: 50 PSIG @ ambient B2 U/GI Plug 2" – 4" DF519 PRP Yellow Black
½” – 1½” DL522
Propane, Liquid Check 1" – 6” CL042
DR: 300 PSIG @ 5ºC ½” & ¾” CL535
Ball ⅜" – 2" FL426
B3 U/GI PRP Yellow Black
Expansion 1" only RL801, RL802V
RM821,
Globe/Angle ¾” & 1”
RM822V
RM823,
1½” & 2”
RM824V
Sludge Plug 1½” – 2” DF049
Anaerobic, Primary 6” DF050
P1/P9 U/GI SLD Yellow Black
DR: 125 PSIG @ 30ºC Knife Gate 6” GF334
Diaphragm ½” – 2” KF563
Soap, Lubrication Gate ½” – 2" AL402
DR: 100 PSIG @ Ambient Globe ¼” – 2" BF408
A3 U/GI Check 1” & 1½” CF025 SLB Green White
Ball ⅜" – 2" FL426
Angle ¼” – 1½" HF441
Sodium Hydroxide
P5 U/GI Ball 1” – 2” FJ562 SHD Yellow Black
DR: 200 PSIG @ ambient
EF358
A1 S (intermittent SSH Yellow Black
1” – 6”
exposure above
60˚C)
KF270
(intermittent
Diaphragm ½” – 1”
exposure above
60˚C)
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 22 of 145
BK019 (65ºC
2½” – 12”
and above)
CE119 (below
Check 2” – 14”
65ºC)
A9 / A11 / 1” & 1½” CF025
S WHO Yellow Black
A12 CF030 (any
2” – 30”
temperature)
EF308T,
Butterfly 2” – 12” EF359T (60ºC
and above)
EH321 (below
2” – 4”
60ºC)
EH321, EH322,
6” EH364 (below
60ºC)
EH325, EH367
8” – 12”
(below 60ºC)
EH326, EH327
14” – 18”
(below 60ºC)
Ball ½” – 4” FF129
3” & 4” FF372
Water, Fire Protection Gate 2" – 16" AE102 WFP Red White
Water, Plant general ¼” – 1½” AF401 WPL Green White
DR: 150 PSIG @ 65ºC Globe 2 " – 10" BE110
¼” – 1½” BF408
Check 2" – 14" CE119
2" – 12" CF028
½” – 1½” CH416
Plug 6" & 8" DF256
2" – 4" DF519
Butterfly 2" – 6" EH321 EH364
B1/B2/B6 U/GI
2" – 12" EH322
8" – 12" EH325 EH367
14" – 18" EH326, EH327
20" & 24" EH328
Ball ⅜" – 2" FL426
½” – 2" FL975, FF055
4” FQ994
3” FS992
Angle 2" – 14" HE140
¼” – 1½” HF441
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
Piping
Page: 25 of 145
EF307, (below
Butterfly 2" – 12”
60ºC)
EF308T,
2” – 12” EF359T (60ºC
and above)
EF358 (below
1” – 12”
60ºC)
Diaphragm ¾” – 4" KF270, KF985
Yeast Check 1" – 3" CA209X
DR: 125 PSIG @ 95ºC 1" & 1½” CF025
2" – 12" CF030, CF031
Plug ½” – 1" DA955
Zinc Slurry
A1 S Gate ½” – 1½” AL402 ZCS Green White
DR: 125 PSIG @ 100ºC
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 29 of 145
ANSI Flanges Shall be Used Only When Specified on Drawings: ANSI B16.5, ASTM A 182, Grade F304L, stainless steel, Class 150, forged, weld neck, flat
face.
1. Weld end configuration:
1.1. ½” schedule 40S bore – beveled
1.2. ½” thru 8" schedule 5S bore – square cut
1.3. 10” thru 20" schedule 5S bore – beveled
2. Bore sizes:
2.1. ½” – schedule 40
Flanges 2.2. ½” thru 20" – schedule 5
½” thru 20"
ANSI 3. Bore surface finish shall not exceed 90 Ra micro inch.
4. Flange face surface profile 125-250 Ra micro-inch.
5. Sulfur range shall be .005 to 0.030% by weight.
6. Flanges shall be certified free of radioactive material, mercury, cadmium, and other heavy metals.
7. Flange markings to include the Piping Specification Class “A1” identifier.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 31 of 145
For APL Commodity Only: ANSI B16.3 (dimensions), ASTM A 182, Grade F304L, stainless steel, Class 150, forged, threaded ends.
¼” & ⅜”
Fittings For Process Instrumentation and as Specified on Drawings Only: ANSI B16.9, ASTM A 403, Grade WP304L, stainless steel, schedule 40S, butt weld, bevel
ends, made from full finish pipe, weld bead removed, annealed, pickled.
½” 1. Elbows shall be long radius unless specified unless otherwise on drawings.
½” thru 14”
ANSI B16.9 – except for tolerances defined below, ASTM A 403, Grade 304L, stainless steel, brewery quality, schedule 5S, butt weld, made from full finish
pipe, weld bead removed, annealed, passivated.
1. Weld end configuration:
1.1. ½” thru 8", square cut
1.2. 10” thru 20", beveled
2. Dimensional tolerances shall be in accordance with Table A 1 . 2
3. All fittings shall be full solution annealed and pickled after manufacture.
Fittings – 4. Interior surface roughness shall not exceed 90 Ra micro-inches.
½” thru 20"
Continued 5. Sulfur range shall be .005 to 0.030% by weight.
6. Center to end dimension of elbows and tees shall be within plus or minus 1/16” for ½” thru 12” sizes and 3/32” for 14” thru 20” sizes.
7. Elbows shall be long radius unless specified otherwise on drawings.
8. Elbows 8" and larger may be fabricated from welded halves stamped from sheet.
9. Tees shall be welded outlet type in accordance with ASTM A 403, CR Type. Shop fabricated “pulled-tees” are explicitly forbidden.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 32 of 145
For line size branches use tees. Use reducing tees for branches one line size smaller and less.
1. Flanged short outlet tees and crosses shall be used where valves are in branch immediately adjacent to header.
Branch
All sizes 2. All drains and bleeds between double block valves which are in process lines are to be made with tangential tees, with branch connection
Connections
positioned horizontally on bottom, unless otherwise noted.
3. Use flanges when adapting to dissimilar metals.
¾” thru 1½” Where Required for Connection to Valves and Fittings: ASTM A 182, Grade F304L, schedule 40S, thread one end, taper bored to Schedule 5S other end.
Adapters
¼” thru ½” For Instrumentation and as Specified on Drawings: ASTM A 182, Grade F304L, schedule 40S, NPT one end, bevel other end.
Hose Threads ¾” thru 8”
A-B, Inc.
Gaskets Garlock, Gylon 3545, ASTM Line Callout F419000A9B3, Microcellular PTFE, with rigid PTFE core, 150 lb. rating, full face, 1/16” thick. Use ring gaskets on
Flanges wafer type check valves. Gaskets shall have the same inside diameter as bore of mating flange. Gaskets are not required on wafer style butterfly valves with
integral seat liner/gasket surface.
Bolts: ASTM A 193 Grade B8 Class 2, 304 stainless steel, heavy hex head, machine bolts, meeting ANSI B18.2.1 (dimensions) and ANSI B1.1 Class 2A
(threads)
Nuts: ASTM A 194 Grade 8 Strain Hardened, 304 stainless steel, heavy hex nuts, meeting ANSI B18.2.2 (dimensions) and ANSI B1.1 Class 2B (threads).
Bolting 1. Bolting for lug style butterfly valves shall conform to A-B Standard # GEN-STD-1300.
2. If stud bolts are required using certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
3. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
SAF-T-EZE food/drug grade lubrication compound, part number FD-14.
Thread Lubricant Bolt Threads
Sanitary Design Type Piping: Teflon tape, Military Grade for Stainless Steel— Use on stainless steel threads. Specific gravity is 1.2 g/cc. Thickness is
0.0032”. Color is gray. Meets MIL-A-A-58092. Do not use Teflon tape on instrument air piping.
Non-Sanitary Design Type Piping
Pipe Threads
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 34 of 145
Joint Configuration:
1. ½” thru 8” schedule 5S – square cut end, butt weld
2. 10” thru 20” schedule 5S and all schedule 40S sizes – bevel end, butt weld
3. ¼” thru 1½” threaded joint – threaded joints shall only be used as specified
Welded Joints:
1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. De-burr with half-round or round hand files and deburring tools
or iron-free aluminum oxide flapper wheels.
4. Pipe ends shall not be beveled on schedule 5S pipe sizes ½” through 8”. The ends of ½” schedule 40S, 10” and larger schedule 5S, shall be
beveled.
5. Ends to be welded are to be butted together and alignment maintained throughout welding using tack welds and/or alignment fixtures.
5.1. The joint gap between the two ends butted together shall not exceed 0.010” at any point in the joint.
5.2. Offset or misalignment of ends to be welded shall not exceed 15% of the pipe wall thickness, as illustrated by ASME Bioprocessing
Equipment (BPE), Figure MJ-1.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. Welds shall be made by using manual or automatic type equipment. The manufacturer and model of automatic type equipment shall be
approved by AB-InBev based on satisfactory weld samples.
6.2. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.2.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Pipe Joints ½” thru 20” Standard D18.1:1999, Figure 2, Example 4.
6.2.2. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
6.3. Welds for schedule 5S pipe sizes ½” thru 8” shall be accomplished by fusion only, without the use of filler metal.
6.4. Welds for ½” schedule 40S pipe and 10” and larger schedule 5S pipe shall have the first pass made by fusion and remaining passes with the
use of filler metal. Type 316L filler rod shall be used when required.
7. Weld acceptance criteria:
7.1. Welds shall be full penetration and shall not contain cracks, undercut, crevices, pits, or embedded or protruding material.
7.2. Acceptance criteria for non-product (external) contact surfaces:
7.2.1. Maximum allowable outside diameter (OD) concavity shall be limited to 10% of the nominal wall thickness over the entire
circumference with 15% of the nominal wall thickness permitted over a maximum of 25% of the circumference.
7.2.2. Outside diameter convexity is limited to 0.015”
7.2.3. Manual type welds shall have a minimum weld face width of 2T where T is the pipe wall thickness, as illustrated by AWS Standard
D18.1:1999, Figure 1, Example D.
7.2.4. Face width of manual type welds shall be uniform. The minimum face width of each weld shall be at least 75% of the maximum
face wide, as illustrated by AWS Standard D18.1:1999, Figure 1, Example E.
7.2.5. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
7.3. Acceptance criteria for product (internal) contact surfaces:
7.3.1. Tack welds shall not be full penetration and shall not exhibit visible internal oxidation. The weld joint shall be rejected for tacks
that are not made correctly.
7.3.2. Maximum allowable outside diameter (OD) concavity shall be limited to 10% of the nominal wall thickness over the entire
circumference with 15% of the nominal wall thickness permitted over a maximum of 25% of the circumference.
7.3.3. Outside diameter convexity is limited to 0.015”
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 35 of 145
7.3.4. The weld surface shall not contain excessive oxidation. Oxidation level shall not exceed discoloration illustrated by AWS Standard
D18.1:1991, Figure 2, Example 4.
7.3.5. Oxide islands shall not be acceptable.
7.3.6. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
7.3.7. Post weld interior pick-ups, grinding, buffing, or interior corrections of any kind are not allowed and will be cause to reject the entire
weld joint.
8. Cleaning Welded Joints:
8.1. The exterior of all site fabricated stainless steel weld joints shall be cleaned using stainless steel hand wire brushes, which have and shall
only be used on stainless steel material. Power-driven stainless-steel brushes shall not be used on stainless steel.
Pipe Joints – 8.2. Any rust that occurs on stainless steel shop or field welded joints prior to AB-InBev’s final acceptance of the piping system shall be cleaned
½” thru 20”
continued by Contractor at no additional cost.
Threaded Joints:
1. Threaded joints shall be in compliance with ANSI B2.1. Pipe shall be reamed to full bore size after threading. Thread lubricant shall be applied to
male threads prior to assembly. Thread lubricant shall not be applied to female threads.
2. Where threaded couplings, thread-o-lets, or other threaded connections are welded to pipe spools, the threads must be checked for fit and
roundness after welding. Check the fitting by using a thread gauge. If not acceptable, chase threads with a tap or die.
3. Stainless steel specific dies, taps, and cutting lubricants shall be used when cutting or chasing stainless steel pipe threads. The specialized dies,
taps, and cutting lubricants are required for correct thread forming and to allow full thread engagement without galling. The specialized dies, taps,
and cutting lubricants shall be stored separately and only used on stainless steel material.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 36 of 145
Joint Configuration:
1. All sizes and schedules – bevel end, butt weld.
2. Threaded joints shall only be used as specified.
Welded Joints:
1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. Clean only with iron-free aluminum oxide flap wheels;
Pipe Joints ½” thru 4”
4. Pipe ends shall be beveled.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
5.1. The joint gap between the two ends butted together shall not exceed 0.010” at any point in the joint.
5.2. Offset or misalignment of ends to be welded shall not exceed 10% of the pipe wall thickness, as illustrated by AWS Standard D18.1:1999,
Figure 1, Example A.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 38 of 145
Pipe 1½” thru 2” ANSI B36.19, ASTM A 312, Grade 304/304L, stainless steel, schedule 40S, threaded ends.
Fittings – Tubing ⅛” thru 1” ASTM A 182, Grade 316, stainless steel, compression ends, as manufactured by Swagelok or approved equal.
ANSI B16.3 (dimensions), ASTM A182, Grade F304L, stainless steel, Class 150, cast or forged, threaded ends.
Fittings – Pipe 1½” thru 2”
Valves ¼” & ⅜” ASTM A 182, Grade 316, stainless steel, compression ends, Swagelok Series 40 ball valve or approved equal.
Garlock, Blue-Gard 3700, light grey in color, ASTM Line Callout F712900A9B4E99K5M9, 300 lb rating, ring type, 1/16" thick. Gaskets shall have the same
Gaskets
inside diameter as bore of mating flanges.
Bolts: ASTM A 193 Grade B8 Class 2, 304 stainless steel, heavy hex head, machine bolts, meeting ANSI B18.2.1 (dimensions) and ANSI B1.1 Class 2A
(threads)
Nuts: ASTM A 194 Grade 8 Strain Hardened, 304 stainless steel, heavy hex nuts, meeting ANSI B18.2.2 (dimensions) and ANSI B1.1 Class 2B (threads).
Bolting
1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade P/N FD-14-lubrication compound
Thread Lubricant
Pipe Threads Teflon tape.
Joint Configuration:
1. ¼” thru ⅜” tubing – square cut for tube fittings as specified above.
2. ½” thru 2” schedule 80S pipe – bevel end, butt weld.
3. Threaded joints shall only be used as specified.
Welded Joints:
1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
Pipe Joints saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
¼” thru 2” 3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. Clean only with iron-free aluminum oxide flap wheels;
4. Pipe ends shall be beveled.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
Offset or misalignment of ends to be welded shall not exceed 1/32”.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.1.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Standard D18.1:1991, Figure 2, Example 4.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 41 of 145
Joint Configuration:
1. ½” thru 3” schedule 80S pipe – bevel end, butt weld.
2. Threaded joints shall only be used as specified.
Welded Joints:
1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. Clean only with iron-free aluminum oxide flap wheels;
Pipe Joints ½” thru 3”
4. Pipe ends shall be beveled.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
Offset or misalignment of ends to be welded shall not exceed 1/32”.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.1.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Standard D18.1:1991, Figure 2, Example 4.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
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Joint Configuration:
1. ¼” thru ⅜” tubing – square cut for tube fittings as specified above.
2. ½” thru 1” schedule 40S pipe – bevel end, butt weld.
3. 1½” thru 4” schedule 10S pipe – bevel end, butt weld.
