Fitesa RS2019 published-EN
Fitesa RS2019 published-EN
Fitesa RS2019 published-EN
REPORT 2019
Evolving With Sustainability
SUSTAINABILITY REPORT 2019
2
TABLE OF CONTENTS
01
INTRODUCTION
About the report____________________ 5
04
SOLUTIONS AND
INNOVATION
Letter from the CEO_________________8 Our Technologies__________________ 39
News & Highlights__________________ 10 Awards__________________________ 41
Our Solutions_____________________ 42
Innovation_______________________ 44
05
Quality__________________________ 46
02
THE COMPANY
About Fitesa______________________ 13 RESPONSIBILITY
Global presence___________________ 14 Sustainability_____________________ 49
Engagement with Our Stakeholders_____ 16 Global Compact and SDGs___________50
Our Market_______________________ 18 Suppliers________________________ 51
Corporate governance______________ 19 Efficient use of materials_____________ 52
Ethics and Compliance______________ 21 Energy__________________________ 54
Company Drives and Emissions________________________ 56
Operational Strategy________________ 24 Effluents_________________________ 58
Economic Performance______________ 26 Solid waste_______________________ 59
03
Health and safety__________________ 61
Social investment__________________ 64
Destination of plastics_______________ 66
GROWTH
*
ATTACHMENTS
Expansion________________________ 29
Employment & Diversity_____________ 31
GRI Standards Content Index_________ 69
Training__________________________ 35
Credits__________________________ 74
Safe Harbor Statement______________ 75
1 chapter
W elcome to Fitesa’s 2019 Sustainability Report. This document aims to present how
our management and strategy generated value for our stakeholders, society and the
environment between January 1st and December 31st of 2019.
This report is aligned with our management values and practices, mirroring our pledge to
transparency to build trust between the Company and its stakeholders. We prepared our
report in accordance with the Global Reporting Initiative (GRI) Standards: Core Option issued
by the Global Sustainability Standards Board (GSSB). Employed by corporations worldwide,
GRI Standards are the most up-to-date version of the guidelines and represent global best
practices of reporting. Fitesa publishes a report annually but chooses not to externally assure
our reports.
In order to ensure that the information disclosed throughout this report is the most relevant for
the sustainability of our business, we singled out the company’s Material Topics, in partnership
with Fitesa’s leading executives. Material Topics were selected based on company’s strategy,
direction and purpose. There were no significant changes from the previous reporting period in
regard to the list of Material Topics or the identified Stakeholders.
Material Topics and the taken management approach are explained throughout the report
in each topic’s respective section; however, defined boundaries were not reported. When
applicable, evaluation of the management approach is also covered under each topic’s
respective section.
PO
SI
For the 2019 report, we have also linked our Material Topics to the 17 Sustainable Development
TI VE
T
Goals (SDGs) proposed by the United Nations (defined on page 50). In doing so, we have
AC
I MP identified how our company created positive impact for society through these universally
recognized initiatives with a positive impact icon.
GRI disclosures are notated at the start of each subchapter by the acronym “GRI” and a full list
can be reviewed in the GRI Content Index (on page 69).
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SUSTAINABILITY REPORT 2019
(Indirectly)
EFFLUENTS
DIVERSITY MATERIALS
AND WASTE
(Indirectly)
OCCUPATIONAL
HEALTH AND ANTICORRUPTION ENERGY
SAFETY
END CUSTOMER
HEALTH AND EMPLOYMENT
SAFETY
(Indirectly)
6
INTRODUCTION
Report Scope
Fitesa is a privately held subsidiary of Evora, a Nonwovens Company Limited, Fitesa Mexico Holidings
Brazilian holding company. This report addresses Limited, FitesaNonwovens Holdings Mexico SA de CV,
the results and initiatives of all Fitesa operations FitesaNonwovens Mexico SA de CV, FitesaNonwovens
worldwide. Accordingly, the following legal entities are Services Mexico SA de CV, Fitesa Peru SAC, Pantex
represented: Fitesa S.A., Mantar Mercedes S.A., Fitesa International SpA, Pantex Mena FZ LLC, Pantex Americas
Naotecidos S.A., Fitesa S.A. Limited, Fitesa Sweden LLC and FitesaCNC.
AB, Fitesa Italy Srl, Fitesa US LLC, Fitesa Washougal
Inc., Fitesa Nonwoven Inc., Fitesa Simpsonville Inc., The 2019 report does not include quantitative data
Fitesa Germany GmbH, Fitesa China Holdings BV, pertaining to the newest acquisition, Jacareí, (São Paulo,
Fitesa (China) Airlaid Company Ltd., Fitesa (Tianjin) Brazil), as the transaction was finalized in 2020.
