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Series: Series IR1000 IR1000 IR1010 IR1020

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Precision Regulator

Series IR1000/2000/3000

ARJ
AR425
Series Model Regulating pressure range Port size Page to 935

Series IR1000 ARX


IR1000 0.005 to 0.2 MPa
AMR
IR1010 0.01 to 0.4 MPa 1/8 717 ARM
ARP
IR1020 0.01 to 0.8 MPa
IR

Series IR2000 IRV


IR2000 0.005 to 0.2 MPa
VEX
Basic Type

IR2010 0.01 to 0.4 MPa 1/4 717 SRH


SRP
IR2020 0.01 to 0.8 MPa
SRF

Series IR3000
VCHR
IR3000 0.01 to 0.2 MPa
ITV

IR3010 0.01 to 0.4 MPa 1/4, 3/8, 1/2 717


IC
ITVX
IR3020 0.01 to 0.8 MPa
PVQ
VEF
VEP

VER
Series IR2000
VEA
VY1
IR2120 0.01 to 0.8 MPa 1/4 717
Air Operated Type

VBA
VBAT

AP100

Series IR3000

IR3120 0.01 to 0.8 MPa 1/4, 3/8, 1/2 717

713
Precision Regulator

Series IR1000/2000/3000

Bracket and pressure


gauge can be mounted
from 2 directions
Mounting is possible on either the front or the back.

Expanded regulating
pressure range
The maximum set pressure has been expanded
from the conventional 0.7 MPa to 0.8 MPa.

Compact and
lightweight
IR1000 width 35 mm weight 140 g
IR2000 width 50 mm weight 300 g
IR3000 width 66 mm weight 640 g

Manifolding is
possible 8 stations
at the maximum
Made to order specifications
(Except Series IR2120, IR3000)
OUT OUT OUT OUT OUT

714
Compatible with new modular connection brackets (-X170)
Can be combined with AF (Air filter) and AFM (Mist separator).

ARJ
AR425
to 935

ARX
AMR
Attachments such as a pressure switch ARM
can be mounted as accessories
ARP
Applicable modular size IR1000: 20 type
IR2000: 30 type IR
IR3000: 40 type
IRV
VEX

∗ Mount the standard type with a conventional connection bracket. SRH


SRP
Relief flow characteristics SRF
Possible to relieve (exhaust) air ranged 50 to 4000 L/min (ANR)
VCHR
Back pressure: 0.7 MPa Back pressure: 0.7 MPa
0.7 0.7
ITV
IR2010 IR201 IR3010
0.6
IR401
0.6 IC
Set pressure (MPa)

Set pressure (MPa)


0.5 0.5
ITVX
0.4 0.4

0.3 0.3
PVQ
0.2 0.2
VEF
VEP
0.1 0.1
VER
600 500 400 300 200 100 0 5000 4000 3000 2000 1000 0
VEA
Relief flow (L/min (ANR)) Relief flow (L/min (ANR))
VY1
VBA
VBAT
Series Variations Made to Order Specifications
Model Basic type Air operated type Symbol Specifications/Content AP100
Specifications IR100 IR200 IR300 IR2120 IR3120 10- Clean Series
0.2 MPa    — — 20- Copper-free and fluorine-free
Maximum
0.4 MPa    — — 80- Ozone resistant
set pressure
0.8 MPa      -T For high temperature
Rc 1/8  — — — — -L For low temperature (Except IR1000 type)

Port size
Rc 1/4 —     -X1 Non-grease specifications
Rc 3/8 — —  —  -X170 Compatible with modular connection brackets (With modular adapter)
Rc 1/2 — —  —  -X465 With digital pressure switch (ISE30A)
IRM Manifold (Except Series IR2120, IR3000)
Note 1) For details, refer to page 724.
Note 2) For part number combinations, consult SMC or its sales representative.

715
Series IR1000/2000/3000

Application
Example

Constant fluid pressure

Balance and drive


Accurate balance pressure setting

TANK

• Since there is a large effective area for supply and exhaust


pressure, setting can be done quickly.

• Limits pressure fluctuation when driving a cylinder,


maintaining excellent static and dynamic balance.

Accurate pressure setting — Sensitivity


within 0.2% F.S. (Full Span) Tension control
Contact pressure control
Winding roller Drive roller

Low friction cylinder

• Adapts to the cylinder's piston displacement, maintaining a


constant pressure.

Multistage control of pressing force for


workpiece (Wrapping machine)
Leak test circuit

Measured
object
Low friction
cylinder

716
Precision Regulator RoHS

Series IR1000/2000/3000 Symbol


Basic type Air operated type
ARJ
AR425
Standard Specifications to 935

ARX
Basic type Air operated type
Model
IR100 IR200 IR300 IR2120 IR3120 AMR
Max. supply pressure Max. 1.0 MPa
Min. supply pressure (1) Set pressure + 0.05 MPa Set pressure + 0.1 MPa Set pressure + 0.05 MPa Set pressure + 0.1 MPa
ARM
IR1000: IR2000: IR3000:
Regulating 0.005 to 0.2 MPa
IR1010:
0.005 to 0.2 MPa
IR2010:
0.01 to 0.2 MPa
IR3010:
ARP
pressure 0.01 to 0.8 MPa 0.01 to 0.8 MPa
range 0.01 to 0.4 MPa 0.01 to 0.4 MPa 0.01 to 0.4 MPa
IR1020: IR2020: IR3020: IR
0.01 to 0.8 MPa 0.01 to 0.8 MPa 0.01 to 0.8 MPa
Input signal (2)
0.01 to 0.8 MPa 0.01 to 0.8 MPa
IRV
pressure
Sensitivity (3)
Repeatability (3)
Within 0.2% of full span
Within ±0.5% of full span
VEX
Linearity (4) Within ±1% of full span
Air consumption (5) SRH
4.4 L/min (ANR) or less 4.4 L/min (ANR) or less 11.5 L/min (ANR) or less 4.4 L/min (ANR) or less 11.5 L/min (ANR) or less
(At supply pressure of 1.0 MPa)
Port size Rc 1/8 Rc 1/4 Rc 1/4, 3/8, 1/2 Rc 1/4 Rc 1/4, 3/8, 1/2 SRP
Pressure gauge port Rc 1/8 (2 locations)
Ambient and fluid temperature –5 to 60°C (No freezing) SRF
Weight (kg) 0.14 0.30 0.64 0.35 0.71
Note 1) With the condition of no flow on the output side. Together with the set pressure, be sure to maintain a minimum differntial pressure of 0.05 MPa for
models IR1000 and IR2000, and 0.1 MPa for model IR3000. VCHR
Note 2) Applicable only to air operated types IR2120 and IR3120. The basic type is excepted.
Note 3) Characteristic values do not contain any secular change and temperature change. ITV
Note 4) Indicates the linearity of the output pressure with respect to the input signal pressure.
Note 5) Air is normally being discharged to the atmosphere from a bleed hole or an exhaust port.
IC
How to Order ITVX

IR 2 0 0 0 02 PVQ
Precision regulator VEF
Body size Suffix 1 VEP
Type of setting Nil —
1
2
IR1000
IR2000 0 Basic type (Handle) For high temp. enviroments (–5 to 100˚C) VER
T
3 IR3000 Air operated type (Max. 80˚C with pressure gauge.)
1
(Series IR2000/3000 only)
Note)
L For low temp. enviroments (–30 to 60˚C) VEA
Note) Except IR1000 type. For IR3000 type, the
Regulating pressure range Thread type
For series IR1000/2000 Nil Rc
combination of “L” and “X1” is not available. VY1
Suffix 2
0 0.005 to 0.2 MPa N NPT∗ VBA
Nil —
1 0.01 to 0.4 MPa F G∗ Note)
VBAT
2 0.01 to 0.8 MPa Pressure gauge, Bracket, Name plate,
∗ Option R Mounting on the opposite side
Note) Air operated type is model IR2120 only. Port size Note) The standard mounting position of
AP100
For series IR3000 Application the pressure gauge is on the front,
0 Symbol size
0.01 to 0.2 MPa IR1000 IR2000 IR3000 when viewing the regulator with
the SUP side to the left and OUT
1 0.01 to 0.4 MPa 01 1/8  side to the right.
2 0.01 to 0.8 MPa 02 1/4  
Note) Air operated type is model 03 3/8  Made to Order Specifications (Refer to page 724)
IR3120 only. 04 1/2  Symbol Specifications/Content
Accessory X1 Non-grease specifications
Nil None X170 Compatible with modular connection brackets (Refer to page 718)
B With bracket X465 With digital pressure switch (ISE30A)
∗ Pressure gauge is included, ∗ 1 Add prefix (10-) for the clean room specification.
(but not assembled).
Note) G With pressure gauge∗
∗ 2 Add prefix (20-) for the copper-free and fluorine-free specification.
Note) For the low temperature environment, ∗ 3 Add prefix (80-) for the ozone-resistant specification.
no combinations with the pressure ∗ 4 Manifold specification is available for IR1000 and IR2000.
gauge “G” are available. (Except IR2120 and IR3000)
717
Series IR1000/2000/3000

Specification Combinations
: Standard specifications : Combination possible : Combination not possible
Applicable model

Symbol
Specifications IR1000 IR2000 IR3000
IR1010 IR2010 IR2120 IR3010 IR3120
IR1020 IR2020 IR3020
Set pressure Max. 0.2 MPa 0

specifications
Set pressure Max. 0.4 MPa 1
Series IR3000
Set pressure Max. 0.8 MPa 2

Standard
Connection Rc 1/8 01
Connection Rc 1/4 02
Connection Rc 3/8 03
Connection Rc 1/2 04
Bracket B     
Accessory
Pressure gauge G     
Pressure gauge reverse mounted R     
Series IR2000 Connection NPT 1/8 N01 
Connection NPT 1/4 N02    
Option

Connection NPT 3/8 N03  


Connection NPT 1/2 N04  
Connection G 1/8 F01 
Connection G 1/4 F02    
Connection G 3/8 F03  
Connection G 1/2 F04  
Series IR1000

Modular and Accessory Combinations


Applicable model
Description
IR10 0- -X170 IR20 0- -X170 IR30 0- -X170
1. Air filter AF20 AF30 AF40
2. Mist separator AFM20 AFM30 AFM40
3. Interface Y200 Y300 Y400
4. Interface with bracket Y200T Y300T Y400T
Note 1) Use the Made-to-Order product (IR -X170) for modular connections. Note 3) Product numbers with the bracket are not available for
The interface and interface with bracket listed above cannot be connected to the standard type. IR-X170. As the interface with the bracket is used,
Use a conventional connection interface when connecting the standard type with modular it is not necessary to attach the bracket to the IR.
connections.
Note 2) The Made-to-Order product (IR-X170) is the product number with the modular adaptor attached to the
standard product. The modular adaptor that has not been assembled to the product is shipped together. For
the recommended tightening torque necessary to connect the modular adaptor, refer to page 591. When
connecting the modular adaptor, please order applicable products or accessories separately.
<Combination example>
eInterface
rInterface with bracket ≅173 ≅225
≅130

G OUT 2
OUT 2
EXH 3
≅97

≅133

≅169

30.2
wAFM20 40.7
wAFM30
qAF20
qAF30 50
IR10 0- -X170 IR20 0- -X170 qAF40 wAFM40

IR30 0- -X170
Accessory (Option)/Part No.
Part no.
Description
IR1000 IR1010 IR1020 IR2000 IR2010 IR2020/2120 IR3000 IR3010 IR3020/3120
Bracket P36201023 P36202028 P362030-20∗1
Pressure gauge ∗2 ∗3 G33-2-01 G33-4-01 G33-10-01 G43-2-01 G43-4-01 G43-10-01 G43-2-01 G43-4-01 G43-10-01
∗1 A bracket and two mounting screws (M5 x 35)
To mount the bracket, remove two body screws (M5 x 30) on the name plate on the opposite side and replace the attached two bracket mounting screws
(M5 x 35).
∗2 Accuracy ±3% (Full span), Accuracy guarantee temperature range: 23±5°C
∗3 When ordering this pressure gauge individually, the sealant is not applied to the connection male thread. So, apply the sealing tape or sealant to the screw thread before use.

