MCP73831

Evaluation Board
Userís Guide

© 2005 Microchip Technology Inc. DS51596A

Note the following details of the code protection feature on Microchip devices:
ï Microchip products meet the specification contained in their particular Microchip Data Sheet.

ï Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.

ï There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchipís Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.

ï Microchip is willing to work with the customer who is concerned about the integrity of their code.

ï Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as ìunbreakable.î

Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break Microchipís code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.

Information contained in this publication regarding device Trademarks

applications and the like is provided only for your convenience
The Microchip name and logo, the Microchip logo, Accuron,
and may be superseded by updates. It is your responsibility to
dsPIC, KEELOQ, microID, MPLAB, PIC, PICmicro,
ensure that your application meets with your specifications.
PICSTART, PRO MATE, PowerSmart, rfPIC, and
MICROCHIP MAKES NO REPRESENTATIONS OR WAR-
SmartShunt are registered trademarks of Microchip
RANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED,
Technology Incorporated in the U.S.A. and other countries.
WRITTEN OR ORAL, STATUTORY OR OTHERWISE,
RELATED TO THE INFORMATION, INCLUDING BUT NOT AmpLab, FilterLab, Migratable Memory, MXDEV, MXLAB,
LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, PICMASTER, SEEVAL, SmartSensor and The Embedded
MERCHANTABILITY OR FITNESS FOR PURPOSE. Control Solutions Company are registered trademarks of
Microchip disclaims all liability arising from this information and Microchip Technology Incorporated in the U.S.A.
its use. Use of Microchipís products as critical components in Analog-for-the-Digital Age, Application Maestro, dsPICDEM,
life support systems is not authorized except with express dsPICDEM.net, dsPICworks, ECAN, ECONOMONITOR,
written approval by Microchip. No licenses are conveyed, FanSense, FlexROM, fuzzyLAB, In-Circuit Serial
implicitly or otherwise, under any Microchip intellectual property Programming, ICSP, ICEPIC, Linear Active Thermistor,
rights. MPASM, MPLIB, MPLINK, MPSIM, PICkit, PICDEM,
PICDEM.net, PICLAB, PICtail, PowerCal, PowerInfo,
PowerMate, PowerTool, Real ICE, rfLAB, rfPICDEM, Select
Mode, Smart Serial, SmartTel, Total Endurance, UNI/O,
WiperLock and Zena are trademarks of Microchip Technology
Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated
in the U.S.A.
All other trademarks mentioned herein are property of their
respective companies.
© 2005, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
Printed on recycled paper.

Microchip received ISO/TS-16949:2002 quality system certification for

its worldwide headquarters, design and wafer fabrication facilities in
Chandler and Tempe, Arizona and Mountain View, California in
October 2003. The Companyís quality system processes and
procedures are for its PICmicroÆ 8-bit MCUs, KEELOQÆ code hopping
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchipís quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.

DS51596A-page ii © 2005 Microchip Technology Inc.

 MCP73831 EVALUATION
BOARD USERíS GUIDE

Table of Contents
Preface ........................................................................................................................... 1
Introduction............................................................................................................ 1
Document Layout .................................................................................................. 1
Conventions Used in this Guide ............................................................................ 2
Recommended Reading........................................................................................ 3
The Microchip Web Site ........................................................................................ 3
Customer Support ................................................................................................. 4
Document Revision History ................................................................................... 4
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 5
1.2 What is the MCP73831 Evaluation Board? .................................................... 6
1.3 What the MCP73831 Evaluation Kit Includes ................................................. 6
Chapter 2. Installation and Operation
2.1 Introduction ..................................................................................................... 7
2.2 Features ......................................................................................................... 7
2.3 Getting Started ............................................................................................... 8
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 11
Appendix B. Bill Of Materials (BOM)
Worldwide Sales and Service .................................................................................... 18

© 2005 Microchip Technology Inc. DS51596A-page iii

MCP73831 Evaluation Board Userís Guide
NOTES:

DS51596A-page iv © 2005 Microchip Technology Inc.