7
SUSTAINABILITY REPORT 2019
8
INTRODUCTION
EFFICACY
summarizes our 2019
year. We took a big
step forward with our
abilities, efficiency and
successful obtainment
of our intended results.”
In order to further emphasize our commitment to We strongly believe that all injuries are avoidable and
sustainable development, in 2019 we joined the Global no task is so urgent that it can’t be performed safely.
Compact, a UN initiative to encourage companies to
adopt corporate social responsibility and sustainability We continue to strive toward serving our customers with
policies. In doing so, we have started to adjust our higher quality, innovation and sustainable alternatives.
sustainability strategy with international references Our 2019 results were achieved through the devoted
such as the 10 Principles of the Global Compact and the work of our employees and was only possible thanks to
17 Sustainable Development Goals (SDGs). the confidence of suppliers, shareholders and customers.
For this reason, we thank you for your support and
We have already realized positive impacts in key areas welcome everyone to learn more about our operation
and want to encourage our industry customers and and its impacts throughout this Report.
competitors to join us in this mission. Fitesa remains
committed to these initiatives and will show support to Enjoy your reading!
the Global Compact for the coming years.
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SUSTAINABILITY REPORT 2019
Fitesa Awarded
2019 Partner of the Year -
Innovation Award by Ontex
Global Fitesa Buys South American Hygiene
The award was announced during Business From Freudenberg
a ceremony in April, hosted “The acquisition of Freudenberg’s
by Ontex Global, that Fitesa South American hygiene business
delivered a strong partnership provides us with a state-of-the-art
and pragmatic approach in production facility as well as with
supporting innovation, production a professional and well-trained
productivity and problem solving workforce, which will help us to
across the Ontex business. better service the needs of our
Michael Baumgartner, Managing customers” Silverio Baranzano,
VP of EurAsia graciously accepted CEO of Fitesa. The purchase was
the award from Annick De made public in December 2019 and
Poorter, Ontex’s Executive VP R&D approved by legal authorities in
and Quality, on behalf of Fitesa. February 2020.
10
INTRODUCTION
73
11
2 chapter
About Fitesa
Global presence
THE COMPANY
Our Market
Corporate governance
Economic Performance
THE COMPANY
About Fitesa
GRI 102-2 / 102-3 / 102-4 / 102-7 / 102-16
PRESENT IN
11 COUNTRIES
We manufacture spunmelt, carded and airlaid nonwovens, elastic films,
laminates and other specialty fabrics. We are the world’s second largest
16
spunmelt nonwovens manufacturer.
MANUFACTURING
LOCATIONS
Through Pantex, we offer innovative and refined products to the market.
Since 2018, we have been operating in Southeast Asia through FitesaCNC
— a Joint Venture with CNC International. 4 INNOVATION
CENTERS AND
Our headquarters is located in Gravataí (Brazil) and we have corporate 3 PILOT LINES
offices of Fitesa in Simpsonville, SC (United States), of Pantex in Sulmona
(Italy) and of FitesaCNC in Rayong (Thailand).
#2 SPUNMELT
Our extensive geographic presence stems from an expansion process that NONWOVENS
MANUFACTURER
emerged in 2009, creating opportunities to support our Corporate Vision
WORLDWIDE
of being the preferred choice for the supply of nonwoven solutions to the
global hygiene industry.
OUR OUR
MISSION VALUES
To be the preferred choice for the supply of nonwoven • Empowerment and Responsible Autonomy
solutions to the global hygiene and healthcare industries. • Teamwork
• Meritocracy
• Employee Development
• Always Do More and Better with Less
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SUSTAINABILITY REPORT 2019
Global presence
Simpsonville,
USA
Lima, Peru
Cosmopolis, Brazil
Gravatai,
Brazil
14
THE COMPANY
Norrköping,
Sweden
Peine,
Germany
Trezzano Rosa,
Italy
Sulmona, Tianjian,
Italy China
Tokyo,
Japan
Ras Al Khaimah,
UAE
Rayong,
Thailand
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SUSTAINABILITY REPORT 2019
F itesa values our Stakeholders and the mutual trust and respect that has defined
our relationships built through transparency. We desire to meet their needs
and hopefully exceed their expectations, by engaging with them to understand
what is important and resolve any concerns that need to be addressed.
Below are examples of ways, during 2019, that we engaged with our Stakeholders:
EMPLOYEES CUSTOMERS
COMMUNITY INVESTORS
Fitesa partners with local / regional We are a privately held business and
non-profit and outreach program our investors have representation
sponsors in the areas that we have on our Board to help oversee
facilities. We pride ourselves in the the governance of the business.
ability to support needs as they We have open channel of
arise in our communities. communication regularly.