718
Precision Regulator Series IR1000/2000/3000

Construction
IR1000 IR2000 IR3000
i
i q
o q
i o
!4
o !5
!5 !5Fixed throttle i
SUP side OUT side
SUP side OUT side passage passage ARJ
passage passage SUP side OUT side passage AR425
passage Setting knob to 935

Diaphragm (A) q ARX


q
q
Steel ball Bleed
w
AMR
Nozzle
Bleed !1
Bleed e
Diaphragm (B)
Exhaust !3 y ARM
w w !2
r SUP(1)
Diaphragm (C)
OUT(2) SUP(1) OUT(2) ARP
SUP(1) OUT(2)
Exhaust Valve
r
u
Main valve
!2 t IR
u !0 !0
Exhaust !0
Valve guide
Valve guide
Valve guide
IRV
IR2120 IR3120
VEX
Working principle (For IR2000) q
When the setting knob is turned, the nozzle is
closed by the flapper allowing the supply air that
o q
o
SRH
flows in from the upstream side to pass through the !4
o
fixed throttle. It then acts on diaphragm B as
!5 i !5
SUP side OUT side
SRP
nozzle back pressure, the main valve is pushed
down by the generated force, and the supply passage passage
pressure flows out to the downstream side. The air SUP side OUT side SRF
pressure that flows in acts on diaphragm C. While passage passage
opposing the force generated by diaphragm B it
also acts on diaphragm A, opposing the
VCHR
compression force of the setting spring and
becomes the set pressure. If the set pressure rises
q
IN
ITV
too high, diaphragm A is pushed up, the interval IN
between the flapper and the nozzle widens, the Bleed q
nozzle back pressure drops, the balance of w IC
diaphragms B and C is broken, the main valve Bleed !1
e
closes, the exhaust valve opens and the excess
pressure from the downstream side is discharged w
!3
!2
y
ITVX
to the atmosphere. In this way fine pressure
variations are detected by the nozzle/flapper type SUP(1) OUT(2) SUP(1) OUT(2)
PVQ
pilot mechanism, and precise pressure adjustment u !2
is performed. !0 VEF
!0
Valve guide Valve guide
t VEP
Replacement Parts
VER
IR100 IR200 IR300 IR2120 IR3120
No. Description Material
Part no. Qty. Part no. Qty. Part no. Qty. Part no. Qty. Part no. Qty.
1 Diaphragm assembly NBR, other
VEA
P362010-1 1 P362020-2 1 P362020-2 1 P362020-13 1 P362020-13 1
2 Diaphragm assembly NBR, other
3 Diaphragm NBR, other
P362010-2 1 P362020-5 1 P362030-1 1 P362020-5 1 P362030-1 1
VY1
— — P36202019 1 — — P36202019 1 — —
4 Valve Stainless steel, NBR P36201058 1 P36202068#1 1 — — P36202068#1 1 — — VBA
5 Valve Brass, NBR — — — — P36203009#1 1 — — P36203009#1 1 VBAT
6 Valve Brass, NBR
7 Damper NBR, other
— — — — P36203010#1 1 — — P36203010#1 1
AP100
P36201021 1 P36202026 1 — — P36202026 1 — —
8 O-ring H-NBR ø2.5 x 1.05 3 ø1.42 x 1.52 2 — — ø1.42 x 1.52 2 — —
9 O-ring NBR — — ø4.5 x 1 3 ø4.5 x 1 1 ø4.5 x 1 3 ø4.5 x 1 1
10 O-ring NBR ø10 x 1.3 1 JISB2401P11 1 ø27.8 x 1.5 1 JISB2401P11 1 ø27.8 x 1.5 1
11 O-ring NBR — — — — JISB2401P5 Note 2) 1 — — JISB2401P5 Note 2) 1
12 O-ring NBR — — — — JISB2401P16 Note 2) 2 — — JISB2401P16 Note 2) 2
13 Seal (A) NBR — — — — P36203015 1 — — P36203015 1
14 Seal (B) NBR — — — — P36203016 3 — — P36203016 3
15 Fixed throttle Stainless steel P36202018 1 P36202018 1 P36203017 1 P36202018 1 P36203017 1
Repair kit no. (A set of above nos. q to !5.) KT-IR1000 KT-IR2000 KT-IR3000 KT-IR2120 KT-IR3120

Note 1) The replacement parts are shipped with the repair kit number.
Note 2) Use mini-flick type.

719
Series IR1000/2000/3000

Dimensions

IR100-01 IR200-02

42 0.5
Mounting hole ø1
28
2

50 Mounting hole
2.5
Bracket Panel mounting hole 36 ø1

2
25

(Option) Bracket

30
Max.4
(Option) Panel mounting hole
Pressure gauge

Max.4
(Option)
Pressure gauge
Panel
(Option)
∗ When mounting on a panel, refer to page Panel
725 in Specific Product Precautions.
∗ When mounting on a panel,
refer to page 725 in Specific
4.5 Product Precautions.
M5 x P0.5
5.5 M6 x P0.5
.5
ø8

.5
ø9
≅92

≅124
52.5
46

Bleed Bleed

71
63
Exhaust
SUP(1) OUT(2)
ø30

SUP(1) OUT(2)
9.5

ø43
35
EXH
≅43 2 x Rc 1/8 50

(17.7)
50
35 Port size ≅60
2 x Rc 1/8 2 x Rc 1/8 2 x Rc 1/4
Pressure gauge port Pressure gauge port Port size

50
Mounting hole
IR300-0 IR2120-02 36
2

Bracket
30

(Option)
82
60 Mounting hole Pressure gauge
2.5
2.3

ø1 (Option)
Bracket
5.5
(Option)
48

.5
Panel mounting hole ø9 M5 depth 7
Max.4

IN
≅119
83
75

Bleed
Pressure gauge Exhaust
(Option) SUP(1) OUT(2)
ø43

Panel
∗ When mounting on a panel, refer 50
(17.7)

50
to page 725 in Specific Product 2 x Rc 1/8 ≅60
Precautions. Pressure gauge port 2 x Rc 1/4
Port size
M6 x P0.5
5.5

9 82
Mounting hole
IR3120-0
ø1

60
2.3

Bracket
≅148

(Option)
48

Bleed
ø43

76

Pressure gauge
SUP(1) OUT(2) EXH(3) (Option)
22

M5 depth 7
5

66 Rc 1/2
5.

9
ø1

66 ≅68 Exhaust port


2 x Rc 1/4 to 1/2 IN
2 x Rc 1/8 Bleed
≅144
ø43

Port size
76

Pressure gauge port


SUP(1) OUT(2) EXH(3)
22

66 Rc 1/2
66 ≅68 Exhaust port
2 x Rc 1/8 2 x Rc 1/4 to 1/2
Pressure gauge port Port size

720
Precision Regulator Series IR1000/2000/3000

Series IR1000
∗ The operating conditions or external disturbance may affect each of the characteristics. So, the characteristic values shown below are not guaranteed.

Flow Characteristics Relief Characteristics Pressure Characteristics


∗ Testing methods conform to JIS B 8372. Supply pressure: 0.7 MPa
Set pressure: 0.2 MPa
IR1000-01 Supply pressure: 0.5 MPa IR1000-01 Back pressure: 0.5 MPa IR1000-01 Flow rate: 0 L/min (ANR)

0.2 0.5 0.204 ARJ

Set pressure P2 (MPa)


AR425
Set pressure (MPa)

Set pressure (MPa)


0.4
0.15 0.202 to 935
Set point
0.3
0.200
ARX
0.1
0.2 AMR
0.198
0.05
0.1 ARM
0.196

0 50 100 150 200 250 140 120 100 80 60 40 20 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
ARP
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)
IR
IR1010-01 Supply pressure: 0.7 MPa IR1010-01 Back pressure: 0.7 MPa IR1010-01 IRV
VEX
0.4 0.204
0.7

Set pressure P2 (MPa)


Set pressure (MPa)
Set pressure (MPa)

0.6
0.3 0.202 SRH
0.5 Set point

0.2
0.4 0.200 SRP
0.3
0.198 SRF
0.2
0.1

0.1 0.196
VCHR
0 50 100 150 200 250 300 350 200 160 120 80 40 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 ITV
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)
IC
IR1020-01 IR1020-01 Back pressure: 1.0 MPa IR1020-01
Supply pressure: 1.0 MPa
1.0
ITVX
0.8
0.204
Set pressure P2 (MPa)

0.7
0.9
PVQ
Set pressure (MPa)
Set pressure (MPa)

0.8
0.202
0.6
0.7 VEF
0.5 0.6
Set point VEP
0.200
0.4 0.5
VER
0.4
0.3

0.2
0.3 0.198
VEA
0.2
0.1 0.1 0.196 VY1
0 100 200 300 400 500 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 VBA
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa) VBAT

AP100

721
Series IR1000/2000/3000

Series IR2000
∗ The operating conditions or external disturbance may affect each of the characteristics. So, the characteristic values shown below are not guaranteed.

Flow Characteristics Relief Characteristics Pressure Characteristics


∗ Testing methods conform to JIS B 8372. Supply pressure: 0.7 MPa
Set pressure: 0.2 MPa
IR2000-02 Supply pressure: 0.5 MPa IR2000-02 Back pressure: 0.5 MPa IR2000-02 Flow rate: 0 L/min (ANR)

0.5 0.204
0.2

Set pressure (MPa)


Set pressure (MPa)

Set pressure P2 (MPa)


0.4 0.202
Set point
0.15
0.3
0.200

0.1
0.2
0.198

0.05 0.1
0.196

0 100 200 300 400 500 600 700 400 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)

IR2010-02 Supply pressure: 0.7 MPa IR2010-02 Back pressure: 0.7 MPa IR2010-02
0.7
0.204
0.4
0.6

Set pressure (MPa)


Set pressure (MPa)

Set pressure P2 (MPa)


0.5 0.202
0.3 Set point
0.4
0.200
0.2 0.3

0.2 0.198
0.1
0.1
0.196

0 100 200 300 400 500 600 700 800 900 500 400 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)

IR2020-02 Supply pressure: 1.0 MPa IR2020-02 Back pressure: 1.0 MPa IR2020-02
1.0
0.8
0.204
0.9
Set pressure P2 (MPa)
Set pressure (MPa)

0.7
Set pressure (MPa)

0.8
0.6 0.202
0.7
Set point
0.5 0.6

0.4 0.5 0.200

0.4
0.3
0.3 0.198
0.2
0.2
0.1 0.1 0.196

0 200 400 600 800 1000 1200 1400 1000 800 600 400 200 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)

IR2120-02 Supply pressure: 1.0 MPa IR2120-02 Back pressure: 1.0 MPa IR2120-02
1.0
0.8
0.204
0.9
Set pressure P2 (MPa)
Set pressure (MPa)

0.7
Set pressure (MPa)

0.8
0.6 0.7 0.202
Set point
0.5 0.6

0.4 0.5 0.200


0.4
0.3
0.3 0.198
0.2
0.2
0.1 0.1 0.196

0 200 400 600 800 1000 1200 1400 1000 800 600 400 200 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)

722
Precision Regulator Series IR1000/2000/3000

Series IR3000
∗ The operating conditions or external disturbance may affect each of the characteristics. So, the characteristic values shown below are not guaranteed.

Flow Characteristics Relief Characteristics Pressure Characteristics


∗ Testing methods conform to JIS B 8372. Supply pressure: 0.7 MPa
Set pressure: 0.2 MPa
IR3000-03 Supply pressure: 0.5 MPa IR3000-03 Back pressure: 0.5 MPa IR3000-03 Flow rate: 0 L/min (ANR)

0.2 0.5 0.204 ARJ

Set pressure P2 (MPa)


AR425
Set pressure (MPa)

Set pressure (MPa)


0.4 0.202
0.15
Set point to 935

0.3
0.200
ARX
0.1
0.198
0.2 AMR
0.196
0.05
0.1 ARM
0.194

0 1000 2000 3000 4000 3500 3000 2500 2000 1500 1000 500 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
ARP
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)
IR
IR3010-03 Supply pressure: 0.7 MPa IR3010-03 Back pressure: 0.7 MPa IR3010-03
0.7 0.204 IRV
0.4

Set pressure P2 (MPa)


0.6
VEX
Set pressure (MPa)

Set pressure (MPa)


0.202
0.3 0.5
0.200 SRH
0.4 Set point
0.2
0.3 0.198 SRP
0.1
0.2 0.196
SRF
0.1
0.194
VCHR
0 1000 2000 3000 4000 5000 6000 4000 3000 2000 1000 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa) ITV
IR3020-03 Supply pressure: 1.0 MPa IR3020-03 Back pressure: 1.0 MPa IR3020-03
0.8
IC
1.0 0.204
Set pressure P2 (MPa)

0.7 0.9 ITVX


Set pressure (MPa)

Set pressure (MPa)

0.8 0.202
0.6

0.5
0.7
0.200
PVQ
0.6
Set point VEF
0.4 0.5
0.198 VEP
0.3 0.4

0.2
0.3 0.196 VER
0.2
0.1
0.1 0.194 VEA
0 1000 2000 3000 4000 5000 6000 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
VY1
6000 5000 4000 3000 2000 1000 0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)
VBA
IR3120-03 Supply pressure: 1.0 MPa IR3120-03 Back pressure: 1.0 MPa IR3120-03 VBAT
0.8
1.0 0.204
AP100
Set pressure P2 (MPa)

0.7 0.9
Set pressure (MPa)

Set pressure (MPa)

0.202
0.6 0.8
0.7
0.5 0.200
0.6
Set point
0.4 0.5
0.198
0.3 0.4
0.3 0.196
0.2
0.2
0.1 0.1 0.194

0 1000 2000 3000 4000 5000 6000 6000 5000 4000 3000 2000 1000 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Flow rate (L/min (ANR)) Relief flow rate (L/min (ANR)) Supply pressure P1 (MPa)

723
Series IR1000/2000/3000
Made to Order Specifications:
Please contact SMC for detailed dimensions, specifications, each part number and lead times.

1 Clean Series 6 With Digital Pressure Switch


With digital pressure switch (model no: ISE30A-01--ML).
10 Standard model no. Mount a digital pressure switch into the connection port for
Note) Please contact SMC if a product with pressure gauge is pressure gauge, as it is not mounted at the time of shipment.
desired.
Specifications
Clean Series
Made to order part no. –X465
Specifications Set pressure range (MPa) –0.1 to 1
Pressure Desolution of setting and display (MPa)
Class 10000 0.001
Cleanliness
With M5 fitting (Applicable tubing O.D. ø6) switch Power supply voltage 12 to 24 VDC ±10%, Ripple (p-p) 10% or less
Bleed hole
(With reverse connection protection)
IR1000/2000: With M5 fitting (Applicable tubing O.D. ø6)
EXH port Current consumption 40 mA or less
IR3000: Rc 1/2 female thread
Grease Fluorine grease How to Order

Standard model no. Note) X465 A


Note) Except for symbol “G” With digital
2 Copper-free and Fluorine-free pressure
Note 1) Please contact SMC separately switch
External and internal copper parts are changed to stainless steel or aluminum. for details about the external
dimensions, etc. Switch specifications
Note 2) For details on handling digital
pressure switch and specifi- Symbol Output specifications
20 Standard model no. cations, refer to page 767 of A NPN open collector 1 output
Note) Please contact SMC if a product with pressure gauge is Best Pneumatics No.6. B PNP open collector 1 output
Note 3) Digital pressure switch is
desired. packed togther.
C NPN open collector 1 output + Analog voltage output
Copper-free and Fluorine-free D NPN open collector 1 output + Analog current output

7 Manifold Specifications (Except type IR2120 and series IR3000)


3 Ozone Resistant 2 to 8 station manifold type regulators.
(Please contact SMC regarding 9 or more stations.)
Fluoro rubber is used for rubber seal materials.
IRM 10 3 G
80 Standard model no.
Set pressure and quantity
Ozone resistant 0 0.2 MPa setting 1 to n pcs.
1 0.4 MPa setting 1 to n pcs.
2 0.8 MPa setting 1 to n pcs.
Example 1) 0.4 MPa setting with 6 stations
4 For High/Low Temperature Environments IRM10-6G-16
Example 2) 0.2 MPa setting 2 pcs.,
0.4 MPa setting 2 pcs.,
Standard model no. T 0.8 MPa setting 1 pc.
with 5 stations
IRM20-5G-021221
Stations
For high/low temperature Accessory (Pressure gauge)∗
2 2 stations
environments Nil None
...
...