 MCP73831 EVALUATION
BOARD USERíS GUIDE

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a ìDSî number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
ìDSXXXXXAî, where ìXXXXXî is the document number and ìAî is the revision level of the
document.

INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP73831 Evaluation Board. Items discussed in this chapter include:
ï Document Layout
ï Conventions Used in this Guide
ï Recommended Reading
ï The Microchip Web Site
ï Customer Support
ï Document Revision History

DOCUMENT LAYOUT
This document describes how to use the MCP73831 Evaluation Board. The manual
layout is as follows:
ï Chapter 1. ìProduct Overviewî ñ Important information about the MCP73831
Evaluation Board.
ï Chapter 2. ìInstallation and Operationî ñ Includes instructions on how to get
started with this evaluation kit and a description of the evaluation boards.
ï Appendix A. ìSchematic and Layoutsî ñ Shows the schematic and layout
diagrams for the MCP73831 Evaluation Board.
ï Appendix B. ìBill Of Materials (BOM)î ñ Lists the parts used to build the
MCP73831 Evaluation Board.

© 2005 Microchip Technology Inc. DS51596A-page 1

MCP73831 Evaluation Board Userís Guide

CONVENTIONS USED IN THIS GUIDE

This manual uses the following documentation conventions:

DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLABÆ IDE Userís Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or ìSave project before buildî
dialog
Underlined, italic text with A menu path File>Save
right angle bracket
Bold characters A dialog button Click OK
A tab Click the Power tab
NëRnnnn A number in verilog format, 4ëb0010, 2ëhF1
where N is the total number of
digits, R is the radix and n is a
digit.
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’
Italic Courier New A variable argument file.o, where file can be
any valid filename
Square brackets [ ] Optional arguments mcc18 [options] file
[options]
Curly brackets and pipe Choice of mutually exclusive errorlevel {0|1}
character: { | } arguments; an OR selection
Ellipses... Replaces repeated text var_name [,
var_name...]
Represents code supplied by void main (void)
user { ...
}

DS51596A-page 2 © 2005 Microchip Technology Inc.

 Preface

RECOMMENDED READING
This user's guide describes how to use the MCP73831 Evaluation Board. The following
Microchip documents are available and recommended as supplemental reference
resources.
MCP73831 Data Sheet, ìMiniature Single-Cell, Fully-Integrated Li-Ion, Li-Polymer
Charge-Management Controllerî, (DS21984)
This data sheet provides detailed information regarding the MCP73831 product family.
AN947, ìPower Management in Portable Applications: Charging
Lithium-Ion/Lithium-Polymer Batteriesî, (DS00947)
This application note provides general information regarding charging Li-Ion batteries.
AN971, ìUSB Port-Powered Li-Ion/Li-Polymer Battery Chargingî, (DS00971)
This application note provides general information regarding charging Li-Ion batteries
from a USB port.

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
ï Product Support ñ Data sheets and errata, application notes and sample
programs, design resources, userís guides and hardware support documents,
latest software releases and archived software
ï General Technical Support ñ Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
ï Business of Microchip ñ Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives

© 2005 Microchip Technology Inc. DS51596A-page 3

MCP73831 Evaluation Board Userís Guide

CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
ï Distributor or Representative
ï Local Sales Office
ï Field Application Engineer (FAE)
ï Technical Support
ï Development Systems Information Line
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com

DOCUMENT REVISION HISTORY

Revision A (December 2005)
ï Initial Release of this Document.

DS51596A-page 4 © 2005 Microchip Technology Inc.

 MCP73831 EVALUATION
BOARD USERíS GUIDE

Chapter 1. Product Overview

1.1 INTRODUCTION
The MCP73831 Evaluation Board is used to evaluate Microchipís MCP73831 in simple,
stand-alone Li-Ion battery charging applications. Two circuit boards are provided in the
MCP73831 Evaluation Kit for evaluation of various device options.
This chapter covers the following topics:
ï What is the MCP73831 Evaluation Board?
ï What the MCP73831 Evaluation Kit Includes

500 mA Li-Ion Battery Charger

4 3
VIN VDD VBAT
+ Single
1 μF 1 μF Li-Ion
- Cell

5
PROG

470Ω 2 kΩ
1 2
STAT VSS

MCP73831

FIGURE 1-1: Typical MCP73831 Application.