16
THE COMPANY
CONSUMERS SUPPLIERS
Information obtained through Stakeholder engagement We listened to our employees who requested the ability
is collected and discussed to ensure proper addressing to have a more engaging HR platform with cross-facility
of any key topics, issues or opportunities which are opportunities and focus on improved communication.
brought to our attention. Since the 2018 Workplace Climate Survey, a new HR
technology has implemented to meet those needs
A primary example of this was the desire for end and the 2019 Workplace Climate Survey confirmed
users to have access to more environmentally friendly improved overall results. Each Stakeholder offers unique
products. Fitesa devoted itself to the development of perspective and opportunities for Fitesa to engage.
these fabrics resulting in the creation of the largest
biobased portfolio in the spunmelt industry.
17
SUSTAINABILITY REPORT 2019
Our Market
GRI 102-6
18
THE COMPANY
Corporate governance
GRI 102-11 / 102-18 / 102-19 / 102-20 / 102-22/ 102-26
/ 102-29 / 102-30 / 102-33 / 102-34
BOARD OF DIRECTORS
CEO
CORPORATE CFO AND VICE VICE REGIONAL REGIONAL REGIONAL CEO OF PANTEX CEO OF
CONTROLLER DIRECTOR OF PRESIDENT OF PRESIDENT OF MANAGING MANAGING MANAGING INTERNATIONAL FITESACNC
CORPORATE IT TECHNOLOGY, PROCUREMENT VICE VICE VICE
PPD AND PRESIDENT FOR PRESIDENT FOR PRESIDENT
ENGINEERING EUROASIA LATIN AMERICA FOR USA AND
CANADA
• We are overseen by a Board of Directors, which • Senior Leadership and Managers from all
includes Évora executives and board members, manufacturing locations carry out monthly results
with two year terms; meetings, with their superiors and their teams,
which include reporting critical concerns;
• We maintain a constant connection between
Fitesa’s Board and Évora Executives to discuss • Fitesa has global committees responsible for routine
strategies, as well as, tactical and operational issues; collaboration on best practices and sustainable
efforts; and
• Fitesa’s Executive Team present monthly results
to the Fitesa Board ensuring transparent • We invest in internal audits conducted by reputable
communication and oversight from top-down; companies that assist us with compliance and
governance issues annually.
19
SUSTAINABILITY REPORT 2019
Sustainability governance
Sustainability initiatives are led by Fitesa’s Global Director of QA, HS&E,
MS & Process Improvement with the full support of Fitesa’s Executive
Team and input from all global committees. Using this approach, we are
able to delegate responsibility and some authority for sustainable efforts
throughout all levels of the organization.
BOARD OF DIRECTORS
GENDER NATIONALITY
1 REPRESENTED:
AGE
GROUP 100%
Brazilian
<30 YEARS 30 TO 50 YEARS >50 YEARS
GENDER NATIONALITIES
4 REPRESENTED:
AGE
Brazilian German
GROUP 50% 30%
20%
20
THE COMPANY
CODE OF CONDUCT
PO
In an effort to conduct our business with utmost level of ethical standards
Through these actions, and full transparency; we globally relaunched the ReportIT during Q4-
SI
we contribute to SDG 16 –
TI VE
T
2019. This brought on-board the new facilities in Thailand and updated all
AC
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SUSTAINABILITY REPORT 2019
POLICIES
In addition to our Code of Conduct, Fitesa maintains Fitesa has chosen to publish select policies that impact
policies that address topics such as Anti-Harassment all stakeholders. Through the Fitesa website, we have
or Work Place Violence, Employment of Relatives and published policies that govern our everyday work ethics
Equal Employment Opportunity. These and many other addressing Health & Safety, Quality, Efficiency and
policies are inter-company published available to all Sustainability.
employees on the Fitesa Intranet.
22
THE COMPANY
23
SUSTAINABILITY REPORT 2019
Safety
EMPLOYEES
Quality
SUPPLIERS CUSTOMERS CONSUMERS
Efficiency
INVESTORS
Sustainability
COMMUNITY
24
THE COMPANY
DISASTER
FAILURE
SAFETY NET
EMPLOYEES / BEHAVIOR
Best described in a pyramidal structure, our Operational Strategy is comprised of five tiers that serve a specific purpose
with the largest being the base on which we must build upon in order to minimize or prevent focus needed in the upper
tiers. The strategic pyramid can be applied to each of our Drives independently. Ultimately how well we implement the
Operational Strategy and manage our Company Drives will have direct impact our economic performance.
