Gen-Spc-Pip-5050 - Rev. B

SPECIFICATION FOR PIPING
MATERIAL Petro-Energy
DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 1 of 40
Petro-Energy E&P Co., Ltd.

(Sudan Branch)

MATERIAL
RE-ISSUED FOR
B 28.12.06
EXECUTION
A ISSUED FOR EXECUTION 08.08.06 CPE/VECO WHP CHL
PREPARED CHECKED APPROVED
REV DESCRIPTION DATE BY BY BY
GEN-SPC-PIP-5050 REV. B
Revision Record Information:
No. Rev. Date Revision Information
1. B 28.12.2006 Changing company name from CNPC International Ltd. (Sudan

Branch) to Petro-Energy E&P Co. Ltd. (Sudan Branch), the related
abbreviation from CNPCIS to Petro-Energy.
TABLE OF CONTENTS
1.0 SCOPE..............................................................................................................................4
2.0 CODES, REGULATIONS, STANDARDS .........................................................................4
3.0 GENERAL.........................................................................................................................5
4.0 PIPE ..................................................................................................................................6
5.0 VALVES ............................................................................................................................7
6.0 FLANGES .........................................................................................................................8
7.0 FITTINGS..........................................................................................................................8
8.0 SMALL SIZE CONNECTIONS .........................................................................................8
9.0 BOLTING ..........................................................................................................................8
10.0 GASKETS.........................................................................................................................9
11.0 SOUR SERVICE PIPING ..................................................................................................9
12.0 PIPING CLASSIFICATIONS AND MATERIAL SPECIFICATIONS ................................10
APPENDIX A – PIPING CLASSES SPECIFICATIONS
APPENDIX B – PIPIING MATERIAL SPEIFICATIONS
APPENDIX C – BRANCH CONNECTIONS
1.0 SCOPE
This specification governs the selection and limitations of pipe and piping system
components and is to be used in conjunction with General Specification 5010, Piping
Design and Layout.
2.0 CODES, REGULATIONS, STANDARDS
2.1 Vendor shall meet or exceed the requirements of the latest edition of the following codes,
regulations and standards, except as superseded herein. In cases where more than one
code, regulation or standard apply to the same condition, the most stringent shall be
followed. In the event of a conflict between this specification and other specifications or
correspondence, the OWNER shall be consulted and a ruling, in writing, shall be obtained
before any work is started.
• ASME Boiler and Pressure Vessel Code, all applicable sections.
• ANSI/ASME B16.9, Wrought Steel Buttwelding Fittings
• ANSI/ASME B16.11, Steel Socket Weld Fittings
• ANSI/ASME B16.20, Metallic Gaskets for Pipe Flanges - Ring Joint, Spiral
Wound and Jacketed
• ANSI/ASME B16.28, Buttwelding Short Radius Elbows and Returns
• ANSI/ASME B16.34, Valves - Flanged, Threaded and Weld End
• ANSI/ASME B16.5, Steel Pipe Flanges and Flanged Fittings
• ANSI/ASME B31.1, Power Piping
• ANSI/ASME B31.3, Chemical Plant and Petroleum Refinery Piping
• API 598, Valve Inspection and Testing
• API 600, Steel Gate Valves - Flanged and Buttwelding Ends
• API 602, Compact Steel Gate Valves
• API 941, Steels for Hydrogen Service at Elevated Temperatures and Pressures
in Petroleum Refineries and Petrochemical Plants
• ASTM Standards, as applicable
• ASTM A74 Standard Specification for Cast Iron Soil Pipe and Fittings
• NACE MR-01-75, Material Requirement - Sulfide Stress Cracking Resistant

Material for Oilfield Equipment
2.2 The following General Specifications shall be used in conjunction with this specification
where applicable:
• GEN-SPC-PIP-5010 Piping Design and Layout
• GEN-SPC-PIP-5055 Valve Specification
• GEN-SPC-PPL-5060 Two Layer Polyolefin Resin
• GEN-SPC-PPL-5065 Polyethylene Tape Coating Systems For External

Surface of Pipe
2.3 Some requirements in this specification may be modified by specific requirements in the
Purchase Specification. In case of conflict, the specific requirements supersede this
specification.
2.4 Any deviation from this specification must be approved, in writing, by OWNER. Such
written approval must be obtained prior to the commencement of any work which would
constitute such a deviation.
3.0 GENERAL
3.1 All pressures given in this Specification are gauge pressure unless otherwise stated.
3.2 Except under special conditions of severity, hazard, etc., the materials used shall be in
accordance with the Piping Material Specification which is based on the design pressure
and temperature and on the type of service. The materials used under special
conditions of severity and hazard must be suitable for the particular service conditions
involved.
3.3 The corrosion allowance specified for the classes shall be considered in the calculation
of the wall thickness.
In no case it is reduced to obtain a thinner commercially available pipe thickness.
3.4 The abbreviated material description in the classes gives brief information to the piping
designer. For the supply of the material, detailed technical requirements shall be
included the purchasing requisitions.
3.5 All material used shall be in accordance with code requirements and industry standards
for good workmanship.
3.6 Pipe materials shall be selected as follows, whenever temperature is the governing
factor.
Material Temperature Range
Carbon Steel -200C to 4540C
Type 316L stainless steel -200C to 4540C
Low alloys (carbon-moly and Over plus 4540C