© 2005 Microchip Technology Inc. DS51596A-page 5

MCP73831 Evaluation Board Userís Guide

1.2 WHAT IS THE MCP73831 EVALUATION BOARD?

The MCP73831 Evaluation Board is an evaluation and demonstration tool for
Microchipís MCP73831 miniature single-cell, fully-integrated Li-Ion, Li-Polymer
charge-management controllers.
Two evaluation boards are provided in the MCP73831 Evaluation Kit. The boards are
set up to evaluate simple, stand-alone, linear charging of single-cell Li-Ion / Li-Polymer
battery packs (the battery packs are not included). Each board design provides
constant current charging followed by constant voltage charging with automatic charge
termination. In addition, the MCP73831-2AC board provides preconditioning of deeply
depleted cells.
Each board design provides evaluation of the MCP73831 in two package options: a
SOT23-5 and a 2 mm x 3 mm, 8-Lead DFN for higher power handling capability.
When connected, these evaluation boards allow for the evaluation of the MCP73831
devices in a variety of applications.

1.3 WHAT THE MCP73831 EVALUATION KIT INCLUDES

This MCP73831 Evaluation Kit includes:
ï Two MCP73831 Evaluation Boards, 102-00085
ï MCP73831 Evaluation Board Userís Guide, DS51596
ï MCP73831 Data Sheet, ìMiniature Single-Cell, Fully-Integrated Li-Ion, Li-Polymer
Charge-Management Controllerî, DS21984
ï AN947, ìPower Management in Portable Applications: Charging
Lithium-Ion/Lithium-Polymer Batteriesî, DS00947
ï AN971, ìUSB Port-Powered Li-Ion/Li-Polymer Battery Chargingî, DS00971

DS51596A-page 6 © 2005 Microchip Technology Inc.

 MCP73831 EVALUATION
BOARD USERíS GUIDE

Chapter 2. Installation and Operation

2.1 INTRODUCTION
The MCP73831 Evaluation Board demonstrates Microchipís MCP73831. The
MCP73831 is a miniature single-cell, fully-integrated Li-Ion/Li-Polymer
charge-management controller. A number of device options allow the MCP73831 to be
utilized in a variety of applications. Refer to the MCP73831 data sheet (DS21984) for
device options.

2.2 FEATURES
The MCP73831 Evaluation Kit contains two boards for evaluation of various device
options. The boards have the following features with the factory installed devices:
ï Charge Voltage: 4.20V
ï Programmable Fast Charge Current up to 500 mA
ï Preconditioning of deeply depleted cells (MCP73831-2AC)
- Preconditioning Threshold Voltage: 2.8V
- Preconditioning Current: 10% of Programmed Fast Charge Current
ï No Preconditioning (MCP73831-2DC)
ï Automatic Charge Termination
- Charge termination by minimum current in Constant Voltage Mode
- Termination Current: 7.5% of Programmed Fast Charge Current
ï Automatic Recharge
- Recharge Threshold Voltage: 4.05V
ï Charge Current Monitor for Fuel Gauging
ï Thermal Regulation
ï Reverse Discharge Protection
ï Evaluation in SOT23-5 Package
ï Evaluation in 2 mm x 3 mm, 8-Lead DFN package for higher power handling
capability
ï Simple Stand-Alone Operation
ï Powered from external bench supply or voltage regulated wall cube
ï Surface-Mount Design
ï Fully Assembled and Tested

© 2005 Microchip Technology Inc. DS51596A-page 7

MCP73831 Evaluation Board Userís Guide

2.3 GETTING STARTED

The MCP73831 Evaluation Boards are fully assembled and tested for charging
single-cell, Li-Ion/Li-Polymer battery packs. The boards provide the appropriate charge
algorithm for simple, stand-alone operation.
The boards require the use of an external input voltage source (5V ±10%,
recommended) and external load (battery pack or simulated battery load).