• Employees & Behavior (Tier #5): Our base tier is • Failure (Tier #2): This tier represents a flaw in our
related to our employees and their behaviors. Our strategy or the execution of our strategy, known as
goal is to provide the knowledge and training to a Failure. If we must focus time and attention to this
do things right, the right way, based on the right tier, we have experienced a breach in one or more
values. Business success is established here! of our lower tiers which has to be identified and
corrected.
• Preventative / Predictive Systems (Tier #4):
This tier is connected to our Systems, which are • Disaster (Tier #1): The top of the pyramid is known
designed to predict and prevent unexpected as the Disaster Zone. We want to avoid this area
issues from arising. Having robust and systematic and use the lower tiers of our structure to develop,
approaches will ensure discipline, stability and train, test and improve our processes and habits.
reliability in order to meet our business goals. Longevity and economic vitality of the business is
dependent on never operating in this tier.
• Safety Net (Tier #3): Our mid-level tier focuses
on being a Safety Net, through which we identify
weaknesses in our lower tiers and establish
countermeasures before they lead to the higher
tiers, failures or disasters, negatively affecting our
business health.
25
SUSTAINABILITY REPORT 2019
Economic Performance
GRI 103-1 / 103-2 / 103-3 / 201-1
26
THE COMPANY
27
3 chapter
Expansion
Training
GROWTH
Expansion
1973
footprint, product diversity and production capacity available.
To satisfy the rising demand from customers, Fitesa may elect to increase
production capacity through procurement of new machines, modification to
existing lines and, in some instances, new facility construction. MEXICO
29
SUSTAINABILITY REPORT 2019
2012
THAILAND
ACQUISITION
Jacareí,
Brazil
30
GROWTH
560
472
443
469
31
SUSTAINABILITY REPORT 2019
EMPLOYEES IN 2019
male female total
By working time
Part-time 6 11 17
By contract type
Fitesa participates in collective bargaining in multiple ground with Trade Unions and in good faith regulate
countries where either Trade Unions or Employee Unions relations between our employees and the Company.
are present: United States, Europe, Brazil, Mexico and
China to name a few. A total of 66.5% of Fitesa workforce Because we are present in 11 countries, diversity is an
is covered under collective bargaining agreements. intrinsic element in our business and an indivisible part
Fitesa is committed to participate in these negotiations of our culture.
to ensure proper adherence to local laws, find common
GENDER GENDER
<30 YEARS 30 TO 50 YEARS >50 YEARS <30 YEARS 30 TO 50 YEARS >50 YEARS
GENDER GENDER
<30 YEARS 30 TO 50 YEARS >50 YEARS <30 YEARS 30 TO 50 YEARS >50 YEARS
32
GROWTH
GENDER GENDER
<30 YEARS 30 TO 50 YEARS >50 YEARS <30 YEARS 30 TO 50 YEARS >50 YEARS
UNDER 30
YEARS OLD
FEMALE BETWEEN
30 AND 50
MALE YEARS OLD
OVER
50 YEARS OLD
82% 25%
Our Human Resources professionals located across the globe are trained
and specialized in the laws and culture of their countries. We are an equal
opportunity employer that does not discriminate and our policies dictate
recognition based purely on meritocracy.
During the year, we hired 331 employees, with a hiring rate of 16.8%. Our
hiring rate is up from previous years directly following expansion realization.
33
SUSTAINABILITY REPORT 2019
JOB CREATION
By region
North America 174 137 37% 29%
Eurasia 73 54 7% 5%
By gender
Male 284 207 18% 13%
By age group
Under 30 years old 170 87 36% 18%
By generating jobs, we bring development to the employees and their families a series of benefits, in
communities where we operate, boosting their accordance with local legislation, which reinforce our
economy. In addition to payment in salaries, we offer ability to positively impact the entire region.
Simpsonville (USA)
Washougal (USA)
Gravataí (BRA)
Cosmópolis (BRA)
Lima (PER)
Norrköping (SWE)
Peine (GER) No
Tianjin (CHI) No
FitesaCNC (THA) No No
34
GROWTH
Training
GRI 103-1 / 103-2 / 103-3 / 404-1 / 404-3
2017 MANAGEMENT
64,435
21.7 33.4 36.2 +15.3%
55,875
OFFICE/CLERICAL
32.7 MALE 27.8 FEMALE 21.0 31.5 30.5 48,902
2018 OPERATORS
PROFESSIONAL
36.7 MALE 30.7 FEMALE 34.5 27.1 45.0
2019 SALES
GLOBAL AVERAGE
33.0 MALE 33.7 FEMALE 31.9 35.8 33.2
2017 2018 2019
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SUSTAINABILITY REPORT 2019
Training hours are recorded at each facility by employee and training topic
then audited annually as part of the Fitesa Management Systems internal
audit process. In 2019, we increased our total hours of training globally to
64.4K hours an increase of 15.3% from previous year.