4. Threaded joints shall only be used as specified.
Welded Joints:
1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
Pipe Joints ½” thru 4”
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. Clean only with iron-free aluminum oxide flap wheels;
4. The ends of all pipe sizes shall be beveled. Dimensions of bevel joint shall be in accordance with the material manufacturer’s recommendations.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
5.1. A root gap is required to ensure complete penetration of the weld root pass. Dimensions of the root gap shall be in accordance with the
material manufacturer’s recommendations.
5.2. Offset or misalignment of ends to be welded shall not exceed 1/32".
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.1.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Standard D18.1:1999, Figure 2, Example 4.
6.1.2. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
6.2. Filler metal must be used for all weld passes, including the root pass, to ensure the corrosion resistance of the weld joints.
6.2.1. Filler metal must be properly alloyed to ensure the structural integrity and corrosion resistance of the weld joint. Filler metal shall
be in accordance with the material manufacturer’s recommendation.
Welding heat input and interpass temperatures must be as low as feasible to ensure the structural integrity and corrosion resistance of the weld
joint. The material manufacturer’s welding parameters shall be followed.
7. Weld acceptance criteria:
7.1. Welds shall be full penetration and shall not contain cracks, undercut, crevices, pits, or embedded or protruding material.
7.2. Acceptance criteria for non-product (external) contact surfaces:
7.2.1. Weld shall be deposited by stringer beads with a convex profile to minimize heat input. Refer to the material manufacturer’s
welding parameters for specific requirements.
7.2.2. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
7.3. Acceptance criteria for product (internal) contact surfaces:
7.3.1. Tack welds shall not be full penetration and shall not exhibit visible internal oxidation. The weld joint shall be rejected for tacks
that are not made correctly.
7.3.2. Internal weld bead profile shall not be concave or flat. A convex profile is desired, but shall be limited to 1/32”. Refer to the
material manufacturer’s welding parameters for specific requirements.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
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7.3.3. The weld surface shall not contain excessive oxidation. Oxidation level shall not exceed discoloration illustrated by AWS Standard
D18.1:1999, Figure 2, Example 4.
7.3.4. Oxide islands shall not be acceptable.
7.3.5. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
7.3.6. Post weld interior pick-ups, grinding, buffing, or interior corrections of any kind are not allowed and will be cause to reject the entire
weld joint.
8. Cleaning Welded Joints:
8.1. The exterior of all site fabricated stainless steel weld joints shall be cleaned using stainless steel hand wire brushes, which have and shall
only be used on stainless steel material. Power-driven stainless-steel brushes shall not be used on stainless steel.
8.2. The exterior of all shop fabricated stainless steel welded joints shall be cleaned with the Walter Surfox electrochemical weld cleaning
system, as manufactured by J. Walter, Inc., Hartford, CT (www.jwalterinc.com), in accordance with manufacturer's procedures.
8.3. Any rust that occurs on stainless steel shop or field welded joints prior to AB-InBev’s final acceptance of the piping system shall be cleaned
by Contractor at no additional cost.
Threaded Joints:
1. Threaded joints shall be in compliance with ANSI B2.1. Pipe shall be reamed to full bore size after threading. Thread lubricant shall be applied to
male threads prior to assembly. Thread lubricant shall not be applied to female threads.
2. Where threaded couplings, thread-o-lets, or other threaded connections are welded to pipe spools, the threads must be checked for fit and
roundness after welding. Check the fitting by using a thread gauge. If not acceptable, chase threads with a tap or die.
3. Stainless steel specific dies, taps, and cutting lubricants shall be used when cutting or chasing stainless steel pipe threads. The
Pipe Joints – specialized dies, taps, and cutting lubricants are required for correct thread forming and to allow full thread engagement without galling.
½” thru 4”
continued The specialized dies, taps, and cutting lubricants shall be stored separately and only used on stainless steel material.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
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Piping Specification Class A7 was previously used for 210ºF hot water. Use for tie-ins and repair work only, do not use for new installations.
Component Size Description
ANSI B36.19, ASTM B 165, Alloy 400, UNS N04400, schedule 5S, seamless, standard finish, annealed, pickled.
1. Pipe end configuration:
Pipe 2” & up
1.1. 2” thru 8”, square cut ends
1.2. 10” & above, beveled ends
Flanges 2” & up Alloy 400, weld neck, Class 150 ANSI or Class 300 ANSI – as applicable to match mating flange on equipment or where noted on drawings.
Stub Ends 2” & up Alloy 400, stub ends, Type B, MSS length for carbon steel slip on back-up flanges, ASTM A 105
Schedule 5S, ANSI B16.9, Alloy 400
1. Weld end configuration:
1.1. 2” thru 8", square cut ends
Fittings 2” & up
1.2. 10” & above, beveled ends
2. Elbows 8" and larger may be fabricated from welded halves stamped from Alloy 400 sheet, ASTM B 366.
3. The back-wall thickness of elbows shall not be less than 90% of the minimum wall thickness specified for the pipe.
Branch
For line size branches use tees. Branches one line size smaller or less use reducing tees.
Connections
Fittings – A-B
Standard
Alloy 400 to Alloy 400: Garlock, Blue-Gard 3700, light grey in color, ASTM line call out F712900A9B4E99K5M9, 1/16" thick, ring gaskets at stub ends.
Gaskets
Gaskets shall have the same inside diameter as bore of stub ends.
ASTM A 193 - Grade B5 or B7; heavy, hex head, alloy steel machine bolts or stud-bolts meeting ANSI B18.2.1 (dimensions) & ANSI B1.1 - Class 2A
(threads): ASTM A 194 - Grade 2H; heavy, hex, alloy steel nuts meeting ANSI B18.2.2 (dimensions) & ANSI B1.1-Class 2B (threads).
Bolting
1. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Thread Lubricant Bolt Threads SAF-T-EZE food/drug grade P/N FD-14-lubrication compound
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 49 of 145
Joint Configuration
1. 2” thru 8” schedule 40S pipe – square cut end, butt weld.
2. 10” & up – bevel end, butt weld.
Welded Joints:
1. Nickel alloy pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination sources.
Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for nickel alloy pipe which have never been used on carbon steel.
Pipe Joints 2” & up 3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. Clean only with iron-free aluminum oxide flap wheels;
4. The ends of all pipe sizes shall be beveled. Dimensions of the bevel joint shall be in accordance with the material manufacturer’s
recommendations.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
5.1. A root gap is required to ensure complete penetration of the weld root pass. Dimensions of the root gap shall be in accordance with the
material manufacturer’s recommendations.
5.2. Offset or misalignment of ends to be welded shall not exceed 10% of the pipe wall thickness, as illustrated by AWS Standard D18.1:1999,
Figure 1, Example A.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
6.2. Filler metal must be used for all weld passes, including the root pass, to ensure the structural integrity and corrosion resistance of the weld
joints. Filler metal shall be in accordance with the material manufacturer’s recommendation.
6.3. Welding heat input and interpass temperatures must be as low as feasible to ensure the structural integrity and corrosion resistance of the
weld joint. The material manufacturer’s welding parameters shall be followed.
7. Weld acceptance criteria:
7.1. Welds shall be full penetration and shall not contain cracks, undercut, crevices, pits, or embedded or protruding material.
7.2. Acceptance criteria for non-product (external) contact surfaces:
• Weld shall be deposited by stringer beads with a convex profile to minimize heat input. Refer to the material manufacturer’s
welding parameters for specific requirements.
• The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and
individual Welder’s Qualification Coupon.
7.3. Acceptance criteria for product (internal) contact surfaces:
• Tack welds shall not be full penetration and shall not exhibit visible internal oxidation. The weld joint shall be rejected for
tacks that are not made correctly.
• Internal weld bead profile shall not be concave or flat. A convex profile is desired, but shall be limited to 1/32”. Refer to the
material manufacturer’s welding parameters for specific requirements.
• The weld surface shall not contain excessive oxidation. Oxidation level shall not exceed discoloration illustrated by AWS
Standard D18.1:1999, Figure 2, Example 4.
• Oxide islands shall not be acceptable.
• The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and
individual Welder’s Qualification Coupon.
• Post weld interior pick-ups, grinding, buffing, or interior corrections of any kind are not allowed and will be cause to reject the
entire weld joint.
8. Cleaning Welded Joints: The exterior of all site fabricated nickel alloy weld joints shall be cleaned using stainless steel hand wire brushes. Power-
driven stainless-steel brushes shall not be used. Any rust that occurs on shop or field welded joints prior to AB-InBev’s final acceptance of the
piping system shall be cleaned by Contractor at no additional cost.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 50 of 145
½” thru 14”
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
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ANSI B16.9 – except for tolerances defined below, ASTM A 403, Grade 316L, stainless steel, schedule 5S, butt weld, brewery quality, made from full finish
pipe, weld bead removed, annealed, passivated.
1. Weld end configuration:
1.1. ½” thru 8", square cut
1.2. 10” thru 20", beveled
2. Dimensional tolerances shall be in accordance with Table A8.2.
3. All fittings shall be full solution annealed and pickled after manufacture.
4. Interior bore surface roughness shall not exceed 90 Ra micro-inch.
Fittings ½” thru 20" 5. Sulfur range shall be .005 to 0.030% by weight.
6. Center to end dimension of elbows and tees shall be within plus or minus 1/16” for ½” thru 12” sizes and 3/32” for 14” thru 20” sizes.
7. Elbows shall be long radius unless specified otherwise on drawings.
8. Elbows 6” and smaller shall be Grade WP316L. Elbows larger than 6”, tees and reducers of all sizes shall be Grade CR316L.
9. Elbows 8" and larger may be fabricated from welded halves stamped from sheet.
10. Tees shall be welded outlet type in accordance with ASTM A 403, CR Type. Shop fabricated “pulled-tees” are explicitly forbidden.
Gaskets ANSI Sanitary Commodities: Garlock, Gylon 3545, ASTM Line Callout F419000A9B3, Microcellular PTFE, with rigid PTFE core, 150 lb. rating, full face, 1/16” thick.
½” thru 20” Use ring gaskets on wafer type check valves. Gaskets shall have the same inside diameter as bore of mating flange. Gaskets are not required on wafer style
butterfly valves with integral seat liner/gasket surface.
Sanitary Hot Commodities (above 140º F): Garlock, Gylon 3504, blue in color with black brand, ASTM Line Callout F456999A9B7E99K3M6, 300 lb rating,
ring type, 1/16” thick. Gaskets shall have the same inside diameter as bore of mating flanges.
Bolts: ASTM A 193 Grade B8 Class 2, 304 stainless steel, heavy hex head, machine bolts, meeting ANSI B18.2.1 (dimensions) and ANSI B1.1 Class 2A
(threads).
Nuts: ASTM A 194 Grade 8 Strain Hardened, 304 stainless steel, heavy hex nuts, meeting ANSI B18.2.2 (dimensions) and ANSI B1.1 Class 2B (threads).
Bolting
1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
SAF-T-EZE food/drug grade lubrication compound.
Bolt Threads
Thread Lubricant Sanitary Design Type Piping: Teflon tape, Military Grade for Stainless Steel— Use on stainless steel threads. Specific gravity is 1.2 g/cc. Thickness is
Pipe Threads 0.0032”. Color is gray. Meets MIL-A-A-58092.
Joint Configuration:
1. ½” thru 8” schedule 5S – square cut end, butt weld.
2. 10” thru 20” schedule 5S and all schedule 40S sizes – bevel end, butt weld.
3. ½” thru 1½” threaded joint – threaded joints shall only be used as specified.
Welded Joints:
Pipe Joints ½” thru 20” 1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. De-burr with half-round or round hand files and deburring tools
or iron-free aluminum oxide flapper wheels.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 54 of 145
4. Pipe ends shall not be beveled on schedule 5S pipe sizes ½” thru 8”. The ends of ½” schedule 40S, 10” and larger schedule 5S, shall be
beveled.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
5.1. The joint gap between the two ends butted together shall not exceed 0.010” at any point in the joint.
5.2. Offset or misalignment of ends to be welded shall not exceed 15% of the pipe wall thickness, as illustrated by ASME Bioprocessing
Equipment (BPE), Figure MJ-1.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. Welds shall be made by using manual or automatic type equipment. The manufacturer and model of automatic type equipment shall be
approved by AB-InBev based on satisfactory weld samples.
6.2. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.2.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Standard D18.1, Figure 2, Example 4.
6.2.2. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
6.3. Welds for schedule 5S pipe sizes ½” through 8” shall be accomplished by fusion only, without the use of filler metal.
6.4. Welds for ½” schedule 40S pipe and 10” and larger schedule 5S pipe shall have the first pass made by fusion and remaining passes with the
use of filler metal. Type 316L filler rod shall be used when required.
7. Weld acceptance criteria:
7.1. Welds shall be full penetration and shall not contain cracks, undercut, crevices, pits, or embedded or protruding material.
7.2. Acceptance criteria for non-product (external) contact surfaces:
7.2.1. Maximum allowable outside diameter (OD) concavity shall be limited to 10% of the nominal wall thickness over the entire
circumference with 15% of the nominal wall thickness permitted over a maximum of 25% of the circumference.
7.2.2. Outside diameter convexity is limited to 0.015”
Pipe Joints – 7.2.3. Manual type welds shall have a minimum weld face width of 2T where T is the pipe wall thickness, as illustrated by AWS Standard
½” thru 20”
continued D18.1:1999, Figure 1, Example D.
7.2.4. Face width of manual type welds shall be uniform. The minimum face width of each weld shall be at least 75% of the maximum
face wide, as illustrated by AWS Standard D18.1:1999, Figure 1, Example E.
7.2.5. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
7.3. Acceptance criteria for product (internal) contact surfaces:
7.3.1. Tack welds shall not be full penetration and shall not exhibit visible internal oxidation. The weld joint shall be rejected for tacks
that are not made correctly.
7.3.2. Maximum allowable outside diameter (OD) concavity shall be limited to 10% of the nominal wall thickness over the entire
circumference with 15% of the nominal wall thickness permitted over a maximum of 25% of the circumference.
7.3.3. Outside diameter convexity is limited to 0.015”
7.3.4. The weld surface shall not contain excessive oxidation. Oxidation level shall not exceed discoloration illustrated by AWS Standard
D18.1:1999, Figure 2, Example 4.
7.3.5. Oxide islands shall not be acceptable.
7.3.6. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
7.3.7. Post weld interior pick-ups, grinding, buffing, or interior corrections of any kind are not allowed and will be cause to reject the entire
weld joint.
8. Cleaning Welded Joints:
8.1. The exterior of all site fabricated stainless steel weld joints shall be cleaned using stainless steel hand wire brushes, which have and shall
only be used on stainless steel material. Power-driven stainless-steel brushes shall not be used on stainless steel.
8.2. The exterior of all shop fabricated stainless steel welded joints shall be cleaned with the Walter Surfox electrochemical weld cleaning
system, as manufactured by J. Walter, Inc., Hartford, CT (www.jwalterinc.com), in accordance with manufacturer's procedures.
8.3. Any rust that occurs on stainless steel shop or field welded joints prior to AB-InBev’s final acceptance of the piping system shall be cleaned
by Contractor at no additional cost.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 55 of 145
ANSI B16.9, made from full finish pipe, weld bead removed, annealed, passivated. All fittings shall conform to ASTM B 366; chemistry shall match that listed
for pipe. Elbows 6” and smaller shall be Grade WP6XN or WP1925. Elbows 8” and larger and all size reducers shall be one of the following Grades; CR6XN,
CR1925, WP6XN or WP1925. Tees shall be Grade CR6XN or CR1925
1. Weld end configuration – beveled.
2. Dimensional tolerances shall be in accordance with Table A 9 . 2.
3. Elbows 8" and larger may be fabricated from welded halves stamped from sheet (ASTM B 366).
4. Elbows shall be long radius unless specified otherwise on drawings.
Fittings ½” thru 20” 5. Center to end dimension of elbows and tees shall be within plus or minus 1/16” for ½” – 12” sizes and 3/32” for 14” – 20” sizes.