T For high temperature IR1000: G33--01


8 8 stations G
LNote) For low temperature IR2000: G43--01
Note) Except IR1000 type. For IR3000 Body size ∗ Accessory (pressure gauge) is
type, the combination of “L” and “X1” 10 IR1000 included, (but not assembled).
is not available. 20 IR2000 Thread type (Thread on the manifold base)
Specifications Nil Rc
Manifold type
Symbol T L N NPT
regulator
Environment For high temp. environments For low temp. environments F G
Ambient –5 to 100°C Specifications
–30 to 60°C
temperature (Max. 80°C with pressure gauge) Stations 2 to 8 stations
Rubber material Fluororubber Special NBR Common SUP IR1000: 1/4, IR2000: 1/2
Port Individual OUT IR1000: 1/8, IR2000: 1/4
Individual EXH (From IR body)
Set pressure 0.2 MPa, 0.4 MPa and 0.8 MPa
5 Non-grease Specifications Accessory
settings can be combined.

(Pressure gauge) G33--01 (IR1000), G43--01 (IR2000)


Assembly is performed in an ordinary environment without using grease.
However, since parts are not washed, they are not completely oil-free. Note 1) Regulators to be manifolded are counted starting from stations 1 on the
left side with the OUT ports in front.
Note 2) When regulators with a different set pressure are manifolded, viewing
Standard model no. X1 OUT ports from front, the low pressure range is installed on the left
side and high pressure range is on the right side. In case of the
“Example 2)” above mentioned, stations 1 and 2 are of 0.2 MPa setting,
stations 3 and 4 are of 0.4 MPa setting, and station 5 is of 0.8 MPa
Non-grease setting.
specifications Note 3) Please consult with SMC when a blanking plate is needed.
724
Series IR1000/2000/3000
Specific Product Precautions
Be sure to read before handling.
Refer to front matter 43 for Safety Instructions and pages 365 to 369 for
Precautions on every series.

Air Supply Operation

Warning Caution ARJ


1. If the drain removal from air filter and mist separator is 1. Do not use a precision regulator outside the range of its AR425
missed, drain will be flown out to the outlet side and may specifications as this can cause failure. (Refer to to 935
result in a malfunction of the pneumatic equipment. specifications.)
When removing drain is difficult, use of a filter with an auto- 2. When mounting is performed, make connections while ARX
drain is recommended. confirming port indications.
3. Screw a panel nut with the recommended proper torque AMR
Caution when mounting onto a panel.
1. If the supply pressure line contains drain or particlate, Looseness or faulty sealing will occur if tightening torque is ARM
etc., the fixed throttle can become clogged leading to insufficient, while thread damage will result if the torque is
malfunction, and therefore, in addition to an air filter (SMC excessive.
Series AF) be sure to use a mist separator (SMC Series
ARP
Recommended Proper Torque (N·m)
AM, AFM).
Refer to pages 2 and 3 regarding air quality. IR1000 IR2000 IR3000 IR
2. Never use a lubricator on the supply side of the regulator, 12.5 21 21
as this will positively cause the fixed throttle to become 4. If a directional switching valve (solenoid valve, mechanical
IRV
clogged and result in a malfunction. If lubrication is valve, etc.) is mounted on the supply side of the regulator
required for terminal devices, connect a lubricator on the and repeatedly switched ON and OFF, wear of the VEX
output side of the regulator. nozzle/flapper section will be accelerated and a
discrepancy in the setting value may occur. Therefore, SRH
Maintenance avoid using a directional switching valve on the supply
side. In the event a directional switching valve will be SRP
Warning used, install it on the output side of the regulator.
5. The accessory pressure gauge is supplied with the regulator in the
1. When the valve guide (refer to construction drawing on unassembled status. Before using the regulator, be sure to install the
SRF
page 719) is to be removed during maintenance, first pressure gauge at the gauge port of the regulator. At this time, the
reduce the set pressure to “0” and completely shut off the recommended tightening torque of the pressure gauge is 7 to 9 N·m. VCHR
supply pressure. 6. Air is normally released from the bleed hole (the hole on
2. When a pressure gauge is to be mounted, remove the plug the side of the body’s mid-section). This is a necessary ITV
after reducing the set pressure to “0”. consumption of air based on the construction of the
precision regulator, and is not an abnormality. IC
Precautions for IR100 only 7. Make sure to tighten the lock nut after pressure adjustment.
ITVX
Warning Precautions for IR300, IR3120 only
1. When remounting the valve guide after removing it for PVQ
maintenance, use a tightening torque of no more than 0.6 Caution VEF
N·m. 1. The supply pressure is relatively high (approx. 0.5 MPa or VEP
Since the valve guide on this product is made of resin, there is more), the set pressure is low (approx. 0.1 MPa or less),
a danger of damage if tightened with a torque exceeding the
prescribed value.
and when operated with the output side released to the
atmosphere, there may be pulsations in the setting
VER
pressure. In this kind of situation, operate with the supply
pressure reduced as much as possible, or increase the set VEA
Handling
pressure somewhat and restrict the output line (add and
VY1
Caution adjust a stop valve, etc.).
2. The capacity of the output side is large, and when used VBA
1. Do not apply force when transferring, mounting and for the purpose of a relief function, the exhaust sound will VBAT
dropping the regulator with a pressure gauge. be loud when being relieved. Therefore, operate with a
This may cause misalignment of the pressure gauge pointer. silencer (SMC Series AN) mounted on the exhaust port AP100
(EXH port). The connection is Rc 1/2.

Precautions for IR2120, IR3120


(air operated type) only

Caution
1. Since the output types of IR2120 and IR3120 are the same
pressure as the input signal pressure, select a type of
regulator (general purpose or precision type) for input
signal pressure adjustment according to the application.
2. The screw on the topmost section is a zero point
adjustment screw which is locked at the factory and
requires no adjustment for operation.
725
Precision Regulator RoHS

Sensitivity: 0.2% (Full span)


90%
Air Reduced by

consumption Up to approx. scfm
[L/min (ANR)]
Repeatability: ±0.5% (Full span)
New IR Current model Series
0.04 [1] or less 0.16 [4.4] IR1000-A/IR2000-A
0.04 [1] or less 0.41 [11.5] IR3000-A Space saving
∗ Compared with the current IR1000/2000/3000 New structure without fixed

twice
throttle does not require
∗ a mist separator.

High flow
Up to approx. scfm
[L/min (ANR)] Reduced by Precision
Air Filter Regulator

71mm
Current model Series
rate New IR

25.4 [720] 11.3 [320] IR1000-A


67.1 [1900] 33.2 [940] IR2000-A (For IR2000-A)

∗ Compared with the current IR1000/2000

27% ∗
Reduced by up to approx. [kg]
Lightweight New IR Current model Series
Current model

0.13 0.14 IR1000-A


0.23 0.30 IR2000-A
0.47 0.64 IR3000-A
∗ Compared with the current IR1000/2000/3000

Air Filter Mist Precision


Separator Regulator

Digital pressure switch


standardized

Series IR1000-A/2000-A/3000-A CAT.NAS60-22A


Precision Regulator Series IR1000-A/2000-A/3000-A

Reduction in air consumption


Air consumption is reduced with a new original structure.
With this new original structure, running costs are reduced.

[Calculation conditions] Electric power cost: $0.013/ft3 Annual cost reduction effect
[Work model] Working hours: 6000 h (250 days/year)
Supply pressure: 145 psi [1.0 MPa]
Set pressure: 29 psi [0.2 MPa] New Comparison between IR1000-A/IR2000-A and
New Comparison between IR3000-A and the current IR3000 the current IR1000/IR2000
2520 2520
Annual cost of power consumed by compressor [$8.30/year]

2100 2100

1680 1680 When 20 units are used


When 20 units are used
Current model 77% reduction
Series IR3000 91% reduction $317
1260 1260
$ 975 reduction
reduction Current model
Series IR1000
840 840 New
Series IR2000
New Series IR1000-A
Series IR3000-A Series IR2000-A
420 420

0 0
0 10 20 30 40 50 0 10 20 30 40 50
Units used Units used

New IR
Released
into
Special bleeding atmosphere
No fixed throttle structure
Current model
in the new design. ≤1 L
No fixed
Released
into
throttle atmosphere

Fixed ≤4 to
throttle
∗ Poor quality of air may cause operation 11 L
failure. Select a model that is suitable
for the desired air cleanliness by
referring to “Air Preparation Equipment
Model Selection Guide” (Best
Pneumatics No. 5) for air quality.
IN (SUP.) OUT IN (SUP.) OUT

New IR1010-A

Flow rate: Up to approx. twice 58 [0.4]


Set pressure psi [MPa]

(Compared to the current SMC product) scfm [L/min(ANR)]


44 [0.3]
New IR Current model Series Current model IR1010
29 [0.2] Approx.
25.4 [720] 11.3 [320] IR1000-A
twice
67.1 [1900] 33.2 [940] IR2000-A 15 [0.1]
Supply pressure: 102 psi [0.7 MPa]

0 11.3 [320] 25.4 [720]


Flow rate scfm [L/min (ANR)]

Supply pressure: 102 psi [0.7 MPa]

1
Precision Regulator Series IR1000-A/2000-A/3000-A

Weight Hexagon panel nut mounting


Reduced by ∗ Interchangeable with the current SMC product

up to approx. 27% [kg]

New IR Current model Series


Hexagon panel nut
0.13 0.14 IR1000-A (Option)
0.23 0.30 IR2000-A
0.47 0.64 IR3000-A

Digital pressure switch


standardized
New IR can be used between a
cylinder and solenoid valve.
Sensitivity: 0.2% (Full span) Pressure
gauge
Repeatability: ±0.5% (Full span)

Mounting is interchangeable Note) The set pressure may vary depending on the elapsed time
with the current SMC model. and change in ambient temperature after pressure setting. If
the setting value varies, adjust the pressure with the knob.

Exhaust (EXH) directions can be selected. (Series IR3000-A)


NewBottom and front exhaust added.

Bottom Front Rear


exhaust exhaust exhaust
OUT
OUT OUT
EXH

IN
IN IN
EXH EXH

2
Precision Regulator Series IR1000-A/2000-A/3000-A

Application Examples
Constant fluid pressure Note) Balance and drive
Accurate balance pressure setting Note)

TANK

Since there is a large effective area for supply and Limits pressure fluctuation when driving a cylinder,
exhaust pressure, setting can be done quickly. maintaining excellent static and dynamic balance.

Accurate pressure setting Contact pressure control Note)


Sensitivity within 0.2% F.S. (Full Span)
Tension control Note)

Adapts to the cylinder’s piston displacement,


maintaining a constant pressure.

Multistage control of pressing force for workpiece Leak test circuit Note)
(Wrapping machine) Note)

Residual pressure relief Note) Usage between a cylinder and solenoid valve Note)

Ex.) Backflow from the tank Ex.) Between a cylinder and solenoid valve

Residual pressure is exhausted by relief function. It can be used between a cylinder and solenoid valve.

3
Precision Regulator Series IR1000-A/2000-A/3000-A

Adjustment of blow-line pressure Note)

Outlet pressure is less affected by fluctuation of inlet


pressure. New IR offers consistent pressure control.

Note) The set pressure may vary depending on the elapsed time and
change in ambient temperature after pressure setting. If the setting
value varies, adjust the pressure with the knob.