Additionally, we have six committees that meet regularly to share best practices
on issues such as Quality, HSE and Process and Maintenance Efficiency. These
committees have representatives from all facilities and from corporate. The
committees either meet monthly or rotate on a quarterly schedule.
we contribute to SDG 4 -
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Quality Education.
help evaluate each individual according to the Company's results and their
I MP
2017 MANAGEMENT
65.9%
49.0% 88.4% 72.3% 63.3%
SALES
36
GROWTH
37
4 chapter
Our Technologies
SOLUTIONS
AND INNOVATION
Awards
Our Solutions
Innovation
Quality
SOLUTIONS AND INNOVATION
Our Technologies
GRI 102-2
39
SUSTAINABILITY REPORT 2019
SPUNMELT CARDED
40
SOLUTIONS AND INNOVATION
OTHER Awards
Fitesa products have been nominated and possess
Elastics, Perforated & Embossed Films, some of the most prestigious awards in the
Composites and Laminates are all available nonwoven’s industry.
through Fitesa. Our Pantex facilities apply
a combination of technologies to produce
specialty products that are designed to meet
specific applications and design requirements in Hygienix Innovation Award
the hygiene and medical markets. Pantex utilizes
a proprietary technology to produce laminates
Fitesa SMS Bico, which combines
without adhesive in their composition.
the strength of polypropylene with
the softness of polyethylene, in an
Pantex facilities in Simpsonville, SC (USA),
SMS configuration was a finalist at
Sulmona (IT) and Ras Al Khaimah (UAE) are
the 2019 Hygienix Innovation Award
all equipped to produce nonwovens using a
Nominee. The award recognizes
subset of these other technologies.
innovations promoting the
expansion in the use of nonwovens
Fitesa Gravataí (Brazil) also operates a
within the value chain of hygienic
lamination line that uses adhesive to join two or
disposables.
more substrates, combining their properties.
41
SUSTAINABILITY REPORT 2019
Our Solutions
O ur diverse product portfolio offers solutions that are tailored to meet
the specific requirements of the different market segments we serve.
Softness
Environment Friendly
Nonwoven and laminates
Solutions for all markets that
designed to deliver exceptional
consist of different levels of
softness to a wide range of
renewable content up to 100%.
applications in multiple markets.
42
SOLUTIONS AND INNOVATION
Medical Protection
High Opacity
High protection nonwoven and
Nonwoven and laminates with
laminates for single-use gowns,
higher opacity and masking
drapes and sterilization wraps
effect used in topsheet feminine
in the medical market offering
hygiene products.
comfort, safety and reliability.
Fluid Management
UV Protection Nonwovens and films to
address the need for acquisition
Solutions for mulching, crop
and distribution of liquids. Used
cover and fruit packaging in
predominately as absorbent
agricultural applications.
core or ADL in single use hygiene
products.
43
SUSTAINABILITY REPORT 2019
Innovation
GRI 102-21
Fitesa is the only spunmelt manufacturer with four (4) innovation centers
PO
Through the work of our and three (3) pilot lines capable of replicating the same production
SI
innovation centers, we
TI VE
T
contribute to SDG 9 -
in the development, testing and commercialization of solutions.
I MP
Industry, Innovation and
Infrastructure.
Our Innovation Centers are located in Peine (Germany), Sulmona (Italy),
Tianjin (China) and Simpsonville (USA). Strategically located, these Centers
have brought innovation closer to our worldwide customers.
Fitesa Sulmona,
Fitesa Peine, Germany
Italy (Pantex)
Fitesa Simpsonville,
Fitesa Tianjin, China
United States
Our innovation never sleeps; reaching from China to the US through Europe
there is always an open Fitesa innovation center across the world. We
rely on advanced laboratories, innovative scientists and skilled engineers
for research and development of new solutions and materials in line with
customer needs.
Our pilot line in the United States is the first Reicofil Full High Loft machine
in operation in the world, with capacity to produce soft, bulky nonwovens,
bridging the distance between the spunbond and carded technologies.