6. Interior surface roughness shall not exceed 150 Ra micro inch, with no inside ripples or wrinkles.
7. All surfaces shall be free of iron contamination.
8. All fittings shall be full solution annealed and passivated after manufacture.
9. Tees shall be welded outlet type in accordance with ASTM B 366, CR Type. Shop fabricated “pulled-tees” are explicitly forbidden.
Sanitary Commodities: Garlock, Gylon 3545, ASTM Line Callout F419000A9B3, Microcellular PTFE, with rigid PTFE core, 150 lb. rating, full face, 1/16” thick.
ANSI
Gaskets Use ring gaskets on wafer type check valves. Gaskets shall have the same inside diameter as bore of mating flange. Gaskets are not required on wafer style
½” thru 20”
butterfly valves with integral seat liner/gasket surface.
Bolts: ASTM A 193 Grade B8 Class 2, 304 stainless steel, heavy hex head, machine bolts, meeting ANSI B18.2.1 (dimensions) and ANSI B1.1 Class 2A
(threads).
Nuts: ASTM A 194 Grade 8 Strain Hardened, 304 stainless steel, heavy hex nuts, meeting ANSI B18.2.2 (dimensions) and ANSI B1.1 Class 2B (threads).
Bolting
1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
SAF-T-EZE food/drug grade lubrication compound.
Thread Lubricant Bolt Threads
Joint Configuration:
1. ½” thru 20” schedule 5S and all schedule 40S sizes – bevel end, butt weld.
2. ½” thru 1½” threaded joint – threaded joints shall only be used as specified.
Welded Joints:
1. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
2. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
3. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. De-burr with half-round or round hand files and deburring tools
or iron-free aluminum oxide flapper wheels.
4. The ends of all pipe sizes shall be beveled. Dimensions of the bevel joint shall be in accordance with the material manufacturer’s
recommendations.
5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
5.1. A root gap is required to ensure complete penetration of the weld root pass. Dimensions of the root gap shall be in accordance with the
Pipe Joints ½” thru 20” material manufacturer’s recommendations.
5.2. Offset or misalignment of ends to be welded shall not exceed 15% of the pipe wall thickness, as illustrated by ASME Bioprocessing
Equipment (BPE), Figure MJ-1.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.1.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Standard D18.1, Figure 2, Example 4.
6.1.2. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
6.2. Filler metal must be used for all weld passes, including the root pass, to ensure the corrosion resistance of the weld joints.
6.2.1. Filler metal must be over-alloyed to ensure the corrosion resistance of the weld joint. Filler metal shall be in accordance with the
material manufacturer’s recommendation.
6.3. Welding heat input and interpass temperatures must be as low as feasible to ensure the structural integrity and corrosion resistance of the
weld joint. The material manufacturer’s welding parameters shall be followed.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 60 of 145
3.3.10 A10 – 304L & 316L Austenitic Stainless Steel “Press” system
Viega MegaPress: (approved for use in the following commodities only: APL, APW, AST, GDR, GDS, GLR, GLS, WCP, WFI, WPA,WPL, WRC)
Couplings and fittings shall be Viega MeagPress 304L or 316L products formed from austenitic stainless steel tubing:
1. Viega MegaPress 304L stainless steel press-connect fittings and couplings with FKM (Fluoroelastomer) sealing element recommended for oxidizing
acids and high temperature petroleum services. Temperature ratings: 0 degrees F to +284 degrees F (-18 degrees C to +140 degrees C)
Pipe Joints & 2. Viega MegaPress 316L stainless steel press-connect fittings and couplings with EPDM sealing element recommended for water services and
Couplings required for product contact commodities requiring FDA CFR 177.2600 certification. Temperature ratings: 0 degrees F to +250 degrees F (-18
degrees C to +120 degrees C).
Execution:
½” thru 4” 1. Sealing elements shall be verified for the intended use.
2. Pipe ends shall be cut on a right angle (square) to the pipe. Pipe ends shall be reamed chamfered and all grease, oil or dirt shall be removed from
the pipe end.
3. Visually examine the fitting sealing element to ensure there is no damage. Utilizing a Viega Insertion Depth Inspection Gauge mark the tube wall,
with a felt tip pen, at the appropriate location, or insert the pipe fully into the fitting and mark the pipe wall at the face of the fitting. Always examine
the pipe to ensure it is fully inserted into the fitting prior to pressing the joint.
4. MegaPress stainless fittings shall be installed in accordance with the most current edition of the Viega installation guidelines using appropriately
sized Ridgid Press Tool and Jaws.
Victaulic roll groove system. Mechanical couplings shall be Style 489 Rigid Stainless Steel or Style 77-S Flexible Stainless Steel, Type 316L, conforming to
3” thru 12”
ASTM A-351, Grade CF-8M.
For transition from Victaulic Vic-Press 304 System to Victaulic Roll Groove System.
1. Victaulic Style 587 Transition Nipple, Vic Press to Grooved:
½” thru 2”
1.1. Roll Groove end – immediately increase from 2” size using the appropriate Roll Groove components made by Victaulic
1.2. Vic Press end – continue on or decrease in size using the appropriate Vic-Press 304 components
Viega MegaPress: (approved for use in the following commodities only: APL, APW, AST, GDR, GDS, GLR, GLS, WCP, WFI, WPA,WPL, WRC)
For transition from Viega MegaPress 304L or 316L System to Victaulic Roll Groove System.
2” Only 1. Viega MegaPress adapter, Press-connect to Grooved:
Adaptors
1.1. Roll Groove end – immediately increase from 2” size using the appropriate Roll Groove components.
1.2. Press-connect end – continue on or decrease in size using the appropriate Viega MegaPress components.
Viega MegaPress: (approved for use in the following commodities only: APL, APW, AST, GDR, GDS, GLR, GLS, WCP, WFI, WPA,WPL, WRC)
For transition from Viega MegaPress 304L or 316L System to Victaulic Roll Groove System.
2-1/2” thru 4” 1. Viega MegaPress XL adapter, Press-connect to Grooved:
1.1. Roll Groove end – immediately increase from 2” thru 4"size using the appropriate Roll Groove components.
1.2. Press-connect end – continue on or decrease in size using the appropriate Viega MegaPress components.
Limit the use of these fittings to threaded hose ferrules. Directly weld ferrules to schedule 10S pipe or utilize appropriate Viega or Victaulic weld adapter.
For Viega Connections:
1. ¾” – 4”: Press-connect Style Weld Adapter, Press-connect to Pipe
Fittings 2. 5” – 8”: Roll Groove Adaptor, Roll Groove to Pipe
¾” thru 8”
A-B Standard for Victaulic Connections:
1. ¾” – 2”: Vic Press Style 561 Weld Adapter
2. 3” – 8”: Roll Groove Adaptor, Roll Groove to Pipe
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 63 of 145
For Flanges: Garlock Gylon 3545, Microcellular PTFE, with rigid PTFE core, 150 lb. rating, full face, 1/16” thick. Use ring gaskets on wafer-type check valves
and raised face flanges. Gaskets shall have the same inside diameter as bore of mating flanges. Gaskets are not required on wafer style butterfly valves with
integral seat liner/gasket surface.
For Flanges on Sanitary Hot Commodities (above 140º F): Garlock, Gylon 3504, blue in color with black brand, ASTM Line Callout F456999A9B7E99K3M6,
300 lb rating, ring type, 1/16” thick. Gaskets shall have the same inside diameter as bore of mating flanges.
For Viega Connections (Approved for use in the following commodities only: APL, APW, AST, GDR, GDS, GLR, GLS, WCP, WFI, WPA, WPL, WRC):
1. Viega MegaPress 304L or 316L: Sealing elements come pre-lubricated with an H-1 food grade silicone oil lubricant registered with NSF, USDA
and approved for use under FDA 21 CFR.
Coupling Coupling Bolts: Type 316L stainless steel oval neck track bolts per ASTM A-193, Grade B8 or B8M, ASTM F-593, Group 2, condition CW, provided
Bolts standard by Victaulic. Nuts shall be stainless steel, heavy hex nuts, conforming to same specification as bolts.
Bolts: ASTM A 193 Grade B8 Class 2, 304 stainless steel, heavy hex head, machine bolts, meeting ANSI B18.2.1 (dimensions) and ANSI B1.1 Class 2A
Bolting (threads).
Nuts: ASTM A 194 Grade 8 Strain Hardened, 304 stainless steel, heavy hex nuts, meeting ANSI B18.2.2 (dimensions) and ANSI B1.1 Class 2B (threads).
Flange Bolts
1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade P/N FD-14-lubrication compound.
Thread Lubricant
Pipe Threads Teflon tape.
Note: Victaulic grooved mechanical pipe couplings, fittings, valves and other grooved components may be used as an option to welding, threading or flanged methods. All grooved and press
components shall be of one manufacturer (Victaulic Company of America) and conform to local code approval and/or as listed by ANSI-B-31.1, B-31.3, B-31.9, ASME, UL/ULC, FM,
IAPMO or BOCA. Victaulic’s representative shall periodically visit the jobsite and review installation. Contractor shall remove and replace any joints deemed improperly installed. At
the option of Contractor, Victaulic Construction Piping Services Division shall provide all equipment location drawings, piping layout drawings and piping isometric drawings for
fabrication and erection of 2½” and larger Victaulic piping systems required for a project. All of the above data will be provided in reliance upon mechanical drawings, specifications
and project information furnished by Contractor. Bills of material and pipe cutting sheets will be provided by Victaulic’s Construction Piping Services Division and will be cross-referenced
to all drawings. The drawings provided will govern only those systems directly related to Victaulic piping systems exclusively employing Victaulic products installed in strict accordance
with the latest specifications provided by the Victaulic Company of America. All Victaulic products described herein are to be installed in accordance with latest Victaulic published
literature. Victaulic’s factory trained representative shall provide on-site training for contractor’s field personnel prior to installation of product.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 64 of 145
For Sanitary Tank Internal Piping and Nozzles Only: Schedule 40S, ANSI B36.19, ASTM A 790, 2205, stainless steel, welded, full finish, weld bead removed,
As defined on
annealed, pickled, beveled ends. Surface profile of the interior of the pipe shall not exceed 96 Ra micro inch. Surface profile of pipe exterior to match internal
drawings
tank finishes.
TABLE A12.1 – PIPE DIMENSIONS (IN INCHES) – Matches ASTM A790 and A999
Nominal Wall Tolerance
Nominal Size OD OD Tolerances Schedule Max. Wall Min. Wall Ovality Tolerance
Wall Thickness (+/-)
½” 0.840
¾” 1.050 +0.015 / -0.031
1” 1.315 0.083 0.010 0.093 0.073
1½” 1.900
2” 2.375
+0.031 / -0.031
3” 3.500
0.120 0.015 0.135 0.105
4” 4.500
6” 6.625 10S Ovality shall be within the OD tolerances
+0.062 / -0.031 0.134 0.017 0.151 0.117
8” 8.625
10” 10.750 0.148 0.02 0.168 0.130
12” 12.750
+0.093 / -0.031 0.180 0.203 0.158
14” 14.000
0.023
16” 16.000
0.188 0.211 0.163
18” 18.000
20” 20.000 + 0.125 / -0.031 0.218 0.027 0.245 0.191
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 68 of 145
For line size branches use tees. Use reducing tees for branches one line size smaller and less.
4. Flanged short outlet tees and crosses shall be used where valves are in branch immediately adjacent to header.
5. All drains and bleeds between double block valves which are located in process lines are to be made with tangential tees, with branch connection
Branch
All sizes positioned horizontally on bottom, unless otherwise noted.
Connections
6. Use flanges when adapting to dissimilar metals. ABSOLUTELY NO WELDING TO DISSIMILAR METALS. THIS INCLUDES TIE-INS MADE TO
EXISTING SYSTEM. A tie-in needs to be made in the original system material and connection to A12 made via flanged connection.
6.1 Insulation kits for the bolts and flanges need to be applied at each flanged tie-in when connecting existing system to new A12 extension.
Where Required for Connection to Valves and Fittings: ASTM A182, Grade UNS S32205, stainless steel, schedule 40S, thread one end, taper bored to
¾” thru 1½”
Adapters Schedule 10S other end.
¼” thru ½” For Instrumentation and as Specified on Drawings: ASTM A182, Grade UNS S32205, stainless steel, schedule 40S, NPT one end, bevel other end.
Garlock, Gylon 3545, ASTM Line Callout F419000A9B3, Microcellular PTFE, with rigid PTFE core, 150 lb. rating, full face, 1/16” thick. Use ring gaskets on
Flanges wafer type check valves. Gaskets shall have the same inside diameter as bore of mating flange. Gaskets are not required on wafer style butterfly valves with
Gaskets integral seat liner/gasket surface.
Bolts: ASTM A 193 Grade B8 Class 2, 304 stainless steel, heavy hex head, machine bolts, meeting ANSI B18.2.1 (dimensions) and ANSI B1.1 Class 2A
(threads)
Nuts: ASTM A 194 Grade 8 Strain Hardened, 304 stainless steel, heavy hex nuts, meeting ANSI B18.2.2 (dimensions) and ANSI B1.1 Class 2B (threads).
Bolting 4. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
5. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Joint Configuration:
4. ½” thru 8” schedule 10S – square cut end, butt weld
5. 10” thru 20” schedule 10S and all schedule 40S sizes – bevel end, butt weld
6. ¼” thru 1½” threaded joint – threaded joints shall only be used as specified
Welded Joints:
9. Stainless steel pipe components shall not be allowed to contact carbon steel benches, alignment fixtures, tools, or other iron contamination
sources. Use appropriate methods to isolate the pipe components from the iron contamination source.
10. Prepare ends of pipe by using end-preparation equipment or by sawing, abrasive cutting, grinding, or any combination of these methods using
saw blades, cutting, and grinding tools suitable for stainless steel pipe which have never been used on carbon steel.
11. Thoroughly clean weld areas and remove all burrs, scale, and foreign substances. De-burr with half-round or round hand files and deburring tools
or iron-free aluminum oxide flapper wheels.
12. Pipe ends shall not be beveled on schedule 10S pipe sizes ½” through 8”. The ends of ½” schedule 40S, 10” and larger schedule 10S, shall be
beveled.
13. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
13.1. The joint gap between the two ends butted together shall not exceed 0.010” at any point in the joint.
13.2. Offset or misalignment of ends to be welded shall not exceed 15% of the pipe wall thickness, as illustrated by ASME Bioprocessing
Equipment (BPE), Figure MJ-1.
14. Welds shall be made using the Gas Tungsten Arc Welding process:
14.1. Welds shall be made by using manual or automatic type equipment. The manufacturer and model of automatic type equipment shall be
approved by AB-InBev based on satisfactory weld samples.
14.2. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
14.2.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Pipe Joints ½” thru 20” Standard D18.1:1999, Figure 2, Example 4.
14.2.2. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
14.3. Welds for schedule 10S pipe sizes ½” thru 20” shall have the first pass made by fusion and remaining passes with the use of filler metal.
14.4. Welds for ½” schedule 40S pipe and 10” and larger schedule 10S pipe shall have the first pass made by fusion and remaining passes with
the use of filler metal. Refer to ASTM A928 for fusion with filler metal. Type 2209 filler rod shall be used.
15. Weld acceptance criteria:
15.1. Welds shall be full penetration and shall not contain cracks, undercut, crevices, pits, or embedded or protruding material.
15.2. Acceptance criteria for non-product (external) contact surfaces:
15.2.1. Maximum allowable outside diameter (OD) concavity shall be limited to 10% of the nominal wall thickness over the entire
circumference with 15% of the nominal wall thickness permitted over a maximum of 25% of the circumference.
15.2.2. Outside diameter convexity is limited to 0.015”
15.2.3. Manual type welds shall have a minimum weld face width of 2T where T is the pipe wall thickness, as illustrated by AWS Standard
D18.1:1999, Figure 1, Example D.
15.2.4. Face width of manual type welds shall be uniform. The minimum face width of each weld shall be at least 75% of the maximum
face wide, as illustrated by AWS Standard D18.1:1999, Figure 1, Example E.