chrome alloys)
Cast Iron 00C to 900C
Other types of materials or alloys shall be used where corrosive conditions are the
governing factor. API Std. 941, Steels for Hydrogen Service at Elevated Temperatures
and Pressures in Petroleum Refineries and Petrochemical Plants (the Nelson curves),
shall be used for selecting materials for piping in hydrogen service.
3.7 All piping materials shall meet the impact requirements of ANSI B31.3. When Charpy
V-notch testing is a requirement, it shall be conducted in accordance with ASTM
Standard A370 at a test temperature 50C below the minimum design temperature. A
minimum average absorbed energy for each set of three full sizes Charpy specimens
shall be 17.6 joules with no individual impact value below 13.6 joules.
4.0 PIPE
4.1 Pipe shall normally be as specified in the Piping Material Specification for the applicable
Piping Class Rating and Service.
4.2 Piping for service below -200C and above 4540C shall be approved in writing by
OWNER.
4.3 Seamless Pipe
The following materials shall normally be used. Other materials may be used if
approved in writing by OWNER.
Material Specification Temperature (0C)

Minimum Maximum
Carbon Steel A-53 Gr. B -20 * 426

API-5L Gr. B -20 * 426
A-106 Gr. B -20 * 426
CSA Z245.1 -20 426
C-1/2 Mo A-335 Gr. P1 -20 537

5 Cr-1/2 Mo A-335 Gr. P5 -20 648
1-1/4 Cr-1/2 Mo A-335 Gr. P11 -20 648
2-1/4 Cr-1 Mo A-335 Gr. P22 -20 648
11-13 Cr A-268 Gr. 405 -20 371

11-13 Cr A-268 Gr. 410 -20 371
Cr- Ni A-312 Type 316L -20 537
* Pipe with nominal wall thickness greater than 12.7 mm must have the minimum
design metal temperature (MDMT) increased per ANSI/ASME B31.3 Fig. 323.2.2,
Curve B.
4.4 Welded Pipe
The following materials shall normally be used. Other materials may be used if
approved in writing by OWNER
TYPE MATERIAL LIMITATIONS SPECIFICATIONS
Butt Weld Carbon Steel 650C and API-5L Gr. B,

1034 kPag A-53 Gr. B, or
CSA Z245.1
Electric Resistance Carbon Steel 4260C API-5L Gr. B,

Weld (Non-Expanded) A-53 Gr. B, or
CSA Z245.1
Electric Resistance Carbon Steel 2040C API-5L Gr. B

Weld (Cold Expanded) or CSA Z245.1
Electric Fusion Carbon Steel* 3980C A-671 Class 2*