44
SOLUTIONS AND INNOVATION
As a result of our innovation process, we bring the For over ten years, we have directed our innovation
most modern and most demanded products to our efforts toward producing nonwovens made from
customers. Fitesa currently holds 195 patents in 22 renewable sources. As a result, we now offer many
countries on 6 continents. solutions which replace the use of non-renewable
resins, based on oil and natural gas, mitigating the
Most recently, Fitesa introduced a new wave of environmental impact from our activity.
innovation to the market with our breakthrough in 100%
Polyethelyene (PE) spunmelt production and expectations Fitesa has launched a series of products made from
are high for future years as this nonwoven transforms Bio PE and PLA, using them in combination with
the hygiene market. Fitesa S 100% PE and Fitesa S 100% our different raw materials applying bicomponent
Green PE are already commercially produced through technology. We have also successfully produced a
FitesaCNC for the SouthEast Asian market. series of 100% biobase products.
nonwoven solutions
make work easier
and life better. PO
Through these actions,
SI
we contribute to SDG 12 –
TI VE
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AC
I MP Responsible Consumption
and Production.
45
SUSTAINABILITY REPORT 2019
Quality
GRI 102-33 / 103-1 / 103-2 / 403-1 / 416-1
To maintain a strong Quality performance, Fitesa has We have a regulatory department dedicated to taking
created several corporate QA-systems to populate care of legal and product safety requirements. We
the fourth tier of the strategic pyramid for Quality - carry out strict product safety tests in the raw material
preventive / predictive systems (learn more on page components in 100% of our products categories, to
25). These must be implemented at each site. evaluate properties ranging from toxicity to irritability
upon skin contact, where there are requirements for this.
• Risk assessment (FMEA);
46
SOLUTIONS AND INNOVATION
• Tianjin (CHI)
• Peine (GER)
• Pantex Sulmona (ITA)
• Trezzano Rosa (ITA)
ISO 9001:2015 Product Quality • Norrköping (SWE)
• Washougal (USA)
• Gravataí (BRA)
• FitesaCNC Plants 1 and 2
(THA)
• Peine (GER)
• Pantex Sulmona (ITA)
Environmental management
ISO 14001:2015 • Trezzano Rosa (ITA)
System
• FitesaCNC Plants 1 and 2
(THA)
• Tianjin (CHI)
OHSAS • Trezzano Rosa (ITA)
Health and safety of employees
18001:2007 • Pantex Sulmona (ITA)
• Norrköping (SWE)
• Peine (GER)
Oeko Tex Confidence in fabrics
• Trezzano Rosa (ITA)
Green Label
(ISO 14024 Type 1 Sustainable products • FitesaCNC Plant 2 (THA)
Ecolabel)
47
5 chapter
Sustainability
Suppliers
Energy
Emissions
Effluents
Solid waste
Social investment
Destination of plastics
RESPONSIBILITY
Sustainability
49
SUSTAINABILITY REPORT 2019
50
RESPONSIBILITY
Suppliers
GRI 102-9
LUIZ DA POIAN
global procurement
51
SUSTAINABILITY REPORT 2019
RATIO BETWEEN THE WEIGHT OF MATERIALS AND THE WEIGHT OF THE PRODUCT PRODUCED
(TONNE/TONNE Q1)
1% 2%
3%
5%
ADDITIONAL COMPONENTS
89%
52
RESPONSIBILITY
In order to improve our material efficiency, most of our factories have the
ability to recycle its production waste, making it possible to achieve very
low selling and disposal rates in raw material output.
To track the progress made by our facilities globally, we monitor the percent of
PO
Through these actions, our raw material that is not handled internally. This is recorded and evaluated
SI
we contribute to SDG 12 –
TI VE
Responsible Consumption
I MP
and Production.
2019, Fitesa’s global scrap sales percent decreased by 1.89 percentage points
and was the lowest recorded percentage over the last four consecutive years.
Since our ability to internally recycle certain products is still limited, the
scrap sales percentage number becomes dependent on our sales portfolio
during the year. Similarly, it can be difficult to source external recyclers for
scrap of certain products, which in turn negatively impacts the amount of
waste to landfill (discussed in more detail on page 59).
Our ability to recycle combined with finding external recycling partners are
focus areas for reaching our 2025 goal referring to waste sent to landfill
(learn more on page 59). As evidenced by the datum, Fitesa is progressing
with internal and external recycling to overall reduce waste to landfill and
positively impact our environment.
5.86% 5.91%
4.28% 4.02%
53
SUSTAINABILITY REPORT 2019
Energy
GRI 103-1 / 103-2 / 103-3 / 302-1 / 302-3 / 302-4
RATIO BETWEEN ENERGY CONSUMPTION AND THE WEIGHT OF THE PRODUCT PRODUCED
(GJ/TONNE Q1)
54
RESPONSIBILITY
we contribute to SDG 7 – 2018, mitigating the impact of our facilities on the environment.