15.2.5. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
15.3. Acceptance criteria for product (internal) contact surfaces:
15.3.1. Tack welds shall not be full penetration and shall not exhibit visible internal oxidation. The weld joint shall be rejected for tacks that
are not made correctly.
15.3.2. Maximum allowable outside diameter (OD) concavity shall be limited to 10% of the nominal wall thickness over the entire
circumference with 15% of the nominal wall thickness permitted over a maximum of 25% of the circumference.
15.3.3. Outside diameter convexity is limited to 0.015”
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 71 of 145
15.3.4. The weld surface shall not contain excessive oxidation. Oxidation level shall not exceed discoloration illustrated by AWS Standard
D18.1:1991, Figure 2, Example 4.
15.3.5. Oxide islands shall not be acceptable.
15.3.6. The start, termination, profile, and width of the weld shall be consistent with Contractor’s Sample Board Coupon and individual
Welder’s Qualification Coupon.
15.3.7. Post weld interior pick-ups, grinding, buffing, or interior corrections of any kind are not allowed and will be cause to reject the entire
weld joint.
15.3.8. In the weld metal, Ferrite range should be between 35-60% for optimal results. Guidelines supplement API 938C and provides
recommendations for Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) development to achieve
an optimum ferrite to austenite balance during welding.
16. Cleaning Welded Joints:
16.1. The exterior of all site fabricated stainless steel weld joints shall be cleaned using stainless steel hand wire brushes, which have and shall
only be used on stainless steel material. Power-driven stainless-steel brushes shall not be used on stainless steel.
Pipe Joints –
½” thru 20” 16.2. The exterior of all shop fabricated stainless steel welded joints shall be cleaned with the Walter Surfox electrochemical weld cleaning
continued
system, as manufactured by J. Walter, Inc., Hartford, CT (www.jwalterinc.com), in accordance with manufacturer’s procedures.
16.3. Any rust that occurs on stainless steel shop or field welded joints prior to AB-InBev’s final acceptance of the piping system shall be cleaned
by Contractor at no additional cost.
16.4. Post weld annealing, while not necessary for many applications, will however provide optimum corrosion resistance in severe service
conditions.
Threaded Joints:
4. Threaded joints shall be in compliance with ANSI B2.1. Pipe shall be reamed to full bore size after threading. Thread lubricant shall be applied to
male threads prior to assembly. Thread lubricant shall not be applied to female threads.
5. Where threaded couplings, thread-o-lets, or other threaded connections are welded to pipe spools, the threads must be checked for fit and roundness
after welding. Check the fitting by using a thread gauge. If not acceptable, chase threads with a tap or die.
6. Stainless steel specific dies, taps, and cutting lubricants shall be used when cutting or chasing stainless steel pipe threads. The specialized dies,
taps, and cutting lubricants are required for correct thread forming and to allow full thread engagement without galling. The specialized dies, taps,
and cutting lubricants shall be stored separately and only used on stainless steel material.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 72 of 145
Welded Joints:
1. Welding shall be executed by either the Shielded Metal Arc Welding or Gas Metal Arc Welding processes. The Shielded Metal Arc Welding process
shall utilize E6010 electrodes for root passes and E7010 or E7018 for subsequent passes. Field welded joints shall be executed with the Shielded
Metal Arc Welding process using E6010 electrodes for root passes and E7018 for subsequent passes.
2.
2.1. All welds shall be full penetration, continuous, and free of defects.
2.2. Low hydrogen electrodes used for the SMAW process shall be stored in commercially manufactured electrode stabilizing ovens. The
electrode manufacturer’s guidelines for atmospheric exposure and oven storage shall be followed.
2.3. Butt welds made in the effective straight run of carbon steel pipe, both up and downstream of any measuring device, such as an orifice plate
or flow meter, shall be ground flush and smooth with the inside diameter of the pipe to reduce turbulence.
2.3.1. Welds, other than for flanges or fittings required for the measuring devices, must be avoided in the straight run of pipe, both up and
downstream of the measuring device.
2.3.2. If not specified on drawings, the minimum straight run distance is 10 pipe diameters upstream and 5 pipe diameters downstream of
the measuring device. In a straight run of piping, locate the metering device to meet or exceed these upstream and downstream
straight pipe limits, with the majority of the excess added to the upstream side.
2.3.3. Interior welds that are ground flush and smooth shall be inspected and accepted by AB-InBev prior to further fabrication or installation.
Pipe Joints ¼” thru 30”
Welds located outside the specified diameter limits need not be ground.
3. The exterior of all carbon steel welded joints shall be wire brushed to remove all weld slag, foreign material, and to provide a neat appearance.
Threaded Joints:
1. Threaded joints shall be in compliance with ANSI B2.1. Pipe shall be reamed to full bore size after threading. Thread lubricant shall be applied to
male threads prior to assembly. Thread lubricant shall not be applied to female threads.
2. Where threaded couplings, thread-o-lets, or other threaded connections are welded to pipe spools, the threads must be checked for fit and
roundness after welding. Check the fitting by using a thread gauge. If not acceptable, chase threads with a tap or die.
Viega MegaPress: (approved for use in the following commodities only: APL, GCC, GDR, GDS, GLR, GLS, GHC, WAC, WFP, WPL, WCD, WCE, WCR,
WCS, WHC, WRA, VAC, WCL)
Viega MegaPress Press-Connect Joints (1/2" - 4"): Viega MegaPress carbon steel fittings, couplings, unions, and flanges with EPDM sealing element
recommended for hydronic heating/cooling and fire protection. Temperature ratings: 0 degrees F to +250 degrees F (-18 degrees C to +120 degrees C).
Execution:
1. Sealing elements shall be verified for the intended use.
2. Pipe ends shall be cut on a right angle (square) to the pipe. Pipe ends shall be reamed chamfered and all paint, lacquer, grease, oil or dirt shall be
removed from the pipe end with an abrasive cloth, or with the Ridgid MegaPress pipe end prep tool.
3. Visually examine the fitting sealing element to ensure there is no damage. Utilizing a Viega Insertion Depth Inspection Gauge mark the tube wall,
with a felt tip pen, at the appropriate location, or insert the pipe fully into the fitting and mark the pipe wall at the face of the fitting. Always examine
the pipe to ensure it is fully inserted into the fitting prior to pressing the joint.
4. MegaPress fittings shall be installed in accordance with the most current edition of the Viega installation guidelines using appropriate sized Ridgid
Press Tool and Jaws.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 74 of 145
Fuel Oils (DOI, FOL, FOR, FOS): Garlock, Blue-Gard 3300, black in color, ASTM Line Callout F712400A9B4E34K5M9, 150 lb. rating, ring style, 1/16" thick.
Gaskets
Gaskets shall have the same inside diameter as bore of mating flanges.
For fire safe/fire rated applications for fuel oil and fuel gases use Garlock G-9900 fire rated graphite fiber with nitrile binder sheet gasket, 1/16” thick, 150 lb.
rating, ring style. Gaskets shall have the same inside diameter as bore of mating flange.
ASTM A 193 - Grade B5 or B7; heavy, hex head, alloy steel machine bolts or double end threaded stud-bolts meeting ANSI B18.2.1 (dimensions) & ANSI
B1.1 - Class 2A (threads): ASTM A 194 - Grade 2H; heavy, hex, carbon steel nuts meeting ANSI B18.2.2 (dimensions) & ANSI B1.1-Class 2B (threads).
Bolting
1. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade P/N FD-14-lubrication compound
Thread Lubricant
Joint Configuration:
1. ½” – 2”, socket weld
2. 2½” – 24”, butt weld, bevel end
3. Threaded joints shall only be used as specified.
Welded Joints:
1. Welding shall be executed by either or a combination of the Gas Tungsten Arc Welding, Shielded Metal Arc Welding or Gas Metal Arc Welding
process.
Pipe Joints ½” thru 24”
1.1. All welds shall be full penetration, continuous, and free of defects.
1.2. The Gas Tungsten Arc Welding process shall be used for all socket welded joints.
1.2.1. Socket weld joints shall be assembled with a 1/16" setback clearance between the end of the pipe and the socket per ANSI B31.3.
A Gap-A-Let, as manufactured by G.A.L. Gage Co., Stevensville, MI (www.galgage.com), may be used instead of the manual
setback method.
1.3. The Shielded Metal Arc Welding process shall utilize E6010 electrodes for root passes and E7010 or E7018 for subsequent passes. Field
welded Shielded Metal Arc Welding joints shall utilize E6010 electrodes for root passes and E7018 for subsequent passes.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 75 of 145
ANSI Flanges for Control, Relief, and Butterfly Valves in AMS & AMV Lines Only: ANSI B16.5, ASTM A 105, Class 150, forged steel, raised face, socket
¾” thru 2”
weld, bored for schedule 80 pipe
¾” thru 2” ANSI Flanges for Control and Relief Valves Only: ANSI B16.5, ASTM A 105, Class 300, forged steel, raised face, socket weld, bored for schedule 80 pipe.
ANSI Flanges for Control and Relief Valves Only: ANSI B16.5, ASTM A 105, Class 300, forged steel, raised face, welding neck, bored for standard weight
2½” thru 10”
pipe.
Flanges – ANSI ANSI Flanges for Control, Relief, and Butterfly Valves in AMS & AMV Lines Only: ANSI B16.5, ASTM A 105, Class 150, forged steel, raised face, welding
2½” thru 16”
neck, bored for standard weight pipe
ANSI Flanges for Control, Relief, and Butterfly Valves in AMS & AMV Lines Only: ANSI B16.5, ASTM A 105, Class 150, forged steel, raised face (use flat
12” thru 24”
face for butterfly valves), welding neck, bored for standard weight pipe
ANSI Flanges for Control, Relief, and Butterfly Valves in AMS & AMV Lines Only: MSS-SP44, ASTM A 105, Class 150, forged steel, raised face (use flat
30”
face for butterfly valves), welding neck, bored for standard weight pipe.
Blind flanges shall be standard pattern, forged steel, shape to match companion flange. When mating blinds are not available use mating flange and weld
Flanges – Blind
on spool with cap.
¾” thru 2” ANSI B16.11, ASTM A 105, 3000 lb, forged steel, socket welding.
2½” thru 10” ANSI B16.9, ASTM A 234, Grade WPB, seamless steel, standard weight, butt weld.
Fittings
12” thru 24” ANSI B16.9, ASTM A 234, Grade WPB, seamless steel, standard weight, butt weld.
30” ANSI B16.9, ASTM A 515, Class 2, Grade KFC 65, fabricated from 0.375" plate.
Branch For line size and/or reducing branches, use straight tees, reducing tees or "Sockolets" or "Weldolets”, schedule to suit pipe, ASTM A105. Stub-ins are not
All sizes
Connections permitted.
Unions None shall be used in this service. Use flanges.
Ammonia
Ring type, fiber, size, style, and thickness to suit tongue and groove ammonia flanges, ANSI B16.21, as manufactured for valve manufacturer whose valve
Type
is used. All gaskets shall be soaked in refrigerant oil and graphite prior to installation. All gasket material shall be asbestos free.
Flanges
Gaskets ANSI Garlock, Blue-Gard 3700, light grey in color, ASTM Line Callout F712900A9B4E99K5M9, 150 lb or 300 lb, ring or full face, to match flange on valve, 1/16"
Flanges thick. Gaskets shall have the same inside diameter as bore of mating flanges.
Gaskets for
To be specified as required based on the specific Freon being used.
Freons
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 77 of 145
Joint Configuration:
1. ½” – 2”, socket weld
2. 2½” – 14”, butt weld, bevel end
3. Threaded joints shall only be used as specified.
Welded Joints:
1. Welding shall be executed by either or a combination of the Gas Tungsten Arc Welding, Shielded Metal Arc Welding or Gas Metal Arc Welding
process.
1.1. All welds shall be full penetration, continuous, and free of defects.
1.2. The Gas Tungsten Arc Welding process shall be used for all socket welded joints.
1.2.1. Socket weld joints shall be assembled with a 1/16" setback clearance between the end of the pipe and the socket per ANSI B31.3.
A Gap-A-Let, may be used instead of the manual setback method.
1.3. Shielded Metal Arc Welding process shall utilize E6010 electrodes for root passes and E7010 or E7018 for subsequent passes. Field
Pipe Joints ½” thru 14”
welded Shielded Metal Arc Welding joints shall utilize E6010 electrodes for root passes and E7018 for subsequent passes.
1.3.1. Low hydrogen electrodes used for the Shielded Metal Arc Welding process shall be stored in commercially manufactured electrode
stabilizing ovens. The electrode manufacturer’s guidelines for atmospheric exposure and oven storage shall be followed.
1.4. Butt welds made in the effective straight run of carbon steel pipe, both up and downstream of any measuring device, such as an orifice plate
or flow meter, shall be ground flush and smooth with the inside diameter of the pipe to reduce turbulence.
1.4.1. Welds, other than for flanges or fittings required for the measuring devices, must be avoided in the straight run of pipe, both up and
downstream of the measuring device.
1.4.2. If not specified on drawings, the minimum straight run distance is 10 pipe diameters upstream and 5 pipe diameters downstream of
the measuring device. In a straight run of piping, locate the metering device to meet or exceed these upstream and downstream
straight pipe limits, with the majority of the excess added to the upstream side.
1.4.3. Interior welds that are ground flush and smooth shall be inspected and accepted by AB-InBev prior to further fabrication
or installation. Welds located outside the specified diameter limits need not be ground.
2. The exterior of all carbon steel welded joints shall be wire brushed to remove all weld slag, foreign material, and to provide a neat appearance.
Pipe Joints – Threaded Joints:
½” thru 14”
continued 1. Threaded joints shall be in compliance with ANSI B2.1. Pipe shall be reamed to full bore size after threading. Thread lubricant shall be applied to
male threads prior to assembly. Thread lubricant shall not be applied to female threads.
2. Where threaded couplings, thread-o-lets, or other threaded connections are welded to pipe spools, the threads must be checked for fit and
roundness after welding. Check the fitting by using a thread gauge. If not acceptable, chase threads with a tap or die.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
Piping 2.0
Page: 80 of 145
Branch Connections All line size and reducing branches shall use straight tees, reducing tees, "Sockolets" or "Weldolets.” Sch 80 pipe, ASTM A105. Stub-ins are not permitted.
All sizes
Gaskets 2” thru 16” 1/8” thick, Class 600, Flexitallic Type CG. Gaskets to have same inside diameter as bore of mating flanges.
ASTM A 193 - Grade B7; heavy, hex head, alloy steel double end threaded (verify) stud-bolts meeting ANSI B18.2.1 (dimensions) & ANSI B1.1 - Class 2A
(threads): ASTM A 194 - Grade 2H; heavy hex, carbon steel nuts each end meeting ANSI B18.2.2 (dimensions) & ANSI B1.1-Class 2B (threads).
Bolting
1. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Thread Lubricant Bolt Threads Stud bolts to be lubricated with a graphite and oil paste prior to installation.
Joint Configuration:
1. ½” – 2”, socket weld
2. 2½” – 16”, butt weld, bevel end
Welded Joints:
1. Welding shall be executed by either or a combination of the Gas Tungsten Arc Welding, Shielded Metal Arc Welding or Gas Metal Arc Welding
process.
1.1. All welds shall be full penetration, continuous, and free of defects.
1.2. The Gas Tungsten Arc Welding process shall be used for all socket welded joints.
1.2.1. Socket weld joints shall be assembled with a 1/16" setback clearance between the end of the pipe and the socket per ANSI B31.3.
A Gap-A-Let, as manufactured by G.A.L. Gage Co., Stevensville, MI (www.galgage.com), may be used instead of the manual
setback method.
1.3. Shielded Metal Arc Welding process shall utilize E6010 electrodes for root passes and E7010 or E7018 for subsequent passes. Field
welded Shielded Metal Arc Welding joints shall utilize E6010 electrodes for root passes and E7018 for subsequent passes.