Weld or A-672
Carbon Steel* 4260C A-671 Class 1*

or A-672
Cr- Ni 5370C A-312Type 316L
* Specify grade, class and longitudinal joint factor.
4.5 Marking and Finish
Pipe shall be legibly marked in accordance with the applicable ASTM or API
specification. In addition, the requirements of ASTM Standard Specification A-530 shall
apply where it is referenced to in the individual ASTM piping specification.
4.6 Hardness of Pipe Material
The maximum hardness of pipe with welded seams shall not exceed 225 BHN anywhere
in the weld, heat-affected zone, or parent metal.
5.0 VALVES
5.1 Valves shall be provided in accordance with the Piping Material Specification for the
applicable Piping Class Rating and Service and Specification 5055, Valve
Specifications.
5.2 No valves of brass, cast iron, ductile iron, nodular iron, or semi-steel; nor valves
containing rubber, bronze or plastics shall be used unless specifically noted in the Piping
Material Specification, General Specification 5055 or a specific project directive.
6.0 FLANGES
6.1 Flanges shall be provided in accordance with the Piping Material Specification for the
applicable Piping Class Rating and Service.
6.2 Flanges and flanged fittings shall comply with ANSI B16.5.
6.3 Only weld neck flanges shall be used unless otherwise specified by OWNER. In ANSI
900 and higher ratings, RTJ flanges are recommended except in salt water or other
corrosive service where they shall not be used. Raised face flanges are recommended
for ease of fit up and installation and removal of valves and equipment with OWNER
approval.
7.0 FITTINGS
7.1 Fittings shall be provided in accordance with the Piping Material Specification for the
7.2 Fittings shall conform to ASTM A-234.
7.3 Branch Connections using welding tees or commercial integrally reinforced fittings such
as weldolets, sockolets (forged only) or socket weld couplings are equally acceptable,
with the choice of the type of connection based on the criteria provided by the Branch
Connection Tables contained in Appendix C.
8.0 SMALL SIZE CONNECTIONS
8.1 The minimum thickness of small size connections to all lines, vessels and equipment, up
to the first block valve ("nipple"), regardless of where the block valve is located, shall be
as specified by the Piping Material Specification for the applicable Piping Class Rating
and Service. Except as noted in Paragraph 8.2, this will be Schedule 160 and includes
any branch connection in a piping system of either welded or screwed construction. This
includes branch connections to branch lines as well as to main lines.
8.2 Small size connections in the following cases are excluded from the requirements of
Paragraph 8.1:
• Connections to low pressure utility systems, such as water and atmospheric drains.
• Instrument and utility air piping.
9.0 BOLTING
9.1 Flange bolting shall be provided in accordance with the Piping Material Specification for
the applicable Piping Class Rating and Service.
9.2 Bolting for temperatures -200C to 4820C shall be A -193 Grade B-7 with A194 Grade 2H
nuts and for temperatures 4820C to 5930C shall be A-193 Grade B-16 with A194 Grade
2HM nuts.
9.3 Materials for use below -200C and above 5930C shall be approved in writing by OWNER
unless otherwise specified in supplementary specifications.
9.4 Studs shall be threaded full length.
9.5 Threads on stud bolts and nuts under 1” diameter shall be coarse thread series. Larger
diameter studs shall have Unified 8 Class 2A threads. Nuts shall have Class 2B threads.
9.6 The stud length shall be selected so when nuts are fully engaged the stud projects
beyond the nuts but not more than two full threads.
10.0 GASKETS
10.1 Gaskets shall be provided in accordance with the Piping Material Specification for the
10.2 Materials for use below -200C and above 6450C shall be approved by OWNER.
10.3 Jackets of double jacketed gaskets shall be Armco Iron or soft carbon steel, Flexitallic or
equal, unless otherwise specified.
10.4 Spiral wound gaskets shall be Flexitallic or OWNER approved equal and have a metal
winding of Cr-Ni stainless steel and a carbon steel cantering ring.
10.5 Ring joint gaskets shall be soft iron of 90 BHN maximum for sweet service and 316 SS in
sour service piping.
10.6 Where alloy flanges are used or flanges faced with an alloy, the rings may be the same
material as the flange or flange facing.
10.7 A minimum difference of 50 BHN shall be maintained between flange facings and rings,
with the ring being the softer material.
10.8 Where required for corrosive conditions, materials other than those listed in the Pipe
Material Specification may be used where approved by OWNER.
11.0 SOUR SERVICE PIPING
11.1 A sour environment shall be defined as follows:
(a) Sour Gas
The gas being handled is at a total pressure of 448 kPa (abs) or greater and
the partial pressure of H2S in the gas is greater than 0.35 kPa (abs). Systems
operating below 448 kPa (abs) total pressure or below 0.35 kPa (abs) H2S
partial pressure shall be considered sweet.
(b) Sour Multiphase
The total system pressure is 1827 kPa (abs) or greater and the partial pressure
of H2S in the gas phase is greater than 69 kPa (abs), or whenever the gas
phase contains over 15 mole % H2S at any system pressure.
(c) Naphthene Acid
When the acid value of crude oil is more than and equal to 0.5 mgKOH/g, it is
high acid value. The equipment and piping materials shall be inhibited corrosion
of naphthene acid. The temperature influences on the performance of corrosion
of naphthene acid:
The naphthene acid will not corrode below 2200C, and subsequently, the
corrosion will increase with the temperature rise. It is the largest corrosion at
2700C ~2800C, and when the temperature rises, the corrosion will decrease.
The corrosion will increase again at about 3500C. It will not be corroded above
4000C.
The equipment and piping materials shall select the material of corrosion proof
of naphthene acid according to the operating temperature (e.g. 316L stainless
steel).
The above definitions are adopted from NACE Standard MR-01-75 and provide
a convenient means of determining the limits or sweet vs. sour service.
12.0 PIPING CLASSIFICATIONS AND MATERIAL SPECIFICATIONS
12.1 Line Identification:
For details refer to document no. GEN-PRO-GEN-9001 “Numbering System”.
12.2 Class Numbering Principle
12.3 Abbreviations Used (in alphabetical order)

12.3.1 Material and Mechanism
ABBREVIATION NAME NOTE

AL Aluminum
ANSI American National Standard Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society of Testing and Materials
ATM Atmosphere
BB Bolted Bonnet
BBE Beveled both Ends

BC Bolted Cover
BE Beveled End
BLE Beveled Large End
BOE Beveled One End
Br Bronze
BRZG Capillary Brazing End
BSE Beveled Small End
BW Butt Welding
CA Corrosion Allowance
CAS Cast Alloy Steel
CCS Cast Carbon Steel
CI Cast Iron
CONC Concentric
Cr Chromium
CS Carbon Steel
CSA Canadian Standards Association
CuNi Copper-Nickel
CWP Cold Working Pressure
D Diameter
ECC Eccentric
EFW Electric Fusion Welded
EQ Equal
ERW Electric Resistance Welded
F6 Stainless Steel, 13% Cr
FAS Forged Alloy Steel
FCS Forged Carbon Steel
FF Flat Face
FM Female Face
GALV Galvanize
Gr Grade
HEX Hexagonal

HT Heat Tracing
IH Hot Insulation
IP Personnel Protection Insulation
LJ Lap Joint
LR Long Radius
M Male Face
Manuf Manufacturer
Max Maximum
MI Malleable Cast iron
Mo Molybdenum
MPCS Micro-porous Calcium Silicate
MSS Manufacturer Standardization Society
NCS Normalized Carbon Steel
Ni Nickel
NPT Threading as per ANSI B1.20.1
OD Outside Diameter
PBE Plain both Ends
PE Plain End
PLE Plain Large End
PO Polyurethane
POE Plain One End
PSE Plain Small End
PT Polyethylene Type
PVC Polyvinyl Chloride
R Radius
RED Reducing
RF Raised Face
RJ Machined Face for Ring Joint
RTJ Ring Joint Face
SAW Submerged Arc Welding
SB Screwed Bonnet

Sch Schedule
SMLS Seamless
SS Stainless Steel
STD Standard
SW Socket Welding
TBE Threaded both Ends
TE Threaded End
THK Thickness
TLE Threaded Large End
TLPR Two layer Polyolefin Resin
TOE Threaded one End
TSE Threaded Small End
WB Welded Bonnet
WN Welded Neck
12.3.2 Fluid Service