Series Variations
Series Model Set pressure range psi (MPa) Port size

IR1000-A 0.73 to 29
IR1000-A
[0.005 to 0.2]

IR1010-A 1.5 to 58 1/8


[0.01 to 0.4]
IR1020-A 1.5 to 116
Basic Type (Knob)

[0.01 to 0.8]

IR2000-A 0.73 to 29
IR2000-A
[0.005 to 0.2]
IR2010-A 1.5 to 58 1/4
[0.01 to 0.4]
IR2020-A 1.5 to 116
[0.01 to 0.80

IR3000-A IR3000-A 1.5 to 29


[0.01 to 0.2]
IR3010-A 1.5 to 58 1/4, 3/8, 1/2
[0.01 to 0.4]
1.5 to 116
IR3020-A
[0.01 to 0.8]

4
Precision Regulator
Series IR1000-A/2000-A/3000-A Symbol

Basic type
(Knob)
Standard Specifications

Basic type (Knob)


Model
IR10 0-A IR20 0-A IR30 0-A
Fluid Air
Proof pressure 218 psi [1.5 MPa]
Max. supply pressure 145 psi [1.0 MPa]
Min. supply pressure Note 1) Set pressure + 7.3 psi [0.05 MPa] Set pressure + 15 psi [0.1 MPa]
IR1000-A: 0.73 to 29 [0.005 to 0.2] IR2000-A: 0.73 to 29 [0.005 to 0.2] IR3000-A: 1.5 to 29 [0.01 to 0.2]
Set pressure range psi [MPa] IR1010-A: 1.5 to 58 [0.01 to 0.4] IR2010-A: 1.5 to 58 [0.01 to 0.4] IR3010-A: 1.5 to 58 [0.01 to 0.4]
IR1020-A: 1.5 to 116 [0.01 to 0.8] IR2020-A: 1.5 to 116 [0.01 to 0.8] IR3020-A: 1.5 to 116 [0.01 to 0.8]
Sensitivity Within 0.2% of full span
Repeatability Note 2) Within ±0.5% of full span
Air consumption Note 3) 0.04 scfm [1 L/min (ANR)] or less
Port size 1/8 1/4 1/4, 3/8, 1/2
Pressure gauge port 1/8 (2 locations)
Ambient and fluid temperature Note 4) 23 to 140°F [−5 to 60°C] (No freezing)
Weight (kg) Note 5) 0.13 0.23 0.47
Note 1) When there is no flow rate on the outlet. Note 4) 23 to 140°F [−5 to 60°C] for the products with the digital pressure switch
Note 2) Other characteristics such as aging deterioration and temperature Note 5) Without accessories
characteristics are not included.
Note 3) Measuring conditions: supply pressure 145 psi [1.0 MPa],
set pressure 29 psi [0.2 MPa]

Accessories (Option)/Part No. Modular Products and Accessories

Description IR10 0-A IR20 0-A IR30 0-A Applicable products Applicable size
Bracket assembly Note 1) IR10P-501AS IR20P-501AS IR30P-501AS and accessories Series IR1000-A Series IR2000-A Series IR3000-A
Hexagon panel nut IR10P-600S IR20P-600S IR20P-600S Filter AF20-A AF30-A AF40-A

Round type 0.2 MPa setting G33-2- 01 G43-2- 01 G43-2- 01 Spacer Y200-A Y300-A Y400-A
pressure 0.4 MPa setting G33-4- 01 G43-4- 01 G43-4- 01 Spacer with bracket Y200T-A Y300T-A Y400T-A
gauge Note 2) 0.8 MPa setting G33-10- 01 G43-10- 01 G43-10- 01 Refer to the WEB catalog for details of the modular applicable products
NPN 1 output ISE30A- 01-N-ML and accessories. The former modular and mounting brackets can be used.
Digital
PNP 1 output ISE30A- 01-P-ML
pressure
NPN 1 output/
ISE30A- 01-C-ML
switch Note 3) Voltage output
NPN 1 output/
Current output ISE30A- 01-D-ML
Note 1) This is an assembly of the bracket and resin panel nut.
Note 2) in part numbers for a round type pressure gauge indicates a
type of connection thread. No indication is necessary for R;
however, indicate N for NPT.
A 1.0 MPa pressure gauge is fitted for 0.8 MPa setting.
Please contact SMC regarding the supply of pressure gauge with
psi unit specifications.
Note 3) in part numbers for a digital pressure switch indicates a type of
connection thread. No indication is necessary for R; however,
indicate N for NPT. For details on handling digital pressure switch
and specifications, refer to the WEB catalog or the Best
Pneumatics No. 6.
Please contact SMC regarding the supply of digital pressure
switch with unit conversion function.
5
Precision Regulator Series IR1000-A/2000-A/3000-A

How to Order

IR 1 0 0 0 01 BG A
q w e r t y u
• Option/Semi-standard: Select one each for a to f.
• Option/Semi-standard symbol: When more than one specification is required, indicate in alphanumeric order.

q
Symbol Description Body size
1 2 3
0.73 to 29 psi (0.005 to 0.2 MPa) —
0
1.5 to 29 psi (0.01 to 0.2 MPa) — —
w Set pressure range
1 1.5 to 58 psi (0.01 to 0.4 MPa)
2 1.5 to 116 psi (0.01 to 0.8 MPa)
+
0 Bottom exhaust
e Exhaust direction 1 Front exhaust — —
2 Rear exhaust — —
+
Nil Rc
r Pipe thread type N NPT
F G
+
01 1/8 — —
02 1/4 —
t Port size
03 3/8 — —
04 1/2 — —
+
Nil Without mounting option
a Mounting B Note 2) With bracket
H With hexagon panel nut (for panel mount)
Option Note 1)

+
Nil Without pressure gauge
y b Pressure gauge
G Round type pressure gauge
EA NPN open collector 1 output
With digital EB PNP open collector 1 output
c
pressure switch EC NPN open collector 1 output + Analog voltage output
ED NPN open collector 1 output + Analog current output
+
Nil Flow direction: Left to right
d Flow direction
R Flow direction: Right to left
+
Semi-standard

Nil Upward
e Knob
u V Downward
+
Nil Name plate and pressure gauge in imperial units: MPa
f Pressure unit Note 3) Z Name plate and pressure gauge in imperial units: psi
ZA Digital pressure switch: With unit conversion function
Note 1) Options are shipped together with the product, but not assembled. B and H cannot be selected at the same time. The current bracket cannot be used for this product.
Note 2) Assembly of a bracket and set nuts.
Note 3) See pressure unit table below.

Pipe thread Name plate Pressure gauge in imperial units


Sales Note 6)
type in imperial units G EA, EB, EC, ED
Rc
Japan,
Nil NPT MPa MPa Fixed SI unit
Overseas
G
Rc — — —
With unit conversion function
Z Note 4) NPT psi psi
(Initial value psi)
Only overseas
G — — —
Note 4) For pipe thread type: NPT
Rc
With unit conversion Note 5) For options: EA, EB, EC, ED
ZA Note 5) NPT MPa —
function
Only overseas Note 6) According to the new Measurement Law, only
G the SI unit type is provided for use in Japan.

6
Series IR1000-A/2000-A/3000-A

Series IR1000-A ∗ The data shown below are representative values, and are not guaranteed.

Flow-rate Characteristics Relief Characteristics


IR1020-01-A Supply pressure: 102 psi [0.7 MPa] IR1020-01-A Back pressure: 102 psi [0.7 MPa]
102 [0.7] 102 [0.7]

87 [0.6] 87 [0.6]
Set pressure psi [MPa]

Set pressure psi [MPa]


73 [0.5]
. 73 [0.5]

58 [0.4] 58 [0.4]

44 [0.3] 44 [0.3]

29 [0.2]
. 29 [0.2]

15 [0.1] 15 [0.1]

0 [0] 0 [0]
0 7.1 14 21 28 7.1 5.3 3.5 1.8 0
[200] [400] [600] [800] [200] [150] [100] [50]
Flow rate scfm [L/min (ANR)] Flow rate scfm[L/min (ANR)]

Pressure Characteristics
Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa] Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]
Set pressure: 29 psi [0.2 MPa] Set pressure: 29 psi [0.2 MPa]
IR1000-A Flow rate: 0 L/min (ANR) IR1020-A Flow rate: 0 L/min (ANR)
30.5 30.5
[0.210] [0.210]
Set pressure psi [MPa]

Set pressure psi [MPa]

29.7 29.7
[0.205] [0.205]
Set point Set point
29.0 29.0
[0.200] [0.200]

28.3 28.3
[0.195] [0.195]

27.6 27.6
[0.190] [0.190]
29 44 58 73 87 102 116 131 145 160 29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1] [0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa] Supply pressure psi [MPa]

Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]


Set pressure: 29 psi [0.2 MPa]
IR1010-A Flow rate: 0 L/min (ANR)
30.5
[0.210]
Set pressure psi [MPa]

29.7
[0.205]
Set point
29.0
[0.200]

28.3
[0.195]

27.6
[0.190]
29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa]

7
Precision Regulator Series IR1000-A/2000-A/3000-A

Series IR2000-A ∗ The data shown below are representative values, and are not guaranteed.

Flow-rate Characteristics Relief Characteristics


IR2020-02-A Supply pressure: 102 psi [0.7 MPa] IR2020-02-A Back pressure: 102 psi [0.7 MPa]
102 [0.7] 102 [0.7]
Set pressure psi [MPa]

Set pressure psi [MPa]


87 [0.6] 87 [0.6]

73 [0.5] 73 [0.5]

58 [0.4] 58 [0.4]

44 [0.3] 44 [0.3]

29 [0.2] 29 [0.2]

15 [0.1] 15 [0.1]

0 0
0 18 35 53 71 21 16 11 5.3 0
[500] [1000] [1500] [2000] [600] [450] [300] [150]
Flow rate scfm [L/min (ANR)] Flow rate scfm [L/min (ANR)]

Pressure Characteristics
Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa] Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]
Set pressure: 29 psi [0.2 MPa] Set pressure: 29 psi [0.2 MPa]
IR2000-A Flow rate: 0 L/min (ANR) IR2020-A Flow rate: 0 L/min (ANR)
30.5 30.5
[0.210] [0.210]

29.7 29.7
Set pressure psi [MPa]
Set pressure psi [MPa]

[0.205] [0.205]
Set point Set point
29.0 29.0
[0.200] [0.200]

28.3 28.3
[0.195] [0.195]

27.6 27.6
[0.190] [0.190]
29 44 58 73 87 102 116 131 145 160 29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1] [0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa] Supply pressure psi [MPa]

Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]


Set pressure: 29 psi [0.2 MPa]
IR2010-A Flow rate: 0 L/min (ANR)
30.5
[0.210]

29.7
Set pressure psi [MPa]

[0.205]
Set point
29.0
[0.200]

28.3
[0.195]

27.6
[0.190]
29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa]

8
Series IR1000-A/2000-A/3000-A

Series IR3000-A ∗ The data shown below are representative values, and are not guaranteed.

Flow-rate Characteristics Relief Characteristics


IR3020-04-A Supply pressure: 102 psi (0.7 MPa) IR3020-04-A Supply pressure: 102 psi (0.7 MPa)
102 [0.7] 102 [0.7]

87 [0.6] 87 [0.6]

Set pressure psi [MPa]


Set pressure psi [MPa]

73 [0.5] 73 [0.5]

58 [0.4] 58 [0.4]

44 [0.3] 44 [0.3]

29 [0.2] 29 [0.2]

15 [0.1] 15 [0.1]

0 0
0 35.3 70.6 106 141 177 212 177 141 106 70.6 35.3 0
[1000] [2000] [3000] [4000] [5000] [6000] [5000] [4000] [3000] [2000] [1000]
Flow rate scfm [L/min (ANR)] Flow rate scfm [L/min (ANR)]

Pressure Characteristics
Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa] Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]
Set pressure: 29 psi [0.2 MPa] Set pressure: 29 psi [0.2 MPa]
IR3000-A Flow rate: 0 L/min (ANR) IR3020-A Flow rate: 0 L/min (ANR)
30.5 30.5
[0.210] [0.210]

29.7 29.7
Set pressure psi [MPa]

Set pressure psi [MPa]

[0.205] [0.205]
Set point Set point
29.0 29.0
[0.200] [0.200]

28.3 28.3
[0.195] [0.195]

27.6 27.6
[0.190] [0.190]
29 44 58 73 87 102 116 131 145 160 29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1] [0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa] Supply pressure psi [MPa]

Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]


Set pressure: 29 psi [0.2 MPa]
IR3010-A Flow rate: 0 L/min (ANR)
30.5
[0.210]

29.7
Set pressure psi [MPa]

[0.205]
Set point
29.0
[0.200]

28.3
[0.195]

27.6
[0.190]
29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa]

9
Precision Regulator Series IR1000-A/2000-A/3000-A

Construction
Basic type (Knob): IR20 0-A

r r

Knob
r r

Pressure regulator spring


IN side passage OUT side passage
q
Flapper

Nozzle diaphragm
w
Nozzle
e
t
y
Supply diaphragm

Exhaust diaphragm
u

Valve

i
Inlet Outlet
(IN) (OUT)

Working principle
When the knob is rotated, the flapper is pushed through the spring, and a gap is generated between the nozzle and flapper. The supply pressure flows to the inlet
passes through the path between the nozzle and flapper and acts on the supply diaphragm as nozzle back pressure. The force generated by the diaphragm
pushes down the valve, and the supply pressure flows to the outlet. The discharged air pressure acts on the exhaust diaphragm, and counteracts against the force
generated by the supply diaphragm. The air pressure acts on the nozzle diaphragm at the same time, and counteracts against the compression force of the spring
to adjust the set pressure. When the set pressure increases too much, the nozzle diaphragm is pushed up, and a gap is generated between the flapper and nozzle
diaphragm after the flapper is closed. The balance of the supply diaphragm and exhaust diaphragm is lost when the nozzle back pressure flows into the
atmosphere. The exhaust valve is open after the valve is closed, and excess pressure on the outlet is released to the air. Due to this pilot mechanism, fine pressure
variations are detected and precise pressure adjustment is possible.

Component Parts
Material
No. Description
IR1000-A IR2000-A IR3000-A
1 Bonnet Aluminum die-casted
2 Nozzle diaphragm assembly Aluminum, Weather resistant NBR
3 Seal HNBR
4 Seal NBR
5 Diaphragm spacer Polyacetal
6 Supply diaphragm Weather resistant NBR —
7 Exhaust diaphragm assembly Steel, Aluminum, Weather resistant NBR Aluminum, Weather resistant NBR, HNBR
8 Valve assembly Stainless steel, Aluminum, HNBR Aluminum, HNBR
9 Body Aluminum die-casted

10
Series IR1000-A/2000-A/3000-A

Construction
Basic type (Knob): IR10 0-A

r r

r r
q
w

IN side passage e y OUT side passage

t u

IN OUT

i o

Basic type (Knob): IR30 0-A

e e

r r
q
w

IN side passage e OUT side passage

t
u

IN OUT

o
i

1
Basic type (Knob): IR30 2 -A

e e

r r
w q

IN side passage e OUT side passage

t
u

IN OUT

o
i
11
Precision Regulator Series IR1000-A/2000-A/3000-A

Dimensions
Basic type (Knob): IR10 0-01 -A
0.5
ø1
42
1.6

Bracket
Mounting hole for 42
25

Bracket hexagon panel nut


(Option)

25
Max. 4
Pressure gauge
(Option)
Panel 34
28

4.5
8.4
31 M10 x 1 25

7.5
Mounting hole
M28 x 1.5 1.6
4.5

BLEED

90.5
2 x 1/8

53.5
Port size
45.9

37.6
IN OUT
ø30

9.8

2 x 1/8 43.5
EXH Pressure gauge port EXH
35

When connecting to the EXH port, contact your SMC sales representative separately.