TI VE
T
AC
27.3% 60.0%
72.7% 40.0%
55
SUSTAINABILITY REPORT 2019
Emissions
GRI 103-1 / 103-2 / 103-3 / 305-1 / 305-2 /305-4 / 305-5
176,342
In 2019, 176,341.75 tCO2 were emitted, a value 17.0%
higher than that recorded in 2018. When comparing
our emissions to the expansion of our production
+17.0%
throughout 2019, however, the increase was only 4%.
150,732
148,482
RATIO BETWEEN CO2 EMISSIONS AND THE WEIGHT OF THE PRODUCT PRODUCED
(TCO2/TONNE Q1)
56
RESPONSIBILITY
Our emissions are accounted for according to the GHG Protocol standard
and we use DEFRA 2018 for our conversion factors. The primary emissions
from our operations are CO2 and the indicator is normalized for production.
PO
Through these actions, Throughout 2019, we evaluated the necessary changes and initiated
SI
we contribute to SDG 13 – implementation plans to align with our 2025 sustainability goal. In this
TI VE
T
AC
Climate Action
I MP
regard, five of our facilities are already seeing improvements in their
emissions; while the remaining are focused on achieving improvements as
we progress toward our 2025 goal.
16.9%
SCOPE 1
SCOPE 2
83.1%
57
SUSTAINABILITY REPORT 2019
Effluents
GRI 103-1 / 103-2 / 103-3 / 306-1 / 306-3
Local actions
Fitesa Mexico and Peru reuse water previously employed in our production
process to irrigate their property grounds.
58
RESPONSIBILITY
Solid waste
GRI 103-1 / 103-2 / 103-3 / 306-2
Although our total waste generated shows an increase 2017 2018 2019
year over year, our ratio between the total weight of 0.02 0.03 0.03
waste generated versus the total weight of product
produced remained relatively flat at 0.03.
MANUFACTURING WASTE SENT TO LANDFILL
TOTAL WASTE (K TONNES) (THOUSAND OF TONNES)
2017 2018 2019
+18.9%
11.13 North America 1.684 3.043 2.465
9.36
5.97 South America 0.217 0.304 0.122
WASTE SENT TO LANDFILL Within the waste sub-classes, 91.75% of hazardous waste
(K TONNES) was either reused, recycled, recovered, or incinerated
-22.3%
by our facilities. For non-hazardous waste, the volume
3.36 sent to landfill fell 13.4 percentage points by way of
2.61
1.91
exponential growth in the reusing waste and increases in
the amount to recycle, recovery and composting.
2017 2018 2019
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SUSTAINABILITY REPORT 2019
we contribute to SDG 12 –
TI VE
2017, it is 31% lower than that recorded in 2018, signaling progress towards
T
AC
Responsible Consumption
I MP
and Production.
our sustainability goal for 2025.
RELATIONSHIP BETWEEN THE WEIGHT OF THE WASTE GENERATED AND THE WEIGHT OF THE
PRODUCT PRODUCED (KG / TONNE Q1)
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RESPONSIBILITY
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SUSTAINABILITY REPORT 2019
Throughout 2019, we invested in improving our security Investment during 2019 in machine safeguarding
policies, including: included studies and implementation of new procedures
for elimination of pinch points, as well as, installation
• reissue of the lockout tagout policy with more of additional safeguarding devices such as barriers,
stringent instructions for employees who may interlocks and light curtains.
exposure with hazardous energy during service or
maintenance work; As a result of the programs and practices implemented
at our facilities, at the close of 2019 we recorded Lost
• crane inspection frequency was increased and
Day Rate of 3.79, a reduction of 85.3% compared to the
additional points of inspection were added; and
previous year. The Recordable Incident Rate was 0.88,
• machine safeguarding global standards were re- remaining at a level similar to that of the previous year.
implemented to bring all new facilities on-board to
Fitesa standards.
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RESPONSIBILITY
1.20 / .15.62
1.12 / 0.00
0.55 / .14.41.
0.71 / .0.00.
EMPLOYEE WELL-BEING
Beyond safety at our facilities, Fitesa is focused on overall employee health and
wellness. Over the last few years, great strides have been made with resource
availability, communication of medical health-care services and promotion of
on-site services to assist in the overall wellness of our employees.