Appendix A and B provide details for the selection and limitations of piping materials for
each piping class rating and service.
APPENDIX A
PIPING CLASSES SPECIFICATIONS
PIPING CLASSES SPECIFICATION
LIMITS
C.A.
CLASS SERVICE SYMBOL RATING MATERIAL P T REMARKS
(mm)
kPag °C
A01 Ammonia AM 150 # C.S. 1.6 1600 100

Atmospheric Vent AV
Closed Drain CD
1000 200
Fuel Gas FG
Light Naphtha LN
Mud Drain (Oil and/or water) MD
Nitrogen Gas NG
Open Drain OD
Oily Water OW
Soft Water SW
Upgraded Oil UO
Utility Water (Fresh Water) UW
Water Cooling WC
Water Heating WH
WATER (Wellhead) WW
Crude Oil CO
Diesel Oil DO
Gasoline GL
Boiling Water BW
Phosphate Na3 Liquor TP
Water Drain (Contaminated) WD
Foam (Water Mixture) F
Foam (no Water) FM
Fire Water FW
Plant Air/ Process Air PA
Salt Water ST
Mining Coagulation Agent MA
LIMITS
C.A.
(mm)
kPag °C
Produced Water PW
Steam S
Sewage Drain SD
Tank Vapor Flare FV
Fuel Oil (Crude/Diesel) FO
Heavy Naphtha HN
Sour Water WS
Cracked Gas CG 1600 100

A01 Light Crude Oil LC 150 # C.S. 1.6
Gas Condensate GC 1000 200
Sour Gas GS
Gas Vent GV
Heavy Off-spec Oil OO
Process Gas PG
Pressure Relief PR
Potable Water PT
Crude Oil CO
Upgraded Oil UO
A12 Heavy Naphtha HN 150 # C.S.(NACE) 1.6 1600 100
Water Cooling WC
Fuel Oil (Crude/Diesel) FO
Fire Water FW
A41 150 # C.S.+GALV 0 1600 100
Instrument Air IA
A61 Antifoam AF 150 # S.S. 316L 0 1600 100
Corrosion Inhibitor CI
Coagulation Aid CA
Corrosion & Scale Inhibitor CS
LIMITS
C.A.
(mm)
kPag °C
Demulsifier DM
Reverse Demulsify RD
Viscosity Reduce Agent VR
Biocide BC
A61 150 # S.S. 316L 0 1600 100
Process Gas PG
Floatation FA
Scale Inhibitor SI
Activator AC
Antifoam AF
Corrosion Inhibitor CI
Emulsifier DM
Boiling Water BW
2000 250
Sample SP
Oily Water OW
Crude Oil CO
B01 UO 300# C.S. 1.6 3200 200
Upgraded Oil
Sour Water WS
Water Drain (Contaminated ) WD

4000 100
Hot Oil HO
Chemical Water CW
Light Crude Oil LC
Pressure Relief PR
Process Gas PG
B12 Heavy Naphtha HN 300# C.S. 1.6 4000 100

(NACE).
LIMITS
C.A.
(mm)
kPag °C
Crude Oil CO
Light Crude Oil LC

Diesel Oil DO
Crude Oil CO
Upgraded Oil UO
Coagulation Aid CA
B61 AF 300# S.S. 316L 0 3000 400
Antifoam
Demulsifier DM
Process Gas PG
Reverse Demulsify RD
Viscosity Reduce Agent VR
Crude Oil CO
D61 600# S.S. 316L 0 4500 420
Upgraded Oil UO
Process Gas PG
E01 900# C.S. 1.6 13000 100
Pressure Relief PR
Process Gas PG
F01 1500# C.S. 1.6 22000 100
Pressure Relief PR
F12 Process Gas PG 1500# C.S.(NACE) 1.6 22000 100
APPENDIX B
PIPING MATERIAL SPECIFICATION
A01 PIPING MATERIAL SPECIFICATION

SERVICE See Appendix A CORROSION ALLOWANCE 1.6 mm
RATING 150 # PIPING MATERIAL C.S.
o
SERVICE 1600 KPag @ 100 C
LIMITS 1000 KPag @ 200oC
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
1/2” 1 1/2” 900 SCR BODY/BONNET – ASTM A216 WCB, TRIM - AISI316
BALL
2” 6” 150 RF SEALS PTFE. DIMENSIONS AS PER BS 5351
VALVE
8” 16” 150 RF (NOTE –1)
1/2” 1 1/2” 900 SW BODY/BONNET – ASTM A105N / ASTM A216 WCB,

GATE
2” 10” 150 RF TRIM - AISI410. DIMENSIONS AS PER BS 5352/API600
VALVE
12” 24” 150 RF (NOTE –1)

GLOBE
2” 10” 150 RF TRIM - AISI410. DIMENSIONS AS PER BS 5352/BS1873
VALVE
12” 16” 150 RF (NOTE –1)
CHECK 1/2” 1 1/2” 900 SW LIFT CHECK TYPE, BODY – A105, TRIM 13% Cr, AS PER BS 5352
VALVE 2” 16” 150 RF SWING TYPE, BODY ASTM A216 WCB, 13% Cr,AS PER BS 1868
BUTTERFLY WAFER TYPE ON RF FLANGE, BODY-ASTM A216 WCB, DISC-ASTM A 182