With digital pressure switch: IR10 0-01 E -A

42
31 M10 x 1 25
7.5
Mounting hole
M28 x 1.5 1.6
4.5

2 x 1/8
BLEED
90.5

Port size
53.5
45.9

37.6

IN OUT
30

9.8

57
EXH
EXH 2 x 1/8
35 Pressure gauge port

12
Series IR1000-A/2000-A/3000-A

Dimensions
Basic type (Knob): IR20 0-02 -A

.5
48 ø12
2

Bracket
30

Mounting hole for 48


Bracket
hexagon panel nut
(Option)

30
Max. 4
Pressure gauge
(Option)
Panel
36
28

5.5
17.4
32 30
9.5
M12 x 1
Mounting hole
2
5.5

M28 x 1.5

113.3
BLEED
2 x 1/4

72
Port size
63

45.6

IN OUT
ø43

14

2 x 1/8
EXH 60.5 EXH
Pressure gauge port
50

When connecting to the EXH port, contact your SMC sales representative separately.

With digital pressure switch: IR20 0-02 E -A

48
32 30
9.5
Mounting hole M12 x 1
2
5.5

M28 x 1.5

BLEED
113.3

2 x 1/4
72
63

Port size
45.6

IN OUT
30

14

64.5
EXH EXH
2 x 1/8
50 Pressure gauge port

13
Precision Regulator Series IR1000-A/2000-A/3000-A

Dimensions
Basic type (Knob): IR30 0-0 -A
76
.5
ø12
2.3

Bracket
(Option)
48

Mounting hole for


hexagon panel nut

Bracket

Max. 4
76

Panel
Pressure gauge

48
(Option)

53 68.5 48

16 M12 x 1
Mounting hole 2.3 60

M28 x 1.5 46

10.8
9
9

BLEED
2 x 1/8
Pressure gauge port
ø43

91.7
161
76.1

65.3
48.1

IN OUT
42

2 x 1/4 to 1/2
Port size
1/2
Port size
EXH EXH
66

With digital pressure switch: IR30 0-0 E -A


76
53 72.5

16 M12 x 1
Mounting hole

M28 x 1.5
9

BLEED
30

91.7
161
76.1

65.3

2 x 1/8
48.1

Pressure gauge port

IN OUT
42

2 x 1/4 to 1/2
Port size
1/2
EXH Port size
EXH
66
14
Series IR1000-A/2000-A/3000-A

Dimensions
1
Basic type (Knob): IR30 2 -0 -A
2.5
76 ø1
2.3

Bracket
(Option)
Bracket
48

76
Mounting hole for
hexagon panel nut

48
Max. 4
Pressure gauge
(Option) Panel
60
46

10.8
9
53 68.5 48
16
M12 x 1
Mounting hole 2.3

M28 x 1.5
9

2 x 1/8 BLEED
Pressure gauge port 141
ø43

91.7
76.1

65.3
48.1

IN OUT EXH
22

66 2 x 1/2 2 x 1/4 to 1/2


Port size Port size

1
With digital pressure switch: IR30 2 -0 E -A
76
53 72.5 48
16
M12 x 1
Mounting hole 2.3

M28 x 1.5
9

BLEED
30

141
91.7
76.1

65.3
48.1

2 x 1/8
Pressure gauge port
IN OUT EXH
22

66 2 x 1/2 2 x 1/4 to 1/2


Port size Port size

15
Series IR1000-A/2000-A/3000-A
Specific Product Precautions 1
Be sure to read this before handling. Refer to the back cover for Safety Instructions. For F.R.L. Units Precautions, refer
to “Handling Precautions for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com

Piping Piping

Warning Caution
1. Screw piping together with the recommended proper 2. Wrapping of sealant tape
When screwing piping or fittings into Wrapping
torque while holding the side with the female threads. direction
Looseness or faulty sealing will occur if tightening torque is insuffi- ports, ensure that metal chips from
cient, while thread damage will result if the torque is excessive. the pipe threads or sealing material
Furthermore, if the side with the female threads is not held while do not enter the piping. Ex Sealant tape
tightening, excessive force will be applied directly to piping brackets, Also, when the sealant tape is used, 2 t pos
hr e a
leave 1.5 to 2 thread ridges ea
etc., causing damage or other problems. ds ppro
exposed at the end of the threads. x.
Recommended Proper Torque lbf·ft [N·m]
Connection thread 1/8 1/4 3/8 1/2 Note)
Operating Environment
5.2 to 6.6 8.9 to 10.3 16.2 to 17.7 20.7 to 22.1
Torque
Warning
[7 to 9] [12 to 14] [22 to 24] [28 to 30]
1
Note) Tightening force for connecting to the EXH port of IR30 2 -A is
5.9 to 7.4 lbf·ft (8 to 10 N·m). 1. Do not use in an atmosphere having corrosive gases,
chemicals, sea water, water, water steam, or where there is
direct contact with any of these.
2. Do not operate in locations where vibration or impact
occurs.
3. In locations which receive direct sunlight, provide a
protective cover, etc.
4. In locations near heat sources, block off any radiated heat.
5. In locations where there is contact with spatter from water,
oil or solder, etc., implement suitable protective measures.

Air Supply
2. Do not allow twisting or bending moment to be applied
other than the weight of the equipment. Warning
Provide separate support for external piping, as damage may 1. Please consult with SMC when using the product in appli-
otherwise occur. cations other than compressed air.
2. Do not use compressed air which includes chemicals,
synthetic oils containing organic solvents, salt or corro-
sive gases, etc., as this can cause damage or malfunc-
tion.
3. If condensate in the drain bowl is not emptied on a
regular basis, the bowl will overflow and allow the
condensate to enter the outlet side. This will cause a
malfunction of pneumatic equipment.
When removing drain is difficult, use of a filter with an
auto drain is recommended.

3. Piping materials without flexibility such as steel tube


piping are prone to be effected by excess moment load Caution
and vibration from the piping side. Use flexible tubing in 1. Condensate or dust, etc. in the supply pressure line can
between to avoid such an effect. cause malfunctions. In addition to an air filter (SMC
Series AF, etc.), please use a mist separator (SMC Series
Caution AM, AFM) depending on the conditions.
Refer to “Air Preparation Equipment Model Selection Guide” (Best
1. Preparation before piping Pneumatics No. 5) for air quality.
Before piping is connected, it should be thoroughly blown out with air 2. When a lubricator is used at the supply side of the prod-
(flushing) or washed to remove chips, cutting oil and other debris from uct, it can cause malfunctions. Do not use a lubricator at
inside the pipe. the supply side of the product.
If lubrication is required for terminal devices, connect a lubricator on
the output side of the regulator.

16
Series IR1000-A/2000-A/3000-A
Specific Product Precautions 2
Be sure to read this before handling. Refer to the back cover for Safety Instructions. For F.R.L. Units Precautions, refer to
“Handling Precautions for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com

Maintenance Operation

Warning Caution
1. When the product is removed for maintenance, reduce 5. When pressure is applied to the inlet of a regulator, make
the set pressure to “0” and shut off the supply pressure sure that the output is connected to the circuit. Air blow
completely beforehand. occurs from the outlet and it depends on the operating
2. When a pressure gauge is to be mounted, remove the conditions.
plug after reducing the set pressure to “0”. 6. The set pressure may vary depending on the elapsed
3. When using the regulator between a solenoid valve and time and change in ambient temperature after pressure
an actuator, check the pressure gauge periodically. setting. If the setting value varies, adjust with the knob.
Sudden pressure fluctuations may shorten the durability 7. If the directional control valve (solenoid valve, mechani-
of the pressure gauge. cal valve, etc.) is mounted and ON-OFF is repeated for a
A digital pressure gauge is recommended for such situa- long time, the set pressure may vary. If the setting value
tion or as deemed necessary. varies, adjust with the knob.
8. There may be pulsation or noise depending on the
Handling pressure conditions, piping conditions and ambient
environment. In this case, it is possible to improve the
Caution problem by changing the pressure conditions and piping
conditions.
1. When the precision regulator with pressure gauge is If the problem is not improved, contact your SMC sales representative.
used, do not apply impact to the product by dropping it, 9. The capacity of the output side is large, and when used
etc. during transportation or installation. for the purpose of a relief function, the exhaust sound will
This may cause misalignment of the pressure gauge pointer. be loud when being relieved. Therefore, operate with a
silencer (SMC Series AN, etc.) mounted on the exhaust
port (EXH port).
Operation
When using the IR1000-A and 2000-A series, contact your SMC
sales representative.
Caution 10. When installing a pressure gauge to the product, do not
1. Do not use a precision regulator outside the range of its apply pressure more than the maximum display
specifications as this can cause failure. (Refer to the spec- pressure. This will cause a malfunction.
ifications.)
2. When mounting is performed, make connections while
confirming port indications.
3. When mounting the bracket or tightening the hexagon
panel nut on the panel, tighten them to the recommended
proper torque.
Looseness or faulty sealing will occur if tightening torque is insufficient,
while thread damage will result if the torque is excessive.

Recommended Proper Torque lbf·ft (N·m)


Set nut (for bracket)
IR10 0-A IR20 0-A IR30 -A
1.5±0.15 (2.0±0.2)

Hexagon panel nut (for knob type only)


IR10 0-A IR20 0-A IR30 -A
2.6±0.39 (3.5±0.5)

4. After pressure adjustment, be sure to tighten the lock nut.


When tightening the nut, tighten so that the knob does not
move due to friction caused by tightening.

17
These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)∗1),
and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
Caution indicates a hazard with a low level of risk which, ISO 4413: Hydraulic fluid power – General rules relating to systems.
Caution: if not avoided, could result in minor or moderate injury. IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements)
Warning indicates a hazard with a medium level of risk which,
Warning: if not avoided, could result in death or serious injury.
ISO 10218-1: Manipulating industrial robots – Safety.
etc.
Danger indicates a hazard with a high level of risk which,
Danger : if not avoided, will result in death or serious injury.

Warning Caution
1. The compatibility of the product is the responsibility of the 1. The product is provided for use in manufacturing industries.
person who designs the equipment or decides its The product herein described is basically provided for peaceful use in
specifications. manufacturing industries.
Since the product specified here is used under various operating conditions, If considering using the product in other industries, consult SMC beforehand
its compatibility with specific equipment must be decided by the person who and exchange specifications or a contract if necessary.
designs the equipment or decides its specifications based on necessary If anything is unclear, contact your nearest sales branch.
analysis and test results. The expected performance and safety assurance
of the equipment will be the responsibility of the person who has determined Limited warranty and Disclaimer/
its compatibility with the product. This person should also continuously
review all specifications of the product referring to its latest catalog Compliance Requirements
information, with a view to giving due consideration to any possibility of The product used is subject to the following “Limited warranty and Disclaimer” and
equipment failure when configuring the equipment. “Compliance Requirements”.
Read and accept them before using the product.
2. Only personnel with appropriate training should operate
machinery and equipment. Limited warranty and Disclaimer
The product specified here may become unsafe if handled incorrectly. The
assembly, operation and maintenance of machines or equipment including
1. The warranty period of the product is 1 year in service or 1.5 years after
our products must be performed by an operator who is appropriately trained
the product is delivered, whichever is first.∗2)
and experienced. Also, the product may have specified durability, running distance or
replacement parts. Please consult your nearest sales branch.
3. Do not service or attempt to remove product and machinery/ 2. For any failure or damage reported within the warranty period which is clearly our
equipment until safety is confirmed. responsibility, a replacement product or necessary parts will be provided.
1. The inspection and maintenance of machinery/equipment should only be This limited warranty applies only to our product independently, and not to any
performed after measures to prevent falling or runaway of the driven other damage incurred due to the failure of the product.
objects have been confirmed.
3. Prior to using SMC products, please read and understand the warranty terms
2. When the product is to be removed, confirm that the safety measures as and disclaimers noted in the specified catalog for the particular products.
mentioned above are implemented and the power from any appropriate
∗2) Vacuum pads are excluded from this 1 year warranty.
source is cut, and read and understand the specific product precautions A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
of all relevant products carefully. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad
3. Before machinery/equipment is restarted, take measures to prevent or failure due to the deterioration of rubber material are not covered by the limited warranty.
unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of
Compliance Requirements
safety measures if the product is to be used in any of the 1. The use of SMC products with production equipment for the manufacture of
following conditions. weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
1. Conditions and environments outside of the given specifications, or use 2. The exports of SMC products or technology from one country to another are
outdoors or in a place exposed to direct sunlight. governed by the relevant security laws and regulations of the countries involved
2. Installation on equipment in conjunction with atomic energy, railways, air in the transaction. Prior to the shipment of a SMC product to another country,
navigation, space, shipping, vehicles, military, medical treatment, assure that all local rules governing that export are known and followed.
combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the Caution
standard specifications described in the product catalog.
SMC products are not intended for use as instruments for legal
3. An application which could have negative effects on people, property, or metrology.
animals requiring special safety analysis. Measurement instruments that SMC manufactures or sells have not been
4. Use in an interlock circuit, which requires the provision of double interlock qualified by type approval tests relevant to the metrology (measurement) laws
for possible failure by using a mechanical protective function, and of each country. Therefore, SMC products cannot be used for business or
periodical checks to confirm proper operation. certification ordained by the metrology (measurement) laws of each country.

Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.