Pipe Joints ½” thru 16”
1.3.1. Low hydrogen electrodes used for the Shielded Metal Arc Welding process shall be stored in commercially manufactured electrode
stabilizing ovens. The electrode manufacturer’s guidelines for atmospheric exposure and oven storage shall be followed.
1.4. Butt welds made in the effective straight run of carbon steel pipe, both up and downstream of any measuring device, such as an orifice plate
or flow meter, shall be ground flush and smooth with the inside diameter of the pipe to reduce turbulence.
1.4.1. Welds, other than for flanges or fittings required for the measuring devices, must be avoided in the straight run of pipe, both up and
downstream of the measuring device.
1.4.2. If not specified on drawings, the minimum straight run distance is 10 pipe diameters upstream and 5 pipe diameters downstream of
the measuring device. In a straight run of piping, locate the metering device to meet or exceed these upstream and downstream
straight pipe limits, with the majority of the excess added to the upstream side.
1.4.3. Interior welds that are ground flush and smooth shall be inspected and accepted by AB-InBev prior to further fabrication or installation.
Welds located outside the specified diameter limits need not be ground.
2. The exterior of all carbon steel welded joints shall be wire brushed to remove all weld slag, foreign material, and to provide a neat appearance.
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Coupling Bolts: Zinc plated (ASTM B-633) heat-treated carbon steel oval neck track bolts conforming to physical properties of ASTM A-183, minimum
tensile strength 110,000 psi (758450 kPa) as provided standard by Victaulic. Use bolts with heavy hex nuts meeting same specification as bolts.
Bolting Flange Bolts: ASTM A 193 – Grade B5 or B7; heavy, hex head, alloy steel machine bolts or double end threaded stud-bolts meeting ANSI B18.2.1
(dimensions) and ANSI B1.1 – Class 2A (threads): ASTM A 194 – Grade 2H; heavy, hex, carbon steel nuts meeting ANSI B18.2.2 (dimensions) and ANSI
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B1.1-Class 2B (threads).
Note: ASTM A 307 – Grade B bolts shall be used when one or both mating flanges are Class 125 or Class 250 Cast Iron; and either flange has a raised
face, or a ring gasket is used.
Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket surface,
torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade P/N FD-14-lubrication compound.
Thread Lubricant
Pipe Threads Teflon tape.
Note: Victaulic grooved mechanical pipe couplings, fittings, valves and other grooved components may be used as an option to welding, threading or flanged methods. All grooved shall be
of one manufacturer (Victaulic Company of America) and conform to local code approval and/or as listed by ANSI-B-31.1, B-31.3, B-31.9, ASME, UL/ULC, FM, IAPMO or BOCA.
Victaulic’s representative shall periodically visit the jobsite and review installation. Contractor shall remove and replace any joints deemed improperly installed. At the option of
Contractor, Victaulic Construction Piping Services Division shall provide all equipment location drawings, piping layout drawings and piping isometric drawings for fabrication and
erection of 2½” and larger Victaulic piping systems required for a project. All of the above data will be provided in reliance upon mechanical drawings, specifications and project
information furnished by Contractor. Bills of material and pipe cutting sheets will be provided by Victaulic’s Construction Piping Services Division and will be cross-referenced to all
drawings. The drawings provided will govern only those systems directly related to Victaulic piping systems exclusively employing Victaulic products installed in strict accordance with
the latest specifications provided by the Victaulic Company of America. All Victaulic products described herein are to be installed in accordance with latest Victaulic published literature.
Victaulic’s factory trained representative shall provide on-site training for contractor’s field personnel prior to installation of product.
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3.3.19 C1 – Copper
Brass to Stainless Steel or Carbon Steel Plain or Carbon Steel Galvanized: ASTM A 193 - Grade B8, heavy, hex head, stainless steel, machine bolts
meeting ANSI B18.2.1 (dimensions) & ANSI B1.1 - Class 2A (threads): ASTM A 194 - Grade 8; heavy, hex, stainless steel nuts meeting ANSI B18.2.2
Bolting (dimensions) & ANSI B1.1 - Class 2B (threads).
If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket surface,
torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Soldered Joints:
1. All surfaces to be soldered shall be free and clean of oil, grease, and oxides. Ends of tubing shall be cleaned with sand cloth or sandpaper; steel
wool shall not be used. Female cup end of fitting, flange, or valve shall be cleaned with a wire brush just prior to making brazed joint.
2. Flux shall be brushed evenly on tube or pipe end, and into female cup end.
3. Joint shall be heated evenly before applying solder.
4. Solder metal of 95-5 tin-antimony in accordance with ASTM B32 classification shall be used to join copper to copper or copper to bronze or brass
joints. Alternate use of BCuP-5 brazing alloy in accordance with AWS A5.8 classification may be used at Contractor's discretion and to suit operating
conditions.
5. Excess solder/braze shall be removed while still plastic, leaving a smooth fillet around the end of the fitting.
Viega ProPress: (approved for use in the following commodities only: WHO, WHE, WRA)
Viega ProPress Press-Connect Joints shall have an EPDM sealing element for applications with a temperature rating of 0 degrees F to +250 degrees F (-18
Pipe Joints ½” thru 3”
degrees C to +120 degrees C).
Execution:
1. Sealing element shall be verified for the intended use.
2. Tube ends shall be cut on a right angle (square) to the tube. Tube ends shall be reamed and chamfered, all grease, oil or dirt shall be removed from
the tube end with a clean rag.
3. Visually examine the fitting sealing element to ensure there is no damage, and it is properly seated into the fitting.
4. Utilizing a Viega Insertion Depth Inspection Gauge mark the tube wall, with a felt tip pen, at the appropriate location, or insert the tube fully into the
fitting and mark the tube wall at the face of the fitting. Always examine the tube to ensure it is fully inserted into the fitting prior to pressing the joint.
5. ProPress fittings ½-inch thru 3-inch shall be installed in accordance with the most current edition of the Viega installation guideline using appropriate
sized Ridgid Press Tool and Jaws.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
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3.3.20 C3 – Copper
Brass to Stainless Steel or Carbon Steel Plain or Carbon Steel Galvanized: ASTM A 193 - Grade B8, heavy, hex head, stainless steel, machine bolts meeting
ANSI B18.2.1 (dimensions) & ANSI B1.1 - Class 2A (threads): ASTM A 194 - Grade 8; heavy, hex, stainless steel nuts meeting ANSI B18.2.2 (dimensions) &
Bolting ANSI B1.1 - Class 2B (threads).
If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket surface,
torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade.
Thread Lubricant
Pipe Threads Teflon tape.
Soldered Joints:
1. All surfaces to be soldered shall be free and clean of oil, grease, and oxides. Ends of tubing shall be cleaned with sand cloth or sandpaper; steel
wool shall not be used. Female cup end of fitting, flange, or valve shall be cleaned with a wire brush just prior to making brazed joint.
2. Flux shall be brushed evenly on tube or pipe end, and into female cup end.
Pipe Joints ½” thru 2”
3. Joint shall be heated evenly before applying solder.
4. Solder metal of 95-5 tin-silver in accordance with ASTM B32 classification shall be used to join copper to copper or copper to bronze or brass
joints. Alternate use of BCuP-5 brazing alloy in accordance with AWS A5.8 classification may be used at Contractor's discretion.
5. Excess solder/braze shall be removed while still plastic, leaving a smooth fillet around the end of the fitting.
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ASTM A 307 - Grade B; heavy, hex head, zinc coated, carbon steel machine bolts meeting ANSI B18.2.1 (dimensions) & ANSI B1.1 - Class 2A (threads):
ASTM A 194 - Grade 2H; heavy, hex, zinc coated, carbon steel nuts meeting ANSI B18.2.2 (dimensions) & ANSI B1.1 - Class 2B (threads).
Bolting 1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade.
Thread Lubricant
Pipe Threads Teflon tape.
Note: Certain pipe exposed to direct sunlight must be painted with a solvent based paint to prevent ultraviolet light degradation. White or light color suggested. Refer to GTS 3B General
Specification, Painting
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Rigid PVDF thermoplastic connector, elbow, tee and union to be fittings; ferrule nut with plastic gripper ring for use with plastic tubing;
Fittings ¼” thru ⅝”
Schedule 80 rigid PVDF thermoplastic couplings, elbows and tees; ASTM D 2467 for dimensions and tolerances; Tapered socket ends for thermal socket
¾” thru 2”
fusion
Schedule 80 rigid PVDF thermoplastic; ANSI B16.5 Class 150 for bolt circle and bolt hole dimensions and tolerances; Tapered face; Tapered socket ends
Flanges ¾” thru 2”
for thermal socket fusion
Unions ¾” thru 2” Schedule 80 rigid PVDF thermoplastic; Fluoroelastomer (Viton) O-rings; Tapered socket ends for thermal socket fusion;
Schedule 80 rigid PVDF thermoplastic adapter coupling with or without Schedule 80 rigid PVDF thermoplastic MPT by FPT reducing bushing; ASTM D 2467
Adapters ½” thru 2”
for socket dimensions and tolerances; ASTM D 2464 for threaded dimensions and tolerances.
Joints –
¾” thru 2” ASTM D 2657 Technique I: Socket Fusion.
Permanent
¼” thru ⅝” Union tube fitting.
Joints –
¾” thru 2” Flange.
Non-
Permanent ¾” thru 2” Union.
⅛” thru ⅝” Connectors and reducing connectors for transition to MPT and FPT.
Joints – Transition ½” thru 2” Adapter with or without reducing bushing for transition to FPT.
¾” thru 2” Flange.
Gaskets ¾” thru 2” Fluoroelastomer (Viton A), 50 to 70 Durometer, 150 lb rating, full face, 1/8” thick.
Thread Bolt Threads SAF-T-EZE food/drug grade
Lubricant/Sealant Pipe Threads 1/8” – 2” - Tetra fluoroethylene - TFE thread tape.
ASTM A 307 Grade B, heavy hex, zinc-coated, carbon steel bolts; ANSI B18.2.1 for bolt dimensions and tolerances; ANSI B1.1 Coarse Thread Series, Class
2A tolerance; ASTM A 194 Grade 2 H, heavy hex, zinc-coated, carbon steel nuts; ANSI B18.2.2 for nut dimensions and tolerances; ANSI B1.1 UNC Series
Class 2B thread fit.
Bolting
1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
¼” thru ⅝” Support continuously with 1” x 1” structural angle. One leg up for horizontal support.
Support Spacing
¾” thru 2” Support continuously with 1 1/2” x 1 1/2” structural angle, one leg up for horizontal support.
Note: The preferred joint method for pipe size 3/4” - 2” is Permanent Thermal Socket Fusion. The preferred non-permanent and transition joint method for pipe sizes 3/4” thru 2” is
Flanged. Use of red colored pipe is recommended for its added resistance to ultraviolet light degradation of both pipe and transported product.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
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Branch
¼” thru 4” Use tees, see Fittings.
Connections
Pipe Joints ¼” thru 4” Use couplings, see Fittings.
Primer “Weld-On P-70”, clear color, PVC/CPVC primer.
Joint Chemicals
Cement “Weld-On 724”, gray color, PVC/CPVC solvent cement.
50 – 70 Durometer, full face, 3/16” thick.
Gaskets 1. For FCL and SHD commodities use EPDM.
2. For MAG, RMI, and SHC commodities use Viton.
Bolting ASTM A 193 - Grade B8; heavy, hex head, 316 stainless steel machine bolts meeting ANSI B18.2.1 (dimension) & ANSI B1.1 - Class 2A (threads): ASTM
A 194 - Grade 8 heavy, hex, 316 stainless steel nuts meeting ANSI B18.2.2 (dimensions) & ANSI B1.1. - Class 2B (threads).
1. If stud bolts are required by the use of certain in line devices, use double end threaded studs meeting the specifications for the bolts stated above.
2. Torque bolts, cap screws, or studs in accordance with gasket manufacturer’s specifications. In the case of devices with integral seat liner/gasket
surface, torque bolts, cap screws, or studs in accordance with device manufacturer’s recommendations.
Bolt Threads SAF-T-EZE food/drug grade P/N FD-14-lubrication compound manufactured by STL Corporation, Lombard, Illinois.
Thread Lubricant
Pipe Threads Teflon tape.
Note: Pipe exposed to direct sunlight must be painted with latex based paint to prevent ultraviolet light degradation. White or light color suggested. Refer to GTS 3B General
Specification, Painting
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Color Black. The pipe shall contain the minimum carbon black content as described in PE 345464C.
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5. Ends to be welded are to be butted together and alignment maintained throughout welding by the use of tack welds and/or alignment fixtures.
5.1. The joint gap between the two ends butted together shall not exceed 0.010” at any point in the joint.
5.2. Offset or misalignment of ends to be welded shall not exceed 10% of the pipe wall thickness, as illustrated by AWS Standard D18.1:1999,
Figure 1, Example A.
6. Welds shall be made using the Gas Tungsten Arc Welding process:
6.1. Welds shall be made by using manual or automatic type equipment. The manufacturer and model of automatic type equipment shall be
approved by AB-InBev based on satisfactory weld samples.
6.2. One-hundred percent argon gas shall be used for electrode shielding and internal pipe purging. Mixtures with other gases shall not be
allowed.
6.2.1. Contractor shall determine argon grade required to achieve internal oxidation level no greater than discoloration illustrated by AWS
Standard D18.1:1999, Figure 2, Example 4.
6.2.2. The oxygen content of the internal pipe purge shall not exceed 100 parts per million and shall be verified with an oxygen analyzer
prior to weld commencement.
6.3. Welds shall have the first pass made by fusion and remaining passes with the use of filler metal. Type 316L filler rod shall be used when
required.
7. Weld acceptance criteria:
7.1. Welds shall be full penetration and shall not contain cracks, undercut, crevices, pits, or embedded or protruding material.
7.2. Acceptance criteria for non-product (external) contact surfaces:
7.2.1. Maximum allowable concavity shall be 0.006”, as illustrated by AWS Standard D18.1:1999, Figure 1, Example B.
7.2.2. Maximum allowable convexity shall be 0.012”, as illustrated by AWS Standard D18.1:1999, Figure 1, Example C.
7.2.3. Manual type welds shall have a minimum weld face width of 2T where T is the pipe wall thickness, as illustrated by AWS Standard
D18.1:1999, Figure 1, Example D.
Pipe Joints –
2” thru 18” 7.2.4. Face width of manual type welds shall be uniform. The minimum face width of each weld shall be at least 75% of the maximum
continued
face wide, as illustrated by AWS Standard D18.1:1999, Figure 1, Example E.
7.3. Acceptance criteria for product (internal) contact surfaces:
7.3.1. Tack welds shall not be full penetration and shall not exhibit visible internal oxidation. The weld joint shall be rejected for tacks
that are not made correctly.
7.3.2. Maximum allowable convexity shall be 0.012”, as illustrated by AWS Standard D18.1:1999, Figure 1, Example F.
7.3.3. Maximum allowable concavity shall be 0.012”, as illustrated by AWS Standard D18.1:1999, Figure 1, Example G.
7.3.4. The weld surface shall not contain excessive oxidation. Oxidation level for argon gas purged joints shall not exceed discoloration
illustrated by AWS Standard D18.1:1991, Figure 2, Example 4. Oxide islands shall not be acceptable.
7.3.5. Post weld interior pick-ups, grinding, buffing, or interior corrections of any kind are not allowed and will be cause to reject the entire
weld joint.
8. Cleaning Welded Joints:
8.1. The exterior of all site fabricated stainless steel weld joints shall be cleaned using stainless steel hand wire brushes, which have and will be
used only on stainless steel material. Power driven brushes shall not be used on stainless steel.
8.2. Any rust that occurs on stainless steel shop or field welded joints prior to AB-InBev’s final acceptance of the piping system shall be cleaned by
Contractor at no additional cost.