2” 16” 150
VALVE GR 316, AS PER API 609
1/2” 1 1/2” PE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch 80, AS PER ANSI B36.10
PIPE 2” 10” BE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch 40, AS PER ANSI B36.10
12” 24” BE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch std, AS PER ANSI B36.10
1/2” 1 1/2” 3000 SW ASTM A105N, FORGED C.S. AS PER ANSI B16.11
FITTING 2” 24” 150 BW ASTM A234 Gr. WPB Seamless AS PER ANSI B16.9
(NOTE-2)
FLANGE 1/2” 1 1/2” 150 SWRF ASTM A105N, AS PER ANSI B16.5
S
2” 24” 150 WNRF ASTM A105N, AS PER ANSI B16.5
STUD BOLTS, ALLOY STEEL, ASTM A193 Gr.B7 /194 Gr.2H

STUDS/
1/2” 24” 150 FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS WITH WASHER
NUTS
AS PER ANSI B 18.2.1/18.2.2
GASKET 1/2” 24” 150 SPIRAL WOUND, SS304 WITH SOFT STEEL CENTERING RING
UNIONS 1/2” 1 1/2” 3000 SW/SCR A-105 GJ Integral Steel Seat
S.W. or
Scr’d 1/2” 1 1/2” 3000 SW/SCR SCH To Match Pipe (BW), A-105N
O’LETS

o
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
SWAGES 1/2” 1 1/2” 3000 SW/SCR SCH. 80, A-106 Gr. B, Smls
NIPPLES 1/2” 1 1/2” 3000 SW/SCR SCH. 80, A-106 Gr. B, Smls
NOTE 1 : FOR HANDWHEEL AND GEAR OPERATION REFER TO SPEC 5055 .

NOTE 2 : FOR BRANCHING TABLE REFER APPENDIX C.

RATING 150 # PIPING MATERIAL C.S. (NACE)
SERVICE 1600 KPag @ 100oC
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
BALL
VALVE
8” 16” 150 RF (NOTE –1)

GATE
VALVE
12” 16” 150 RF (NOTE –1)

GLOBE
VALVE
12” 16” 150 RF (NOTE –1)
1/2” 1 1/2” PE C.S. Seamless ASTM A 106 Gr.B, Sch 80, PE, AS PER ANSI B36.10
PIPE 2” 10” BE C.S. Seamless ASTM A 106 Gr.B, Sch 40, BE, AS PER ANSI B36.10
12” 16” BE C.S. Seamless ASTM A 106 Gr.B, Sch std,BE, AS PER ANSI B36.10
(NOTE-2)
FLANGES 1/2” 1 1/2” 150 SWRF ASTM A105N, AS PER ANSI B16.5

STUDS/
1/2” 16” 150 FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS WITH
NUTS
WASHER AS PER ANSI B 18.2.1/18.2.2

NOTE 3 : ALL PIPES & FITTINGS ARE TO COMPLY WITH NACE REQUIREMENT AS PER MR-01-75
SERVICE See Appendix A CORROSION ALLOWANCE 0

RATING 150 # PIPING MATERIAL C.S.+GALV
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
FORGED C.S. BODY/BONNET -ASTM A105, TRIM - SS304
1/2” 1 1/2” 900 SCR
BALL SCREWED NPT (F)
VALVE BODY/BONNET – ASTM A216 WCB, TRIM –SS304
2” 6” 150 FF
DIMENSIONS AS PER BS 5351
FORGED C.S. BODY/BONNET -ASTM A105, TRIM 13% Cr/F6

1/2” 1 1/2” 900 SCR
GATE SCREWED NPT (F) TO ANSI B16.11
VALVE BODY/BONNET – ASTM A216 WCB, TRIM 13% Cr /F6
2” 6” 150 FF
DIMENSIONS AS PER API600
FORGED C.S. BODY/BONNET -ASTM A105, TRIM A276

1/2” 1 1/2” 900 SCR
GLOBE SCREWED NPT (F) TO ANSI B16.11
VALVE BODY/BONNET – ASTM A216 WCB, TRIM A276
2” 6” 150 FF
DIMENSIONS AS PER BS 1873
LIFT CHECK TYPE, FORGED C.S. BODY/BONNET-ASTM A105,

1/2” 1 1/2” 900 SCR
CHECK TRIM 13% Cr, SCREWED NPT (F) TO ANSI B16.11
VALVE SWING CHECK TYPE, ASTM A216 WCB, TRIM 13% Cr AS PER
2” 6” 150 FF
BS 1868
BUTTERFLY WAFER TYPE ON FF FLANGE, BODY-ASTM A216 WCB,

2” 6” 150
VALVE DISC-ASTM A 182 GR 316, AS PER API 609
C.S. Seamless ASTM A 106 Gr.B, Galv., Sch 80, PE,

1/2” 3” SCR
PIPE AS PER ANSI B36.10
4” 6” BE C.S. Seamless ASTM A 106 Gr.B, Galv. Sch 40, ANSI B36.10
FITTING 1/2” 3” 3000 SCR ASME B16.11, A-105N Seamless Galv.

4” 6” 150 BW ASME B16.9, A-234 Gr. WPB Seamless Galv.
FLANGES 1/2” 6” 150 SCRFF ASME B16.5 A-105N Galv.