18
Global Manufacturing, Distribution and Service Network
Worldwide Subsidiaries
EUROPE ASIA NORTH AMERICA
AUSTRIA LATVIA CHINA CANADA
SMC Pneumatik GmbH (Austria) SMC Pneumatics Latvia SIA SMC (China) Co., Ltd. SMC Pneumatics (Canada) Ltd.
BELGIUM LITHUANIA HONG KONG MEXICO
SMC Pneumatics N.V./S.A. SMC Pneumatics Lietuva, UAB SMC Pneumatics (Hong kong) Ltd. SMC Corporation (Mexico) S.A. DE C.V.
BULGARIA NETHERLANDS INDIA USA
SMC Industrial Automation Bulgaria EOOD SMC Pneumatics BV SMC Pneumatics (India) Pvt. Ltd. SMC Corporation of America
CROATIA NORWAY JAPAN
SMC Industrijska Automatika d.o.o. SMC Pneumatics Norway A/S SMC Corporation SOUTH AMERICA
CZECH POLAND MALAYSIA ARGENTINA
SMC Industrial Automation CZ s.r.o. SMC Industrial Automation Polska Sp.z.o.o. SMC Pneumatics (S.E.A.) Sdn. Bhd. SMC Argentina S.A.
DENMARK ROMANIA PHILIPPINES BOLIVIA
SMC Pneumatik A/S SMC Romania S.r.l. SMC Pneumatics (Philippines), Inc. SMC Pneumatics Bolivia S.R.L.
ESTONIA RUSSIA SINGAPORE BRAZIL
SMC Pneumatics Estonia SMC Pneumatik LLC. SMC Pneumatics (S.E.A.) Pte. Ltd. SMC Pneumaticos do Brazil Ltda.
FINLAND SLOVAKIA SOUTH KOREA CHILE
SMC Pneumatics Finland OY SMC Priemyselná Automatizáciá, s.r.o. SMC Pneumatics Korea Co., Ltd. SMC Pneumatics (Chile) S.A.
FRANCE SLOVENIA TAIWAN PERU
SMC Pneumatique S.A. SMC Industrijska Avtomatika d.o.o. SMC Pneumatics (Taiwan) Co., Ltd. SMC Corporation Peru S.A.C.
GERMANY SPAIN / PORTUGAL THAILAND VENEZUELA
SMC Pneumatik GmbH SMC España, S.A. SMC Thailand Ltd. SMC Neumatica Venezuela S.A.
GREECE SWEDEN OCEANIA
SMC Hellas EPE SMC Pneumatics Sweden AB
AUSTRALIA
HUNGARY SWITZERLAND SMC Pneumatics (Australia) Pty. Ltd.
SMC Hungary Ipari Automatizálási Kft. SMC Pneumatik AG
NEW ZEALAND
IRELAND UK SMC Pneumatics (N.Z.) Ltd.
SMC Pneumatics (Ireland) Ltd. SMC Pneumatics (U.K.) Ltd.
ITALY
SMC Italia S.p.A.

U.S. & Canadian Sales Offices

WEST EAST
Austin Atlanta
Dallas Birmingham
Los Angeles Boston
Phoenix Charlotte
Portland Nashville
San Francisco New Jersey Toronto
Montreal

Rochester Detroit
CENTRAL Tampa
Chicago
Cincinnati CANADA
Livermore
Cleveland Montreal Indianapolis

Detroit Toronto
Indianapolis Vancouver
Milwaukee Windsor
Sales Branches
Minneapolis
Regional Distribution Centers
St. Louis
Central warehouse
Austin

© 2015 SMC Corporation of America, All Rights Reserved.


All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing.
However, SMC can in no way warrant the information herein contained as specifications are subject to change without notice. TT-RRD-5M
Regulator RoHS

Air Air Bleed Reduced by up to approx. 27%


“0”
Lightweight
consumption New IR Current model Series
[kg]

0.13 0.14 IR1200-A


0.23 0.30 IR2200-A
0.47 0.64 IR3200-A

High flow
Up to approx. twice ∗

scfm [L/min (ANR)]


∗ Compared with the current IR1000/2000/3000

IR
New Current model Series
rate 25.4 [720] 11.3 [320] IR1200-A
67.1 [1900] 33.2 [940] IR2200-A
177 [5000] 141 [4000] IR3200-A
∗ Compared with the current IR1000/2000/3000

Space saving Digital pressure switch


standardized
New structure without fixed throttle
does not require a mist separator.

Reduced by Air Filter Regulator

71 mm
(For IR2200-A)

Current model

Air Filter Mist Precision


Separator Regulator

Series IR1200-A/2200-A/3200-A CAT.NAS60-24A


Regulator Series IR1200-A/2200-A/3200-A

Reduction in air consumption


Air consumption is reduced with a new original structure.
With this new original structure, running costs are reduced.

[Calculation conditions] Electric power cost: $0.013/ft3 Annual cost reduction effect
[Work model] Working hours: 6000 h (250 days/year)
Supply pressure: 145 psi (1.0 MPa)
Set pressure: 29 psi (0.2 MPa)
New Comparison between IR1200-A/IR2200-A and
New Comparison between IR3200-A and the current IR3000 the current IR1000/IR2000
Annual cost of power consumed by compressor [$8.30/year]

2520 2520

2100 2100

1680 1680 When 20 units are used


When 20 units are used
Current model Approx. 100% reduction
Series IR3000 Approx. 100% reduction $408
1260 1260
$1067 reduction
reduction Current model
Series IR1000
840 840
Series IR2000 New
New Series IR1200-A
420 420
Series IR3200-A Series IR2200-A

0 0
0 10 20 30 40 50 0 10 20 30 40 50
Units used Units used

Air Bleed
New IR
No fixed throttle in
the new design.
“0” Current model
No fixed Released
throttle into
atmosphere

≤4.4
Fixed
throttle to 11.5
L/min (ANR)

∗ Poor quality of air may cause operation


failure. Select a model that is suitable
for the desired air cleanliness by
referring to “Air Preparation Equipment
Model Selection Guide” (Best IN (SUP.) OUT IN (SUP.) OUT
Pneumatics No. 5) for air quality.
New IR1210-A
58

Flow rate: Up to approx. twice


Set pressure psi [MPa]

[0.4]

(Compared to the current SMC product) 44


scfm [L/min (ANR)] [0.3]
Current model IR1010
New IR Current model Series 29 Approx.
25.4 [720] 11.3 [320] IR1200-A [0.2] twice
15
67.1 [1900] 33.2 [940] IR2200-A [0.1]
177 [5000] 141 [4000] IR3200-A
0 11.3 [320] 25.4 [720]
Supply pressure: 102 psi (0.7 MPa)
Flow rate scfm [L/min (ANR)]

Supply pressure: 102 psi (0.7 MPa)

1
Regulator Series IR1200-A/2200-A/3200-A

Weight Hexagon panel nut mounting


Reduced by ∗ Interchangeable with the current SMC product

up to approx. 27% [kg]

New IR Current model Series


Hexagon panel nut
0.13 0.14 IR1200-A (Option)
0.23 0.30 IR2200-A
0.47 0.64 IR3200-A

Digital pressure switch


standardized
New IR can be used between a
cylinder and solenoid valve.
Pressure
gauge
Repeatability: ±1% (Full span)

Mounting is interchangeable Note) The set pressure may vary depending on the elapsed time

with the current SMC model. and change in ambient temperature after pressure setting. If
the setting value varies, adjust the pressure with the knob.

Exhaust (EXH) directions can be selected. (Series IR3200-A)


New Bottom and front exhaust added.

Bottom Front Rear


exhaust exhaust exhaust
OUT
OUT OUT
EXH

IN
IN IN
EXH EXH

2
Regulator Series IR1200-A/2200-A/3200-A

Application Examples
Constant fluid pressure Note) Balance and drive
Accurate balance pressure setting Note)

TANK

Since there is a large effective area for supply and Limits pressure fluctuation when driving a cylinder,
exhaust pressure, setting can be done quickly. maintaining excellent static and dynamic balance.

Contact pressure control Note) Multistage control of pressing force for workpiece
(Wrapping machine) Note)

Adapts to the cylinder’s piston displacement,


maintaining a constant pressure.

Residual pressure relief Note) Adjustment of blow-line pressure Note)

Ex.) Backflow from the tank

Residual pressure is exhausted by relief function. Outlet pressure is less affected by fluctuation of inlet
It can be used between a cylinder and solenoid valve. pressure. New IR offers consistent pressure control.

Note) The set pressure may vary depending on the elapsed time and change in ambient temperature after pressure setting. If the setting value varies, adjust
the pressure with the knob.
3
Regulator Series IR1200-A/2200-A/3200-A

Series Variations
Series Model Set pressure range psi (MPa) Port size

IR1200-A 2.9 to 29
IR1200-A
[0.02 to 0.2]
2.9 to 58
IR1210-A [0.02 to 0.4] 1/8

2.9 to 116
IR1220-A
Basic Type (Knob)

[0.02 to 0.8]

IR2200-A 2.9 to 29
IR2200-A [0.02 to 0.2]
2.9 to 58
IR2210-A [0.02 to 0.4] 1/4
2.9 to 116
IR2220-A
[0.02 to 0.8]

IR3200-A 2.9 to 29
IR3200-A [0.02 to 0.2]
2.9 to 58
IR3210-A [0.02 to 0.4] 1/4, 3/8, 1/2
2.9 to 116
IR3220-A
[0.02 to 0.8]

4
Regulator
Series IR1200-A/2200-A/3200-A
Symbol

Basic type
(Knob)
Standard Specifications

Basic type (Knob)


Model
IR12 0-A IR22 0-A IR32 0-A
Fluid Air
Proof pressure 218 psi (1.5 MPa)
Max. supply pressure 145 psi (1.0 MPa)
Min. supply pressure Note 1) Set pressure + 7.3 psi (0.05 MPa) Set pressure + 15 psi (0.1 MPa)
IR1200-A: 2.9 to 29 psi (0.02 to 0.2 MPa) IR2200-A: 2.9 to 29 psi (0.02 to 0.2 MPa) IR3200-A: 2.9 to 29 psi (0.02 to 0.2 MPa)
Set pressure range IR1210-A: 2.9 to 58 psi (0.02 to 0.4 MPa) IR2210-A: 2.9 to 58 psi (0.02 to 0.4 MPa) IR3210-A: 2.9 to 58 psi (0.02 to 0.4 MPa)
IR1220-A: 2.9 to 116 psi (0.02 to 0.8 MPa) IR2220-A: 2.9 to 116 psi (0.02 to 0.8 MPa) IR3220-A: 2.9 to 116 psi (0.02 to 0.8 MPa)
Repeatability Note 2) Within ±1% of full span
Port size 1/8 1/4 1/4, 3/8, 1/2
Pressure gauge port 1/8 (2 locations)
Ambient and fluid temperature Note 3) 23 to 140°F (–5 to 60°C) (No freezing)
Weight (kg) Note 4) 0.13 0.23 0.47
Note 1) When there is no flow rate on the outlet. Note 3) 23 to 140°F (–5 to 60°C) for the products with the digital pressure switch
Note 2) Other characteristics such as aging deterioration and temperature Note 4) Without accessories
characteristics are not included.

Accessories (Option)/Part No. Modular Products and Accessories

Description IR12 0-A IR22 0-A IR32 0-A Applicable products Applicable size
Bracket assembly Note 1) IR10P-501AS IR20P-501AS IR30P-501AS and accessories Series IR1200-A Series IR2200-A Series IR3200-A
Hexagon panel nut IR10P-600S IR20P-600S IR20P-600S Filter AF20-A AF30-A AF40-A

Round type 0.2 MPa setting G33-2- 01 G43-2- 01 G43-2- 01 Spacer Y200-A Y300-A Y400-A
pressure 0.4 MPa setting G33-4- 01 G43-4- 01 G43-4- 01 Spacer with bracket Y200T-A Y300T-A Y400T-A
gauge Note 2) 0.8 MPa setting G33-10- 01 G43-10- 01 G43-10- 01 Refer to the WEB catalog for details of the modular applicable products
NPN 1 output ISE30A- 01-N-ML and accessories. The former modular and mounting brackets can be used.
Digital
PNP 1 output ISE30A- 01-P-ML
pressure
NPN 1 output/
ISE30A- 01-C-ML
switch Note 3) Voltage output
NPN 1 output/
Current output ISE30A- 01-D-ML
Note 1) This is an assembly of the bracket and resin panel nut.
Note 2)  in part numbers for a round type pressure gauge indicates a type of
connection thread. No indication is necessary for R; however, indicate N for
NPT.
A 145 psi (1.0 MPa) pressure gauge is fitted for 116 psi (0.8 MPa) setting.
Please contact SMC regarding the supply of pressure gauge with psi unit
specifications.
Note 3)  in part numbers for a digital pressure switch indicates a type of connection
thread. No indication is necessary for R; however, indicate N for NPT. For
details on handling digital pressure switch and specifications, refer to the
WEB catalog or the Best Pneumatics No. 6.
Please contact SMC regarding the supply of digital pressure switch with unit
conversion function.