Threaded Joints:
1. Threaded joints shall be in compliance with ANSI B2.1. Pipe shall be reamed to full bore size after threading. Thread lubricant shall be applied to
Pipe Joints – male threads prior to assembly. Thread lubricant shall not be applied to female threads.
2” thru 18”
continued 2. Where threaded couplings, thread-o-lets, or other threaded connections are welded to pipe spools, the threads must be checked for fit and
roundness after welding. Check the fitting by using a thread gauge. If not acceptable, chase threads with a tap or die.
3. Stainless steel specific dies, taps, and cutting lubricants shall be used when cutting or chasing stainless steel pipe threads. The specialized dies,
taps, and cutting lubricants are required for correct thread forming and to allow full thread engagement without galling. The specialized dies, taps,
and cutting lubricants shall be stored separately and only used on stainless steel material.
Title: 3B General Specification Version: Ref: GTS.GEN.PIP.GSP.001
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Special Requirement
Pressure
Valve Type End Type
PSIG
(Use letters in this column only
when applicable.)
A Gate A 25 001-100 Flanged, Raised Face A With chain wheel operator
B Globe B 50 101-200 Flanged, Flat Face B
C Check C 75 201-250 Flanged, Ring Joint C
D Plug D 100 251-300 Butt weld D
E Butterfly E 125 301-350 Lug Type E With special wing nuts
F Ball F 150 351-400 Wafer Type (Flangeless) F With By-Pass
G Knife G 175 401-500 Threaded G
H Angle H 200 501-550 Socket Weld H
I Not Used I Not Used 551-600 Solvent Weld I Not Used
J J 225 601-650 Solder End J
K Diaphragm K 250 651-675 Brazed End K
L L 300 676-700 Swagelok L
M M 400 701-750 Thermal Weld M
N Needle N 500 751-800 Unassigned N
Ammonia Tongue &
O Not Used O Not Used 801-900 O Not Used
Groove
P P 600 901-950 Unassigned P
Unclassified or Special
Q Q 800 951-999 Q
Ends
R Refrigeration R 900 R
S Special S 1 S
T T 1,5 T High Temperature Service
U U 2 U
Angle (Refrigeration and
V V 2,5 V
Nitrogen valves only)
W W 3 W
X Unclassified X 4,2 X
Y Y 5 Y
Z Z Unassigned Z
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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GATE VALVE
Valve #/Size Description
AE101 Body: Class 125, Ni-Resist cast iron
2” – 6” Ends: Flanged, flat face
Trim: 316 stainless steel stem & Type 2 Ni-Resist iron disc
Other: Standard port
AE102 Body: Class 125 SWP, class 200 WOG, IBBM
2” – 16” Ends: Flanged, flat face
Trim: Bronze & iron
Other: O S & Y, solid wedge
AE601 Body: Class 125, Bronze
½” – 2” Ends: Solder
Trim: Bronze
Other: Threaded in bonnet, Solid wedge
AF001 Body: Class 150, Alloy 20
½” – 4” Ends: Flanged, Raised Face
Trim: Alloy 20
Other: Split Wedge
AF002 Body: Class 150, Cast Steel
2½” – 12" Ends: Flanged, Raised Face
Trim: 13% Chrome Stainless Steel
Other: Solid Wedge
AF003F Body: Class 150, cast steel
6" – 12" Ends: Flanged, raised face
Trim: 13% chrome stainless steel
Other: Furnish with built-up bypass per MSS SP-45
AF401 Body: Class 150 SWP, Class 300 WOG, bronze
¼” – 1½” Ends: Threaded
Trim: Bronze
Other: Union bonnet, solid wedge
AK104 Body: Class 250, iron
2" – 12" Ends: Flanged, raised face
Trim: Bronze
Other: OS&Y, tapered solid wedge
AL010 Body: Class 300, 316 stainless steel or CF8M
½” – 4" Ends: Flanged, raised face
Trim:
Other: Solid wedge
AL011 Body: Class 300, cast steel
2½” – 4" Ends: Flanged, raised face
Trim: 13% chrome stainless steel
Other: Solid wedge
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GLOBE VALVE
Valve #/Size Description
BE110 Body: Class 125, IBBM
2" – 10" Ends: Flanged, flat faced
Trim: Bronze
Other: OS&Y, 13% Chrome Steel Disc
BE602 Body: Class 150, bronze
½” – 2" Ends: Solder
Trim: Bronze and Teflon disc
Other: Screw in bonnet
BF016 Body: Class 150, cast steel
2" – 14" Ends: Flanged, raised face
Trim: 13% chrome stainless steel
Other: Renewable seat
BF113 Body: Class 150, 316 stainless steel or CF8M
1" – 8" Ends: Flanged, raised faced
Trim: 316 stainless steel
Other: Outside screw, rising stem. Bolted flanged yolk bonnet.
BF408 Body: Class 150, bronze
¼” – 2" Ends: Threaded
Trim: Bronze stem, 420 stainless steel disc
Other: Union bonnet
BH409 Body: Class 200, bronze.
½” & ¾” Ends: Threaded
Trim: Bronze
Other: Union bonnet
BK019 Body: Class 250, iron
2½” – 8" Ends: Flanged, raised face
Trim: Bronze
Other: OS&Y
BL020 Body: Class 300, cast steel
2½” – 12" Ends: Flanged, raised face
Trim: 13% chrome stainless steel
Other: Renewable seat
BL160 Body: Class 300, cast steel
2½” – 12” Ends: Flanged, flat face
Trim: 410 stainless steel
Other: OS&Y
BL251 Body: PS 52 bar (750#), cast steel, painted black
3” – 8” Ends: Butt weld
Trim: Teflon seat, bronze stem, stainless steel disc, back seating
Other: Bolted extended bonnet, oil & grease free, hand wheel, globe valve
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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CHECK VALVE
Valve #/Size Description
CC160 Body: PVC, 75 psig @ 70˚F
2”, 3" Ends: Flanged, flat face
Trim: EPDM seat
Swing check, use Asahi/America AV style (part # 3113) EPDM low torque gasket to
Other:
install valve in piping
CD565 Body: PVC, 100 psig @ 70˚F, true union body
½” – 3” Ends: Solvent weld
Trim: EPDM seat and seals
Other: Ball check
CD566 Body: CPVC, 100 psig @ 70˚F, true union body
½” – 3” Ends: Solvent weld
Trim: EPDM seat and seals
Other: Ball check
CE117 Body: Class 150, cast steel, polypropylene lined.
1" – 4" Ends: Flanged, flat face.
Trim: PTFE gaskets, Viton diaphragms
Other: Vertical check.
CE118 Body: Class 150, cast steel, polypropylene lined.
1" – 4" Ends: Flanged, flat face.
Trim: PTFE gaskets, Viton diaphragms
Other: Horizontal check.
CE119 Body: Class 125, cast iron.
2" – 14" Ends: Flanged, flat face.
Trim: Bronze.
Other: Bolted cover.
CE121 Body: Class 125, cast iron.
16" & 18" Ends: Flanged, flat faced
Trim: 304 stainless steel disc plate, arm, shaft & bearings, 316 stainless steel spring
Trim: Alloy 20
PLUG VALVE
Valve #/Size Description
DA951 Body: Class 25, 304 stainless steel construction, standard finish
One end beveled for butt weld to schedule 40 pipe, other end plain square cut for
½” Ends:
schedule 5 pipe
Other: Type "S" stop cock, full opening
DA952 Body: Class 25, 304 stainless steel, standard finish
¾” Ends: Both ends to have 3/4" male hose threads per A-B Standard 810
Other: Type "S" stop cock, full opening
DA953 Body: Class 25, 304 stainless steel, standard finish
One end square cut for butt weld to schedule 5 pipe, other end to have ¾” male hose
½” & ¾” Ends:
threads per
Other: Type "S" stop cock, full opening
DA954 Body: Class 25, 304 stainless steel, standard finish
½” & ¾” Ends: Both ends beveled for butt weld to schedule 40 pipe
Other: Type "S" stop cock, full opening
DA955 Body Class 25, bronze, satin finish
Female brazed connection per MIL-F-1183 for schedule 5 pipe one end by ACME
½” – 1" Ends:
male thread
Other: Type "S" stop cock, full opening
DA956 Body: Class 25, bronze, satin finish
Female taper pipe threads both ends (use schedule 40S pipe and 150 lb. 304
½” – 1" Ends:
stainless steel threaded fittings)
Other: Type "S" stop cock, full opening
DA957 Body: Class 25, bronze, satin finish
1" Ends: Female brazed connection per MIL-F-1183 for schedule 5S pipe both ends
Other: Type "S" stop cock, full opening
DA958 Body: Class 25, bronze, satin finish
Male ACME hose thread per A-B Standard 810 one end by loose female ACME
¾” Ends:
coupling nut other end
Other: Type "S" stop cock, full opening
DF049 Body: Class 150, ductile Iron, FEP Teflon lined
1½” – 2" Ends: Flanged, raised face
Trim: Ductile iron plug, FEP Teflon lined
Other: Standard bar wrench
DF050 Body: Class 150, 316 stainless steel
6" & 8" Ends: Flanged, raised face
Trim: 316 stainless steel plug, bolts, TFE sleeve and diaphragm
Other: Enclosed operator EG
DF255 Body: Class 150, 316 stainless steel
¾” – 4" Ends: Butt weld, square cut both ends for schedule 5 pipe.
316 stainless steel plug & bolts, TFE sleeve and diaphragm, ½” hole in plug, ½”
Trim:
schedule 10 drain on
body, stops on bonnet for 90° operation.
Other: Standard bar wrench
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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¾” – 2" Ends: Butt weld, square cut for schedule 5 pipe one end by threaded male NPT other end
Trim: 316 stainless steel plug, bolts, TFE sleeve and diaphragm.
Other: Standard bar wrench.
DL261 Body: Class 300, 316 stainless steel.
Butt weld square cut for schedule 5 pipe one end by ACME male thread per A-B
¾” – 2" Ends:
Standard 810 other end
Trim: 316 stainless steel plug, bolts, TFE sleeve and diaphragm.
Other: Standard bar wrench.
DL522 Body: Class 300, carbon steel.
½” – 1½” Ends: Socket weld.
Trim: Carbon steel.
Other: Standard bar wrench.
(2” and 3” only) same Face to Face as #1924
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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BUTTERFLY VALVE
Valve #/Size Description
EF306 Body: Class 150, carbon steel
2" – 8" Ends: Tapped lug
Trim: Steel with chlorinated polyethylene coated disc and seat, TFE bushing
Other: Friction lock handle positioner
Class 150, cast iron, electroless nickel coated, or B-148 bronze, or investment cast
EF307 Body:
s.s. (300 series)
2" – 12" Ends: Tapped lug
316 stainless steel, unpolished disc, food grade EPDM seat, Acetal, bronze or Teflon
Trim:
bushing, Buna N
Packing, 316 stainless steel or 17-4 PH shaft. Top and bottom weep holes.
304 stainless steel, ten position throttling plate and bronze latching handle. Gear
Other:
operator for 8” – 12”
Class 150, cast iron, electroless nickel coated, or B-148 bronze, or investment cast
EF308T Body:
stainless steel (300 series)
2" - 12" Ends: Tapped lug
316 stainless steel, unpolished disc, Teflon lined seat, Acetal, bronze or Teflon
Trim:
bushing, Buna N packing,
316 stainless steel or 17-4 PH shaft, top and bottom weep holes
Note: Teflon lined valves must be in operation within six (6) months of liner
Other:
installation
EF311 Body: Class 150
3” – 30” Ends: Tapped lug
Trim: Carbon steel with resilient metal seat
Fire rated, zero leak test for fuel service. Gear operator. Use this valve where size
Other:
and weight of globe or
gate valves become a factor.
EF312 Body: Class 150
EF329 Body: K-LOK style, Class 150, full ANSI rated, 316 stainless steel
2” – 20” Ends: Tapped lug
316 stainless steel disc, 17-4 stainless steel stem, RTFE seat with stainless steel
Trim:
backing ring, Teflon packing
Other: 500° F maximum temperature
EF355 Body: PVC, 150 psig @ 70˚F
2” – 4” Ends: Wafer
Trim: EPDM seats, polypropylene disc
Lever operated. When installed in HDPE pipe, HDPE spacers shall be provided to
Other:
allow full positioning
of valve, if required.
Class 150, cast iron, electroless nickel coated or B-148 bronze or investment cast
EF358 Body:
stainless steel (300 series)
1" –12" Ends: Wafer
316 stainless steel unpolished disc, food grade EPDM seat, Acetal, bronze, or Teflon
Trim:
bushing, Buna-N
packing, 316 stainless steel or 17-4 Ph shaft, top and bottom weep holes
Class 150, cast iron, electroless nickel coated or B-148 bronze or investment cast
EF359T Body:
stainless steel (300 series)
2" – 12" Ends: Wafer
316 stainless steel unpolished disc, Teflon lined seat, Acetal, bronze or Teflon
Trim:
bushing, Buna-N packing,
316 stainless steel or 17-4 Ph shaft, top and bottom weep holes
Note: Teflon lined valves must be in operation within six (6) months of liner
Other:
installation
EH321 Body: Class 200, cast iron
2" – 6" Ends: Tapped lug
Aluminum bronze disc, EPDM seat, Acetal or bronze bushing, Buna-N packing, 316
Trim:
stainless steel stem and
bronze disc screws.
304 stainless steel two position notch plate and latching handle with drain holes in
Other:
webs
EH322 Body: Class 200, cast iron
2" – 12" Ends: Tapped lug
Aluminum bronze disc, EPDM seat, Acetal or bronze bushing, Buna-N packing, 316
Trim:
stainless steel stem and
bronze disc screws
Other: Gear operator and chain wheel
EH323 Body: Class 200, cast iron
2" – 12" Ends: Tapped lug
316 stainless steel disc, EPDM seat, Acetal or bronze bushing, Buna-N packing, 316
Trim:
stainless steel disc
screws, 18-8 stainless steel stem
304 stainless steel, ten position throttling plate and bronze latching handle. Gear
Other:
operator for 8” - 12”.
EH325 Body: Class 200, cast iron
8” – 12” Ends: Tapped lug
Aluminum bronze disc, EPDM seat, Acetal or bronze bushing Buna-N packing, 316
Trim:
stainless steel stem and
bronze disc screws
Other: Gear operator
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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BALL VALVE
Valve #/Size Description
FF055 Body: Class 150, carbon steel
½” – 6" Ends: Flanged, raised face
Trim: Stainless steel ball, glass-filled TFE seat, TFE body seal & stem seal
Other: Certified for high vacuum service
FF056 Body: Class 150, carbon steel
½” – 8" Ends: Flanged, raised face
Trim: 316 stainless steel ball, reinforced Teflon seal
Other: 304 stainless steel handle
FF060 Body: Class 150, 316 stainless steel body
1” – 2” Ends: Flanged, raised face
Trim: Stainless steel ball and stem, RFTE seats and seals
1/8” upstream deburred vent hole and flow arrow. Full port, oxygen cleaned and
Other:
passivated.
FF126 Body: Class 150, ductile iron
½” – 3" Ends: Flanged, flat face, standard bore
Trim: 316 stainless steel ball, Teflon seats and seals
FF127 Body: Class 150, fiberglass reinforced epoxy resin
1" – 6" Ends: Flanged, flat faced
Hastelloy “C” stem insert molded in epoxy resin, fiberglass reinforced epoxy ball,
Trim:
virgin TFE seats, TFE
coated Viton O ring seals
FF128 Body: Class 150, ductile iron
3" & 4" Ends: Flanged, flat face, standard bore
Trim: 316 stainless steel ball, Teflon seats and seals
FF129 Body: Class 150, 316 stainless steel
½” – 6" Ends: Flanged, flat face taper bore for schedule 5S pipe
Trim: Teflon seats and seals
Solid ball with port bored out; stem slot shall not enter ball port; surface finish on
Other:
interior of valve ends
shall not exceed 90 Ra
FF372 Body: Class 150, bronze, standard bore
3" & 4" Ends: Flangeless, for use with Class 150 flat face flanges
Trim: Bronze ball & stem, Teflon seats and seals
Other: 304 stainless steel or manufacturer’s standard stainless-steel handle.