STUDS/
NUTS
UNIONS 1/2” 1 1/2” 3000 SW/SCR A-105 GJ Integral Steel Seat, Galvanized
SERVICE See Appendix A CORROSION ALLOWANCE 0

RATING 150 # PIPING MATERIAL C.S.+GALV
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
SWAGES 1/2” 1 1/2” 3000 SW/SCR SCH. 80, A-106 Gr. B, Smls, Galvanized
NIPPLES 1/2” 1 1/2” 3000 SW/SCR SCH. 80, A-106 Gr. B, Smls, Galvanized

SERVICE See Appendix A CORROSION ALLOWANCE 0 mm

RATING 150 # PIPING MATERIAL S.S. 316L
SERVICE 1600 KPag @100oC
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
1/2” 1 1/2” 150 RF BODY/BONNET ASTM A351 CF8M, TRIM SS316L
BALL
2” 10” 150 RF PTFE SEATS, DIMENSIONS AS PER BS5351/API 6D
VALVE
LIFT CHECK TYPE, BODY/BONNET ASTM A182 F316L,

1/2” 1 1/2” 150 RF
CHECK TRIM SS316L, DIMENSIONS AS PER BS 5352
VALVE SWING TYPE, BODY/BONNET ASTM A351 Gr. CF8M,
2” 10” 150 RF
TRIM SS316L, DIMENSIONS AS PER BS1868
1/2” 1 1/2” 150 PE S.S. SEAMLESS, ASTM A 312 TP 316L, Sch 40S, ANSI B36.19
PIPE
2” 10” 150 BE S.S. SEAMLESS, ASTM A 312 TP 316L, Sch 10S, ANSI B36.19
FITTING 1/2” 1 1/2” 3000 SW ASTM A182 F316L, AS PER ANSI B16.11
2” 10” 150 BW ASTM A403 WP316L, AS PER ANSI B16.9
FLANGES 1/2” 1 1/2” 150 WNRF ASTM A182 F316L, AS PER ANSI B16.5
2” 10” 150 WNRF ASTM A182 F316L, AS PER ANSI B16.5
STUD BOLTS, S.S., ASTM A193 Gr.B8M/194 Gr.2

STUDS/
NUTS

B01 PIPING MATERIAL SPECIFICATION

o o
SERVICE 3200 KPag @ 200 C 4000 KPag @ 100 C
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
1/2” 1” 900 SCR BODY/BONNET – ASTM A216 WCB, TRIM - AISI316
BALL VALVE 1 1/2” 6” 300 RF SEALS PTFE. DIMENSIONS AS PER BS 5351
8” 16” 300 RF (NOTE –1)

GATE VALVE 2” 10” 300 RF TRIM - AISI410. DIMENSIONS AS PER BS 5352/API600
12” 24” 300 RF (NOTE –1)

GLOBE
VALVE
12” 16” 300 RF (NOTE –1)
2” 10” BE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch 40, AS PER ANSI B36.10
PIPE
12” BE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch std, AS PER ANSI B36.10
(NOTE-2)
FLANGES 1/2” 1 1/2” 300 SWRF ASTM A105N, AS PER ANSI B16.5

STUDS/
NUTS
S.W. or Scr’d
1/2” 1 1/2” 3000 SW/SCR SCH To Match Pipe (BW), A-105N
O’LETS

o o
SERVICE 3200 KPag @ 200 C 4000 KPag @ 100 C
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #


RATING 300 # PIPING MATERIAL C.S.(NACE)
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
BALL
VALVE
8” 16” 300 RF (NOTE –1)

GATE
VALVE
12” 16” 300 RF (NOTE –1)

GLOBE
VALVE
12” 16” 300 RF (NOTE –1)
PIPE
12” BE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch std, AS PER ANSI B36.10
FITTING 1/2” 1 1/2” 3000 SW ASTM A105N, FORGED C.S. AS PER ANSI B16.11
2” 16” 300 BW ASTM A234 Gr. WPB Seamless AS PER ANSI B16.9
(NOTE-2)
1/2” 1 1/2” 300 SWRF ASTM A105N, AS PER ANSI B16.5

FLANGES

STUDS/
NUTS
NOTE 1: FOR HANDWHEEL AND GEAR OPERATION REFER TO SPEC 5055.

NOTE 3 : ALL PIPES & FITTINGS ARE TO COMPLY WITH NACE REQUIREMENT AS PER MR-01-75

SERVICE 3000 KPag @400oC
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
BALL 1/2” 1 1/2” 300 RF BODY/BONNET ASTM A351 CF8M, TRIM SS316L
VALVE 2” 10” 300 RF PTFE SEATS, DIMENSIONS AS PER BS5351 /API 6D

1/2” 1 1/2” 300 RF
2” 10” 300 RF
PIPE 2” 4” 300 BE S.S. SEAMLESS, ASTM A 312 TP 316L, Sch 10S, ANSI B36.19
6” 10” 300 BE S.S. SEAMLESS, ASTM A 312 TP 316L, Sch 40S, ANSI B36.19
1/2” 1 1/2” 3000 SW ASTM A182 F316L, AS PER ANSI B16.11

FITTING
STUD BOLTS, S.S., ASTM A193 Gr. B8M/194 Gr.2

STUDS/
NUTS

D61 PIPING MATERIAL SPECIFICATION

LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
1/2” 1 1/2” 900 SCR BODY/BONNET ASTM A351 CF8M, TRIM SS316L
BALL
2” 10” 600 RF PTFE SEATS, DIMENSIONS AS PER BS5351/API 6D
VALVE

1/2” 1 1/2” 900 SW
2” 10” 600 RF
PIPE 2” 6” 600 BE S.S. SEAMLESS, ASTM A 312 TP 316L, Sch 40S, ANSI B36.19
8” 10” 600 BE S.S. SEAMLESS, ASTM A 312 TP 316L, Sch 60, ANSI B36.19
1/2” 1 1/2” 3000 SW ASTM A182 F316L, AS PER ANSI B16.11