5
Regulator Series IR1200-A/2200-A/3200-A

How to Order

IR 1 2 0 0 01 BG A
q w e r t y u
• Option/Semi-standard: Select one each for a to f.
• Option/Semi-standard symbol: When more than one specification is required, indicate in alphanumeric order.

q
Symbol Description Body size
1 2 3
0 2.9 to 29 psi (0.02 to 0.2 MPa)
w Set pressure range 1 2.9 to 58 psi (0.02 to 0.4 MPa)
2 2.9 to 116 psi (0.02 to 0.8 MPa)
+
0 Bottom exhaust
e Exhaust direction 1 Front exhaust — —
2 Rear exhaust — —
+
Nil Rc
r Pipe thread type N NPT
F G
+
01 1/8 — —
02 1/4 —
t Port size
03 3/8 — —
04 1/2 — —
+
Nil Without mounting option
a Mounting B Note 2) With bracket
H With hexagon panel nut (for panel mount)
Option Note 1)

+
Nil Without pressure gauge
y b Pressure gauge
G Round type pressure gauge
EA NPN open collector 1 output
With digital EB PNP open collector 1 output
c
pressure switch EC NPN open collector 1 output + Analog voltage output
ED NPN open collector 1 output + Analog current output
+
Nil Flow direction: Left to right
d Flow direction
R Flow direction: Right to left
+
Semi-standard

Nil Upward
e Knob
u V Downward
+
Nil Name plate and pressure gauge in imperial units: MPa
f Pressure unit Note 3) Z Name plate and pressure gauge in imperial units: psi
ZA Digital pressure switch: With unit conversion function
Note 1) Options are shipped together with the product, but not assembled. B and H cannot be selected at the same time. The current bracket cannot be used for this product.
Note 2) Assembly of a bracket and set nuts.
Note 3) See pressure unit table below.
Pipe thread Name plate Pressure gauge in imperial units
Sales Note 6)
type in imperial units G EA, EB, EC, ED
Rc
Japan,
Nil NPT MPa MPa Fixed SI unit
Overseas
G
Rc — — —
With unit conversion function
Z Note 4) NPT psi psi
(Initial value psi)
Only overseas
G — — —
Note 4) For pipe thread type: NPT
Rc Note 5) For options: EA, EB, EC, ED
With unit conversion
ZA Note 5) NPT MPa —
function
Only overseas Note 6) According to the new Measurement Law, only
G the SI unit type is provided for use in Japan.

6
Series IR1200-A/2200-A/3200-A

Series IR1200-A ∗ The data shown below are representative values, and are not guaranteed.

Flow-rate Characteristics Relief Characteristics


IR1220-01-A Supply pressure: 102 psi [0.7 MPa] IR1220-01-A Back pressure: 102 psi [0.7 MPa]
102 [0.7] 102 [0.7]

87 [0.6] 87 [0.6]
Set pressure psi [MPa]

Set pressure psi [MPa]


73 [0.5]
. 73 [0.5]

58 [0.4] 58 [0.4]

44 [0.3] 44 [0.3]

29 [0.2]
. 29 [0.2]

15 [0.1] 15 [0.1]

0 [0] 0 [0]
0 7.1 14 21 28 7.1 5.3 3.5 1.8 0
[200] [400] [600] [800] [200] [150] [100] [50]
Flow rate scfm [L/min (ANR)] Flow rate scfm [L/min (ANR)]

Pressure Characteristics
Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa] Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]
Set pressure: 29 psi [0.2 MPa] Set pressure: 29 psi [0.2 MPa]
IR1200-A Flow rate: 0.71 scfm [0 L/min (ANR)] IR1220-A Flow rate: 0.71 scfm [0 L/min (ANR)]
44 44
[0.300] [0.300]
Set pressure psi [MPa]
Set pressure psi [MPa]

36 36
[0.250] [0.250]

29 29
[0.200] [0.200]
Set point Set point
22 22
[0.150] [0.150]

15 15
[0.100] [0.100]
29 44 58 73 87 102 116 131 145 160 29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1] [0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa] Supply pressure psi [MPa]

Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]


Set pressure: 29 psi [0.2 MPa]
IR1210-A Flow rate: 0.71 scfm [0 L/min (ANR)]
44
[0.300]
Set pressure psi [MPa]

36
[0.250]

29
[0.200]
Set point
22
[0.150]

15
[0.100]
29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa]

7
Regulator Series IR1200-A/2200-A/3200-A

Series IR2200-A ∗ The data shown below are representative values, and are not guaranteed.

Flow-rate Characteristics Relief Characteristics


IR2220-02-A Supply pressure: 102 psi [0.7 MPa] IR2220-02-A Back pressure: 102 psi [0.7 MPa]
102 [0.7] 102 [0.7]

87 [0.6] 87 [0.6]
Set pressure psi [MPa]

Set pressure psi [MPa]


73 [0.5] 73 [0.5]

58 [0.4] 58 [0.4]

44 [0.3] 44 [0.3]

29 [0.2] 29 [0.2]

15 [0.1] 15 [0.1]

0 [0] 0 [0]
0 15 35 53 71 8.8 7.1 5.3 3.5 1.8 0
[0] [500] [1000] [1500] [2000] [250] [200] [150] [100] [50] [0]
Flow rate scfm [L/min (ANR)] Flow rate [L/min (ANR)]

Pressure Characteristics
Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa] Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]
Set pressure: 29 psi [0.2 MPa] Set pressure: 29 psi [0.2 MPa]
IR2200-A Flow rate: 0.71 scfm [0 L/min (ANR)] IR2220-A Flow rate: 0.71 scfm [0 L/min (ANR)]
44 44
[0.300] [0.300]
Set pressure psi [MPa]

Set pressure psi [MPa]

36 36
[0.250] [0.250]

29 29
[0.200] [0.200]
Set point Set point
22 22
[0.150] [0.150]

15 15
[0.100] [0.100]
29 44 58 73 87 102 116 131 145 160 29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1] [0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa] Supply pressure psi [MPa]

Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]


Set pressure: 29 psi [0.2 MPa]
IR2210-A Flow rate: 0.71 scfm [0 L/min (ANR)]
44
[0.300]
Set pressure psi [MPa]

36
[0.250]

29
[0.200]
Set point
22
[0.150]

15
[0.100]
29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa]

8
Series IR1200-A/2200-A/3200-A

Series IR3200-A ∗ The data shown below are representative values, and are not guaranteed.

Flow-rate Characteristics Relief Characteristics


IR3220-04-A Supply pressure: 102 psi [0.7 MPa] IR3220-04-A Back pressure: 102 psi [0.7 MPa]
102 [0.7] 102 [0.7]

87 [0.6] 87 [0.6]
Set pressure psi [MPa]

Set pressure psi [MPa]


73 [0.5] 73 [0.5]

58 [0.4] 58 [0.4]

44 [0.3] 44 [0.3]

29 [0.2] 29 [0.2]

15 [0.1] 15 [0.1]

0 [0] 0 [0]
0 35.3 70.6 106 141 177 212 177 141 106 70.6 35.3 0
[1000] [2000] [3000] [4000] [5000] [6000] [5000] [4000] [3000] [2000] [1000]
Flow rate scfm [L/min (ANR)] Flow rate scfm [L/min (ANR)]

Pressure Characteristics
Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa] Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]
Set pressure: 29 psi [0.2 MPa] Set pressure: 29 psi [0.2 MPa]
IR3200-A Flow rate: 0.71 scfm [0 L/min (ANR)] IR3220-A Flow rate: 0.71 scfm [0 L/min (ANR)]
44 44
[0.300] [0.300]
Set pressure psi [MPa]
Set pressure psi [MPa]

36 36
[0.250] [0.250]

29 29
[0.200] [0.200]
Set point Set point
22 22
[0.150] [0.150]

15 15
[0.100] [0.100]
29 44 58 73 87 102 116 131 145 160 29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1] [0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa] Supply pressure psi [MPa]

Supply pressure: 44 to 145 psi [0.3 to 1.0 MPa]


Set pressure: 29 psi [0.2 MPa]
IR3210-A Flow rate: 0.71 scfm [0 L/min (ANR)]
44
[0.300]
Set pressure psi [MPa]

36
[0.250]

29
[0.200]
Set point
22
[0.150]

15
[0.100]
29 44 58 73 87 102 116 131 145 160
[0.2] [0.3] [0.4] [0.5] [0.6] [0.7] [0.8] [0.9] [1.0] [1.1]
Supply pressure psi [MPa]

9
Regulator Series IR1200-A/2200-A/3200-A

Construction
Basic type (Knob): IR22 0-A

r r

Knob
r r

Pressure regulator spring


IN side passage OUT side passage
q
Flapper

Nozzle diaphragm
w
Nozzle
e
t
y
Supply diaphragm

Exhaust diaphragm
u

Valve

i
Inlet Outlet
(IN) (OUT)

Working principle
When the knob is rotated, the flapper is pushed through the spring, and a gap is generated between the nozzle and flapper. The supply pressure flows to the inlet
passes through the path between the nozzle and flapper and acts on the supply diaphragm as nozzle back pressure. The force generated by the diaphragm
pushes down the valve, and the supply pressure flows to the outlet. The discharged air pressure acts on the exhaust diaphragm, and counteracts against the force
generated by the supply diaphragm. The air pressure acts on the nozzle diaphragm at the same time, and counteracts against the compression force of the spring
to adjust the set pressure. When the set pressure increases too much, the nozzle diaphragm is pushed up, and a gap is generated between the flapper and nozzle
diaphragm after the flapper is closed. The balance of the supply diaphragm and exhaust diaphragm is lost when the nozzle back pressure flows into the
atmosphere. The exhaust valve is open after the valve is closed, and excess pressure on the outlet is released to the air. Due to this pilot mechanism, pressure
variations are detected and pressure adjustment is possible.

Component Parts
Material
No. Description
IR1200-A IR2200-A IR3200-A
1 Bonnet Aluminum die-casted
2 Nozzle diaphragm assembly Aluminum, Weather resistant NBR
3 Seal HNBR
4 Seal NBR
5 Diaphragm spacer Polyacetal
6 Supply diaphragm Weather resistant NBR —
7 Exhaust diaphragm assembly Steel, Aluminum, Weather resistant NBR Aluminum, Weather resistant NBR, HNBR
8 Valve assembly Stainless steel, Aluminum, HNBR Aluminum, HNBR
9 Body Aluminum die-casted

10
Series IR1200-A/2200-A/3200-A

Construction
Basic type (Knob): IR12 0-A

r r

r r
q
w

IN side passage e y OUT side passage

t u

IN OUT

i o

Basic type (Knob): IR32 0-A

e e

r r
q
w

IN side passage e OUT side passage

t
u

IN OUT

o
i

1
Basic type (Knob): IR32 2 -A

e e

r r
w q

IN side passage e OUT side passage

t
u

IN OUT

o
i

11
Regulator Series IR1200-A/2200-A/3200-A

Dimensions
Basic type (Knob): IR12 0-01 -A
0.5
ø1
42
1.6

Bracket
Mounting hole for 42
25

Bracket hexagon panel nut


(Option)

25
Max. 4
Pressure gauge
(Option)
Panel 34
28

4.5
8.4
31 M10 x 1 25

7.5
Mounting hole
M28 x 1.5 1.6
4.5

2 x 1/8

90.5
Port size

53.5
45.9

37.6
IN OUT
ø30

9.8

2 x 1/8 43.5
EXH Pressure gauge port EXH
35

When connecting to the EXH port, contact your SMC sales representative separately.

With digital pressure switch: IR12 0-01 E -A

42
31 M10 x 1 25
7.5
Mounting hole
M28 x 1.5 1.6
4.5

2 x 1/8
90.5

Port size
53.5
45.9

37.6

IN OUT
30

9.8

57
EXH
EXH 2 x 1/8
35 Pressure gauge port

12
Series IR1200-A/2200-A/3200-A

Dimensions
Basic type (Knob): IR22 0-02 -A

.5
48 ø12
2

Bracket
30

Mounting hole for 48


Bracket
hexagon panel nut
(Option)

30
Max. 4
Pressure gauge
(Option)
Panel
36
28

5.5
17.4
32 30
9.5
M12 x 1
Mounting hole
2
5.5

M28 x 1.5

113.3
2 x 1/4

72
Port size
63

45.6

IN OUT
ø43

14

2 x 1/8
EXH 60.5 EXH
Pressure gauge port
50

When connecting to the EXH port, contact your SMC sales representative separately.

With digital pressure switch: IR22 0-02 E -A

48
32 30
9.5
Mounting hole M12 x 1
2
5.5

M28 x 1.5
113.3

2 x 1/4
72

Port size
63

45.6

IN OUT
30

14

64.5
EXH EXH
2 x 1/8
50 Pressure gauge port

13
Regulator Series IR1200-A/2200-A/3200-A

Dimensions
Basic type (Knob): IR32 0-0 -A
76
.5
ø12
2.3

Bracket
(Option)
48

Mounting hole for


hexagon panel nut

Max. 4
Bracket
76
Panel
Pressure gauge
(Option)

48
53 68.5 48

16 M12 x 1
Mounting hole 2.3

M28 x 1.5 60
9

46

10.8
9
2 x 1/8
Pressure gauge port
ø43

91.7
161
76.1

65.3
48.1

IN OUT
42

2 x 1/4 to 1/2
Port size
1/2
Port size
EXH EXH
66

With digital pressure switch: IR32 0-0 E -A


76
53 72.5

16 M12 x 1
Mounting hole

M28 x 1.5
9

30

91.7
161
76.1

65.3

2 x 1/8
48.1

Pressure gauge port

IN OUT
42

2 x 1/4 to 1/2
Port size
1/2
EXH Port size
EXH
66
14
Series IR1200-A/2200-A/3200-A

Dimensions
1
Basic type (Knob): IR32 2 -0 -A
2.5
76 ø1
2.3

Bracket
(Option)
Bracket
48

76
Mounting hole for
hexagon panel nut

48
Max. 4
Pressure gauge
(Option) Panel
60
46

10.8
9
53 68.5 48
16
M12 x 1
Mounting hole 2.3

M28 x 1.5
9

2 x 1/8
Pressure gauge port
141
ø43

91.7
76.1

65.3
48.1

IN OUT EXH
22

66 2 x 1/2 2 x 1/4 to 1/2


Port size Port size

1
With digital pressure switch: IR32 2 -0 E -A
76
53 72.5 48
16
M12 x 1
Mounting hole 2.3

M28 x 1.5
9

30

141
91.7
76.1

65.3
48.1

2 x 1/8
Pressure gauge port
IN OUT EXH
22

66 2 x 1/2 2 x 1/4 to 1/2


Port size Port size

15
Series IR1200-A/2200-A/3200-A
Specific Product Precautions 1
Be sure to read this before handling. Refer to the back cover for Safety Instructions. For F.R.L. Units Precautions, refer
to “Handling Precautions for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com