In addition to the benefits described on page 34, some local facilities have
implemented, at no charge to the employee, additional well-being options
such as:
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SUSTAINABILITY REPORT 2019
Social investment
GRI 102-48 / 201-1
Global contributions are chosen at the corporate level and voted on by the
PO
Through these actions, we Fitesa Board. Fitesa’s primary partner, the Ling Institute, is an organization
SI
I MP
transformation of the Brazilian society through investment in education.
Their work began in 1995, offering scholarship grants, and as of 2014,
establishing a cultural center. In 2019, their activities evolved to encompass
also health initiatives through support of implementation of an Oncology
center. In 2019, Fitesa contributed $350,000 USD to this partner.
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RESPONSIBILITY
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SUSTAINABILITY REPORT 2019
Destination of plastics
O ne of the major environmental impacts from our business comes after our nonwovens have left the factory at
the end of their life cycle, when they are discarded by the end user.
The appropriate disposal of plastics has become an In some countries, robust systems for managing plastics
increasingly discussed issue around the world. At waste are already in place, while in other countries the
Fitesa, we believe that the optimal way to take care awareness is just starting to rise. Fitesa believes it is our
of nonwovens’ waste is by recycling it. After multiple duty to be an active party in this important journey.
reuses of the material, when it loses its value, it can
be sent to incineration for energy production, often We will continue to support initiatives like UN Global
replacing fossil fuel energy sources. Compact and we will challenge other customers,
suppliers and competitors, as well as, employees and
The way to achieve this will likely vary from country community businesses we support to take active roles
to country but ultimately it must emanate from a for a more sustainable future.
collaboration between industry, lawmakers and the
society at large.
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RESPONSIBILITY
67
* chapter
ATTACHMENTS
Credits
GENERAL DISCLOSURES
Organizational Profile
102-10 Significant changes to the organization and its supply chain Pg. 10
Strategy
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SUSTAINABILITY REPORT 2019
GENERAL DISCLOSURES
A description of internal and external mechanisms seeking
102-17 Pg. 21
advice about ethical and lawful behavior
Governance
Stakeholder Engagement
Reporting Practice
70
ATTACHMENTS
GENERAL DISCLOSURES
102-47 List of material topics Pg. 5
Management Approach
Pg. 5, 21, 26, 31, 35, 46, 52, 54, 56, 58,
103-1 Explanation of the material topic and its Boundary
59 and 61
Pg. 5, 21, 26, 31, 35, 46, 52, 54, 56, 58,
103-2 The management approach and its components
59 and 61
Pg. 5, 21, 26, 31, 35, 52, 54, 56, 58, 59
103-3 Evaluation of the management approach
and 61
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SUSTAINABILITY REPORT 2019
Economic Performance
Economic Performance
Anti-corruption
Communication and training about anti-corruption policies and
205-2 Pg. 21
procedures
Environmental Disclosures
Materials
Energy
Emissions
72
ATTACHMENTS
Social Disclosures
Employment
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SUSTAINABILITY REPORT 2019
Fitesa is interested in hearing from you. If you have any feedback or suggestions
related to our reporting data or methodology we encourage you to contact us
via email at fitesamarketing@fitesa.com.
These statements are not guarantees of future performance and involve certain
risks, uncertainties and assumptions that are difficult to predict. Therefore,
actual outcomes and results may differ materially from what is expressed or
forecast in such forward-looking statements.
Other factors that could cause actual results to differ materially from those
described in the forward-looking statements in this report include other
economic, business, competitive and/or regulatory factors affecting Fitesa S.A.’s
business generally. Fitesa S.A. is under no obligation (and expressly disclaims any
such obligation) to update or alter its forward-looking statements, whether as a
result of new information, future events or otherwise.
74
ATTACHMENTS
Credits
GRI 102-53 / 102-13
HEADQUARTERS
Fitesa Gravataí
Rua Paul Zivi, 80 - Distrito Industrial
Gravataí, RS, Brazil 94045-430
Telephone: +55 (51) 3489 7000
EXECUTIVE OFFICE
Fitesa Simpsonville
840 South East Main Street
Simpsonville, SC, USA 29681
Telephone: +1 864 967 5600
COORDINATION
Mariana Mynarski | Global Marketing Manager
Anders Fogelberg | Global Director of QA, HS&E, MS and Process Improvement
Rosa Specht | Global HS&E Coordinator
Kimberly Broadway| Sr Risk & Compliance Administrator, Marketing Support
PHOTOS
Fitesa´s Image Bank
CONTACT
fitesamarketing@fitesa.com
Fitesa is proud member of European Disposables and Nonwovens Association (EDANA), Brazilian Association
of Nonwoven and Technical Textiles (ABINT) and Association of the Nonwovens Fabrics Industry (INDA).
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