FITTING
STUD BOLTS, S.S., ASTM A193 Gr.B8M/194 Gr.2

STUDS/
NUTS

E01 PIPING MATERIAL SPECIFICATION

o
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
BALL VALVE 2” 2” 1500 RJ DIMENSIONS AS PER BS 5351
3” 10” 900 RJ (NOTE –1)

GATE VALVE 2” 2” 1500 RJ TRIM - AISI410. DIMENSIONS AS PER BS 5352/API600
3” 10” 900 RJ (NOTE –1)

GLOBE
2” 2” 1500 RJ TRIM - AISI410. DIMENSIONS AS PER BS 5352/BS1873
VALVE
3” 10” 900 RJ (NOTE –1)
1/2” 1 1/2” 1500 SW LIFT CHECK TYPE, BODY – A105, TRIM 13% Cr, AS PER BS 5352
CHECK
2” 2” 1500 RJ
VALVE SWING TYPE, BODY ASTM A216 WCB, 13% Cr,AS PER BS 1868
3” 10” 900 RJ
PIPE 2” 3” BE C.S. SEAMLESS, ASTM A 106 Gr.B, Sch 160, AS PER ANSI B36.10
(NOTE-2)
1/2” 2” 1500 SWRJ ASTM A105N, AS PER ANSI B16.5

FLANGES
3” 10” 900 WNRJ ASTM A105N, AS PER ANSI B16.5

STUDS/
NUTS
GASKET 1/2” 10” 900 OVAL RING JOINT, OCTAGONAL TYPE, SOFT IRON 90HB MAX,
S.W. or Scr’d
O’LETS

F01 PIPING MATERIAL SPECIFICATION

o
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
BALL VALVE DIMENSIONS AS PER BS 5351
2” 10” 1500 RJ
(NOTE –1)

GATE VALVE TRIM - AISI410. DIMENSIONS AS PER BS 5352/API600
2” 10” 1500 RJ
(NOTE –1)

GLOBE
TRIM - AISI410. DIMENSIONS AS PER BS 5352/BS1873
VALVE 2” 10” 1500 RJ
(NOTE –1)
VALVE 2” 10” 1500 RJ SWING TYPE, BODY ASTM A216 WCB, 13% Cr,AS PER BS 1868
1/2” 1 1/2” PE C.S. SEAMLESS, ASTM A 106 Gr.B, XXS, AS PER ANSI B36.10
PIPE
(NOTE-2)

FLANGES

STUDS/
NUTS
S.W. or Scr’d
O’LETS
F12 PIPING MATERIAL SPECIFICATION

RATING 1500 # PIPING MATERIAL C.S. (NACE)
o
LIMITS
INCH SIZE RATING
ITEMS ENDS REMARKS
FROM TO #
BALL VALVE DIMENSIONS AS PER BS 5351
2” 10” 1500 RJ
(NOTE –1)

GATE VALVE TRIM - AISI410. DIMENSIONS AS PER BS 5352/API600
2” 10” 1500 RJ
(NOTE –1)

GLOBE
TRIM - AISI410. DIMENSIONS AS PER BS 5352/BS1873
VALVE 2” 10” 1500 RJ
(NOTE –1)
VALVE 2” 10” 1500 RJ SWING TYPE, BODY ASTM A216 WCB, 13% Cr,AS PER BS 1868
1/2” 1 1/2” PE C.S. SEAMLESS, ASTM A 106 Gr.B, XXS, AS PER ANSI B36.10
PIPE
(NOTE-2)

FLANGES

STUDS/
NUTS
S.W. or Scr’d
O’LETS

APPENDIX C
BRANCH CONNECTIONS
BRANCH CONNECTION TABLE 1 - PIPING CLASS A01, A12, B01, B12
BRANCH
1
inches 3/4 1
1/2
2 3 4 6 8 10 12 16 20 24
3/4 T
1 RT T
1 1/2 RT RT T
2 S S S T
H 3 S S S SI T
E
4 S S S SI SI T
A
D 6 S S S SI SI SI T
E 8 S S S SI SI SI SI T
R 10 S S S SI SI SI SI SI T
12 S S S SI SI SI SI SI SI T
16 S S S SI SI SI SI SI SI SI T
20 S S S SI SI SI SI SI SI SI SI T
24 S S S SI SI SI SI SI SI SI SI SI T
Notes: T - Straight Tee SI - Stub-In (See Note 1)

RT- Reducing Tee S - Sockolet or Threadolet
1) Stub-in shall be as per ANSI B31.3. Where reinforcement is required use pad-type
reinforcement.
2) Sockolets, threadolets and tees, when used for branch connections, shall meet the
rating requirements of the applicable Piping Material Specification.
3) Threadolets may be used for pressure and temperature connections in non-vibrating

service. Elbowlets (threaded) shall be used in lieu of threadolets for temperature
connections located at elbows. Minimum size elbows with temperature connection shall
be 3" NPS. Where line is 2" NPS and smaller increase size to 3" NPS at elbow.
4) All branch connections shall be designed and reinforced so that the branch line
connection is equal to the pressure and temperature rating of the header.
5) Any deviation from the connection type shown in the above table or branch connections
for larger piping sizes shall be approved in writing by OWNER.
BRANCH CONNECTION TABLE 2 - PIPING CLASS A41
BRANCH
inches 3/4 1 1 1/2 2 3 4 6
3/4 TS
1 RTS TS
H
E 1 1/2 RTS RTS TS
A
D 2 RTS RTS RTS T
E
R 3 S S S RT T
4 S S S RT RT T
6 S S S S RT RT T
Notes: T - Straight Tee TS - Straight Tee Screwed