2.3.1 Power Input and Output Connections

2.3.1.1 POWERING A MCP73831 EVALUATION BOARD
1. Apply the input voltage source to the appropriate circuit for evaluation. The input
voltage source should be limited to the 0V to +6V range. For normal operation,
the input voltage should be between +4.5V and +6V. The input voltage must not
exceed an absolute maximum of +7V.
2. Connect the positive side of the input source (+) to VDD of the circuit being
evaluated. Connect the negative or return side of the input source (-) to VSS of
the circuit being evaluated. Refer to Figure 2-1.

Battery Pack or _ _ Input

Simulated Power Supply
+
Battery Load 5.2V
+

FIGURE 2-1: Setup Configuration Diagram.

2.3.1.2 APPLYING THE LOAD TO A MCP73831 EVALUATION BOARD

1. To apply a load to a MCP73831 Evaluation Board, the positive side of the load
(B+) should be connected to VBAT of the circuit being evaluated. The negative or
return side of the load (B-) should be connected to VSS of the circuit being eval-
uated. Care should be taken when using electronic loads or ground referenced
loads.
2. For the MCP73831-2AC board, the charge management controller will only
provide 10% of the programmed fast charge current if the battery terminal
voltage (VBAT) is less than 2.8V with respect to VSS. Using a purely resistive load
will not work for preconditioning and fast charge currents. The best way to
evaluate the charge management circuit is to use a single-cell Li-Ion battery
pack, or the recommended simulated battery load. Refer to Figure 2-2.

DS51596A-page 8 © 2005 Microchip Technology Inc.

 Installation and Operation

B+
+ Variable
+ 1,000 μF
5Ω Power Supply
10V Al 2W _ 0V - 6V
B-

FIGURE 2-2: Simulated Battery Load.

2.3.1.3 SETTING THE FAST CHARGE CURRENT

1. As provided, the MCP73831 Evaluation Boards have two fast charge current set-
tings: 100 mA and 500 mA. The default fast charge current setting is 100 mA. By
jumpering PROG to VSS of the circuit being evaluated, the fast charge current is
set to 500 mA.
2. Alternatively, the appropriate programming resistor can be changed in the hard-
ware to obtain the desired fast charge current setting. Resistor R3 should be
changed for the SOT23 circuit, and resistor R8 should be changed for the DFN
circuit. Refer to the MCP73831 data sheet for choosing the appropriate value
programming resistor for the desired fast charge current.

2.3.1.4 STATUS INDICATORS

1. The MCP73831 Evaluation Boards have two LED status indicators for each
circuit being evaluated. Table 2-1 represents the state of the status indicators
during various states of the charge cycle. ON indicates that the respective LED
is illuminated.

TABLE 2-1: STATUS INDICATORS

Charge Cycle State Red LED Green LED
Qualification ON ON
Preconditioning ON OFF
Constant Current Fast Charge ON OFF
Constant Voltage ON OFF
Charge Complete OFF ON
Battery Disconnected ON ON
Input Voltage Source Removed OFF OFF
Input Voltage Source Below UVLO ON ON
Shutdown ON ON

2.3.1.5 CHARGE CURRENT MONITOR

1. The MCP73831 Evaluation Boards have a charge current monitor for each circuit
being evaluated. The charge current monitor can be used as a coulomb counter
for fuel gauging. The charge current is equivalent to the voltage at CHARGE
MONITOR with respect to VSS divided by the value of the programming resistor
in kilo-ohms. For example, the default programming resistor is 10 kΩ. If the
measured voltage at CHARGE MONITOR is 1V, the charge current is equal to 1
divided 10, or 100 mA. If the measured voltage at CHARGE MONITOR is
100 mV, the charge current is 0.1 divided by 10, or 10 mA.

© 2005 Microchip Technology Inc. DS51596A-page 9

MCP73831 Evaluation Board Userís Guide
2.3.1.6 DEVICE SUPPORT OPTIONS
1. The MCP73831 Evaluation Boards are capable of supporting all of the available
MCP73831 device options. The factory installed devices are the
MCP73831-2AC and the MCP73831-2DC. Refer to the MCP73831 data sheet
for available device options and details regarding the installed device options.