Piping Piping

Warning Caution
1. Screw piping together with the recommended proper 2. Wrapping of sealant tape
torque while holding the side with the female threads. When screwing piping or fittings into ports, ensure that metal chips
Looseness or faulty sealing will occur if tightening torque is insufficient, from the pipe threads or sealing material do not enter the piping.
while thread damage will result if the torque is excessive. Also, when the sealant tape is used, leave 1.5 to 2 thread ridges
Furthermore, if the side with the female threads is not held while exposed at the end of the threads.
tightening, excessive force will be applied directly to piping brackets, Wrapping
etc., causing damage or other problems. direction

Recommended Proper Torque lbf·ft [N·m] Sealant tape


Ex
Connection thread 1/8 1/4 3/8 1/2 Note) 2 t pos
hr e a
ea
5.2 to 6.6 8.9 to 10.3 16.2 to 17.7 20.7 to 22.1 ds ppro
Torque [7 to 9] [12 to 14] [22 to 24] [28 to 30] x.
1
Note) Tightening force for connecting to the EXH port of IR32 -A is
5.9 to 7.4 lbf·ft (8 to 10 N·m).
2
Operating Environment

Warning
1. Do not use in an atmosphere having corrosive gases,
chemicals, sea water, water, water steam, or where there is
direct contact with any of these.
2. Do not operate in locations where vibration or impact
occurs.
3. In locations which receive direct sunlight, provide a
protective cover, etc.
4. In locations near heat sources, block off any radiated heat.
5. In locations where there is contact with spatter from water,
oil or solder, etc., implement suitable protective measures.
2. Do not allow twisting or bending moment to be applied
other than the weight of the equipment.
Provide separate support for external piping, as damage may Air Supply
otherwise occur.
Warning
1. Please consult with SMC when using the product in appli-
cations other than compressed air.
2. Do not use compressed air which includes chemicals,
synthetic oils containing organic solvents, salt or corro-
sive gases, etc., as this can cause damage or malfunction.
3. If condensate in the drain bowl is not emptied on a regular
basis, the bowl will overflow and allow the condensate to
enter the outlet side. This will cause a malfunction of
pneumatic equipment.
When removing drain is difficult, use of a filter with an auto drain is
recommended.
3. Piping materials without flexibility such as steel tube
piping are prone to be effected by excess moment load
and vibration from the piping side. Use flexible tubing in
Caution
between to avoid such an effect. 1. Condensate or dust, etc. in the supply pressure line can
cause malfunctions. In addition to an air filter (SMC Series
AF, etc.), please use a mist separator (SMC Series AM,
AFM) depending on the conditions.
Caution Refer to “Air Preparation Equipment Model Selection Guide” (Best
Pneumatics No. 5) for air quality.
1. Preparation before piping 2. When a lubricator is used at the supply side of the prod-
Before piping is connected, it should be thoroughly blown out with air uct, it can cause malfunctions. Do not use a lubricator at
(flushing) or washed to remove chips, cutting oil and other debris from the supply side of the product.
inside the pipe. If lubrication is required for terminal devices, connect a lubricator on
the output side of the regulator.
16
Series IR1200-A/2200-A/3200-A
Specific Product Precautions 2
Be sure to read this before handling. Refer to the back cover for Safety Instructions. For F.R.L. Units Precautions, refer
to “Handling Precautions for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com

Maintenance Operation

Warning Caution
1. When the product is removed for maintenance, reduce the 4. To set the pressure using the knob, turn the knob in the
set pressure to “0” and shut off the supply pressure direction that increases pressure and be sure to tighten
completely beforehand. the lock nut after the pressure is adjusted. When tighten-
2. When a pressure gauge is to be mounted, remove the plug ing the nut, tighten so that the knob does not move due to
after reducing the set pressure to “0”. friction caused by tightening.
3. When using the regulator between a solenoid valve and an 5. If the pressure is set in the direction that decreases
actuator, check the pressure gauge periodically. Sudden pressure, the pressure may drop from the original set
pressure fluctuations may shorten the durability of the pressure. Turning the knob clockwise increases the outlet
pressure gauge. pressure, and turning it counterclockwise reduces the
A digital pressure gauge is recommended for such situa- pressure.
tion or as deemed necessary. 6. When pressure is applied to the inlet of a regulator, make
sure that the output is connected to the circuit. Air blow
occurs from the outlet and it depends on the operating
Handling conditions.
7. The set pressure may vary depending on the elapsed time
Caution and change in ambient temperature after pressure
setting. If the setting value varies, adjust with the knob.
1. When the regulator with pressure gauge is used, do not
8. If the directional control valve (solenoid valve, mechanical
apply impact to the product by dropping it, etc. during
valve, etc.) is mounted and ON-OFF is repeated for a long
transportation or installation.
time, the set pressure may vary. If the setting value varies,
This may cause misalignment of the pressure gauge pointer.
adjust with the knob.
9. There may be pulsation or noise depending on the
pressure conditions, piping conditions and ambient
Operation environment. In this case, it is possible to improve the
problem by changing the pressure conditions and piping
Caution conditions.
If the problem is not improved, contact your SMC sales
1. Do not use a regulator outside the range of its specifica- representative.
tions as this can cause failure. (Refer to the specifica- 10. The capacity of the output side is large, and when used
tions.) for the purpose of a relief function, the exhaust sound will
2. When mounting is performed, make connections while be loud when being relieved. Therefore, operate with a
confirming port indications. silencer (SMC Series AN, etc.) mounted on the exhaust
3. When mounting the bracket or tightening the hexagon port (EXH port).
When using the IR1200-A and 2200-A series, contact your SMC
panel nut on the panel, tighten them to the recommended
sales representative.
proper torque.
11. When installing a pressure gauge to the product, do not
Looseness or faulty sealing will occur if tightening torque is insuffi-
cient, while thread damage will result if the torque is excessive. apply pressure more than the maximum display pressure.
This will cause a malfunction.
Recommended Proper Torque lbf·ft (N·m)
Set nut (for bracket)
IR12 0-A IR22 0-A IR32 -A
1.5±0.15 (2.0±0.2)

Hexagon panel nut (for knob type only)


IR12 0-A IR22 0-A IR32 -A
2.6±0.37 (3.5±0.5)

17
These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)∗1),
and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
Caution indicates a hazard with a low level of risk which, ISO 4413: Hydraulic fluid power – General rules relating to systems.
Caution: if not avoided, could result in minor or moderate injury. IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements)
Warning indicates a hazard with a medium level of risk which,
Warning: if not avoided, could result in death or serious injury.
ISO 10218-1: Manipulating industrial robots – Safety.
etc.
Danger indicates a hazard with a high level of risk which,
Danger : if not avoided, will result in death or serious injury.

Warning Caution
1. The compatibility of the product is the responsibility of the 1. The product is provided for use in manufacturing industries.
person who designs the equipment or decides its The product herein described is basically provided for peaceful use in
specifications. manufacturing industries.
Since the product specified here is used under various operating conditions, If considering using the product in other industries, consult SMC beforehand
its compatibility with specific equipment must be decided by the person who and exchange specifications or a contract if necessary.
designs the equipment or decides its specifications based on necessary If anything is unclear, contact your nearest sales branch.
analysis and test results. The expected performance and safety assurance
of the equipment will be the responsibility of the person who has determined Limited warranty and Disclaimer/
its compatibility with the product. This person should also continuously
review all specifications of the product referring to its latest catalog Compliance Requirements
information, with a view to giving due consideration to any possibility of The product used is subject to the following “Limited warranty and Disclaimer” and
equipment failure when configuring the equipment. “Compliance Requirements”.
Read and accept them before using the product.
2. Only personnel with appropriate training should operate
machinery and equipment. Limited warranty and Disclaimer
The product specified here may become unsafe if handled incorrectly. The
assembly, operation and maintenance of machines or equipment including
1. The warranty period of the product is 1 year in service or 1.5 years after
our products must be performed by an operator who is appropriately trained
the product is delivered, whichever is first.∗2)
and experienced. Also, the product may have specified durability, running distance or
replacement parts. Please consult your nearest sales branch.
3. Do not service or attempt to remove product and machinery/ 2. For any failure or damage reported within the warranty period which is clearly our
equipment until safety is confirmed. responsibility, a replacement product or necessary parts will be provided.
1. The inspection and maintenance of machinery/equipment should only be This limited warranty applies only to our product independently, and not to any
performed after measures to prevent falling or runaway of the driven other damage incurred due to the failure of the product.
objects have been confirmed.
3. Prior to using SMC products, please read and understand the warranty terms
2. When the product is to be removed, confirm that the safety measures as and disclaimers noted in the specified catalog for the particular products.
mentioned above are implemented and the power from any appropriate
∗2) Vacuum pads are excluded from this 1 year warranty.
source is cut, and read and understand the specific product precautions
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
of all relevant products carefully. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad
3. Before machinery/equipment is restarted, take measures to prevent or failure due to the deterioration of rubber material are not covered by the limited warranty.
unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of
Compliance Requirements
safety measures if the product is to be used in any of the 1. The use of SMC products with production equipment for the manufacture of
following conditions. weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
1. Conditions and environments outside of the given specifications, or use 2. The exports of SMC products or technology from one country to another are
outdoors or in a place exposed to direct sunlight. governed by the relevant security laws and regulations of the countries involved
2. Installation on equipment in conjunction with atomic energy, railways, air in the transaction. Prior to the shipment of a SMC product to another country,
navigation, space, shipping, vehicles, military, medical treatment, assure that all local rules governing that export are known and followed.
combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the Caution
standard specifications described in the product catalog.
SMC products are not intended for use as instruments for legal
3. An application which could have negative effects on people, property, or metrology.
animals requiring special safety analysis. Measurement instruments that SMC manufactures or sells have not been
4. Use in an interlock circuit, which requires the provision of double interlock qualified by type approval tests relevant to the metrology (measurement) laws
for possible failure by using a mechanical protective function, and of each country. Therefore, SMC products cannot be used for business or
periodical checks to confirm proper operation. certification ordained by the metrology (measurement) laws of each country.

Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.

18
Global Manufacturing, Distribution and Service Network
Worldwide Subsidiaries
EUROPE ASIA NORTH AMERICA
AUSTRIA LATVIA CHINA CANADA
SMC Pneumatik GmbH (Austria) SMC Pneumatics Latvia SIA SMC (China) Co., Ltd. SMC Pneumatics (Canada) Ltd.
BELGIUM LITHUANIA HONG KONG MEXICO
SMC Pneumatics N.V./S.A. SMC Pneumatics Lietuva, UAB SMC Pneumatics (Hong kong) Ltd. SMC Corporation (Mexico) S.A. DE C.V.
BULGARIA NETHERLANDS INDIA USA
SMC Industrial Automation Bulgaria EOOD SMC Pneumatics BV SMC Pneumatics (India) Pvt. Ltd. SMC Corporation of America
CROATIA NORWAY JAPAN
SMC Industrijska Automatika d.o.o. SMC Pneumatics Norway A/S SMC Corporation SOUTH AMERICA
CZECH POLAND MALAYSIA ARGENTINA
SMC Industrial Automation CZ s.r.o. SMC Industrial Automation Polska Sp.z.o.o. SMC Pneumatics (S.E.A.) Sdn. Bhd. SMC Argentina S.A.
DENMARK ROMANIA PHILIPPINES BOLIVIA
SMC Pneumatik A/S SMC Romania S.r.l. SMC Pneumatics (Philippines), Inc. SMC Pneumatics Bolivia S.R.L.
ESTONIA RUSSIA SINGAPORE BRAZIL
SMC Pneumatics Estonia SMC Pneumatik LLC. SMC Pneumatics (S.E.A.) Pte. Ltd. SMC Pneumaticos do Brazil Ltda.
FINLAND SLOVAKIA SOUTH KOREA CHILE
SMC Pneumatics Finland OY SMC Priemyselná Automatizáciá, s.r.o. SMC Pneumatics Korea Co., Ltd. SMC Pneumatics (Chile) S.A.
FRANCE SLOVENIA TAIWAN PERU
SMC Pneumatique S.A. SMC Industrijska Avtomatika d.o.o. SMC Pneumatics (Taiwan) Co., Ltd. SMC Corporation Peru S.A.C.
GERMANY SPAIN / PORTUGAL THAILAND VENEZUELA
SMC Pneumatik GmbH SMC España, S.A. SMC Thailand Ltd. SMC Neumatica Venezuela S.A.
GREECE SWEDEN OCEANIA
SMC Hellas EPE SMC Pneumatics Sweden AB
AUSTRALIA
HUNGARY SWITZERLAND SMC Pneumatics (Australia) Pty. Ltd.
SMC Hungary Ipari Automatizálási Kft. SMC Pneumatik AG
NEW ZEALAND
IRELAND UK SMC Pneumatics (N.Z.) Ltd.
SMC Pneumatics (Ireland) Ltd. SMC Pneumatics (U.K.) Ltd.
ITALY
SMC Italia S.p.A.

U.S. & Canadian Sales Offices

WEST EAST
Austin Atlanta
Dallas Birmingham
Los Angeles Boston
Phoenix Charlotte
Portland Nashville
San Francisco New Jersey Toronto
Montreal

Rochester Detroit
CENTRAL Tampa
Chicago
Cincinnati CANADA
Livermore
Cleveland Montreal Indianapolis

Detroit Toronto
Indianapolis Vancouver
Milwaukee Windsor
Sales Branches
Minneapolis
Regional Distribution Centers
St. Louis
Central warehouse
Austin

© 2015 SMC Corporation of America, All Rights Reserved.


All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing.
However, SMC can in no way warrant the information herein contained as specifications are subject to change without notice. TT-RRD-5M

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