RT- Reducing Tee RTS- Reducing Tee Screwed
S - Sockolet or Threadolet
BRANCH CONNECTION TABLE 3 - PIPING CLASS A61, B61, D61
BRANCH
inches 3/4 1 1 1/2 2 3 4 6 8 10
3/4 T
H 1 RT T
E 1 1/2 RT RT T
A 2 S S S T
D 3 S S S RT T
E 4 S S S RT RT T
R 6 S S S SI RT RT T
8 S S S SI RT RT RT T
10 S S S SI SI RT RT RT T
Notes: T - Straight Tee S - Sockolet or Threadolet

RT- Reducing Tee SI - Stub-In (See Note 1)
1) Stub-ins shall be as per ANSI B31.3. Where reinforcement is required use pad-type
reinforcement.
BRANCH CONNECTION TABLE 4 - PIPING CLASS E01, F01, F12
BRANCH
inches 3/4 1 1 1/2 2 3 4 6 8 10
3/4 T
H 1 RT T
E 1 1/2 RT RT T
A 2 S S S T
D 3 S S S RT T
E 4 S S S RT RT T
R 6 S S S RT RT RT T
8 S S S RT RT RT RT T
10 S S S RT SI RT RT RT T
Notes: T - Straight Tee S - Sockolet or Threadolet

RT - Reducing Tee
1) Sockolets, threadolets and tees, when used for branch connections, shall meet the rating
requirements of the applicable Piping Material Specification.
2) Threadolets may be used for pressure and temperature connections in non-vibrating

service. Elbowlets (threaded) shall be used in lieu of threadolets for temperature
connections located at elbows. Minimum size elbows with temperature connection shall
be 3" NPS. Where line is 2" NPS and smaller increase size to 3" NPS at elbow.

Gen-Spc-Pip-5050 - Rev. B

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What are the different piping classifications mentioned in the document?

What are the different piping classifications mentioned in the document?

What codes and standards does the document refer to for piping material selection and design?

What codes and standards does the document refer to for piping material selection and design?

SPECIFICATION FOR PIPING

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 1 of 40

Petro-Energy E&P Co., Ltd.

SPECIFICATION FOR PIPING

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 2 of 40

Revision Record Information:

No. Rev. Date Revision Information

1. B 28.12.2006 Changing company name from CNPC International Ltd. (Sudan

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 3 of 40

2.0 CODES, REGULATIONS, STANDARDS .........................................................................4

4.0 PIPE ..................................................................................................................................6

5.0 VALVES ............................................................................................................................7

6.0 FLANGES .........................................................................................................................8

8.0 SMALL SIZE CONNECTIONS .........................................................................................8

9.0 BOLTING ..........................................................................................................................8

11.0 SOUR SERVICE PIPING ..................................................................................................9

12.0 PIPING CLASSIFICATIONS AND MATERIAL SPECIFICATIONS ................................10

APPENDIX A – PIPING CLASSES SPECIFICATIONS

APPENDIX B – PIPIING MATERIAL SPEIFICATIONS

APPENDIX C – BRANCH CONNECTIONS

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 4 of 40

2.0 CODES, REGULATIONS, STANDARDS

• ASME Boiler and Pressure Vessel Code, all applicable sections.

• ANSI/ASME B16.9, Wrought Steel Buttwelding Fittings

• ANSI/ASME B16.11, Steel Socket Weld Fittings

• ANSI/ASME B16.28, Buttwelding Short Radius Elbows and Returns

• ANSI/ASME B16.34, Valves - Flanged, Threaded and Weld End

• ANSI/ASME B16.5, Steel Pipe Flanges and Flanged Fittings

• ANSI/ASME B31.1, Power Piping

• ANSI/ASME B31.3, Chemical Plant and Petroleum Refinery Piping

• API 598, Valve Inspection and Testing

• API 600, Steel Gate Valves - Flanged and Buttwelding Ends

• API 602, Compact Steel Gate Valves

• ASTM Standards, as applicable

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 5 of 40

• NACE MR-01-75, Material Requirement - Sulfide Stress Cracking Resistant

• GEN-SPC-PIP-5010 Piping Design and Layout

• GEN-SPC-PIP-5055 Valve Specification

• GEN-SPC-PPL-5060 Two Layer Polyolefin Resin

• GEN-SPC-PPL-5065 Polyethylene Tape Coating Systems For External

In no case it is reduced to obtain a thinner commercially available pipe thickness.

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 6 of 40

Material Temperature Range

Carbon Steel -200C to 4540C

Type 316L stainless steel -200C to 4540C

Low alloys (carbon-moly and Over plus 4540C

Cast Iron 00C to 900C

4.3 Seamless Pipe

Material Specification Temperature (0C)

Carbon Steel A-53 Gr. B -20 * 426

C-1/2 Mo A-335 Gr. P1 -20 537

11-13 Cr A-268 Gr. 405 -20 371

DOCUMENT NO : GEN-SPC-PIP-5050 REV. : B PAGE 7 of 40

4.4 Welded Pipe

TYPE MATERIAL LIMITATIONS SPECIFICATIONS