DS51596A-page 10 © 2005 Microchip Technology Inc.

 MCP73831 EVALUATION
BOARD USERíS GUIDE

Appendix A. Schematic and Layouts

A.1 INTRODUCTION
This appendix contains the following schematic and layouts for the MCP73831
Evaluation Boards.
Diagrams included in this appendix:
ï Board Schematic
ï Board - Assembly Drawing
ï Board - Top Overlay
ï Board - Top Layer
ï Board - Bottom Layer

© 2005 Microchip Technology Inc. DS51596A-page 11

MCP73831 Evaluation Board Userís Guide

K
A

A
K

K
A

FIGURE A-1: Board Schematic.

DS51596A-page 12 © 2005 Microchip Technology Inc.

 Schematic and Layouts

TP10

TP11

TP12
TP6

TP5

TP4

D3 R10
C3

C2

C6
R5

D4
R4
R3

R9
U1

U2
R2

R8
D2

R7
D1

R6
C1

C5
R1

C4
TP1

TP2

TP3

TP7

TP8

TP9

FIGURE A-2: Board - Assembly Drawing.

© 2005 Microchip Technology Inc. DS51596A-page 13

MCP73831 Evaluation Board Userís Guide

TP1 TP6

R1 D2 R3 R5
TP2 TP5
D1 R2 R4 C3

TP3 TP4

C1 U1 C2

TP7 TP10
C4 R7 R9 D4

TP8 R6 R8 D3 R10 TP11

TP9 TP12
C5 U2 C6

FIGURE A-3: Board - Top Overlay.

DS51596A-page 14 © 2005 Microchip Technology Inc.

 Schematic and Layouts

FIGURE A-4: Board - Top Layer.

© 2005 Microchip Technology Inc. DS51596A-page 15

MCP73831 Evaluation Board Userís Guide

FIGURE A-5: Board - Bottom Layer.

DS51596A-page 16 © 2005 Microchip Technology Inc.

 MCP73831 EVALUATION
BOARD USERíS GUIDE

Appendix B. Bill Of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)

Qty. Reference Description Mfgr. Part Number
4 C1,C2,C5,C6 4.7uF, X5R Ceramic, 10V, 0805 PanasonicÆ-ECG ECJ-GVB1A475M
2 C3,C4 0.1uF, X7R Ceramic, 16V, 0603 Panasonic-ECG ECJ-1VB1C104K
2 D1,D4 Super Red LED, 0603 Lumex LTST-C190KRKT
2 D2,D3 Green LED, 0603 Lumex LTST-C190KGKT
4 R1,R2,R9,R10 221, 1/10W, Chip Resistor, 0603 Panasonic-ECG ERJ-3EK2210V
2 R3,R8 10.0k, 1/10W, Chip Resistor, 0603 Panasonic-ECG ERJ-3EK1002V
2 R4,R7 2.49k, 1/10W, Chip Resistor, 0603 Panasonic-ECG ERJ-3EK2491V
2 R5,R6 100k, 1/10W, Chip Resistor, 0603 Panasonic-ECG ERJ-3EK1003V
12 TP1-TP12 Surface Mount Test Point, 5016 Keystone 5016
1 U1 Miniature Li-Ion Charger, SOT23-5 Microchip MCP73831-2ACI/OT
Technology Inc. MCP73831-2DCI/OT (1)
1 U2 Miniature Li-Ion Charger, 2X3DFN8 Microchip MCP73831-2ACI/MC
Technology Inc. MCP73831-2DCI/MC (1)
4 Bump-ons 3M SJ5003
1 Printed Circuit Board Advanced Circuits 104-00085-R1
Note 1: Installed device option is indicated on board.

© 2005 Microchip Technology Inc. DS51596A-page 17

 WORLDWIDE SALES AND SERVICE
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10/31/05

DS51596A-page 18 © 2005 Microchip Technology Inc.