FF373 Body: Class 150, 304 stainless steel
3" & 6" Ends: Wafer type
Trim: 316 stainless steel ball & stem, Teflon seats and seals
Other: 304 stainless steel end plug
FF560 Body: Class 150 @ 73˚F, chlorinated polyvinyl chloride (CPVC)
½” – 2” Ends: Socket, solvent weld
Trim: Viton seals
Other: True union body
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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FJ959 Body: Class 150 @ 300º F, ductile iron, polyester coated exterior, PFA lined interior
½” – 4” Ends: Flanged
Trim: Stainless steel PFA encapsulated ball
Other: Two-piece body, trunnion ball, locking lever handle
Class 300 @ 180°F maximum, bronze construction, standard factory finish, center
FL265 Body:
section.
½” – 2" Ends: Carbon steel schedule 40 beveled butt weld both ends.
Stainless steel ball, standard port. Teflon seats and seals, 304 stainless steel nuts
Trim:
and bolts
Other: 304 stainless steel or bronze lever handle.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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One end square cut butt weld bored for schedule 5S pipe, other end ACME male
½” – 2" Ends:
thread per A-B Standard
Standard factory s.s. finish, 304 s.s. nuts and bolts, 304 s.s. steel or bronze lever
Other:
handle, standard port
For 1/2" size, 316 s.s. beveled butt weld end for schedule 40S pipe by ACME male
Note:
thread per A-B Standard
810, valves supplied with Perlick AB811-1 Hose Ferrule, to be welded in field
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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316 stainless steel Threaded male NPT by square cut butt weld end for schedule 5S
½” – 2" Ends:
pipe.
Standard factory s.s. finish, 304 s.s. nuts and bolts, 304 s.s. steel or bronze lever
Other:
handle, standard port
For 1/2" size, 316 stainless steel Threaded NPT by beveled butt weld end for
Note:
schedule 40S pipe
FL973 Body: Class 300, @ 210°F maximum, 316 stainless steel standard factory finish.
Stainless steel square cut weld end schedule. 5S pipe both ends, no threaded
½” – 2" Ends
adaptors allowed
316 stainless steel construction, 304 stainless steel nuts & bolts, bronze handle,
Trim:
Teflon seats and seals,
standard port
One end 316 s.s. butt weld taper bored for schedule 5S pipe; other end c.s. butt weld
½” – 2" Ends:
for schedule 40 pipe
Standard factory s.s. finish, 304 s.s. nuts and bolts, 304 s.s. steel or bronze lever
Other:
handle, standard port
For 1/2" one end butt weld for 316 Stainless Steel schedule 40S pipe, other end
Note:
carbon steel butt weld
for schedule 40 pipe. Xomox Co., Tufline, or Durco plug valves are accepted as
alternates.
FL975 Body: Class 300 @ 180°F maximum, bronze, standard factory finish
½” – 2" Ends: Threaded, female NPT by ACME male hose thread per A-B Standard 810
Trim: 316 stainless steel ball, Teflon seats & seals, 304 stainless steel nuts and bolts
304 stainless steel or bronze lever handle, no plated parts are acceptable, standard
Other:
port
Class 300 PSIG maximum, 180°F maximum, bronze, 304 stainless steel or
FL976 Body:
manufacturer’s standard steel,
304 stainless steel square cut ends for butt weld to schedule 5S pipe both ends,
½” – 2" Ends:
surface finish on interior of
valve ends shall not exceed 90 Ra micro inch, no threaded adapters allowed on
either end
316 stainless steel ball & stem, full port, ball to be solid with port bored out, stem slot
Trim:
shall not enter ball port,
304 stainless steel or bronze lever handle, all stainless-steel construction, no plated
Other:
parts are acceptable,
Class 300 PSIG maximum, 180°F maximum, bronze, 304 stainless steel or
FL977 Body:
manufacturer’s standard steel,
304 stainless steel square cut ends for butt weld to schedule 5S pipe one end, other
Ends:
end ACME male thread
per A-B Standard 810, surface finish on interior of valve ends shall not exceed 90 Ra
micro inch, no threaded
adapters allowed on either end
316 stainless steel ball & stem, full port, ball to be solid with port bored out, stem slot
Trim:
shall not enter ball port,
Teflon seats & seals
304 stainless steel or bronze lever handle, all stainless-steel construction, no plated
Other:
parts are acceptable,
valves shall be drainable to either ends (no grooves or crevices)
Note: Valves to be supplied with Perlick A-B 811-1 Ferrule, to be welded in field
Class 300 PSIG max., 180°F maximum, bronze, 304 stainless steel or
FL978 Body:
manufacturer’s standard steel,
½” – 2" 304 stainless steel bolts and nuts
304 stainless steel square cut end for butt weld to schedule 5S pipe one end, other
Ends:
end to be female NPT,
surface finish on interior of valve ends shall not exceed 90 Ra micro inch, no
threaded allowed on either end
316 stainless steel ball & stem, full port, ball to be solid with port bored out, stem slot
Trim:
shall not enter ball port,
Teflon seats and seals
304 stainless steel or bronze lever handle, all stainless-steel construction, no plated
Other:
parts are acceptable,
valves shall be drainable to either ends (no grooves or crevices)
Class 300 PSIG max., 180°F maximum, bronze construction, standard factory finish,
FL979 Body:
304 stainless steel bolts
½” – 2" and nuts
Ends: Female socket bore for Type "L" copper tubing one end, by female NPT other end
Trim: Stainless steel ball, Teflon seats and seals
Other: 304 stainless steel or bronze lever handle, no plated parts acceptable, standard port
300 PSIG maximum, 180°F maximum, bronze construction, standard factory finish,
FL981 Body:
center section.
Carbon steel schedule 40 beveled butt weld one end, by bronze ACME male hose
2” Ends:
thread per A-B Std. 810
Stainless steel ball, standard port, Teflon seats and seals, 304 stainless steel nuts
Trim:
and bolts
Other: 304 stainless steel or bronze lever handle
½” – 2” Ends: Extended 316 stainless steel plain ends (TXT) for use with Pressfit System Pipe
Trim: CF8M stainless steel ball, 316 Stainless Steel stem, PTFE seals
Trim: CF8M stainless steel ball, 316 stainless Steel stem, PTFE seals
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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KNIFE VALVE
Valve #/Size Description
GF334 Body: Class 150 CWP, stainless steel or cast Iron with stainless steel lining
6” – 36” Ends: Tapped lug
Metal-to-metal seat, 304 stainless steel wetted parts, PTFE packing with copper
Trim:
braid scraper ring, gland bolts
with compression springs to provide continuous load on packing
Other: Hand wheel actuated
ANGLE VALVE
Valve #/Size Description
HE140 Body: Class 125, IBBM
2" – 6” Ends: Flanged, flat face
Trim: Bronze
Other: Yolk bonnet
HE610 Body: Class 125, bronze
¼” – 2" Ends: Solder
Trim: Composition disc
Other: Screw-in bonnet
HF065 Body: Class 150, cast steel
2½” – 12" Ends: Flanged, raised face
Trim: 13% chrome stainless steel
HF440 Body: Class 150, bronze
¼” – 1½” Ends: Threaded
Trim: Bronze stem, Teflon disc
HF441 Body: Class 150, bronze
¼” – 1½” Ends: Threaded
Trim: Plug Disc, 500 Brinnell stainless steel
Other: Union bonnet
DIAPHRAGM VALVE
Valve #/Size Description
KE145 Body: Class 150, ductile Iron lined with PPL (polypropylene)
1" – 4" Ends: Flanged, raised face
Trim: Solid one-piece TFE diaphragm, rising stem
KF151 Body: Class 150 @ 195°F, max. CPVC
½” – 2” Ends: Flanged, Flat Face
Trim: EPDM Diaphragm
KF270 Body: Class 150, 316 stainless steel, weir type
½” – 4" Ends: Butt weld, square cut for schedule 5S stainless steel pipe both ends
Grade B black butyl diaphragm, PAS thermoplastic bonnet and hand wheel, with
Trim:
sanitary internals (bronze
Other: compressor, stainless steel stem)
KF271 Body: Class 150, 316L stainless steel,
½” – 2” Ends: Butt weld, square cut
Trim: PTFE Diaphragm
Other: ISO4200 – very close to schedule 5S pipe dimensions
KF456 Body: Class 150, maximum at 180°F, cast iron, weir type
½” – 2" Ends: Threaded
Trim: Buna-N diaphragm, indicating stem
Other: Unlined, hand wheel operated, cast iron bonnet,
KF555 Body: 150 PSIG at 90°F, CPVC
½” – 2" Ends: Solvent welding
NEEDLE VALVE
Valve #/Size Description
NV530 Body: Class 2500, forged steel
½” Ends: Socket weld
Other: Needle point port
NW451 Body: Class 3000, 316 stainless steel
¼” – ½” Ends: Threaded
Trim: 316 stainless steel
NW452 Body: Class 3000, 316 stainless steel
½” Ends: Threaded
REFRIGERATION
Valve #/Size Description
RL801 Body: PS 28 bar (412#), forged steel
¾” – 2” Ends: Socket weld
Trim: Stainless steel stem, needle seat, regulating, back seating
Other: Bolted standard bonnet, globe type expansion valve, T-handle
RL802V Body: PS 28 bar (412#), forged steel
¾” – 2” Ends: Socket weld
Trim: Stainless steel stem, needle seat, regulating, back seating
Other: Bolted standard bonnet, angle type expansion valve, T-handle
RL811 Body: PS 28 bar (412#), forged steel
¾” – 2” Ends: Socket weld
Trim: Stainless steel stem, needle seat, regulating, back seating
Other: Bolted extended bonnet, globe type expansion valve, T-handle
RL812V Body: PS 28 bar (412#), forged steel
¾” & 1” Ends: Socket weld
Trim: Stainless steel stem, needle seat, regulating, back seating
Other: Bolted extended bonnet, angle type expansion valve, T-handle
RM821 Body: PS 28 bar (412#), forged steel
¾” & 1” Ends: Socket weld
Trim: Stainless steel stem, lead-tin seat, back seating
Other: Bolted standard bonnet, globe shut off, hand wheel
RM822V Body: PS 28 bar (412#), forged steel
¾” & 1” Ends: Socket weld
Trim: Stainless steel stem, lead-tin seat, back seating
Other: Bolted bonnet, back seating, hand wheel, angle valve
Piping systems shall be marked with color coded markers identifying the commodity inside
the pipe the direction of flow.
Pipe Markers shall conform to the ANSI A13.1 Scheme for the Identification of Piping
Systems.
Refer to chapter 3.2 to see each pipe commodity label color code designations.
Note: For brewery expansions, the existing local pipe labeling color code should be used
to ensure the same standard is maintained. For new breweries, this document shall be
used.
a) Yellow with black letters: for materials that are inherently hazardous e.g., flammable or
explosive, chemically active or toxic, at temperatures or pressures state (this includes
materials which when released from the piping would have a potential for inflicting injury
or property damage by burns, impingement, or flashing to vapor), or radioactive.
b) Green with white letters: for materials of inherently low hazard, e.g., materials which are
near enough to ambient pressure and temperature that people working on these systems
run little risk through the release of these materials.
Markers shall conform to the following height and length of color field specifications.
Pipe markers should be mounted so that material designation and direction of material
flow are easily recognized. Due to the design and alignment of piping, uniformity of pipe
marker position is not always possible. Therefore, each pipe marker location should be
carefully selected to be clearly and completely visible to operator/employees. The whole
intent of this program is to readily identify pipe contents to the casual observer.
a) Pipe markers should be placed where they will not be obscured by other pipe markers,
signs, tanks, or piping systems.
b) Pipe markers should be placed so that they are easily visible from main traffic ways within
the facility.
c) Pipe markers should be placed to insure the proper direction of flow indicated on the piping
system.
d) Pipe markers should be placed at least 2 m above floor level for appropriate eye contact.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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See Illustrations A and C as to location for pipe markers relative to highest potential
visibility.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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Contractor shall submit for AB-InBev to review, prior to commencing any fabrication,
qualified welding procedures as required by this specification. Contractor’s qualified
welding procedures shall be, as a minimum, in accordance with ASME Boiler and Pressure
Vessel Code, Section IX – Welding and Brazing Qualifications, referred in this chapter 0
as the Code.
Welding of dissimilar metals to one another shall not be allowed. Joining of dissimilar
Piping Specification Classes shall be by flanges, unions, or mechanical connection.
Prior to executing any welding, each welder and welding operator of Contractor shall be
performance qualified. Welder and welding operator performance qualification shall be
exhibited by executing a weld test. Contractor shall maintain welder qualification records
in accordance with the Code and provide AB-InBev's field office a copy of such records.
In addition, Contractor shall maintain and shall keep in Contractor's field office, readily
available for AB-InBev, a list of all welders with dates of qualifications.
The Contractor shall carry out continuous inspection of the welding work, so that the
Contractor ensures the guarantees for the execution are met. The inspection shall include
a non-destructive test (NDT).
The Contractor's welding inspection must be carried out by an independent and certified
institute and approved by ABInBev, hereafter called: Contractor’s Welding Inspector.
All welding inspection must be carried out and documented as if required by the
authorities.
ABInBev will further appoint its own welding inspector – AB-InBev’s Welding Inspector
Carry out endoscopic visual checks of the interior of pipe welds with an optical
scope or video scope.
carry out visual spot checks, to ensure the correct welding procedure.
The Contractor's welding inspector is responsible for approving or rejecting the work in
question.
The Contractor’s welding inspector will have the right, at any stage of production, to carry
out his inspections.
The Contractor is obliged to keep ABInBev's welding inspector, as well as his own,
informed of the progress of welding to allow the inspectors to plan their work accordingly.
The Contractor must inform ABInBev about the result of his own inspection, and the
Contractor's welding inspection reports must be made available for the ABInBev at any
time.
The Contractor is under obligation to follow the instructions given by ABInBev's welding
inspector.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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The ABInBev's welding inspector will make random spot checks, which in no way will
replace the Contractor's inspection, nor will it relieve the Contractor of full responsibility for
the welding quality.
The random spot checks will be carried out during the work as well as after the work has
taken place.
ABInBev keeps its right to inspect any welding at any time. ABInBev's welding inspector
will have the right, at any stage of the production, to carry out his inspection.
If the random spot inspection shows that the work does not fulfil the demands specified,
the Contractor must cover the costs for any additional works.
All welds are to be numbered on isometric drawings or similar. Welds in pipes shall be
marked with the welder's name and the serial number of the seam. The information must
be written with a marker (chloride free ink type) on the pipe.
Documentation of inspection results shall consist of images on an USB Flash Drive, where
drawing no., welder's name and the serial number of the seam and other relevant
information is typed.
The same data shall be listed in a written report securing full traceability of the electronic
images.
The report must use 3D or isometric drawings showing the inspection points with pictures.
It shall be possible to transfer the files to other electronic systems for saving. The file type
must be agreed by the parties. The files shall be protected against electronic editing.
Endoscopic visual check provides information on the inside surface of the welds and heat-
affected zones (HAZ) and detects such as incomplete weld penetration and unacceptable
heat tint.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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For endoscopic visual check, a 100º or 120º lens providing a close-up view of the surface
should be used. Use of tele lenses is not accepted.
Endoscopic visual check shall be used as the only test method on thin-walled stainless
steel piping (wall thickness less than 3 mm) unless the authorities demand alternative non-
destructive inspection (NDT) e.g. radiography or penetrant test.
• access for the endoscope is not possible due to limitations of the endoscopic
equipment (e.g. the endoscopic equipment has limitations depending on pipe diameter,
number and shape of elbows, valves and pipe length).
All welded pipes will be submitted to inspection. The minimal is 10% of all welds for each
commodity.
For partial inspections, the welded joints must be chosen in common agreement between
ABInBev’s and the Contractor’s welding inspectors
AB-InBev reserves the right to require, for each pipe commodity, up to extra 5% of welds
to be submitted to radiography / endoscopy at AB-InBev’s cost.
If the result of the endoscopic visual check / radiography shows one of the welding seam
to be not compliant with the Code, a further endoscopic visual check / radiography
inspection shall be carried out on two adjacent welds made by the same welder. If these
two welds are approved, than the welding seam that was not approved is to be repaired
and a new endoscopic visual check / radiography inspection for this new welding must be
carried out (all costs related to this rework shall be covered by the Contractor). However,
if one or both adjacent welds are not approved, a complete endoscopic visual check /
radiography inspection must be carried out to evaluate the work performed by the welder
in question in all his piping work (since his latest welding test) and all costs related to this
rework shall be covered by the Contractor until the required acceptance is achieved.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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The internal seam surface and the internal pipe surface close to the seams must not be
discolored, i.e., have a heat tint above a level of shades of grey to slightly yellow, (15 to
32 ppm O2 in Argon and up to 100 ppm O2 in Formier gas) as shown in the FORCE
Technology, Report 94.34 “Reference color charts - for purity of purging gas in stainless
steel pipes”.
The welds are to merge smoothly into the base material, on both sides of the joint, and to
be even and free from essential surface defects like undercuts, craters, root concavity,
etc.
Contractor shall submit two identical Sample Boards for AB-InBev to review prior to
executing any shop or field fabrication of piping. Sample Boards shall contain sample joints
for the Piping Specification Classes required by Contract. Once accepted, one Sample
Board shall be retained by AB-InBev, and the other shall be kept at the Contractor’s off-
site fabrication facility.
Sample Joint material shall meet all requirements of the applicable Piping Specification
Class. This includes but is not limited to interior surface finish, interior weld seam finish,
and exterior surface condition. Sample Joints shall not be assembled from used material.
All production piping joints shall be equal to or better than those on the Sample Board or
the individual sample joints with respect to workmanship and finish.
Piping runs are to be designed and erected due consideration to expansion, venting and
drainage.
Valves, expansion joints, pumps, etc. are to be mounted in the piping system in
compliance with the drawings. It must be ensured that the above components will not result
in the piping system concerned being overloaded.
Cooling and heating media pipes shall be equipped with necessary venting and drainage
possibilities in order to avoid air pockets in the systems
Pipes penetrating walls and/or floor shall be equipped with pipe collars / water caps to seal
the penetration. Penetrations shall be watertight.
When penetrating slabs, pipes are to be equipped with pipe collars / water caps shall avoid
water penetration.
Piping penetrating the building structure must not reduce the integrity of the total structure
in respect of fire hazard.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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Due to local weather conditions and to related process requirements, some fluids may
have the risk of getting frozen or crystallized inside the piping. To avoid that, all related
pipes must be properly insulated, and a heat tracing system must be installed.
The Contractor responsible for the detailed engineering design of the piping system is also
responsible for this evaluation and will design the required insulation and heat tracing for
all pipes with fluids that are subjected to risk of getting frozen/crystallized.
The use of vertical hanger rods connected directly to the building roof to support any piping
system should be avoided (Piperack structures are preferred). The maximum hanger rod
length shall be 2.5 m. Hanger rods shall be continuous with no mechanical couplings or
welded sections. Hanger rods shall not be fabricated from all-thread rod.
Hanging pipe directly from another pipe, duct, or conduit is not allowed.
Contractor shall use appropriate seismic bracing of piping systems in seismic areas in
compliance with all governing codes.
Contractor shall use sufficient supports in areas of concentrated loads, i.e., valve clusters,
large valves, flow meters, branch connections.
Contractor shall furnish and install all rigid hangers, semi- rigid hangers, spring hangers,
supports, trapezes, anchors, and guides to support all piping. Contractor shall also detail,
furnish, and install all miscellaneous steel not shown on Contract Documents to provide
proper support.
Support Spacing: the maximum support spacing shall be as defined according to the table
below. Lessen spacing/add additional supports in areas of concentrated loads.
Title: 3B General Specification Version: 2.0 Ref: GTS.GEN.PIP.GSP.001
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Each pipe support class will be composed of three pipe support types:
Slide supports and hangers
Guided slide supports
Anchor supports
5.5 Storage
To avoid ingress of foreign matter and to achieve protection during transport and storage
on site, pipes and piping components must be kept sealed and protected until they are to
be erected.
Stainless steel must always be stored in such a way that deterioration does not occur.
During storage, the pipes must be protected externally and internally against
contamination from dirt, grease, oil, moisture, chips, grinding dust and rust flakes.
Storage of the pipes shall be arranged to facilitate the removal of individual pipes so that
damage such as scratches, etc. is avoided when pipes are removed.
Electrodes must be kept clean and dry and be stored in such a way that any type can be
easily identified.
Electrodes delivered from the storage to the place of work must be inspected in order to
ensure correct utilization of the electrodes. Unused electrodes must be returned to the
storage at the end of a shift.
5.6 Welding
5.6.1 General
To the greatest possible extent, the pipes are to be aligned, close-putted and then welded
in a horizontal position in a bench.
Welding in the plant, or parts of the plant, is to be carried out with a grounding system
established as close as possible to the welding area to protect electrical sensor equipment
such as transducers and scanners.
No welding must be carried out if the welding place is exposed to rain, snow or wind.
Regardless of location (“bench or field”), the welding place must be screened against air
draughts.
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Pipe ends are to be machine cut, using a pipe cutting saw. Cut ends must be square, flat,
and free from burrs or chamfers.
Any deviation from the above-mentioned method of cutting must be approved by AB-
InBev's welding inspector.
Deburring must not lead to scratches in the pipe surface beyond the fused material.
Pipe ends must be cleaned using a suitable cleaning liquid so that they are free from oil,
grease and other surface contaminants before welding begins.
Pipes to be joined are aligned before the inert gas backing unit is inserted. Auxiliary tools
for fixing are to be placed and adjusted to minimize the difference between the external
surfaces of the pipes.
Copper alloys shall be avoided for fixtures and other applied tools.
The gap of the square butt joints must be carried out in accordance with the welding
procedure.
Before tack welding, the point of welding must be internally protected by backing gas.
Before welding begins, the pipe must be flushed thoroughly with backing gas.
To prevent oxidation of the welding seam and materials, the inert gas backing unit must
not be removed until the temperature of the surface is so low that it can be touched by
hand.
Welding of anchor plates and rings at stainless steel pipes must fulfil the requirements for
welding, meaning that the spot of welding must always be protected by an inert gas at the
inside and outside surface of the pipe.
The welding jobs must be affected by means of manual or automatic pipe welding.
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Normally, manual and automatic welding shall be carried out without using filler metal. If,
as an exception, filler metal is used, it must be suitable to the material in question. The
use of filler metal must be accepted by AB-InBev’s welding inspector
Records
All welds performed must be recorded with indication of the name of the welder e.g. by
recording the number of the welder and the serial number of the weld.
The final preparation of pipes must be done by machine. Any cuts or irregularities shall be
removed by grinding. All slag must be removed.
Pipes with a wall thickness 6 mm may have a maximum internal offset of 1.5 mm.
Pipes with a wall thickness < 6 mm may have a maximum internal offset of only 25% of
the wall thickness.
If the internal offset is larger than described above the component with the small diameter
must be finished so that butting internal surfaces will almost coincide. The finished joint
must not result in a smaller wall thickness than the one prescribed, and the finishing angle
must not exceed 30.
When components with different outside diameters are to be welded together, the welded
joint must be filled to the external surface of the component with the largest diameter.
From the center line of the welded joint there must be a gradual transition to the weld
between the two surfaces, with an angle, which does not exceed 1:3. In order to avoid
unnecessary welding work, the external surface of the component with the large diameter
must be finished at an angle to the pipe axis not exceeding 30.
Surfaces to be welded must be clean and free from moisture, paint, oil, grease, rust, crust
or any other coating detrimental to welding.
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During welding the pipe must be supported and guided so that the joint is relieved of stress.
To maintain the specified alignment and gap used during welding, the parts to be welded
must be supported and guided by auxiliary tools, welded on bridge pieces or tack welding.
Unless otherwise specified in the drawings, all pipes must be joined by butt-welding.
Whenever welded-on bridge pieces are used, care must be taken that the pipe surfaces
are not left damaged after the bridge pieces have been removed.
Tack-welds must be in the form of bottom runs or they must be removed completely.
Electrodes or filler rods used for tack-welds, which are not removed must be of the same
type and class as those used for completing the first run of weld metal.
Welding must start at the joint. Accidental contact between the electrode or the non-
insulated parts of electrode holders and the pipe must be avoided.
Each run of weld metal must be cleaned before a further run is applied, particular attention
being paid to the junctions between the weld metal and the fusion faces.
Defects in welds must be removed completely and a correct welded joint be must
established.
Seams at welded-on attachments, or other welded seams, which are not included directly
in the pressure system, must be located at least 40 mm from the main seam.
Other forms of welded on branching-offs are subject to the approval by the ABInBev in
each individual case.
All welds performed must be recorded indicating the name of the welder.
5.7 Erection
It must be ensured that dirt, gaskets, packing materials, etc. do not enter the piping system
during erection.
Flanges and gaskets must have clean surfaces before fitted, and the assembly must
ensure uniform tightening. All bolts shall be lubricated before assembly with grease
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Chesterton Parting Lubrication 785 or similar. Bearing surfaces and gaskets must not be
greased.
When working on carbon steel, the Contractor must establish all necessary precautions
and coverings to ensure that neither melted material nor airborne slip will get into contact
with the stainless steel.
Tools, which can incur damages to the stainless steel, must not be used.
5.8.1 General
Before pressure test, the entire plant, including all process piping systems, must be subject
to internal flushing and cleaning as specified below to remove all impurities in the plant.
The Contractor should note that during internal cleaning, precautions should be taken as
follows:
Check that the quality of the flushing water/gas will not harm the piping system.
Check that all instruments mounted in-line have been replaced by spool pieces, as
necessary.
Check that no cleaning devices (cleaning turbines, spray balls etc.) have been
installed.
Install cloth filters at all main water feed points until all line flushing has been
completed.
When applying the first flush through a line, the line shall be progressively broken and
re-joined at low points, prior to delicate items of the plant. This is to ensure that
residual rubbish, scale, rust, dust, etc. can escape before proceeding further down
that line. Delicate items include pumps, valves, centrifuges, filters, plate heat
exchangers, cooling jackets and any item with fine clearances or which includes
membranes.
These procedures shall be applied with consideration to the protection of plant items
against damage and corrosion by residual matter.
Pipes for heating media and caustic must be chemically cleaned before flushing to remove
oxidized scales in the piping system.
Pipes for CO2, compressed air and NH3 shall be cleaned/flushed with dry CO2/dry
compressed air/dry Nitrogen.
The flushing and cleaning of the utility piping mentioned below shall not be considered as
satisfactory before:
Process Water:
o The water is approved by visual inspection and tasting of the water.
Compressed Air:
o Compressed air is led through water for 1 minute. No taste or smell must
be detected.
CO2 Supply:
o CO2 is led through water for 1 minute. No taste or smell must be detected.
5.9.1 General
All pressure testing shall be performed in accordance with this document, ANSI B31.3 and
ASME section U. Boiler external piping and boiler piping shall be tested in accordance
with ANSI B31.1 and ASME Section I. The test pressure, for any section of pipes in the
plant, must never be less than 1.5 * design pressure of the section in question, unless
accepted by AB-InBev.
The design pressure must not be lower than the maximum pressure that can be
established by the plant itself, for instance when a pump is in operation against a closed
valve.
The maximum operating pressure must be equal to or lower than the design pressure. The
maximum operating pressure must allow for the proper operation and hysteresis of safety
valves.
During hydrostatic or pneumatic testing, pipe, tube, fittings, and joints shall withstand test
pressure without failure, leakage, or distortion for a period of two hours. There shall be no
loss of test pressure during this period. Contractor shall repair defects and repeat the test
procedure until a satisfactory test is obtained at no additional cost to AB-InBev.
Unless otherwise accepted by ABInBev, where a section includes items with a lower
permissible test pressure, the components in question must be temporarily removed and
replaced by a fitting part or be temporarily disconnected when pressure tested according
to the higher pressure. Further, with the components placed in-line or connected, the
section must be pressure tested again according to the lower test pressure.
The plant including pipe systems, pumps, valves, and other accessories, is generally
tested with cold water in sections. The pressure is measured at the lowest point of the
section.
To avoid corrosion the Contractor must drain the water from the pipe system after
approved pressure and leak test, and completely dry the system by means of compressed
air, if the system is not to be taken into operation within a short period. Draining and drying
must not be omitted without the acceptance of AB-InBev
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Pressure test must not be done in frosty weather without the addition of an anti-freeze
liquid. If anti-freeze liquid is used, the Contractor shall flush the system with clean water
after pressure test so that no anti-freeze liquid is left in the system, before draining the
water from the pipe system.
Contractor shall furnish a pressure recorder and charts and record all hydrostatic,
pneumatic, and ammonia tests. Completed test charts shall be turned over to AB-InBev
with the system test package.
Any joint inspected and found not acceptable by AB-InBev shall be repaired, replaced, or
corrected by Contractor to the satisfaction of AB-InBev. Contractor shall bear the cost of
correcting any rejected joints.
AB-InBev shall monitor and update the piping system Worklist/Test Schedule until
complete.
AB-InBev shall be allowed ample time to perform a thorough review and walk-through of
each system for acceptability and completeness. Contractor’s representative shall
accompany AB-InBev on each walk-through. During the walk-through, a Worklist will be
developed.
Upon completion of Worklist items, AB-InBev will review the items with Contractor, and if
accepted, will issue a signed copy of the Worklist form releasing the piping system for
testing. Contractor shall allow ample time in its schedule for a thorough check of completed
work list items.
Only after all items listed on the worklist are complete to the satisfaction of AB-InBev shall
Contractor fill a system for testing.
Testing
All pressure testing shall be performed in accordance with this document, ANSI B31.3 and
ASME section U. Boiler external piping and boiler piping shall be tested in accordance
with ANSI B31.1 and ASME Section I. The test pressure, for any section of pipes in the
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plant, must never be less than 1.5 * design pressure of the section in question, unless
accepted by AB-InBev.
All parts of the piping system included in the pressure test shall be dry. Areas of pipe that
are wet from rain, water released during venting, etc., shall be dried and kept dry for the
duration of the test.
Test for pneumatic leaks shall make use of a liquid detector made specifically for
pneumatic testing. Soap solutions made from household detergents shall not be allowed.
Reference ASME section U.
Under no circumstance shall a test be left pressurized without AB-InBev monitoring the
system. Contractor shall be responsible for system restoration immediately after
successful completion of the pressure test.
All pressure gauges and recorders shall have current certified calibration stickers.
For a refrigeration plant, the piping system for ammonia must be evacuated prior to
charging it with ammonia. A vacuum of less than 10 mbar absolute shall be maintained for
at least for 8 hours.
Upon final approval of the pressure test, AB-InBev shall release the work for painting and
insulation as required by the drawings and specifications.
After successful completion of tests, Contractor shall provide a copy of the signed test
documentation to AB-InBev for placement in the project file.
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6 BATTERY LIMITS
Unless if stated differently by AB-InBev, it is defined as the battery limits between the
Utilities piping supplier and any other final user supplier (Packaging, Brewing, etc) the
following:
Utilities piping supplier will provide all Utilities piping from outside to inside the final user
building (e.g. Packaging line building) up to 1 meter after crossing the building boundaries
including a block valve (e.g. butterfly valve). From this point on, the final user supplier will
provide all Utilities piping inside the building.
The location where these Utilities piping must enter the building, as well as the piping
elevation must be determined by the final user supplier and informed to the Utilities piping
supplier.
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7 REVISION HISTORY